Here is a small taste of what you can expect in our latest catalogue: Discover .....
Standard features include: all safety fittings and electric connection cable with ...
Do you know what it feels like to hold a brand new, dynamic and powerful product in your hands? A product characterised by an above-average service life that thrills you on account of its enormous power and robustness? We can help you experience this feeling.
Schneider airsystems
4 011666 004758
Schneider airsystems – Your partner for compressed air systems.
Your partner for compressed air systems.
Catalogue 2011/2012
We offer you a diverse selection of premium products designed for the generation, purification, distribution and use of compressed air.
November 2011 · I300079
Schneider Druckluft GmbH Ferdinand-Lassalle-Strasse 43 D - 72770 Reutlingen, Germany Telephone +49 (0)7121 959-0 Fax +49 (0)7121 959-151 Member of the group TTS Tooltechnic Systems AG & Co. KG Wertstrasse 20 D - 73240 Wendlingen a.N.
Your local specialist dealer
Call us
+49 (0)7121 959-222 +49 (0)7121 959-161 +49 (0)7024 804-20300
Domestic Sales Export Sales Service
Or send a fax to
Catalogue 2011/2012
+49 (0)7121 959-151 E-mail us at
[email protected] Visit our website
www.schneider-airsystems.com
3 year warranty on mobile compressors and compressed air tools.
Valid from January 2012
Innovative services
Customer-friendly warranties
Powerful products Informative website
Dear customer, taking a brief look back over the achievements of the past year, we have seen numerous new products such as our series of mobile UniMaster compressors or the new RF 6 XG tyre pressure gauge with many unique selling points setting new standards on the market. If that wasn’t enough, Schneider airsystems has a host of impressive product, service and performance innovations in store for 2011 – in a premium quality that you have come to expect from Schneider airsystems. Your special wishes, requests and suggestions for improvement have helped us provide you with a series of innovative new products, outstanding services and customer-friendly warranties. Here is a small taste of what you can expect in our latest catalogue: Discover new products like the powerful stationary piston compressor with state-of-the-art equipment and vertical or horizontal vessel, or be inspired by the new energy-efficient AirMaster screw compressors with Easy Service Concept for quick and easy maintenance.
Enjoy browsing through the new catalogue! Your Schneider airsystems team
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1 | Generating compressed air Mobile compressors ...................................... 18-35 UniMaster ........................................................ 20-26 CompactMaster ............................................... 27-30 SilentMaster .................................................... 31-33 PetrolMaster .................................................... 34-35 Mobile compressed air system MAS ........... 36-38 Stationary compressors................................. 39-63 UniMaster ........................................................ 41-52 Medic-Air compressors ................................... 53-54
2 | Purifying compressed air Compressed air purification ......................... 78-98 Compressed air cold dryer .............................. 82-85 Adsorption dryers ............................................ 86-87 Condensate dischargers ...................................... 88 Oil-water separators ............................................. 89 Maintenance units and filters .......................... 90-97
3 | Distributing compressed air Pipe systems ............................................... 100-146 Plug-in system 15-28 mm ............................ 106-114 Pipe boxes.................................................... 115-132 Brass pipe system 15-28 mm ..................... 133-135 Brass pipe system 32-63 mm ..................... 136-140 Plastic pipe system 32-63 mm .................... 141-146 Hoses and workshop equipment .............. 147-153 Hoses ........................................................... 148-151 Hose rewinder ............................................. 151-152 Tractions ............................................................. 152 Supply units/power and air supply units ............ 153
4 | Using compressed air Compressed air tools ................................ 176-251 Systainers .................................................... 180-183 Impact screwdrivers .................................... 184-189 Ratchet screwdriver .................................... 190-191 Rotary screwdrivers...................................... 192-193 Drills ............................................................. 194-195 Grinding machines ...................................... 196-198 Saws ................................................................... 199 Special cutter ..................................................... 200 Riveting tongs .................................................... 201 Grease guns ....................................................... 202 Oil extracting device ........................................... 203 Needle descaler ........................................... 204-205 Chisel hammers............................................ 206-208 Staplers and nail guns ................................. 209-214 Paint spray guns .......................................... 215-223
Appendix
17-75 AirMaster screw compressors ......................... 55-63 Accessories for compressed air generation ....................................................... 64-75 Useful information Screw or piston compressor? ............................... 39 Assessments and tests for your compressed air station ............................ 40
77-97 Useful information Correct purification of your compressed air .......... 78 Design data for compressed air dryers and filters ............................................................... 79 Compressed air quality classes ....................... 80-81
99-173 Brass parts/screw fittings ........................ 154-167 Screw fitting, A series ................................... 168-170 Fox quick plug-in connections .................... 171-173 Useful information Piping material comparison................................. 101 Design data for compressed air pipelines .... 102-103 Determining the pipeline diameter ...................... 104 Pipe system 15-28 mm ....................................... 105
174-252 Plaster sprayers ........................................... 224-226 Spray guns .................................................. 227-228 Special gun ......................................................... 229 Blasting devices .......................................... 230-233 Pressure vessels........................................... 234-237 Cartridge guns .............................................. 238-240 Blowing guns ................................................ 241-245 Tyre inflator ................................................... 246-251 Accessories ....................................................... 252 Useful information Compressed air tools .................................. 176-177 The right compressor for your tool? ............. 178-179
253-256 Index ........................................................... 253-255
Overseas branches ........................................... 256
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Screw compressors
Piston compressors
The new energy-efficient AirMaster screw compressors with Easy Service Concept
The new series of the stationary UniMaster piston compressors – maximum efficiency with individual fittings (see page 41 for more details)
(see page 55 for more details)
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1
4
2
3
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Compressed air purification
Pipe systems
Compressed air tools
The energy-saving ECO cold dryer with super dry technology and other high-quality products for compressed air purification (see
A flexible system of innovative products for compressed air distribution
The right tool for every application (see page 176 for more details)
(see page 100 for more details)
page 82 for more details)
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What’s new for 2011 at a glance
The brand new AirMaster screw compressors Highlights of 2011 include brand new screw compressors from performance categories 4.0, 5.5 and 7.5 kW. Setting new standards on the market as a result of high demands during the development and implementation of customer requirements. Our new AirMaster screw compressors are available as a space-saving individual compressor on a mounted vessel or TÜV-free tandem vessel. The compressors are also available in complete sets with a mounted cold dryer.
Your gateway to quick and easy maintenance – for significant cost savings: The new energy-efficient AirMaster screw compressors with impressive Easy Service Concept. All technical components are clearly arranged to allow extremely easy access for maintenance work. A host of other special technical features contribute to the above-average service life of the compressor, such as the recently developed clear text display, which is easy to handle and operate, as well as high-quality compressor blocks and components. The sound-insulated housing and optimised air guide guarantee silent compressor operation and protect your health. More on page 55 View our products online at www.schneider-airsystems.com
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Powerful stationary UniMaster compressors The new series of stationary UniMaster compressors offers outstanding power and the best overall equipment package with top-of-the-line equipment as standard and the choice of an upright or horizontal vessel. Vertical piston compressors are also available with a cold dryer mounted on the left or right for improved accessibility and ease of operation as well as greater flexibility in the use of your compressor. If you require an additional air supply, we offer high-quality auxiliary compressors as a low-cost standalone solution. All our vessels come with a 15 year rust guarantee as standard. The main highlight is an easy to install, retrofittable sound absorbing cover for all 4 kW compressors. Compressors can be converted into a silent model in minutes with minimal work required. More on page 41 View our products online at www.schneider-airsystems.com
Seven different variants – The RF 6 and RF 12 tyre pressure gauges Different models of our best-selling tyre pressure gauge are now available so every user can find the right solution for the application in hand. Our 6 and 12 bar versions now include a conventional safety valve clip with a 1.5 or 2.5 metre hose. We offer both products with a double-sided valve connector for use in petrol stations and on double tyres. All variants impress with a fully impact-proof and drive-over-proof pressure gauge, exact readability and easy, flexible one-hand operation. Outstanding features that allow you to inflate and deflate tyres quickly as well as supply exactly the right amount of air. Regulating tyre pressures in the workshop has never been easier or more convenient. More on page 246 View our products online at www.schneider-airsystems.com
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Discover our website
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The advantages at a glance
Online product catalogue Read all about the benefits of our products in our completely new online product catalogue. You can compare individual products directly with one another on the clearly laid out pages.
Excellent service In our new service area, you can find information about our unique warranty services. Use our contact form to receive a quick reply to your personal queries.
Dealer and service partner search engine Are you searching for a dealer or service partner in the vicinity? Our new search engine is the quick and easy way to find what you’re looking for.
About us – Find out everything about the company! Find out current information about the company, read the latest press releases and check event and trade fair dates.
Personal customer area In the “mySchneider” area, you are always the first to know about promotional offers, new products and attractive competitions. And of course you can register for free.
Instruction manuals and EKAT spare parts catalogue Are you searching for spare parts or the right instruction manual for your compressor? A wide variety of services and information are available at www.schneider-airsystems.com. Here, you can access our electronic spare parts catalogue (EKAT) to find the find the spare part you need quickly and easily. Just look for the article number on the type plate and type it into the web interface to retrieve an easy-to-understand and detailed exploded drawing with the associated spare parts list and the recommended selling prices of the spare parts.
Compressed air from A-Z Contains technical terms and explanations relating to compressed air.
Our newsletter You don’t want to miss anything in future? Keep up to date with our free e-mail newsletter.
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You can count on us – Guaranteed
1+2 warranty With our “1+2 warranty”, we provide a 3-year warranty on mobile compressors and many compressed air tools if the product is registered online within 30 days of purchase. For you, this means greater cost effectiveness and more assurance for your work. For warranty terms and conditions and registration, visit: www.schneider-airsystems.com/warranty
Warranty extension We will gladly extend your warranty to 3 years on all stationary systems when a maintenance contract is concluded with an authorised Schneider airsystems service centre.
Spare parts delivery guarantee 98% of spare parts are delivered within 24 hours from the warehouse for shorter downtimes. The latest version of our spare parts catalogue is always available online at www.schneider-airsystems.com/td.
Supply guarantee All spare parts remain in stock and are available for years after the date of purchase. Spare parts for compressed air tools, mobile piston compressors, accessories and other devices have guaranteed availability for 7 years. Alongside this, we are offering you a full 12 year supply guarantee for our stationary piston and screw compressors, cold and absorption dryers, as well as control systems and star-delta switches.
Anti-rust guarantee All vessels with a burnt-in inner coating come with a 15 year rust guarantee, which extends far beyond the statutory warranty. All other vessels are covered by a 10 year warranty.
Return and disposal guarantee You can hand over your old disused compressors to your local service partner, who will dispose of them at an environmental friendly recycling centre free of charge.
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Have any questions? We also provide comprehensive support for our customers
Are you considering installing a complete new compressed air solution? Do you wish to retrofit an existing system? Irrespective of where you require support – we will be glad to help and offer you personal advice at any time.
We also offer the following services: Complete on-site repair management: Service technicians complete the job right in your workshop, particularly practical for stationary systems. In a warranty case, this is free of charge. Drop-off repair at service partner or specialised dealer’s facility: You drop off the machine to the service partner. Once the product is repaired, you are notified immediately and can pick the machine up straightaway. Compressor rental service: Our service partners give you the option to rent compressors so that your business continues to operate smoothly, if necessary.
We are glad to help: Spare parts orders, repairs, service queries, etc. Telephone: +49 (0)7024 804-20300 Fax: +49 (0)7024 804-22269 E-mail:
[email protected] Product queries, orders, etc. Telephone: +49 (0)7121 959-222 Domestic Sales +49 (0)7121 959-161 Export Sales Fax: +49 (0)7121 959-151 E-mail:
[email protected] Internet: www.schneider-airsystems.com
A Schneider airsystems specialist dealer near you can be found easily and conveniently on our website www.schneider-airsystems.com.
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Our maintenance contracts – Added value for you
We accept service at face value and offer you a maintenance contract specifically for your compressed air system. Allow our authorised service partner to set up, disassemble and repair your system. We would be glad to answer any questions about our contract proposal: Tel.: +49 (0)7024 / 804-20300 or via e-mail:
[email protected]
1. Extended warranty For maintenance contracts concluded as part of a new purchase, the warranty period of the respective system is extended to 3 years.
2. Optimal functionality of the system The systems are maintained and checked on a regular basis by professionally trained service technicians. The service technicians can draw on the knowledge base of all corporate divisions of Schneider Druckluft GmbH for all service requirements.
3. Operating safety Downtimes are reduced considerably as trained specialist personnel check and maintain all components and wear parts of the system on a regular basis for the entire period of the agreement.
4. Professional maintenance Maintenance work and functional checks are performed using original Schneider Druckluft spare parts by trained service technicians.
5. Reduction in operating costs Early detection of wear and technical defects prevents repairs subject to a fee as well as unavoidable downtimes and guarantees the long-term maintenance value of the system.
6. Costs can be planned to size Work time + travel costs are calculated according to agreed flat rates. The calculation of material costs is based on the actual cost.
7. System optimisation Constant optimisation of the compressed air system through regular competent assessment by our service technicians as part of the maintenance work increases the efficiency of your system.
8. Reduced administration The service partner coordinates and monitors all measures and deadlines required for maintenance and service. The maintenance and support services offered by our service technicians are automatically guaranteed at fixed intervals.
9. Minimal travel costs Through the long-term planning of maintenance work, savings can be made in the area of travel costs as rally trips are avoided and round trips can be sensibly planned. This has a positive impact on flat-rate maintenance fees.
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Do you know what it feels like to hold a brand new, dynamic and powerful product in your hands? A product characterised by an above-average service life that thrills you on account of its enormous power and robustness? We can help you experience this feeling. Products from our compressed air generation, purification, distribution and utilisation ranges are characterised by outstanding quality and impressive power. We are fully aware of these properties and therefore recommend combining the system power supply of the four product areas – for efficient working and perfect results.
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Using compressed air
Distributing compressed air
Purifying compressed air
Generating compressed air
Quality is our top priority
Consistent top quality Our claim is that we always deliver top quality products to continuously improve ourselves and satisfy our customers. All Schneider airsystems products are therefore subject to stringent quality requirements and regular inspections. The certification of our company according to DIN EN ISO 9001 covers all areas – from development and production to marketing, sales and service – and underscores this very high standard. We not only focus on our own design and development and our own testing laboratory, but also on in-house production and assembly at our headquarters in Wendlingen (Baden-Württemberg). To have these processes on your own premises also means that you have complete control of all activities related to added value and quality.
