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2012 FMSCI 2W Homologation Form No.212MC001 HONDA CBR 150
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2012 FMSCI 2W Homologation Form No.212MC001 HONDA CBR 150
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May 29, 2012 ... 210. Position of Cylinder & head relative to the Crank Case. 40 inclining from vertical degree. 211 a) Method of cooling. Air. Liquid. Air & Liquid.
2012 FMSCI 2W Homologation Form No.212MC001
HONDA CBR 150
A25, Krishna Towers, 50 Sardar Patel Road, Chennai 600113 Ph : (91) (44) 22352673, 6450665, Fax : (91) (44) 22351684 email : fmsci @vsnl.com, web : www.fmsci.in
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Page 1 of 13
FMSCI Homologation No. : 212MC001 th Valid From :29 May 2012
Article
Description
1. General 101
Manufacturer's Name
Honda Motorcycle & Scooters India (Pvt.) Ltd.
102
Manufacturer's address
Plot No. 1 & 2 Sector-3 , IMT Manesar
103
Brand name
HONDA
Model
104
(a) Model Year
2012
(b) Model Identification Name
CBR150R
(c) Beginning Serial No. (d) End Serial No. 105 106 **
Type Minimum weight ( Refer Manual ) Right Side view of the vehicle
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Motorcycle
Scooter
Moped
127 kgs
Left Side view of the vehicle
Page 2 of 13
FMSCI Homologation No. : 212MC001 th Valid From :29 May 2012
2. Engine 201
Type of Engine
202
Number of Cylinders
1
a) Bore **
63.5 mm
b) Stroke **
47.2 mm
c) Conrod length **
121 mm
203 **
Four Stroke
d) Supercharging
204 205 ** 206
Yes
e) Type and number of compressors
N.A.
Cubic capacity (Refer Manual)
149.4 cc
(a) Minimum Volume of Cylinder Head (Refer Manual)
12.0 cc
(b) No. of spark plugs per Cylinder
1
Compression Ratio (Refer Manual)
11.0 : 1
Two Stroke
No
Piston
207 **
a) Material
ALUMINIUM ALLOY
b) Minimum Weight (Refer Manual) **
147 gms
c) No. of Rings per Piston
3
d) Piston pin offset (Refer Manual) **
0.5 mm
e) Piston pin material
STEEL
f) Piston pin weight
38 gms
Material
208
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a) Crankcase
Al Alloy
b) Cylinder barrel
Al Alloy
c) Cylinder head
Al Alloy
d) Generator cover
Al Alloy
e) Primary case cover
Al Alloy
f) Clutch cover
Al Alloy
g) Crankshaft cover
Al Alloy
h) Gear Box cover
Al Alloy
i) Ignition cover
Al Alloy
k) Cylinder head cover (valve)
Al Alloy
Page 3 of 13
FMSCI Homologation No. : 212MC001 th Valid From :29 May 2012
Material
Weight
l) Crank shaft ** (Refer Manual)
STEEL
2902 gms **
m) Conrod ** (with cap, bolts and shell bearings) (Refer Manual)
STEEL
142 gms **
209
Thickness of tightened cylinder head gasket
0.25 mm +/- 0.1 mm
210
Position of Cylinder & head relative to the Crank Case
40 inclining from vertical degree
208
a) Method of cooling
Air
Liquid
Air & Liquid
211 b) Type of liquid 212
Does the cylinder have a sleeve or liner If yes, material
213
Cylinder barrel – coating
COOLANT Yes Material : Chrome
Nickel
,
No Electrofusion
Others: N.A. 214
View of Engine / Crankcase Assembly – Left Side
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Reed Valve
Rotary Valve
Piston Port
Poppet Valve
Method of Induction
View of Engine / Crankcase Assembly– Right Side
Page 4 of 13
FMSCI Homologation No. : 212MC001 th Valid From :29 May 2012
View of Engine/Crankcase Assembly– Front Side
View of Engine / Crankcase Assembly– Rear View
View of Engine/ Crankcase Assembly – Top View
View of Engine / Crankcase Assembly– Bottom Side
A) Fuel feed by Carburettor (Not Applicable) a) Make
NA
b) Type / Model
NA
215
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c) Venturi diameter
mm +/- 0.25 mm
d)Maximum diameter of Carburettor exit port
mm
e) Length of adaptor
mm
Page 5 of 13
FMSCI Homologation No. : 212MC001 th Valid From :29 May 2012
Carburettor showing exit port
B) Fuel feed by Injection a) Make
KEIHIN
b) Model
FUEL INJECTION TYPE
c) Kind of fuel measurement 215
Mechanical
Electronic
d) Dimensions of intake pipe at the throttle or slide location
31.4 mm
e) Number of effective fuel outlets
6
f) Position of injectors
INSIDE THROTTLE BODY
f1) Manifold / Cylinderhead
Manifold
g) Sensors of injection system
8 SENSORS
h) Actuators of injection system
IACV
Hydraulic
Cylinderhead
Injection System
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Page 6 of 13
FMSCI Homologation No. : 212MC001 th Valid From :29 May 2012
Location of Sensors & Actuators
For Two Strokes Only a) Number of Ports Total Intake 216 Transfer Boost Exhaust b) Height of Ports Intake
mm
Transfer
mm
Boost
mm
Exhaust
mm
216 c) Width of Ports Intake
mm
Transfer
mm
Boost
mm
Exhaust
mm
For Four Strokes only Inlet valves a) Number
2
b) Diameter **
24.5 mm
c) Stem dia **
3.8 mm
217 **
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Page 7 of 13
FMSCI Homologation No. : 212MC001 th Valid From :29 May 2012
d) Overall length **
81.7 mm
e) Weight **
14 gms
f) Number of springs per valve
1
g) Type of valve springs
Compression Coil Spring
h) Maximum length of the spring
28mm under a load of 329 N (39.7mm free L)
i) External diameter of springs
17.5 +/- 0.2 mm
j) Diameter of spring wire
2.8 mm
k) Number of spring coils
9.6
l) Maximum free length of springs
39.7 mm
Exhaust valves
218 **
a) Number
2
b) Diameter **
21 mm
c) Stem dia **
3.8 mm
d) Overall length **
82 mm
e) Weight **
11 gms
f) Number of springs per valve
1
g) Type of valve springs
Coil Springs
h) Maximum length of the spring
28mm under a load of 329 N (39.7mm free L)
i) External diameter of springs
17.5 +/- 0.2 mm
j) Diameter of spring wire
2.8 mm
k) Number of spring coils
9.6
l) Maximum free length of springs
39.7 mm
m) Diameter of pipe between manifold and first silencer
39.5 mm +/- 5%
Maximum valve lift 219
220
a) Intake
7 mm
b) Exhaust
6.5 mm Tappet Rocker arm
Oscillating Lever
Direct
Hydraulic
Type of valve operation Ratio a) Rocker Arm
N.A /
b) Oscillating lever
N.A
c) Rocker Arm weight
N.A gms
221
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Page 8 of 13
FMSCI Homologation No. : 212MC001 th Valid From :29 May 2012
222
Overhead valve
Yes
No
223
Overhead CAM
Yes
No
224
Pushrod
Yes
No
225
Method of Cam shaft drive
Chain
CAM Timing
226
a) Inlet opens
5 Degree BTDC
b) Inlet closes
35 Degree ABDC
c) Exhaust opens
30 Degree BBDC
d) Exhaust closes
0 Degree BTDC
CAM dimensions a) Inlet **
A=28 +/-0.1 mm B=35.12+/-0.1 mm
b) Exhaust **
A=28+/-0.1 mm B=34.71+/-0.1 mm
227 **
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c) Weight of the Cam **
IN : 242gms, EX: 329gms
d) Number
2
e) Location
Cylinder Head
f) Number of bearings per shaft
Nil
g) Inside diameter of bearings
N.A +/- 0.1 mm
Page 9 of 13
FMSCI Homologation No. : 212MC001 th Valid From :29 May 2012
Cam lift in mm (dismounted camshaft) Intake Rotation Angle in Degrees
Lift in Mm
Exhaust
Rotation Angle in Degrees
Lift in mm
0
Rotation angle in Degrees
Lift in Mm
Rotation angle in Degrees
Lift in mm
0
-5
+5
.0471
-5
+5
.0471
-10
+10
.1172
-10
+10
.1172
-15
+15
.1873
-15
+15
.1873
-30
+30
.4847
-30
+30
.3998
-45
+45
1.5059
-45
+45
1.0758
-60
+60
3.5366
-60
+60
2.6837
-75
+75
6.3418
-75
+75
5.2721
-90
+90
6.9185
-90
+90
6.725
-105