Quality assurance However, we do not stop there. Our quality management system continuously monitors and safeguards the high standard of quality, e.g. with 100 % testing. If a machine fails in operation despite this, we analyse the failure and use it as a tool to further improve our products. In the event of complaints, we guarantee a response time of no more than 5 working days offering fast assistance without bureaucracy to get you back up and running quickly. If you have suggestions or concrete questions about quality assurance, just e-mail us at:
[email protected]
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An overview of our pictograms
10 year rust guarantee
15 year rust guarantee
No technical inspection required
7 year spare parts warranty
12 year spare parts warranty
Unoiled compressed air
Oil regularly
Oiled compressed air
“Click it” plug-in pipeline system
Delivered in a Systainer
Delivered in a case
Safety quick-release coupling
With integral electronic elements
With integral electronic elements
VARIO SPEED Rubber hand grip (soft grip)
VALOR AÑADIDO
WARTOŚĆ DODANA
MEHRWERT
BENEFIT
Quiet
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1+2 warranty
EXTRA product
Generating compressed air
Mobile compressors |
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Stationary piston compressors |
41
Stationary screw compressors |
55
Accessories |
64
1 | Generating compressed air
01
1 | Generating compressed air
Mobile compressors
UniMaster All-round geniuses
CompactMaster Ideal companions for the construction site
SilentMaster The silent type
The UniMaster compressors are available in five performance classes between 1.1 kW and 4.0 kW as well as in a standard- and EXTRA variant.
The robust, compact and lightweight construction of the CompactMaster compressor is perfect for construction sites and interior fitting: proven in practice, they are also available in an oil-free version.
With especially quiet noise insulation, this portable/mobile compressor series is ideal for applications where silence is required – such as directly at the workplace. All models are equipped with technically advanced components and also available in an oil-free version.
The simple handling and high degree of flexibility of the UniMaster compressors is impressive. With a comprehensive range of equipment and outstanding operating comfort, the EXTRA versions scores highly on several fronts.
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1 | Generating compressed air
PetrolMaster Independent from the power supply
MAS The mobile compressed air system
Manufactured with the highest quality craftsmanship, this compressor series works independently of the mains power supply – and provides a reliable supply of power for work up to 15 bar. Idling and speed control enable duty cycles of 100 %.
The MAS mobile compressed air system combines all the power of a stationary unit with the advantages of a mobile compressor and keeps noise levels to a minimum. The system ensures comfortable working conditions and maximum flexibility – both in mobile and stationary applications.
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1 | Generating compressed air
UniMaster Flexible and user-friendly for universal use
The main characteristics of mobile UniMaster compressors are simple handling and a high degree of flexibility. The impressive EXTRA version incorporates a comprehensive range of equipment and guarantees maximum operating comfort.
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1 | Generating compressed air
In the fast lane – the EXTRA compressors using the UNM 410-10-50 WX as an example
User-friendly operating panel for easy reading of the pressure gauges and protection of sensitive parts
Extra long handle for simple, convenient transport
15 year rust warranty on the vessel
Flexible operation through separate compressed outlets for unoiled and oiled compressed air, equipped with safety quick-release coupling
Easy to manoeuvre and resistant to breaking due to stable soft rubber wheels
High operating comfort due to condensate drainage at operation level
EXTRA equipment VALOR AÑADIDO
WARTOŚĆ DODANA
MEHRWERT
BENEFIT
Mobile use thanks to front guide rolls
Our EXTRA UniMaster compressors are characterised by comprehensive equipment and a high degree of operating comfort – for easier handling, excellent working results and your complete satisfaction. All EXTRA products are identified at a glance by the EXTRA symbol.
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1 | Generating compressed air
Compressors, mobile UniMaster
Compressors for universal use
Common features Movable piston compressor with horizontal vessel Standard features include: all safety fittings and electric connection cable with plug and Condor pressure switch
Compressed air vessel equipped with safety valve, vessel pressure
gauge and condensate outlet valve The welded-on rear handle facilitates loading and transport Fully automatic operation due to pressure switch with start-up relief,
motor protection and ON/OFF switch UNM 210-8-25 W Handy starter compressors With upgraded equipment for universal use Directly-flanged 1-cylinder unit and 230-V alternating current motor with integrated motor protection Including pressure reducer for optimum control of the working pressure In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling 10-year rust guarantee on all vessels
UNM 210-8-25 WXOF With EXTRA equipment for universal use Directly-flanged, oil-free 1-cylinder unit and 230-V alternating current motor with integrated motor
protection Savings on time and cost through less maintenance work due to oil-free operation Filter pressure reducer for regulated compressed air and compressed air free of condensate,
dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release
coupling Extra long lifetime thanks to new high-performance reeling pistons 10-year rust guarantee on all vessels
UNM 260-10-50 W With upgraded equipment for universal use Directly-flanged 1-cylinder unit and 230-V alternating current motor with integrated motor
protection Filter pressure reducer for regulated compressed air and compressed air free of condensate,
dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release
coupling 10-year rust guarantee on all vessels
UNM 260-10-50 WX With EXTRA equipment for universal use Directly-flanged 1-cylinder unit and 230-V alternating current motor with integrated motor
protection Filter pressure reducer for regulated compressed air and compressed air free of condensate,
dirt and oil In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 quick-release
couplings The front guide rolls and the longer handle increase mobility Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels
22
1 | Generating compressed air
Compressors, mobile UNM 410-10-50 W With upgraded equipment for universal use With V-belt drive, 2 cylinders with in-line configuration for particularly smooth running and 230-V alternating current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling 10-year rust guarantee on all vessels
UNM 410-10-50 WX With EXTRA equipment for universal use Condensate drainage at operating height With V-belt drive, 2 cylinders with in-line configuration for particularly smooth running and
230-V alternating current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the
noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free
of condensate, dirt and oil, and a mist oiler for oiled compressed air Optimised operating panel with user-friendly reading of the pressure gauge and protection for
sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release
couplings The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic
wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate). 15-year rust guarantee on all vessels
UNM 410-10-50 D With upgraded equipment for universal use With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling 10-year rust guarantee on all vessels
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1 | Generating compressed air
Compressors, mobile UNM 410-10-50 DX With EXTRA equipment for universal use Condensate drainage at operating height With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Optimised operating panel with user-friendly reading of the pressure gauge and protection for sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release couplings The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate). 15-year rust guarantee on all vessels UNM 510-10-90 D With upgraded equipment for universal use With V-belt drive, 2 cylinders with in-line configuration for particularly smooth running and
400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the
noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate,
dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release
coupling Equipment line with phase alternator 10-year rust guarantee on all vessels
UNM 510-10-90 DX With EXTRA equipment for universal use Condensate drainage at operating height With V-belt drive, 2 cylinders with in-line configuration for particularly smooth running and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Optimised operating panel with user-friendly reading of the pressure gauge and protection for sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release couplings Equipment line with phase alternator The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate). 15-year rust guarantee on all vessels
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UNM 660-10-90 D With upgraded equipment for universal use With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling Equipment line with phase alternator 10-year rust guarantee on all vessels
UNM 660-10-90 DX With EXTRA equipment for universal use Condensate drainage at operating height With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration
and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the
noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of
condensate, dirt and oil Optimised operating panel with user-friendly reading of the pressure gauge and protection for
sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release
couplings Equipment line with phase alternator The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic
wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate). 15-year rust guarantee on all vessels
UNM 580-15-90 D With upgraded equipment for universal use With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling Equipment line with phase alternator 10-year rust guarantee on all vessels
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1 | Generating compressed air
Compressors, mobile
1 | Generating compressed air
Compressors, mobile
1)
Type
Art. no. Pressure (bar)
Suction capacity (l/min)
Filling capacity (l/min)
Drive power (kW)
Voltage (V)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Dimensions (W x D x H)
UNM 580-15-90 DX With EXTRA equipment for universal use Condensate drainage at operating height With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil Optimised operating panel with user-friendly reading of the pressure gauge and protection for sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release couplings Equipment line with phase alternator The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate). 15-year rust guarantee on all vessels
UNM 210-8-25 W
A711000
8
200
110
1,1
230
2850
24
25
95
655x365x595
UNM 210-8-25 WXOF
A711001
8
210
120
1,1
230
2850
24
24
95
655x365x635
UNM 260-10-50 W
A712000
10
260
160
1,5
230
2850
50
32
95
770x425x640
UNM 260-10-50 WX
A712001
10
260
160
1,5
230
2850
50
33
95
770x425x640
UNM 410-10-50 W
A713000
10
410
295
2,2
230
1210
50
64
96
820x410x810
UNM 410-10-50 WX
A713001
10
410
295
2,2
230
1210
50
68
96
885x410x870
UNM 410-10-50 D
A713010
10
410
295
2,2
400
1210
50
62
96
820x410x810
UNM 410-10-50 DX
A713011
10
410
295
2,2
400
1210
50
67
96
885x410x870
UNM 510-10-90 D
A714000
10
510
390
3,0
400
1240
90
80
97
1070x495x895
UNM 510-10-90 DX
A714001
10
510
390
3,0
400
1240
90
84
97
1100x505x935
UNM 660-10-90 D
A715000
10
660
520
4,0
400
1000
90
102
97
1070x495x1000
UNM 660-10-90 DX
A715001
10
660
520
4,0
400
1000
90
106
97
1100x505x1000
UNM 580-15-90 D
A715100
15
580
470
4,0
400
915
90
111
94
1070x495x1000
UNM 580-15-90 DX
A715101
15
580
470
4,0
400
915
90
116
95
1100x505x1000
Sound power level according to DIN EN ISO 3744 (RL 2000/14/EC)
26
1 | Generating compressed air
CompactMaster Light and handy – ideal for the construction site
The robust, compact and lightweight construction of the CompactMaster compressor is perfect for construction sites and interior fitting: available as a portable or mobile version with height-adjustable handle depending on requirements.
27
1 | Generating compressed air
Compressors, mobile CompactMaster
Compressors for special requirements – Lightweight and compact
Common features Mobile piston compressor Fully automatic operation due to pressure switch with start-up relief, motor protection and ON/OFF switch Compressed air vessel equipped with safety valve, vessel pressure gauge and condensate outlet valve Applications: suitable for mobile use on building sites and for interior fitting
Standard features include: all safety fittings and electric connection
cable with plug and Condor pressure switch Air outlets with quick release coupling for easy connection of
compressed air devices All fragile parts, such as pressure switches, pressure gauges, fittings,
etc. are well protected
CPM 300-10-20 W Portable and mobile 1 cylinder Directly-flanged power unit Outstanding transportation characteristics due to height-adjustable bracket with special clamping mechanism for ease of use Can be transported vertically and horizontally Easy transportation up stairs due to large, perfectly positioned wheels User-friendly fittings unit with all-round protection Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air High flexibility thanks to a 4 m long equipment line with rubber sheathing Cable rewinder ensures unobstructed freedom of movement Two pressure gauges for vessel pressure and working pressure Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels
CPM 342-10-20 W Portable and mobile 1 cylinder Directly-flanged power unit The low speed of rotation reduces vibrations, preserves the compressor components and reduces
noise levels Good start-up characteristics Outstanding transportation characteristics due to height-adjustable bracket with special clamping
mechanism for ease of use Can be transported vertically and horizontally Easy transportation up stairs due to large, perfectly positioned wheels User-friendly fittings unit with all-round protection Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of
condensate, dirt and oil, and a mist oiler for oiled compressed air High flexibility thanks to a 4 m long equipment line with rubber sheathing Cable rewinder ensures unobstructed freedom of movement Two pressure gauges for vessel pressure and working pressure Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels
CPM 160-8-2 W-oilfree Portable, extremely handy and lightweight 1 cylinder Directly-flanged power unit Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Pressure reducer for setting the working pressure 10-year rust guarantee on all vessels
28
1 | Generating compressed air
Compressors, mobile CPM 160-8-6 W-oilfree Portable, extremely handy and lightweight 1 cylinder Directly-flanged power unit Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Pressure reducer for setting the working pressure Solid frame with 6 l vessel 10-year rust guarantee on all vessels
CPM 212-10-2 W Portable 1 cylinder Directly-flanged power unit Filter pressure reducer for regulated compressed air and compressed air free of condensate,
dirt and oil The surrounding frame is used both as a vessel and a guard for all sensitive parts 10-year rust guarantee on all vessels
CPM 200-8-12 W-oilfree Portable 1 cylinder Directly-flanged power unit Can be transported vertically and horizontally Service life up to ten times longer than traditional oil-free compressors due to the high quality,
wear-resistant materials used Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Inflation performance improved by up to 32% due to high-performance reeling pistons Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels
CPM 250-10-12 W Portable and mobile 1 cylinder Directly-flanged power unit Can be transported vertically and horizontally Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of
condensate, dirt and oil, and a mist oiler for oiled compressed air Guard with non-slip protection Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels
CPM 320-10-18 W Mobile 2 cylinders, V layout Directly-flanged power unit Vessel with zinc-phosphate and plastic coating Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Stable steel frame with cover plate 10-year rust guarantee on all vessels
29
1 | Generating compressed air
Compressors, mobile CPM 400-10-20 W Mobile 2 cylinders, V layout Vessel with zinc-phosphate and plastic coating Directly-flanged power unit The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels User-friendly fittings unit with all-round protection Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Sturdy steel frame with cover plate and extendable handle. 10-year rust guarantee on all vessels CPM 560-10-20 D Mobile 2 cylinders, V layout Vessel with zinc-phosphate and plastic coating Directly-flanged power unit The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels User-friendly fittings unit with all-round protection Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Sturdy steel frame with cover plate and extendable handle. 10-year rust guarantee on all vessels 400 V: Cekon connector with phase alternator ZPM 97-15-2 W Portable Pressure up to 15 bar 1 cylinder Directly-flanged power unit Standard features include: all safety fittings and electric connection cable with plug The low speed of rotation reduces vibrations, preserves the compressor components and reduces
noise levels One additional air outlet with quick release coupling for maximum pressure Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of
condensate, dirt and oil. 10-year rust guarantee on all vessels
1)
Type
Art. no. Pressure (bar)
Suction capacity (l/min)
Filling capacity (l/min)
Drive power (kW)
Voltage (V)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Dimensions (W x D x H)
The surrounding frame is used both as a vessel and a guard for all sensitive parts
CPM 300-10-20 W
A222012
10
300
195
2,0
230
2850
20
37,0
97
490x490x830
CPM 342-10-20 W
A222011
10
340
265
2,2
230
1465
20
49,0
95
490x490x830
CPM 160-8-2 W-oilfree
A222002
8
160
70
1,1
230
2850
2
11,0
94
330x250x420
CPM 160-8-6 W-oilfree
A222010
8
160
70
1,1
230
2850
6
13,0
94
340x280x510
CPM 212-10-2 W
A222003
10
200
125
1,1
230
2850
2,4
18,5
93
530x300x400
CPM 200-8-12 W-oilfree
A222007
8
200
110
1,1
230
2800
12
21,0
94
430x350x660
CPM 250-10-12 W
A222006
10
240
155
1,5
230
2850
12
26,0
97
430x350x660
CPM 320-10-18 W
A222001
10
310
240
1,9
230
1420
18
48,0
92
610x610x530
CPM 400-10-20 W
A222009
10
390
300
2,2
230
1430
20
77,0
91
800x670x640
CPM 560-10-20 D
A222008
10
560
450
3,0
400
1440
20
74,0
95
800x670x640
ZPM 97-15-2 W
A555004
15
97
55
0,55
230
1420
2,4
21
87
530x300x430
Sound power level according to DIN EN ISO 3744 (RL 2000/14/EC)
30
1 | Generating compressed air
SilentMaster When quiet operation is required
The SilentMaster models have special noise insulation and are especially quiet. This portable/mobile compressor series is therefore ideal for applications where silence is required – such as directly at the workplace.
31
1 | Generating compressed air
Compressors, mobile SilentMaster
Compressors for special requirements – Quiet due to special sound insulation
Common features Mobile piston compressor Directly-flanged power unit 1 cylinder Standard features include: all safety fittings and electric connection cable with plug
Compressed air vessel equipped with safety valve, vessel pressure
gauge and condensate outlet valve Quiet due to special sound insulation
SEM 30-8-4 W Portable Fully automatic operation via pressure switch Air outlet with quick release coupling for easy connection of compressed air devices Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil Pressure gauge for working pressure Virtually silent operation. Specially designed to be used directly at the workplace Suitable for airbrush work 10-year rust guarantee on all vessels
SEM 50-8-9 W Portable Fully automatic operation via pressure switch Air outlet with quick release coupling for easy connection of compressed air devices Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of
condensate, dirt and oil Pressure gauge for working pressure Virtually silent operation. Specially designed to be used directly at the workplace Suitable for airbrush work Pressure switch for start-up relief With special head for lower operating temperatures and therefore particularly small amounts of
residual oil in the compressed air 10-year rust guarantee on all vessels
SEM 100-8-6 W-oilfree Portable Fully automatic operation with pressure switch and relief valve Pressure reducer for setting the working pressure Quiet due to special casing on the power unit The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Extremely long service life compared to traditional oil-free compressors due to the high quality, wear-resistant materials used Inflation performance improved by up to 32% due to high-performance reeling pistons Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Air outlet with quick release coupling for easy connection of compressed air devices 10-year rust guarantee on all vessels
SEM 200-8-6 W-oilfree Portable and mobile Compact, flat design – requires little space Fully automatic operation with pressure switch and relief valve Pressure reducer for setting the working pressure Integrated accessory compartment with spiral hose 8 x 1 mm, length 4 m and blowing gun Quiet due to special casing on the power unit Extremely long service life compared to traditional oil-free compressors due to the high quality, wear-resistant materials used Inflation performance improved by up to 32% due to high-performance reeling pistons Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Air outlet with quick release coupling for easy connection of compressed air devices 10-year rust guarantee on all vessels
32
1 | Generating compressed air
Compressors, mobile SEM 255-10-50 W Mobile Fully automatic operation due to pressure switch with start-up relief, motor protection and ON/OFF switch Large compressed air aftercooler for reduced moisture in the compressed air Air outlets with quick safety coupling for simple connection and safe disconnection of compressed air tools Sound-insulated power unit Two pressure gauges for vessel pressure and working pressure Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil 10-year rust guarantee on all vessels SEM 320-10-60 W Vibration-free operation and extended service life due to low rotation speed Large ventilator flywheel for optimal cooling Large compressed air aftercooler for reduced moisture in the compressed air Fully automatic operation with special start-up relief, motor protection and ON/OFF switch Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of
condensate, dirt and oil, and a mist oiler for oiled compressed air Air outlets with quick safety coupling for simple connection and safe disconnection of
compressed air tools
Type
Art. no. Pressure (bar)
Suction capacity (l/min)
Filling capacity (l/min)
Drive power (kW)
Voltage (V)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Dimensions (W x D x H)
Two pressure gauges for vessel pressure and working pressure Soundproofed power unit with integrated electric extractor fan 2 cylinders, V layout Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels
SEM 30-8-4 W
A333005
8
30
19
0,2
230
2900
4
19
311)
410x190x435
SEM 50-8-9 W
A333004
8
50
36
0,34
230
2900
9
22
331)
360x360x480
SEM 100-8-6 W-oilfree
A333002
8
95
50
0,55
230
1420
6
14
872)
380x210x430
SEM 200-8-6 W-oilfree
A333003
8
200
110
1,1
230
2850
6
19
892)
460x220x650
SEM 255-10-50 W
A333001
10
255
165
1,5
230
2850
50
56
872)
1000x390x770
SEM 320-10-60 W
A333006
10
310
240
1,9
230
1410
60
90
852)
970x480x770
1)
Sound pressure level at distance of 4 m according to 79/113 EEC, L(PA4) 2) Sound power level according to DIN EN ISO 3744 (RL 2000/14/EC)
33
1 | Generating compressed air
PetrolMaster Mobile and independent from the mains power supply
Manufactured with the highest quality craftsmanship, this compressor series works independently of the mains power supply – and provides a reliable supply of power for work up to 15 bar. Idling and speed control enable duty cycles of 100%.
34
PetrolMaster
1 | Generating compressed air
Compressors, mobile Compressors for special requirements – Independent from the mains power supply due to petrol drive
Common features Mobile piston compressor Independent from the mains power supply due to petrol drive Equipped with all the necessary safety fittings Compressed air vessel equipped with safety valve, vessel pressure gauge and condensate outlet valve
Fitting unit with filter pressure reducer for regulated compressed air
and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Air outlets with quick release coupling for easy connection of compressed air devices Operation in closed rooms not permitted
PEM 240-10-10 B Suitable for use on building sites Portable and mobile 1 cylinder Directly-flanged power unit Idling control 10-year rust guarantee on all vessels
PEM 500-15-50 B
1)
Type
Art. no. Pressure (bar)
Suction capacity (l/min)
Filling capacity (l/min)
Drive power (kW)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Oil quantity (l)
Dimensions (W x D x H)
Mobile 2 cylinders, layout designed for particularly quiet operation Two-stage compressing power unit for pressures up to 15 bar Idling and speed regulation V-belt drive Low speed of rotation Large ventilator flywheel for optimal cooling Large compressed air aftercooler for reduced moisture in the compressed air Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels
PEM 240-10-10 B
A444001
10
230
140
3,0
3400
10
31
97
0,6
450x520x730
PEM 500-15-50 B
A444002
15
500
400
6,6
1140
50
114
97
1,1
1060x490x960
Sound power level according to DIN EN ISO 3744 (RL 2000/14/EC)
35
1 | Generating compressed air
MAS Mobilna instalacja The mobile compressed air system sprężonego powietrza MAS for professional businesses Przenośna instalacja sprężonego powietrza dla zakładów rzemieślniczych
The MASinstalacja mobile compressed system combines all the swe power of a dzięki stationary with the Mobilna sprężonegoair powietrza MAS prezentuje zalety mocyunit urządzenia advantages of apołączonej mobile compressor keeps mobilnej, noise levels torównocześnie a minimum. The system ensures stacjonarnego, z zaletamiand sprężarki przy niskim poziomie comfortable working and maximum – both inelastyczności practical mobile and w hałasu. Umożliwia to conditions bardzo komfortową pracęflexibility przy najwyższej – zarówno stationary mobilnym,applications. jak i w stacjonarnym obszarze praktycznych zastosowań.
36
Mobile compressed air system MAS
Common features Mobile compressed air system for profes sional businesses Piston compressor with proven V-belt drive and vertical vessel Motor with 2 cylinders, layout designed for particularly quiet operation 4 KW version with two-stage compressing power unit The low speed of rotation and springmounted power unit reduce vibrations and preserve the compressor components Additional compressed air aftercooler for reduced moisture in the compressed air Large ventilator for optimal cooling Standard features include: all safety fittings and electric connection cable with Cekon connector and phase inverter Fully automatic operation due to pressure switch with start-up relief, motor protection and ON/OFF switch 15-year rust guarantee on the vessel. Inner coating provides effective protection Frame with 2 large wheels and 2 guide rollers with parking brakes Standard features include water separator with filter (with float valve for automatic condensate drainage), mist oiler, 2 pressure gauges for vessel and working pressure, 2 safety quick-action couplings ½˝, operating hour meter, 2 x 230 V power outlets, 2 cables (230 and 400 V) each 5 m in length
Suction capacity (l/min)
Filling capacity (l/min)
Drive power (kW)
Voltage (V)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))
Dimensions (W x D x H)
Art. no.
vicinity of the work place close at hand. No more time wasted searching for what you need Operating elements are all within easy reach and display elements are easy to read, largely excluding the possibility of operational errors Users can arrange and extend the machine according to the layout of their work place and their personal requirements Operating the compressed air system in the workshop is a viable option because of the low level of noise generated. No additional soundproofing measures required Automatic Condensate Extractor (ACE): Time-consuming condensate drainage is no longer required due to the automatic condensate drain. Full vessel capacity available at all times. The automatic evaporator saves on disposal costs Silent versions with automatic belt tensioning function require minimal maintenance
Pressure (bar)
Type
All tools and materials are stored in the direct
MAS 650-10-90 D
A888008
10
650
520
4,0
400
950
90
175
75
730x935x1260
MAS 575-15-60 D
A888009
15
575
460
4,0
400
850
60
172
75
730x935x1260
MAS 650-10-90 D-Silent
A888010
10
650
520
4,0
400
950
90
183
69
730x935x1260
37
1 | Generating compressed air
Compressors, mobile
1 | Generating compressed air
Compressors, mobile MAS modules
Accessories modules for mobile compressed air system MAS
MAS-Panel Perforated rear wall panel for maximum organisation at the work place With fastening hooks Time savings, everything is close at hand Height 350 mm With mounting hardware
MAS-Store Tool holder with storage space for compressed air tools, accessories and consumable material
for maximum organisation at the work place Time savings, everything is close at hand With 3 quick-release couplings and 4 partitions
MAS-Tank Easy to install auxiliary vessel, can be retrofitted if compressed air requirements change Machines fitted with an additional vessel are exempt from compressed air inspections.
The type test specified in the Ordinance on Industrial Safety and Health § 17 AN stipulates that an inspection by a qualified person (technical expert) is sufficient Vessel with inner coating for a long service life 15-year rust guarantee on all vessels With safety valve and pressure gauge as standard Including connection material Volume 60 l Dimensions (W x D x H): 385 x 410 x 1000 mm Weight 20 kg 11 bar MAS-Dryer Compressed air conditioned in line with the application, even on mobile units Easy to install cold dryer as an immediate expansion level or retrofit for a higher degree
of air quality Volume flow (at pressure dew point +3°C) 400 l/min Power input 0.27 kW Including connection material Dimensions (W x D x H): 315 x 410 x 745 mm Weight 34 kg
MAS-Hose rewinder No more dangerous obstacles or tangled hoses on the floor with the additional hose retractor PUR compressed air hose with woven fabric inlay Inner dia. 8 mm Extendable length: 9 + 1 m
Type
38
Art. no.
MAS-Panel
B060000
MAS-Store
B060001
MAS-Tank
H110610
MAS-Dryer
H611000
MAS-Hose rewinder
B312511
1 | Generating compressed air
Screw or piston compressor? Or both?
Determining the requirements When analysing the amount of compressed air you need, several parameters must be considered. Of course, the compressed air consumers are the first variable that represent a certain basic requirement. Beyond that, however, the pressure level, line losses and buffer quantities must be taken into account. The required compressed air quality is classified as another important component of the requirements analysis (including properties such as moisture, oil content, particle proportion, etc.).
The system components A wide variety of compressors are available for compressing air. The positive displacement compressors include two main principles: piston compressors and screw compressors. One of the most important features of piston compressors is intermittent operation, which means that their duty cycle should not exceed 70 percent an hour. Screw compressors, on the other hand, are the marathon runners among compressors. They perform best for continuous air requirements. Continuous switching cycles diminish their service life because the necessary operating temperature is either not reached or not maintained and condensate forms in the oil circuit. Some of the consequences include increased wear and shorter maintenance intervals, which result in higher costs. In most cases, the compressed air requirements in trade and industry consist of a base load and a peak load. Here, both compressor systems can be combined ideally. The screw compressor covers the base load, and the piston compressor covers the peak load.
Project engineering, installation and maintenance of compressed air systems A compressed air system is a highly complex system. Factors such as available space, room temperature, air intake and exhaust, ambient conditions, accessibility for maintenance work and noise development should also be considered. Equally important is the regular inspection of the systems. Regular, timely maintenance with original spare parts can minimise failures and increase the service life of the system. Schneider airsystems will be glad to help you plan your compressed air system. Our field service consultants analyse the on-site conditions, determine your current and future compressed air requirements and create a matching compressed air system. Of course, your individual wants and needs are taken into account as well. We also provide you with support in installing and maintaining your compressed air system.