+105
4.3524
-105
+105
4.6394
-120
+120
2.0367
-120
+120
2.2689
-135
+135
.7594
-135
+135
.9155
-150
+150
.3254
-150
+150
.4307
A shift of +/- 2 degrees of the whole measurement is accepted Applicable to both 2 & 4 Stroke Engines 228
Type of Ignition
229
Starting Devices
Kick
a) Clutch
wet
dry
b) Method of operation
Cable
Hydraulic
230
c) Weight of Clutch Basket (Refer Manual) **
Non contact DC Ignition Self
Both
1.650 kg
Transmission Primary Drive a) Method of primary drive
231 **
Gear
Belt
Chain
b) If gear drive
Helical
Primary Drive Ratio
3.260
If gears / Chain
Drive
Driven
a) No. of teeth **
23
75
b) Thickness **
16 mm
9 mm
if belt
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Page 10 of 13
FMSCI Homologation No. : 212MC001 th Valid From :29 May 2012
a) Diameter of pulleys
mm
Gear Box a) Shell Material
Al Alloy
b) No. of speeds
6
c) Material of gears
Steel
232 **
Gear
Ratio
No. of teeth Drive
Thickness **
Driven
Drive
Driven
First
3.083
12
37
12.42
10.8
Second
1.941
17
33
10.32
10.00
Third
1.500
20
30
9.6
10.00
Fourth
1.227
22
27
8.24
10.22
Fifth
1.041
24
25
9.34
8.5
Sixth
0.923
26
24
13.66
12.3
Secondary Drive a) Method of Secondary Drive 233 **
Chain
Shaft
b) Secondary Drive Ratio
2.86
c) If chain, No. of teeth **
Drive 15 Driven 43
Belt
d) If belt, diameter of pulleys Chassis and Suspension
3 a) Main frame type
Diamond type
b) Material (Gussets / Tubes)
Steel
301
Frame
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Page 11 of 13
FMSCI Homologation No. : 212MC001 th Valid From :29 May 2012
Front Suspension a) Method of suspension
Telescopic
b) Front tube O.D.
31 mm
c) Lower Slider O.D.
41 mm
302
Rear Suspension a) Method of suspension
Mono Shock
b) Swinging Arm Type
Tubular
Twin Shock
303 c) Material of Swinging Arm
Rectangular Box Section
Steel
Wheels 304
a) Front wheel rim diameter (OD)
17 Inches
b) Width
82.5 mm
a) Rear wheel rim diameter (OD)
17 Inches
b) Width
108 mm
Oil Tank Capacity
1.3 liters
305 306
Fuel Tank 307
308
a) Capacity
13.1 Litres
b) Material
Steel sheet with ZN-NI Plating
Has the fuel system an electrical pump
Yes
Exhaust System
4 401
Detachable baffles
Yes
Weight of the silencer system with bolts for fixing the same **
5.480 kgs
403
Inner diameter of the bend of the silencer
23 mm
404
Anti Pollution System : Description
Catalytic Converter
402 **
5. Brakes
Front
Rear
a) Number of pistons per caliper
2
1
b) OD of piston in caliper
25.31 mm
31.94 mm
c) Drum Brakes
Yes
No
Yes
No
501 c1) Internal diameter
+/-1.5 mm
+/-1.5 mm
c3) Developed length of lining
+/-1.5 mm
+/-1.5 mm
c4) Width of lining
+/- 1mm
+/- 1mm
c2) Number of linings per wheel
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Page 12 of 13
FMSCI Homologation No. : 212MC001 th Valid From :29 May 2012
d) Disc Brakes
Yes
Yes
No
d1) Number of pads per wheel
2
2
d2) Number of calipers per wheel
1
1
d3) Caliper Material
Al. Alloy
Al. Alloy
d4) Thickness of new disc
4+/- 1 mm
4+/- 1 mm
d5) External diameter of disc
276 +/-1.5 mm
220 +/-1.5 mm
262.44 +/-1.5 mm
196 +/-1.5 mm
d6) External diameter of pads rubbing surface d7) Internal diameter of pads rubbing surface d8) Overall friction length of pads d9) Ventilated discs
6
No
+/-1.5 mm
+/-1.5 mm
+/-1.5 mm
+/-1.5 mm
Yes
No
Yes
No
Radiator Radiator Core Dimensions a) Height
171.1 mm
b) Width
198 mm
c) Depth
34 mm
601
7
Airbox a) Air Box
Yes
b) Material
Plastic
c) RAM Air intake opening in fairing
No
701
d) Dimension
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Page 13 of 13
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