39
1 | Generating compressed air
Assessments and tests – Your compressed air station according to Industrial Safety Regulations (BetrsichV.). Technical safety and risk assessment The so-called Industrial Safety Regulations (BetrSichV) have been binding for all operators of pressure vessels that require monitoring since 01.01.2003. Vessels that require monitoring include all compressed air vessels with a pressure content product of PS x V > 50 PS = maximum permitted pressure / V = volume
Binding tests and assessments: Completion of technical safety assessment (by qualified personnel according to the Industrial Safety Regulations (BetrSichV) or ATS (Approved Test Centre such as TÜV, Dekra, etc.)) Definition of recurring tests and report to the relevant authorities (by qualified personnel according to the Industrial Safety Regulations or ATS) Completion of recurring tests PS x V < 1,000 qualified personnel PS x V > 1,000 ATS Risk assessment of the compressed air station (by qualified personnel according to Industrial Safety Regulations) Test of compressed air vessel prior to commissioning: PS x V < 200 ►no longer required PS x V > 200 and < 1,000 for mobile compressors ►can be omitted PS x V > 200 and < 1,000 for stationary compressors with ZUA approval ►qualified personnel (both vessels on a tandem vessel must be tested individually – for 2 vessel with PS x V = 10 bar each x 90 l = 900 each, testing can be performed by qualified personnel) PS x V > 1,000 ►ATS In terms of the Industrial Safety Regulations, a qualified person is a person who possesses the technical knowledge required to test working equipment based on their professional training, professional experience and recent professional activities.
Test deadlines: The test deadlines are defined in the technical safety assessment with reference to the vessel documentation. In the case of recurring tests, 5 years usually applies for the internal test and 10 years for the strength test in Germany. The availability of all vessel documents is essential for all tests and technical safety assessments.
40
1 | Generating compressed air
UniMaster All-rounders with individual fittings
The new series of stationary UniMaster compressors combines outstanding power and robustness, offers top-of-the-range equipment as standard, the choice of an upright or horizontal vessel and can be used as an auxiliary compressor. The modular system allows the separate attachment of a cold dryer and sound absorbing cover.
41
1 | Generating compressed air
Make a wish – The modular system for your compressor UniMaster vertical compressor
UniMaster UniMaster horizontal compressor auxiliary compressor
UniMaster STS 4.0kW / 5.5kW / 7.5kW 10 bar / 15 bar 90l* / 270l / 500l vessel
UniMaster STL 4.0kW / 5.5kW / 7.5kW 10 bar / 15 bar 270l / 500l vessel
UniMaster STB 4.0kW / 5.5kW / 7.5kW 10 bar / 15 bar 10l vessel
4,0 kW
DK-ECO cold dryer (XDK)
Sound absorbing cover (XS)
UniMaster STS XDK
UniMaster STS XS
UniMaster STS XSDK
UniMaster STL XS
UniMaster STB XS
5,5 and 7,5 kW
DK ECO cold dryer (XDK)
UniMaster STS XDK * 90l vessel only available for 10 bar, dryer cannot be attached
Assemble your compressor solution individually and select the right equipment from a maximum of 60 different combinations! Choose a compressor with vertical or horizontal vessel or an auxiliary compressor from one of 3 different performance categories with different sized vessels designed for a pressure of 10 or 15 bar and an additional optional cold dryer and/or sound absorbing cover. Whatever choice you make, you can benefit from a 15 year rust warranty on all vessels.
42
The piston compressors with individual fittings UniMaster STS
Vertical UniMaster compressors Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (threephase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station
Suction capacity (l/min)
Filling capacity (l/min)2)
Drive power (kW)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
Art. no.
power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger Option of retrofitting cold dryer with minimum fuss Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kW motor from spring 2011)
Pressure (bar)
Type
It is compulsory for all compressors and
UNM STS 660-10-90
H811000
10
660
520
4
1025
90
123
78
3/4 ˝ i
750x705x1170
UNM STS 660-10-270
H812000
10
660
520
4
1025
270
170
78
3/4 ˝ i
750x705x1800
UNM STS 660-10-500
H813000
10
660
520
4
1025
500
215
78
3/4 ˝ i
850x850x1945
UNM STS 580-15-270
H822000
15
580
470
4
915
270
177
78
3/4 ˝ i
750x705x1800
UNM STS 580-15-500
H823000
15
580
470
4
915
500
230
78
3/4 ˝ i
850x850x1945
UNM STS 1000-10-90
H831000
10
1000
790
5,5
995
90
187
82
3/4 ˝ i
975x705x1245
UNM STS 1000-10-270
H832000
10
1000
790
5,5
995
270
234
82
3/4 ˝ i
975x705x1875
UNM STS 1000-10-500
H833000
10
1000
790
5,5
995
500
279
82
3/4 ˝ i
975x850x2020
UNM STS 780-15-270
H842000
15
780
640
5,5
830
270
241
80
3/4 ˝ i
975x705x1875
UNM STS 780-15-500
H843000
15
780
640
5,5
830
500
294
80
3/4 ˝ i
975x850x2020
UNM STS 1250-10-90
H851000
10
1250
980
7,5
1240
90
199
84
3/4 ˝ i
975x705x1245
UNM STS 1250-10-270
H852000
10
1250
980
7,5
1240
270
246
84
3/4 ˝ i
975x705x1875
UNM STS 1250-10-500
H853000
10
1250
980
7,5
1240
500
291
84
3/4 ˝ i
975x850x2020
UNM STS 1000-15-270
H862000
15
1000
790
7,5
995
270
253
82
3/4 ˝ i
975x705x1875
UNM STS 1000-15-500
H863000
15
1000
790
7,5
995
500
306
82
3/4 ˝ i
975x850x2020
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
43
1 | Generating compressed air
Stationary piston compressors
The piston compressors with individual fittings UniMaster STS Silent
Sound-insulated compressors Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency With sound absorption hood, extremely quiet Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station
Filling capacity (l/min)2)
Drive power (kW)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
Art. no.
power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger Option of retrofitting cold dryer with minimum fuss
Suction capacity (l/min)
Type
It is compulsory for all compressors and
Pressure (bar)
1 | Generating compressed air
Stationary piston compressors
UNM STS 660-10-90 XS
H811100
10
660
520
4,0
1025
90
162
69
3/4 ˝ i
775x740x1275
UNM STS 660-10-270 XS
H812100
10
660
520
4,0
1025
270
209
69
3/4 ˝ i
775x740x1905
UNM STS 660-10-500 XS
H813100
10
660
520
4,0
1025
500
254
69
3/4 ˝ i
850x850x2055
UNM STS 580-15-270 XS
H822100
15
580
470
4,0
915
270
216
69
3/4 ˝ i
775x740x1905
UNM STS 580-15-500 XS
H823100
15
580
470
4,0
915
500
269
69
3/4 ˝ i
850x850x2055
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
44
The piston compressors with individual fittings UniMaster STS with cold dryer
Vertical UniMaster compressors with cold dryer Intermediate cooler and aftercooler quickly
cool the generated compressed air The low speed of rotation reduces vibrations,
Type
Art. no. Suction capacity (l/min)
Filling capacity (l/min)2)
Drive power (kW)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger High-performance cold dryer with super dry technology and ECO switch-off Improved compressed air quality. The cold dryer draws the unwanted condensation water from the compressed air. Standard features include a bypass line for dryer maintenance Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kW motor from spring 2011)
Pressure (bar)
Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is
UNM STS 660-10-270 XDK
H812010
10
660
520
4,0
1025
270
206
78
3/4 ˝ i
945x705x1800
UNM STS 660-10-500 XDK
H813010
10
660
520
4,0
1025
500
251
78
3/4 ˝ i
1070x850x1945
UNM STS 580-15-270 XDK
H822010
15
580
470
4,0
915
270
213
78
3/4 ˝ i
945x705x1800
UNM STS 580-15-500 XDK
H823010
15
580
470
4,0
915
500
266
78
3/4 ˝ i
1070x850x1945
UNM STS 1000-10-270 XDK
H832010
10
1000
790
5,5
995
270
271
82
3/4 ˝ i
1070x705x1875
UNM STS 1000-10-500 XDK
H833010
10
1000
790
5,5
995
500
316
82
3/4 ˝ i
1145x850x2020
UNM STS 780-15-270 XDK
H842010
15
780
640
5,5
830
270
278
80
3/4 ˝ i
1070x705x1875
UNM STS 780-15-500 XDK
H843010
15
780
640
5,5
830
500
331
80
3/4 ˝ i
1145x850x2020
UNM STS 1250-10-270 XDK
H852010
10
1250
980
7,5
1240
270
283
84
3/4 ˝ i
1070x705x1875
UNM STS 1250-10-500 XDK
H853010
10
1250
980
7,5
1240
500
328
84
3/4 ˝ i
1145x850x2020
UNM STS 1000-15-270 XDK
H862010
15
1000
790
7,5
995
270
290
82
3/4 ˝ i
1070x705x1875
UNM STS 1000-15-500 XDK
H863010
15
1000
790
7,5
995
500
343
82
3/4 ˝ i
1145x850x2020
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
45
1 | Generating compressed air
Stationary piston compressors
The piston compressors with individual fittings UniMaster STS Silent with cold dryer
Sound-insulated compressors
Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency With sound absorption hood, extremely quiet Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station
Filling capacity (l/min)2)
Drive power (kW)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
Art. no.
power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger High-performance cold dryer with super dry technology and ECO switch-off Improved compressed air quality. The cold dryer draws the unwanted condensation water from the compressed air. Standard features include a bypass line for dryer maintenance.
Suction capacity (l/min)
Type
It is compulsory for all compressors and
Pressure (bar)
1 | Generating compressed air
Stationary piston compressors
UNM STS 660-10-270 XSDK
H812110
10
660
520
4,0
1025
270
245
69
3/4 ˝ i
960x740x1905
UNM STS 660-10-500 XSDK
H813110
10
660
520
4,0
1025
500
290
69
3/4 ˝ i
1070x850x2055
UNM STS 580-15-270 XSDK
H822110
15
580
470
4,0
915
270
252
69
3/4 ˝ i
960x740x1905
UNM STS 580-15-500 XSDK
H823110
15
580
470
4,0
915
500
305
69
3/4 ˝ i
1070x850x2055
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
46
The piston compressors with individual fittings UniMaster STL
Horizontal UniMaster compressors It is compulsory for all compressors and
Type
Art. no. Suction capacity (l/min)
Filling capacity (l/min)2)
Drive power (kW)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kW motor from spring 2011)
Pressure (bar)
Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station
UNM STL 660-10-270
H815000
10
660
520
4,0
1025
270
174
78
3/4 ˝ i
1620x515x1205
UNM STL 660-10-500
H816000
10
660
520
4,0
1025
500
228
78
3/4 ˝ i
1950x625x1305
UNM STL 580-15-270
H825000
15
580
470
4,0
915
270
188
78
3/4 ˝ i
1620x515x1205
UNM STL 580-15-500
H826000
15
580
470
4,0
915
500
244
78
3/4 ˝ i
1950x625x1305
UNM STL 1000-10-270
H835000
10
1000
790
5,5
995
270
238
82
3/4 ˝ i
1620x555x1285
UNM STL 1000-10-500
H836000
10
1000
790
5,5
995
500
292
82
3/4 ˝ i
1950x625x1380
UNM STL 780-15-270
H845000
15
780
640
5,5
830
270
252
80
3/4 ˝ i
1620x555x1285
UNM STL 780-15-500
H846000
15
780
640
5,5
830
500
308
80
3/4 ˝ i
1950x625x1380
UNM STL 1250-10-270
H855000
10
1250
980
7,5
1240
270
250
84
3/4 ˝ i
1620x555x1285
UNM STL 1250-10-500
H856000
10
1250
980
7,5
1240
500
304
84
3/4 ˝ i
1950x625x1380
UNM STL 1000-15-270
H865000
15
1000
790
7,5
995
270
264
82
3/4 ˝ i
1620x555x1285
UNM STL 1000-15-500
H866000
15
1000
790
7,5
995
500
320
82
3/4 ˝ i
1950x625x1380
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
47
1 | Generating compressed air
Stationary piston compressors
The piston compressors with individual fittings UniMaster STL Silent
Sound-insulated compressors Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency With sound absorption hood, extremely quiet Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements
Drive power (kW)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger
Filling capacity (l/min)2)
Art. no.
(three-phase current) For compressors with a 4 kW motor, observe
Suction capacity (l/min)
Type
Electrical connection 400 V/50 Hz
Pressure (bar)
1 | Generating compressed air
Stationary piston compressors
UNM STL 660-10-270 XS
H815100
10
660
520
4,0
1025
270
213
69
3/4 ˝ i
1620x600x1315
UNM STL 660-10-500 XS
H816100
10
660
520
4,0
1025
500
267
69
3/4 ˝ i
1950x670x1415
UNM STL 580-15-270 XS
H825100
15
580
470
4,0
915
270
227
69
3/4 ˝ i
1620x600x1315
UNM STL 580-15-500 XS
H826100
15
580
470
4,0
915
500
283
69
3/4 ˝ i
1950x670x1415
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
48
The piston compressors with individual fittings UniMaster STB
UniMaster auxiliary compressors Can be used if the existing air flow rate is
Type
Art. no. Suction capacity (l/min)
Filling capacity (l/min)2)
Drive power (kW)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
insufficient, to cover peak capacities, to guarantee 100% reliability and/or if old machines require expensive repairs Intermediate cooler and aftercooler quickly cool the generated compressed air Series standard with control vessel for automated operation A pressure vessel with the appropriate dimensions must be available to ensure that the auxiliary compressor functions correctly. The auxiliary compressor is connected to this pressure vessel via an elastic connecting pipe Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kW motor from spring 2011)
Pressure (bar)
Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and ball valve Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is
UNM STB 660-10-10
H814000
10
660
520
4,0
1025
10
94
78
3/4 ˝ i
945x605x690
UNM STB 580-15-10
H824000
15
580
470
4,0
915
10
94
78
3/4 ˝ i
945x605x690
UNM STB 1000-10-10
H834000
10
1000
790
5,5
995
10
158
82
3/4 ˝ i
1005x650x770
UNM STB 780-15-10
H844000
15
780
640
5,5
830
10
158
80
3/4 ˝ i
1005x650x770
UNM STB 1250-10-10
H854000
10
1250
980
7,5
1240
10
170
84
3/4 ˝ i
1005x650x770
UNM STB 1000-15-10
H864000
15
1000
790
7,5
995
10
170
82
3/4 ˝ i
1005x650x770
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
49
1 | Generating compressed air
Stationary piston compressors
The piston compressors with individual fittings UniMaster STB Silent
Sound-insulated compressors
1)
It is compulsory for all compressors and
Type
Art. no. Filling capacity (l/min)2)
Drive power (kW)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Can be used if the existing air flow rate is insufficient, to cover peak capacities, to guarantee 100% reliability and/or if old machines require expensive repairs Intermediate cooler and aftercooler quickly cool the generated compressed air Series standard with control vessel for automated operation A pressure vessel with the appropriate dimensions must be available to ensure that the auxiliary compressor functions correctly. The auxiliary compressor is connected to this pressure vessel via an elastic connecting pipe
Suction capacity (l/min)
Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency With sound absorption hood, extremely quiet Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and ball valve Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station
Pressure (bar)
1 | Generating compressed air
Stationary piston compressors
UNM STB 660-10-10 XS
H814100
10
660
520
4,0
1025
10
133
69
3/4 ˝ i
920x700x820
UNM STB 580-15-10 XS
H824100
15
580
470
4,0
915
10
133
69
3/4 ˝ i
920x700x820
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
Sound absorbing cover
Type
Art. no.
SDH UNM ST 4,0
B800100
Set up in sensitive areas possible because
the compressor is fitted with a sound absorption hood Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kW motor from spring 2011)
50
The piston compressors with individual fittings UniMaster STH on tandem vessel
Tandem vessel, no technical inspection required Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current)
Easily accessible condensate trap under the
vessel. Also suitable for simple connection of an Ecomat condensate discharger Machines are attached to a pallet, which makes transportation and set-up much easier With 2x90-l vessel, TÜV-approved (Technical Inspection Agency) through type test according to Ordinance on Industrial Safety and Health, section 17. No installation check or recurring checks required by TÜV. Check by qualified person (specialist) is sufficient
For compressors with a 4 kW motor, observe
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
H112017
Drive power (kW)
UNM STH 650-10-180
Filling capacity (l/min)2)
Art. no. Suction capacity (l/min)
Type
Pressure (bar)
the regulations stipulated by the local power station
10
650
520
4,0
950
2x90
175
83
3/4 ˝ i
1200x800x1240
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
UniMaster STH tandem unit
Compressors for universal use – The solution for maximum reliability
1) 2)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
H112022
Drive power (kW)
UNM STH 650/650-10-500
Filling capacity (l/min)2)
Art. no.
as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger
Suction capacity (l/min)
Type
Standard features include: all fittings, such
Pressure (bar)
Common features 2 power units, each with 2 cylinders, two-stage compression Two power units fitted to one vessel – maximum reliability (if one power unit should fail) and sufficient reserves in the event of a peak in demand With basic load alternation switch as standard (control system for distributing basic and additional air supplies for several power units) Vessel with burned-in interior coating 15-year rust guarantee on all vessels
10
2x650
2x520
2x4,0
950
500
280
83
1˝i
2320x700x1200
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
51
1 | Generating compressed air
Stationary piston compressors
The piston compressors with individual fittings SilentMaster STS
Other sound-insulated compressors Common features V-belt driven 2-cylinder unit with 2-stage compression for 10 bar increases the output and guarantees high efficiency The electronic oil level monitor and the operating hours counter make it easier to observe service and maintenance intervals. The compressor switches off automatically if the oil level is insufficient
Electrical connection 400 V/50 Hz
(three-phase current) Intermediate cooler and aftercooler quickly
cool the generated compressed air Compact and space-saving due to overall
dimensions
Type
Art. no. Suction capacity (l/min)
Filling capacity (l/min)2)
Drive power (kW)
Speed (min-1)
Weight (kg)
Noise (dB(A))1)
Air outlet
Voltage (V)
Dimensions (W x D x H)
Low-vibration operation
Pressure (bar)
1 | Generating compressed air
Stationary piston compressors
SEM STS 850-10
H114006
10
850
680
5,5
1240
155
67
3/4 ˝ i
400
790x785x700
ZPM STS 750-15
H113011
15
750
525
5,5
785
140
67
3/4 ˝ i
400
790x785x700
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
52
1 | Generating compressed air
Medic-Air compressors Sound-insulated, oil-free compressors for an outstanding air quality
Medic-Air compressors have a high-quality, oil-free power unit with polytetrafluoroethylenecoated pistons, generate minimal noise and are therefore ideal for use in medical practices.
53
The piston compressors with individual fittings Medic-Air compressors
Sound-insulated oil-free compressors
Common features High-quality oil-free power units with polytetrafluoroethylene-coated pistons No oil changes, no oil in the condensate The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels
Standard features include: all safety fittings and electric connection
cable with plug Vessel with burned-in interior coating 15-year rust guarantee on all vessels With sound absorption hood, extremely quiet Extra fan
MA 150-25 W-Silent Stationary 1 cylinder With water separator (with filter insert) and condensate collection vessel
MA 300-50 W-Silent Stationary 2 cylinders, V layout With water separator (with filter insert) and condensate collection vessel
1)
Type
Art. no. Suction capacity (l/min)
Filling capacity (l/min)2)
Drive power (kW)
Speed (min-1)
Tank vol. (l)
Weight (kg)
Noise (dB(A))1)
Voltage (V)
Dimensions (W x D x H)
MA 600-90 D-Silent Stationary 2 x 2 cylinders in V layout Three-phase current model Air outlet with ball valve 1/2 ˝ With basic load alternation switch as standard (control system for distributing basic and additional air supplies for several power units)
Pressure (bar)
1 | Generating compressed air
Stationary piston compressors
MA 150-25 W-Silent
H300060
8
150
100
1,1
1420
24
48
56
230
820x400x750
MA 300-50 W-Silent
H300062
8
300
200
1,8
1420
50
75
62
230
980x500x800
MA 600-90 D-Silent
H300064
8
2x300
2x200
2x1,8
1420
90
115
64
400
1200x580x900
Sound pressure level at distance of 1 m according to DIN 45635, T 13 2) In acc. with ISO 1217
54
1 | Generating compressed air
AirMaster Screw compressors with the Easy Service Concept
The impressive features of the AirMaster screw compressors include easy access to the machine housing, sound absorbing mats for reduced operating noise, particularly easy handling and a clearly laid out, easily accessible operating panel for a high degree of operating comfort.
55
1 | Generating compressed air
AirMaster – The new screw compressors Using the AM 4-10 E1 as an example Optimal positioning possibilities due to compressed air outlet on the rear of the compressor
Maximum safety through integrated control of rotation direction as well as effective control, warning and safety systems
Unique Easy Service Concept for the best access possibilities due to a machine housing that can be fully opened
Reduced noise during operation due to the soundabsorbing mat on the housing, a special fan and optimised air guide in the housing
Simple set-up as a fork-lift truck can access the compressor from all sides
Clearly arranged, easily accessible operating panel for easy handling and maximum operating comfort
Easy to understand electronic control system thanks to 20-character clear text display in 10 different languages
Simple assembly of outlet channel through exhaust air guide directed upwards Maintenance-free electric ventilator Optimal operating temperatures thanks to electronically controlled fan and new cooling air guide for optimised air circulation
Particularly long service life of the compressor also under extreme conditions as the oil temperature is subject to fewer deviations
56
Saves time and costs in maintenance situations due to clear arrangement of all components
Simple oil level control through oil inspection glass
The screw compressor with the Easy-Service Concept AirMaster individual compressors
Space-saving single compressor Common features Robust, V-belt driven screw-type compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages Maximum safety thanks to auxiliary control, warning and safety systems Integrated control of rotation direction prevents expensive damage during operation Load and operating hours counter for correct service and maintenance intervals Quiet due to soundproofed housing and optimised air flow in the housing
Volume flow (l/min)2)
Voltage (V)
Drive power (kW)
Tank vol. (l)
Noise (dB(A))1)
Air outlet
Weight (kg)
Dimensions (W x D x H)
Art. no.
in comparison to traditional thermostat control valves extend the service life of the compressor The electronically controlled fan and air circulation system with new type of cooling air duct regulate the operating temperatures Small base that saves space Simple and uncomplicated set-up as the compressor can be accessed from all sides with the lift truck Optimal positioning options of the screw compressor thanks to compressed air outlet on the rear Simple assembly of outlet channel through exhaust air guide directed upwards Large multi-purpose cooler for oil and compressed air Simple oil level control through oil inspection glass Standard features include: star-delta switch
Pressure (bar)
Type
Minimised fluctuations in the oil temperature
AM4-10 E1
H415460
10
460
400
4,0
-
62
1/2 ˝
168,50
930x700x905
AM5-8 E1
H415570
8
750
400
5,5
-
65
1/2 ˝
168,50
930x700x905
AM5-10 E1
H415560
10
630
400
5,5
-
65
1/2 ˝
168,50
930x700x905
AM5-13 E1
H415580
13
520
400
5,5
-
65
1/2 ˝
168,50
930x700x905
AM7-10 E1
H415660
10
935
400
7,5
-
67
1/2 ˝
168,50
930x700x905
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
57
1 | Generating compressed air
Screw compressors, stationary
The screw compressor with the Easy-Service Concept AirMaster compressors on vessel
The traditional solution with horizontal vessel Common features Robust, V-belt driven screw-type compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages Maximum safety thanks to auxiliary control, warning and safety systems
Volume flow (l/min)2)
Voltage (V)
Drive power (kW)
Tank vol. (l)
Noise (dB(A))1)
Air outlet
Weight (kg)
Dimensions (W x D x H)
Art. no.
prevents expensive damage during operation Small base that saves space Simple assembly of outlet channel through exhaust air guide directed upwards Vessel with burned-in interior coating 15-year rust guarantee on all vessels
Pressure (bar)
Type
Integrated control of rotation direction
AM4-10 E1 270
H415461
10
460
400
4,0
270
62
G 3/4 ˝
263,50
1000x800x1650
AM5-10 E1 270
H415561
10
630
400
5,5
270
65
G 3/4 ˝
263,50
1000x800x1650
AM7-10 E1 270
H415661
10
935
400
7,5
270
67
G 3/4 ˝
263,50
1000x800x1650
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
AirMaster compressors with cold dryer on vessel
The traditional solution with horizontal vessel
Common features Robust, V-belt driven screw-type compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages
1)
prevents expensive damage during operation Small base that saves space Simple assembly of outlet channel through
exhaust air guide directed upwards Vessel with burned-in interior coating 15-year rust guarantee on all vessels High-performance cold dryer with super dry
technology and ECO switch-off Improved compressed air quality. The cold
Drive power (kW)
Tank vol. (l)
Noise (dB(A))1)
Air outlet
Weight (kg)
Dimensions (W x D x H)
dryer draws the unwanted condensation water from the compressed air. Standard features include a bypass line for dryer maintenance.
Voltage (V)
Art. no.
warning and safety systems Integrated control of rotation direction
Volume flow (l/min)2)
Type
Maximum safety thanks to auxiliary control,
Pressure (bar)
1 | Generating compressed air
Screw compressors, stationary
AM4-10 E1 270 DK 600
H415462
10
460
400
4,0
270
62
G 3/4 ˝
288,50
1170x800x1650
AM5-10 E1 270 DK 600
H415562
10
630
400
5,5
270
65
G 3/4 ˝
288,50
1170x800x1650
AM7-10 E1 270 DK 985
H415662
10
935
400
7,5
270
67
G 3/4 ˝
288,50
1170x800x1650
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
58
The screw compressor with the Easy-Service Concept AirMaster compressors on tandem vessel
Tandem vessel, no technical inspection required Common features Robust, V-belt driven screw-type compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages
prevents expensive damage during operation Small base that saves space Simple assembly of outlet channel through
exhaust air guide directed upwards Vessel with burned-in interior coating 15-year rust guarantee on all vessels Does not require Technical Inspection Autho-
Voltage (V)
Drive power (kW)
Tank vol. (l)
Noise (dB(A))1)
Air outlet
Weight (kg)
Dimensions (W x D x H)
rity certification because of type approval test in accordance with Industrial Safety Regulation § 17. No set-up inspection or other repeat inspections. Testing by a qualified expert is sufficient
Volume flow (l/min)2)
Art. no.
warning and safety systems Integrated control of rotation direction
Pressure (bar)
Type
Maximum safety thanks to auxiliary control,
AM4-10 E1 180
H415463
10
460
400
4,0
180
62
G 3/4 ˝
298,50
1200x800x1650
AM5-10 E1 180
H415563
10
630
400
5,5
180
65
G 3/4 ˝
298,50
1200x800x1650
AM7-10 E1 180
H415663
10
935
400
7,5
180
67
G 3/4 ˝
298,50
1200x800x1650
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
59
1 | Generating compressed air
Screw compressors, stationary
The screw compressor with the Easy-Service Concept AirMaster compressors on tandem vessel with cold dryer
Small base that saves space Simple assembly of outlet channel through
exhaust air guide directed upwards Vessel with burned-in interior coating 15-year rust guarantee on all vessels Does not require Technical Inspection Autho-
Drive power (kW)
Tank vol. (l)
Noise (dB(A))1)
Air outlet
Weight (kg)
Dimensions (W x D x H)
rity certification because of type approval test in accordance with Industrial Safety Regulation § 17. No set-up inspection or other repeat inspections. Testing by a qualified expert is sufficient. High-performance cold dryer with super dry technology and ECO switch-off Improved compressed air quality. The cold dryer draws the unwanted condensation water from the compressed air. Standard features include a bypass line for dryer maintenance.
Voltage (V)
Art. no.
Common features Robust, V-belt driven screw-type compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages Maximum safety thanks to auxiliary control, warning and safety systems Integrated control of rotation direction prevents expensive damage during operation
Volume flow (l/min)2)
Type
Tandem vessel, no technical inspection required
Pressure (bar)
1 | Generating compressed air
Screw compressors, stationary
AM4-10 E1 180 DK 600
H415464
10
460
400
4,0
180
62
G 3/4 ˝
323,50
1200x800x1650
AM5-10 E1 180 DK 600
H415564
10
630
400
5,5
180
65
G 3/4 ˝
323,50
1200x800x1650
AM7-10 E1 180 DK 985
H415664
10
935
400
7,5
180
67
G 3/4 ˝
323,50
1200x800x1650
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
60
1 | Generating compressed air
Screw compressors, stationary The screw compressor with the Easy-Service Concept AirMaster compressors from 11 kW
Compressors for continuous operation Visual display and automatic function for
Art. no.
Drive power (kW)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
AM11-8 E1
H411808
8
1650
400
11,0
200
64
3/4 ˝ i
960x740x1090
AM11-10 E1
H411810
10
1500
400
11,0
200
64
3/4 ˝ i
960x740x1090
AM11-13 E1
H411813
13
1150
400
11,0
200
64
3/4 ˝ i
960x740x1090
AM15-8 E1
H411908
8
2210
400
15,0
230
65
3/4 ˝ i
960x740x1090
AM15-10 E1
H411910
10
2000
400
15,0
230
65
3/4 ˝ i
960x740x1090
AM15-13 E1
H411913
13
1600
400
15,0
230
65
3/4 ˝ i
960x740x1090
AM 18-8
H417518
8
3000
400
18,5
280
74
1˝i
960x740x1090
AM 18-10
H417520
10
2500
400
18,5
280
67
1˝i
960x740x1090
AM 18-13
H417523
13
1930
400
18,5
340
74
1˝i
960x740x1090
AM 22-8
H417618
8
3270
400
22,0
360
75
1˝i
960x740x1090
AM 22-10
H417620
10
2950
400
22,0
360
75
1˝i
960x740x1090
AM 22-13
H417623
13
2480
400
22,0
360
75
1˝i
960x740x1090
Pressure (bar)
Type
Voltage (V)
shutting off the motor or the compressor block if they overheat (oil), prevents costly damage High-quality glycerine pressure gauge for displaying the operating pressure Transparent rising pipe for easy oil level checks Exhaust air outlet directed upwards, wide range of set-up locations therefore possible Standard features include: star-delta switch
Volume flow (l/min)2)
Common features Robust, V-belt driven screw-type compres sors with durable, compressor blocks New electronic control with important monitoring and control functions Small base that saves space Quiet due to soundproofed housing Pressure sensor prevents start-up under load Rotation direction check prevents costly damage during operation Adjustable run-on time control for individual adaptation to the respective operation conditions Large multi-purpose cooler for oil and compressed air High-quality, robust electropneumatic suction control Easy to service and maintain due to removable side panels and external filter cartridges Load and operating hours counter for correct service and maintenance intervals Easy access to belt tensioner Visual display for clogged suction filter
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
61
The screw compressor for intensive operation AirMaster individual compressors
Also for lower air requirements High operational reliability due to thermal
Type
Art. no.
Drive power (kW)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
motor protection, oil temperature monitor (max. 110°C) and operating hours counter Perfectly suited for complementing existing systems, e.g. to cover the compressed air base load All elements subject to regular maintenance are easy to remove and refit
Volume flow (l/min)2)
Common features Can also be set up in noise-sensitive rooms thanks to extremely quiet running The screw block with low compressor speeds is specially developed for 2.2 and 3.0 kW. This reduces wear and ensures a quiet, pleasant running noise Start-stop operation via pressure switch, which results in substantial energy savings compared to using star starting current
Pressure (bar)
1 | Generating compressed air
Screw compressors, stationary
AM 2-10
H411420
10
290
2,2
93
60
1/2 ˝ i
690x570x890
AM 3-10
H411425
10
385
3,0
101
61
1/2 ˝ i
690x570x890
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
62
The screw compressor for intensive operation AirMaster individual compressors
With Variospeed energy-saving speed control No pressure losses due to compressed air
Type
Art. no. Volume flow (l/min)2)
Drive power (kW)
Weight (kg)
Noise (dB(A))1)
Air outlet
Dimensions (W x D x H)
lines with small cross sections. Air outlet with ¾˝ connection as standard Operating hour meter that measures load and run-on times ensures that service and maintenance is performed at the intervals specified. An automatic message is displayed when maintenance is required The housing is lined with sound absorbing mats that reduce the operating noise of the compressor to a minimum. The special fan and air guide in the housing make a significant contribution to reducing noise levels The electronically controlled fan and air circulation system with new type of cooling air duct regulate the operating temperatures This extends the service life of the screw compressor, even under extreme conditions, because the oil temperature does not fluctuate like with conventional thermostat controls.
Pressure (bar)
Common features Speed-controlled screw compressor with continuously adjustable speeds to adapt to the actual requirements (resulting from the compressed air network). This avoids expensive and inefficient after-run times and achieves energy savings up to 35%. The compressed air system attains higher efficiency Soft start from zero to full load. No starting and switch-over peak loads as occur for machines with star-delta switches. Expensive current peak loads are avoided and mechanical stress is reduced An electronic monitoring function prevents the motor from overloading, reduces wear and extends the service life of the machine The integrated emergency stop function offers maximum safety Clearly laid out, easily accessible operating panel for easy handling and maximum operating comfort. Operating elements are all within easy reach, display elements easy to read. Operational errors virtually excluded The electronic control system (EasyTronic) can be operated in 17 languages. Messages appear in clear text (uncoded) Manual control of the rotation direction of the motor not required. The EasyTronic control system selects the direction without starting the compressor, thus preventing costly damage during operation
AM 11-10 F2 VS
H411410
10
660-1660
11,0
210
70
3/4 ˝ i
810x690x880
AM 15-10 F2 VS
H411415
10
920-2050
15,0
225
72
3/4 ˝ i
810x690x880
1)
LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)
63
1 | Generating compressed air
Screw compressors, stationary
1 | Generating compressed air
Accessories for generating compressed air Compressor accessories for every requirement
You will find all types of compressor accessories here, from basic changeover circuits to start reliefs, safety valves and condensate drain valves.
64
Compressed air vessel
Vertical with fittings Common features Standard features include: all fittings, such as pressure gauge, safety valve and 2 ball valves 90 l vessel with plug nipple and quick release coupling Vessel with composite inner coating Special outer coating 15-year rust guarantee on all vessels
retrofitting of a dryer (except BH-VZBA 90-11) Connecting hose With hand hole or corresponding viewing
window for assisting with maintenance and technical inspections We recommend connecting a condensate discharger
Tank vol. (l)
Weight (kg)
Air outlet
Dimensions (W x D x H)
Art. no. Pressure (bar)
Type
Standard features include console for
BH-VZBA 90-11
H110205
11
90
38
G1/2 ˝
520x400x1230
BH-VZBA 270-11
H110404
11
270
95
R 3/4 ˝ i
780x850x1320
BH-VZBA 500-11
H110199
11
500
130
R 1˝i
850x830x2030
BH-VZBA 270-16
H110407
16
270
125
R 3/4 ˝ i
850x830x1430
BH-VZBA 500-16
H110202
16
500
165
R 1˝i
850x830x2040
Compressed air vessel
Vertical without fittings We recommend connecting a condensate
discharger Side connections for ball valve or elastic
connecting hoses
Type
Art. no. Tank vol. (l)
Coating
Weight (kg)
Air outlet
Dimensions (W x D x H)
15-year rust guarantee on all vessels
Pressure (bar)
Common features Vessel with composite inner coating Special outer coating Includes all sleeves for attaching fittings, inlets and outlets With hand hole or corresponding viewing window for assisting with maintenance and technical inspections
BH-VZB 270-11
G502455
11
270
coated
88
R 3/4 ˝
750x630x1300
BH-VZB 500-11
H110600
11
500
coated
120
R 1˝
750x850x2020
BH-VZB 500-16
H110601
16
500
coated
175
R 1˝
750x850x2020
65
1 | Generating compressed air
Accessories for compressed air generation
Compressed air vessel
Vertical without fittings Side connections for ball valve or elastic
connecting hoses
Type
Art. no. Tank vol. (l)
Coating
Weight (kg)
Air outlet
Dimensions (W x D x H)
15-year rust guarantee on all vessels
Pressure (bar)
Common features Includes all sleeves for attaching fittings, inlets and outlets With hand hole or corresponding viewing window for assisting with maintenance and technical inspections We recommend connecting a condensate discharger
BH-VZ 750-11
H110333
11
750
galvanised
210
R 1 1/4 ˝
830x860x2060
BH-VZ 750-16
H110365
16
750
galvanised
265
R 1 1/4 ˝
830x860x2060
BH-VZ 1000-11
H110367
11
1000
galvanised
290
R 1 1/4 ˝
880x890x2360
BH-VZ 1000-16
H110369
16
1000
galvanised
330
R 1 1/4 ˝
880x890x2360
BH-VZ 2000-11
H110386
11
2000
galvanised
515
R 1 1/2 ˝
1160x1260x2450
BH-VZ 2000-16
H110388
16
2000
galvanised
600
R 1 1/2 ˝
1160x1260x2450
BH-VZ 3000-11
H110376
11
3000
galvanised
740
R 1 1/2 ˝
1250x1350x2690
BH-VZ 3000-16
H110377
16
3000
galvanised
810
R 1 1/2 ˝
1250x1350x2690
Compressed air vessel
Horizontal, without fittings
Type
Art. no. Tank vol. (l)
Coating
Weight (kg)
Air outlet
Dimensions (W x D x H)
Common features Vessel with composite inner coating Special outer coating
Pressure (bar)
1 | Generating compressed air
Accessories for compressed air generation
BH-HB 20-11
G502145
10
20
coated
10,5
R 1/2 ˝
650x210x280
BH-HZB 50-11
G502316
11
50
coated
26,2
R 1/2 ˝
925x260x420
BH-HZB 90-11
G502448
10
90
coated
33,14
R 1/2 ˝
1030x340x490
BH-HZB 500-11
H110602
11
500
coated
135
R 1˝
1880x660x800
BH-HZB 500-16
H110603
16
500
coated
162,5
R 1˝
1880x660x800
66
Compressed air vessel
1 | Generating compressed air
Accessories for compressed air generation
Type
Art. no. Pressure (bar)
Tank vol. (l)
Coating
Weight (kg)
Air outlet
Dimensions (W x D x H)
Horizontal, without fittings
BH-HZ 750-11
H110375
11
750
galvanised
210
R 1 1/4 ˝
1880x750x880
BH-HZ 750-16
H110604
16
750
galvanised
265
R 1 1/4 ˝
1880x750x880
BH-HZ 1000-11
H111310
11
1000
galvanised
280
R 1 1/4 ˝
2150x800x930
BH-HZ 1000-16
H110605
16
1000
galvanised
330
R 1 1/4 ˝
2150x800x930
BH-HZ 2000-11
H110606
11
2000
galvanised
490
R 1 1/2 ˝
2170x1150x1280
BH-HZ 2000-16
H110607
16
2000
galvanised
600
R 1 1/2 ˝
2170x1150x1280
BH-HZ 3000-11
H110608
11
3000
galvanised
740
R 1 1/2 ˝
2490x1480x1380
BH-HZ 3000-16
H110609
16
3000
galvanised
810
R 1 1/2 ˝
2490x1480x1380
For pressure vessel Consists of: pressure gauge, safety valve,
Sets of instruments
AMS-B-V: for vertical vessels AMS-B-H: for horizontal vessels
Type
Art. no. Pressure (bar)
Air outlet
test flange, ball valve, condensate discharge including mini ball valve, various screw connections and retaining elements
AMS-B-V 500-11
B110089
11
2 x 1˝i
AMS-B-H 500-11
B110102
11
2 x 1˝i
AMS-B-V 750-11
B110093
11
2 x 1˝i
AMS-B-H 750-11
B110092
11
2 x 1˝i
AMS-B-V 1000-11
B110097
11
2 x 1˝i
AMS-B-H 1000-11
B110096
11
2 x 1˝i
AMS-B-V 2000-11
B110083
11
2 x 1 1/2 ˝ i
AMS-B-V 3000-11
B110100
11
2 x 1 1/2 ˝ i
AMS-B-V 500-16
B110091
16
2 x 1˝i
AMS-B-H 500-16
B110103
16
2 x 1˝i
AMS-B-V 750-16
B110095
16
2 x 1˝i
AMS-B-H 750-16
B110094
16
2 x 1˝i
AMS-B-V 1000-16
B110099
16
2 x 1˝i
AMS-B-V 2000-16
B110081
16
2 x 1 1/2 ˝ i
OESYN Silent 1.0: for SilentMaster
Lubricants/oil Type
Art. no. Basis
Container
Compressor type
Start-up behaviour cold
Temperature resistance
Residue formation
Long service life
Water separation
compressors SEM 30 and SEM 50 only
OEMIN-Kolben-fahr 1,0
B111014
mineral
1,0
Piston
+
++
+
++
+
OEMIN-Kolben-stat 3,0
B111002
mineral
3,0
Piston
+
++
+
++
+
OEMIN-Schraub-stat 5,0
B111010
mineral
5,0
Screw
++
++
+
++
+
OETSYN-Schraub-stat 1,0
B111013
partly synthetic
1,0
Screw
+++
+++
+++
+++
++
OETSYN-Schraub-stat 5,0
B111012
partly synthetic
5,0
Screw
+++
+++
+++
+++
++
OESYN-Silent 1,0
B770010
fully synthetic
1,0
Piston
++++
++++
++++
++++
+++
OESYN-Kolben-stat 3,0
B111006
fully synthetic
3,0
Piston
++++
++++
++++
++++
+++
67
1 | Generating compressed air
Accessories for compressed air generation Star-delta switch
Type
Art. no.
Ready to install (wired in full) star-delta or SDS 5,5
B111150
The integral motor protection prevents
SDS 7,5
B111152
the motor from overloading to avoid damage An integral low voltage circuit breaker prevents the machine from starting automatically after a power failure Integrated solenoid-valve activation makes the switch-off/start relief easier to connect Main switch with emergency stop function Electrical connection 400 V/50 Hz (three-phase current) Protection category IP 54 With operating hours counter The device corresponds to DIN EN 60204
SDS 11
B111151
Type
Art. no.
AE 4
B111055
Type
Art. no.
GLW-SGSD 17
B111201
smooth start-up combination
Startup-load relief Required for compressors with 4 kW
motor and star-delta switch
Basic load alternation control Pressure sensor 0-16 bar Display with 3 control buttons Potential-free fault contact Option of integrating a remote switch Electrical connection 230 V/50 Hz
(alternating current) For 2 piston compressors 3 / 4 kW
(without contactors) Connection for electric ball valve and
energy-saving system Scope of supply includes operating
hours counter but does not include motor protection or startup-load relief (please order AE 4 separately)
68
Basic load alternation control
Type
Art. no.
GLW 4
B111200
Type
Art. no.
BSZ
B111073
Type
Art. no.
ESAR 3/4 M
B111081
1 | Generating compressed air
Accessories for compressed air generation Electronic control of up to 4 compressors
for distribution of basic and additional air requirements Pressure sensor 0-16 bar Text display Display with 3 control buttons Real-time clock Time switch function with up to 6 programmes Potential-free fault contact Option of integrating a remote switch Connection for electric ball valve and energy-saving system Electrical connection 230 V/50 Hz (alternating current) Screw-type and piston compressor can be combined For screw compressors/piston compressors from 3.0 kW with contactors Harmonisation of operating hours – saves on maintenance costs Pressure monitor with delayed activation of the compressor
Operating hours counter Electrical connection 230 V/50 Hz
(alternating current)
Energy-saving system manual Shutting off the compressed air pipes
reduces energy costs Improves operational safety and increases
ESAR 1 M
B111083
the service life of components used in compressed air conditioning by preventing high flow speeds (e.g. after depressurised phases) Open slowly e.g. to fill the pipe without generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hard-chrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) With manual actuator and control lamp
ESAR 1 1/4 M
B111085
ESAR 1 1/2 M
B111087
ESAR 2 M
B111089
69
Energy-saving system automatic
Type
Art. no.
ESAR 3/4 A
B111082
Shutting off the compressed air pipes
reduces energy costs Improves operational safety and increases
ESAR 1 A
B111084
the service life of components used in compressed air conditioning by preventing high flow speeds (e.g. after depressurised phases) Open slowly e.g. to fill the pipe without generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hardchrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) For automatic operation via time switch
ESAR 1 1/4 A
B111086
ESAR 1 1/2 A
B111088
ESAR 2 A
B111090
Type
Art. no.
Connecting hoses Can be used in combination with
compressor vessels Two connections with external thread Elastic version Pressure up to 16 bar
Rubber dampers
VSL 1/2-1800
B111066
VSL 3/4-800
B111071
VSL 3/4-1300
B111076
VSL 3/4-1800
B111067
VSL 1-800
B111069
VSL 1-1300
B111072
VSL 1-1800
B111068
VSL 1 1/4-1300
B111074
VSL 1 1/2-1300
B111078
Diameter (mm)
Wielkość
Art. no.
GSE 40 L 1/4
B110059
40
M8
GSE 70 L 1/4
B110060
70
M 12
GSE 100 L 1/4
B110061
100
M 12
GSE 100 S1 /3
B110063
100
M 12
With thread on both sides Art. no.
Wielkość
Type
70
B111070 B111075
With thread on one side Type
Rubber dampers
VSL 1/2-800 VSL 1/2-1300
Diameter (mm)
1 | Generating compressed air
Accessories for compressed air generation
GSE 40 L2 /4
B110064
40
M8
GSE 75 L2 /4
B110062
75
M 12
GSE 100 L2 /4
B110066
100
M 12
GSE 100 S2 /3
B110067
100
M 12
Casing made from high-quality ABS Face made from scratch-proof plexiglas
Standard pressure gauge, vertical
Mains supply
Measuring range (bar)
Art. no.
Diameter (mm)
Type
MM-W 40-6b
E670040
40
1/8 ˝
0-6
MM-W 40-10b
E670014
40
1/8 ˝
0-10
MM-W 40-16b
E670017
40
1/8 ˝
0-16
MM-W 50-6b
E670018
50
1/8 ˝
0-6
MM-W 50-10b
E670001
50
1/8 ˝
0-10
MM-W 50-16
G012038
50
1/8 ˝
0-16
MM-W 50-6b
E670020
50
1/4 ˝
0-6
MM-W 50-10b
E670021
50
1/4 ˝
0-10
MM-W 50-16b
E670002
50
1/4 ˝
0-16
MM-W 50-25b
E670003
50
1/4 ˝
0-25
MM-W 63-6b
E670025
63
1/4 ˝
0-6
MM-W 63-10b
E670026
63
1/4 ˝
0-10
MM-W 63-16b
E670006
63
1/4 ˝
0-16
MM-W 63-25b
E670007
63
1/4 ˝
0-25
MM-W 80-16b
E670010
80
1/4 ˝
0-16
MM-W 80-25b
E670011
80
1/4 ˝
0-25
Casing made from high-quality ABS Inspection glass made from scratch-proof
Steel housing and inspection glass with
dia. 40 and 100 mm
Plexiglas with dia. 50 and 63 mm
Mains supply
Art. no.
Diameter (mm)
Type
Measuring range (bar)
Standard pressure gauge, horizontal
1 | Generating compressed air
Accessories for compressed air generation
MM-S 40-6b
E670028
40
1/8 ˝
0-6
MM-S 40-10b
G012060
40
1/8 ˝
0-10
MM-S 40-16b
E670029
40
1/8 ˝
0-16
MM-S 50-6b
E670030
50
1/4 ˝
0-6
MM-S 50-10b
E670031
50
1/4 ˝
0-10
MM-S 50-16b
E670004
50
1/4 ˝
0-16
MM-S 50-25b
E670005
50
1/4 ˝
0-25
MM-S 63-6b
E670032
63
1/4 ˝
0-6
MM-S 63-10b
E670033
63
1/4 ˝
0-10
MM-S 63-16b
E670008
63
1/4 ˝
0-16
MM-S 63-25b
E670009
63
1/4 ˝
0-25
MM-S 80-16b
E670012
80
1/4 ˝
0-16
MM-S 80-25b
E670013
80
1/4 ˝
0-25
MM-S 100-6b
E670102
100
1/2 ˝
0-6
MM-S 100-10b
E670103
100
1/2 ˝
0-10
MM-S 100-16b
E670104
100
1/2 ˝
0-16
MM-S 100-25b
E670105
100
1/2 ˝
0-25
Type
Art. no.
Diameter (mm)
Mains supply
Measuring range (bar)
Pressure gauge for vessel
MM-S 100-16b
E670100
100
1/2 ˝
0-16
MM-S 100-25b
E670101
100
1/2 ˝
0-25
71
Ball valve standard Art. no. Nominal pressure (bar)
Type
Ball valve AD
KH-NI-16 G1i
E050082
16
KH-NI-16 G1 1/4i
E050083
16
KH-NI-16 G1 1/2i
E050084
15
With identification according to statutory
specifications Type
Art. no.
KH-NI-40 G3/8i
E050086
40
KH-NI-40 G1/2i
E050087
40
KH-NI-40 G3/4i
E050088
40
KH-NI-40 G1i
E050089
30
KH-NI-25 G 1 1/4i
G010015
25
KH-NI-40 G1 1/2i
E050093
20
KH-NI-40 G2i
E050094
20
Nominal pressure (bar)
1 | Generating compressed air
Accessories for compressed air generation
Ball valve 1 external, 1 internal thread Nominal pressure 16 bar
Mini ball valve
Type
Art. no.
KH-NI-16 G1/2a x G1/2i
E050110
KH-NI-16 G3/4a x G3/4i
E050111
Type
Art. no.
KH-20 G1/4i x G1/4a
G012033
KH-G 3/8ixG 3/8a
E043233
For installation upstream of the conden
sate discharger. Allows maintenance work to be performed during operation Nominal pressure 15 bar
Safety valve
KH-G 3/8ixG 3/8i
E043133
KH-20 G1/2i x G1/2a
G470592
Type
Art. no.
CE-version, set at the factory and sealed
72
SV-G1/4a-8 bar
G207010
SV-G1/4a-11 bar
E700102
SV-G1/4a-16 bar
E700103
SV-G3/8a-11 bar
E700104
SV-G3/8a-16 bar
E700105
SV-G1/2a-11 bar
E700106
SV-G1/2a-16 bar
E700107
Safety valve
Type
1 | Generating compressed air
Accessories for compressed air generation Art. no.
Full stroke model
Condensate drain valve Nickel-plated brass O-ring seal on valve seat With knurled screw
Check valve
SV-G1/2a-8 bar
E700050
SV-G1/2a-11 bar
E700051
SV-G1/2a-16 bar
E700052
SV-G3/4a-8 bar
E700053
SV-G3/4a-11 bar
E700054
SV-G3/4a-16 bar
E700055
SV-G1a-11 bar
E700057
SV-G1a-16 bar
E700058
Type
Art. no.
KAV-G1/4a
E030050
KAV-G3/8a
E030051
KAV-G1/2a
E030058
Type
Art. no.
RV-G1/2i
E770092
Type
Art. no.
SMF 2xG3/8i
E072001
SMF 2xG1/2i
E072002
T-shape Internal thread on both sides Viton seal Pressure up to 16 bar Opening pressure 0.5 – 0.8 bar
Dirt pan
Suitable for compressed air, water, non
toxic gases, non-aggressive materials Operating pressure 16 bar 2 internal threads Double strainer insert made from chrome
nickel steel
Accessories
Type
Art. no.
Filter screen FS-SMF G3/8
B072001
Filter screen FS-SMF G1/2
B072002
Silencer Sintered metal, short Noise reduction approx. 13 dB (A) For assembly at air outlet of valves
Silencer Sintered metal, long Noise reduction approx. 16 dB (A) For assembly at air outlet of valves
Type
Art. no.
SDP-SMK-G1/8a
E024611
SDP-SMK-G1/4a
E024612
SDP-SMK-G3/8a
E024613
SDP-SMK-G1/2a
E024614
SDP-SMK-G3/4a
E024615
SDP-SMK-G1a
E024616
Type
Art. no.
SDP-SML-M5a
E024620
SDP-SML-G1/8a
E024621
SDP-SML-G1/4a
E024622
SDP-SML-G3/8a
E024623
SDP-SML-G1/2a
E024624
SDP-SML-G3/4a
E024625
SDP-SML-G1a
E024626
73
Silencer
Type Porous, sintered PE Noise reduction approx. 20 – 25 dB (A) Environmentally friendly, the oil mist
condenses because of the large surface area For assembly at air outlet of valves
Silencer Sintered polythene Noise reduction approx. 28 – 35 dB (A) For assembly at air outlet of valves
E071110
SDP-SPEP-G1/8a
E071111
SDP-SPEP-G1/4a
E071112
SDP-SPEP-G3/8a
E071113
SDP-SPEP-G1/2a
E071114
SDP-SPEP-G3/4a
E071115
Type
Art. no.
SDP-SPE-G1/2a
E072114
SDP-SPE-G3/4a
E072115
SDP-SPE-G1a
E072116
Differential gap with maximum switch-off
Art. no.
Voltage (V)
Mains supply
Pressure range on (bar)
Pressure range off (bar)
Differential gap (bar)
pressure up to specified value in bar Type
MDR 2-11
E270000
2
230
G 1/4 ˝
2,8-9,2
4-13
3,5
MDR 2/11 SL F4
G004177
2
230
G 1/4 ˝
2,8-9,2
4-13
3,5
MDR 4-16
E270001
2
230
G 1/4 ˝
4-13
6-16
8
MDR 3-11
E270110
3
230/400
G 1/2 ˝
3-9,1
4-11
5
MDR 3-16
E270111
3
230/400
G 1/2 ˝
4-13
6-16
8
Differential gap with maximum switch-off
With motor protection relay (with thermal
Type
Art. no.
Differential gap (bar)
pressure up to specified value in bar
Pressure range off (bar)
overcurrent trip) With on/off switch, without relief valve, 3 additional connection options R 1/4 ˝
Pressure range on (bar)
Diaphragm pressure switch with motor protective relay
SDP-SPEP-M5a
Pins (piece(s))
Diaphragm pressure switch without motor protective relay
Art. no.
Nominal current range (A)
1 | Generating compressed air
Accessories for compressed air generation
MDR 3-11-R 3/4
E270112
2,5-4,0
3-9,1
4-11
5
MDR 3-16-R3/4
E270113
2,5-4,0
4-13
6-16
8
MDR 3-11-R 3/6,3
E270114
4,0-6,3
3-9,1
4-11
5
MDR 3-16-R3/6,3
E270115
4,0-6,3
4-13
6-16
8
MDR 3-11-R3/10
E270116
6,3-10
3-9,1
4-11
5
MDR 3-16-R3/10
E270117
6,3-10
4-13
6-16
8
Relief valve
Type
Art. no.
For attaching to pressure switch
74
ELV 2
E270020
ELV 4
E270019
ELV3W
E270021
ELV3WS
E270022
ELV 5
E270018
Spare hood
Type
Art. no.
EH 2
B270019
EH 4
B270020
1 | Generating compressed air
Accessories for compressed air generation
For pressure switch MDR 3
Spare hood For pressure switch MDR 3 With operating hours counter
EH 3
B270031
EH 3 S
B270032
EH 5
B270021
EH 5 S
B270022
Type
Art. no.
EH 3SZ
B271032
75
Do you know what it feels like to hold a brand new, dynamic and powerful product in your hands? A product characterised by an above-average service life that thrills you on account of its enormous power and robustness? We can help you experience this feeling. Products from our compressed air generation, purification, distribution and utilisation ranges are characterised by outstanding quality and impressive power. We are fully aware of these properties and therefore recommend combining the system power supply of the four product areas – for efficient working and perfect results.
4
3
2
1
76
Using compressed air
Distributing compressed air
Purifying compressed air
Generating compressed air
Purifying compressed air
Compressed air cold dryers |
82
Adsorption dryers |
86
Condensate dischargers |
88
Oil-water separators |
89
Maintenance units and filters |
90
2 | Purifying compressed air
02
Compressed air of the highest quality
2 | Purifying compressed air
Benefit from the correct purification of compressed air Proper purification ensures high quality of the compressed air, which extends the service life of your compressed air tools and machines, saves high maintenance costs, preserves the health of your staff and protects the environment. On the following pages, we have presented a wide range of powerful and effective machines for purifying compressed air. You can integrate these into your compressed air system individually or in a combination.
Save money by investing in the correct equipment for purifying compressed air: Extend the service life of compressed air tools Prevent expensive damage to high-quality compressed air machines Effective separation reduces costs for the disposal of condensate Automatic discharge of condensate reduces the amount of maintenance required on your compressed air system High degree of availability of your compressed air system Perfect working results minimise costs incurred for rework and keep your customers satisfied
78
Design data for compressed air dryers and filters
The performance specifications of our compressed air cold dryers are based on an operating pressure of 7 bar, an air inlet temperature of 35 °C and an ambient temperature of 25 °C. For other pressures or temperatures, please refer to the factors (f) that correspond to your values in the tables below. With other operating pressures p1, multiply the flow volume by factor (f1): p1 [bar] (f1)
3
4
5
6
7
8
9
10
11
12
14
16
0,75
0,85
0,90
0,95
1,00
1,04
1,07
1,10
1,12
1,14
1,18
1,20
With other compressed air inlet temperatures t1, multiply the flow volume by factor (f2): t1 [°C] (f2)
30
35
40
45
50
1,25
1,00
0,85
0,75
0,60
With other cooling medium temperatures tc, multiply the flow volume by factor (f3): tc [°C] (f3)
25
30
35
40
45
1,00
0,96
0,92
0,88
0,80
For other pressure dew points tpd, multiply the flow volume by factor (f4): tdp [°C]
3
5
7
9
(f4) ECO
1
1,2
1,35
1,45
(f4) VIA / PT
1
1,12
1,24
10 1,35
Correction factors for compressed air filters With other operating pressures (p1), multiply the flow volume of the filter by factor f: p1 [bar] (f)
1
2
3
4
5
6
7
8
9
10
12
16
0,138
0,53
0,65
0,76
0,84
0,92
1,00
1,07
1,13
1,19
1,31
2,13
Conversion factor for operating pressure/compressed air inlet temperature for adsorption dryers Operating pressure 5 bar 6 bar 7 bar 8 bar 9 bar 10 bar 11 bar 12 bar 13 bar 14 bar 15 bar 16 bar
35 °C 0,75 0,89 1,00 1,08 1,26 1,31 1,36 1,49 1,62 1,71 1,79 1,90
40 °C 0,64 0,78 0,91 1,00 1,08 1,16 1,24 1,36 1,47 1,57 1,67 1,77
45 °C 0,61 0,73 0,82 0,94 1,03 1,07 1,10 1,23 1,35 1,46 1,57 1,66
50 °C 0,59 0,67 0,79 0,86 0,99 1,03 1,07 1,18 1,29 1,38 1,46 1,55 79
2 | Purifying compressed air
Design data for compressed air cold dryers
Compressed air purification
2 | Purifying compressed air
made to measure
Conforms to the following quality classes in accordance with DIN ISO 8573-1
Contamination of the compressed air by
Compressed air qualities
Coarse dirt
Fine dirt
Oil
Condensate
Particles
Water
Oil
Not purified
5
7
5
Purified of coarse dirt Conditionally recommended
4
7
4
Purified of fine dirt Conditionally recommended
1
7
2
Purified of fine dirt and oil Not recommended
1
7
1
Purified of coarse dirt and condensate For using tools For machines with their own filtration
4
4
4
Purified of fine dirt and condensate For using tools For painting For machines that require these quality classes
1
4
2
Purification of fine dirt, condensate and oil For high-quality paints For machines that require these quality classes
1
4
1
Purification of fine dirt and condensate For outdoor lines For machines that require these quality classes
1
2
2
Purification of fine dirt, condensate and oil For machines that require these quality classes
1
2
1
Compressed air quality classes as per DIN ISO 8573 Particles (dirt) Class
80
Particle size in μm (max.)
Water (condensate)
Particle density in mg/m³ (max.)
0
+10 °C
> 9.4
–
2 | Purifying compressed air
Required Schneider airsystems products to attain the compressed air quality
Notes about compressed air quality
Compressor
Cyclone separator (1)
Vessel
Prefilter
Compressed Adsorption Microfilter air cold dryer dryer
Activated carbon filters
Aggressive condensate (environmentally harmful) Short service life of connected consumers Aggressive condensate (environmentally harmful) Short service life of connected consumers Aggressive condensate (environmentally harmful) Very short service life of the filter element Short service life of connected consumers Aggressive condensate (environmentally harmful) Very short service life of the filter element Short service life of connected consumers Short service life of machine filters Pipeline and connected consumers are contaminated by fine dirt and oil Compressed air only used as a direct working medium to a limited extent Optimal protection of connected consumers Compressed air used as direct working medium
No freezing of outdoor lines
Compressed air used as direct working medium (1) Recommendation for protecting the vessel, prefilter and compressed air cold dryer
81
Compressed air cold dryers Robust compressed air cold dryers
2 | Purifying compressed air
for durable compressed air systems and tools
Compressed air cold dryers supply dry and clean compressed air for standard and complex requirements. The dryers are exceptionally powerful and reliable due to the high-quality components and keep pressure losses to a minimum.
82
Energy-saving, efficient, reliable – the ECO cold dryer
Energy-saving even when used sporadically due to ECO switch-off function
Ideal protection of compressed air line against corrosion through reheating of dried compressed air
Reliable continuous operation also for demanding applications in accordance with ISO 8573 Class 4
Space-saving installation optional wall or vessel mounting
2 | Purifying compressed air
Super dry technology for best operating safety of production systems through continuous operation with stable dew point
Consistently reliable condensate discharge due to electronic discharger
Extremely low maintenance self-cleaning vertical arrangement of rust-free heat transfer areas reduces dirt quantities
Cost savings in standard applications according to ISO 8573 Class 5 through generous component design and ECO control system
Technical features: Adherence to strict requirements of tool and CNC machines or for high-quality paint work
Maximum function stability for varied operating conditions – also for temporary overload
ECO switch-off function saves on operating costs – significant savings can be made depending on the size of the dryer and the nature of the application
Maintenance-friendly and energy-efficient thanks to the best available condensate discharge technology
83
Compressed air cold dryer ECO High-performance cold dryer with super dry technology and ECO switch-off Compressed air cold dryer ECO
Super-dry technology for maximum operational reliability
Type
Art. no.
Volume flow1) at pressure dew point +7 °C (l/min)
Power input (kW)
Pressure loss (bar)
Weight (kg)
Air outlet
Dimensions (W x D x H)
– Optimal condensate discharge Benefits: – Minimal pressure losses, low operating costs – No contamination, no increase in pressure loss – Condensate collected at lowest point Condensate separator – optimised flow rate for easy droplet formation – droplet forming heat exchanger surface – condensate collection in cold area of dryer Benefits: – optimum degree of Filteration – prevention of re-evaporation of the condensate into the compressed air Efficient, economical discharge without no pressure losses due to automatic condensate discharger Generous connection dimensions adapted to the flow rate Indicator for monitoring the pressure dew point Extremely simple assembly of wall-hung units DK 5000/7100/10000 ECO: upright unit
Volume flow1) at pressure dew point +3 °C (l/min)
2 | Purifying compressed air
Common features Suitable for continuous applications for dependable protection of valuable machines and control systems, designed for a 3 °C pressure dew point (Class 4 according to ISO 8573) Suitable for energy-saving, sporadic and continuous applications for protecting air consumers (e.g. tools), designed for a 7 °C pressure dew point (Class 5 according to DIN ISO 8573) Energy-saving function ECO: Fan and cold compressor switch off if air is not drawn from the unit for a certain time. Makes energy-saving dryer operation possible Heat exchangers with large flow crosssections ensure consistently high air quality and constantly low pressure losses over the entire operating time Efficient heat transfer – Precooled by cold air flow – Excellent coolant distribution for efficient cooling – Large surfaces Benefits: – Energy savings Vertical attachment of heat exchanger – Direct air guide – Cleaned automatically by discharged condensate
DK 600 ECO
H612075
600
810
0,20
0,20
24
G 3/4 ˝ i
325x263x745
DK 985 ECO
H612114
985
1330
0,30
0,25
25
G 3/4 ˝ i
325x263x745
DK 1500 ECO
H612162
1500
2025
0,40
0,25
34
G 3/4 ˝ i
325x263x745
DK 2200 ECO
H612222
2200
2970
0,50
0,16
48
G 1 1/2 ˝ i
410x415x845
DK 3500 ECO
H612360
3500
4725
0,75
0,28
56
G 1 1/2 ˝ i
410x415x845
DK 5000 ECO
H612540
5000
6750
1,00
0,21
111
G 1 1/2 ˝ i
670x550x844
DK 7100 ECO
H612720
7100
9585
1,30
0,22
170
G 2˝i
670x550x844
DK 10000 ECO
H612105
10000
13500
1,80
0,23
195
G 2˝i
752x695x1100
1)
Flow rate in acc. with ISO 7183, compressed air temperature 35 °C, ambient temperature 25 °C, inlet pressure at cold dryer 7 bar (high pressure). Compressed air inlet temperature max. 50 °C, operating pressure max. 16 bar (high pressure)
Accessories
Type
Art. no.
Bypass line UGL 3/4
B110172
Bypass line UGL 1 1/2
B110175
Bypass line UGL 2
B110178
Mounting kit
Type
Art. no.
ABZ-DK ECO 1
B612000
Can be retrofitted to stationary piston
compressors (UniMaster STS) on 270 or 500 l vessel
84
Compressed air cold dryer Dry and clean compressed air for normal requirements “Vertical” PT series
Type
Art. no.
Volume flow1) at pressure dew point +7 °C (l/min)
Power input (kW)
Pressure loss (bar)
Weight (kg)
Air outlet
Dimensions (W x D x H)
Benefits: – Minimal pressure losses, low operating costs – No contamination, no increase in pressure loss – Condensate collected at lowest point Condensate separation – Optimal flow speed for easy droplet formation – Plate profile encourages bead formation Benefits: – Maximum degree of separation guaranteed Efficient, economical discharge without no pressure losses due to automatic condensate discharger Heating compressed air – Outgoing air flow cools the incoming air Benefits: – Energy-saving Clear layout, easy to operate, ergonomic and user-friendly Generous connection dimensions adapted to the flow rate Floor-mounted machine with compact overall dimensions Electrical connection 230 V/50 Hz (alternating current) For continuous use and protecting highquality machines and control systems Available while stocks last
Volume flow1) at pressure dew point +3 °C (l/min)
Common features ESA control system – Incorporates precision sensors that guarantee optimised, dynamic adjustment to the relevant performance requirements, fan and compressor activated independently of one another – Allows energy-saving operation and consistent, high-qual Stainless steel heat exchanger – No corrosion – Permanently smooth surfaces Benefits: – Long service life – Consistently high air quality – No future increase in pressure loss Efficient heat transfer – Precooled by cold air flow – Excellent coolant distribution for efficient cooling – Large surfaces Benefits: – Energy savings Vertical attachment of heat exchanger – Direct air guide – Cleaned automatically by discharged condensate – Optimal condensate discharge
DK 14700 PT
H607147
14700
18230
2,1
0,12
288
G 2˝i
800x670x1350
1)
Flow rate in acc. with ISO 7183, compressed air temperature 35 °C, ambient temperature 25 °C, inlet pressure at cold dryer 7 bar (high pressure). Compressed air inlet temperature max. 50 °C, operating pressure max. 16 bar (high pressure)
Accessories
Type
Art. no.
Bypass line UGL 2
B110178
85
2 | Purifying compressed air
Compressed air cold dryer
Adsorption dryers Dryers for
2 | Purifying compressed air
demanding requirements
The adsorption dryers satisfy even the most demanding requirements for air quality, are therefore suitable for high-quality machines and systems, and make sure that your production processes are both reliable and economical.
86
“Cooling” adsorption dryer Dry and clean compressed air for special requirements
Adsorption dryer
“Vertical” DAT series
Type
Art. no. Weight (kg)
Air outlet
Dimensions (W x D x H)
function displays on the front of the switch cabinet for: power, adsorption, regeneration and economy cycle Operating costs reduced in direct proportion to the partial load: Dew point-dependent control system with digital display and floating output Drying agent with extended useful life: Prefilter at intake point for filtering solids and aerosols up to 0.01 mg/m³ incl. automatic discharger Compressed air free of particles: Downstream filter at the outlet for filtering particles in the drying agent incl. manual drain valve Standard features include prefilter and downstream filter
DRY-DAT 120
H604012
133
9
1/4 ˝ i
312x210x390
DRY-DAT 230
H604023
250
13
1/4 ˝ i
312x210x565
DRY-DAT 350
H604035
416
17
1/4 ˝ i
359x210x815
DRY-DAT 580
H604058
583
24
1/4 ˝ i
359x210x1085
DRY-DAT 850
H604085
933
52
3/8 ˝ i
436x300x1160
DRY-DAT 1200
H604120
1200
65
3/8 ˝ i
436x300x1410
DRY-DAT 1400
H604140
1433
77
1/2 ˝ i
436x300x1610
1)
Compressed air inlet temperature 35°C, ambient temperature 20°C, operating pressure 7 bar. Compressed air inlet temperature max. 50°C/min. 5°C, operating pressure max. 16 bar/ min. 5 bar
87
2 | Purifying compressed air
All elements within view at all times: LED
Volume flow1) (l/min)
Common features 10 years continuous operation: Vessel with drawn aluminium profile as per PEDMinimum load cycle 1,000,000 at ºp 15 bar 5.6 % energy saved: Pressure changes only 12 times an hour for max. regeneration air requirements of 14.3 % Longer service life: Collecting chamber within the moist zone protects the drying agent from concentrated moisture High degree of process security: Highly active molecular screen ensures stable pressure dew point of -40°C Stability in all operating situations: Valve bank with directly controlled main and blow valves. Clear defined valve positions Regeneration unit: Passive presetting of regeneration air Pressure dew point can be preset: Microprocessor control system in clearly laid out,easily accessible housing
Condensate dischargers Energy saving
Condensate dischargers automatically drain the condensate from vessels, filters and compressed air dryers while maintaining even the highest pressures at a constant level (up to 16 bar). The dischargers are extremely low-maintenance due to the electronic level measurement function.
Ecomat
Automatic condensate drainage Electrical connection 230 V/50 Hz (alternating
current) Ready to install with 2.5 m connection cable
Simple installation For operating pressures up to 16 bar No compressed air loss Compact design
Mounting kit
Type
Art. no.
For suction capacity (l/min)
Weight (kg)
Compressed-air supply
Dimensions (W x D x H)
and plug
KAL-Ecomat 3100
D605023
2500
0,80
G1/2 ˝ i
149x65x118
KAL-Ecomat 4500
D605025
6300
0,85
G 1/2 ˝ i
150x65x141
KAL-Ecomat 20000
D605030
28000
2,0
G 1/2 ˝ i
212x93x162
For Ecomat condensate discharger on
pressure vessels, cold dryers and filters Type
Art. no.
ABZ-Eco 3000 B
B605082
ABZ-Eco 3000 BST
B605086
UniMaster STA, 10+Master STA
ABZ-Eco 3000 AM
B605085
AirMaster compressors on vessel
ABZ-Eco 3000 F
B605084
Filter DFP 6 to DFP 160 and DVP 6 to DVP 160
ABZ-Eco 4500 B
B605080
all pressure vessels (except 90 l horizontal) and all pressure vessels vertikal without pressure line
Adapted for
Condensate collection pipe
88
Pressure vessel 90 l horizontal manufactured from 1997
Condensate collection pipe discharges the
compressed air condensate to the oil-water separator Type
Art. no.
Condensate inlets (piece(s))
2 | Purifying compressed air
and reliable
KSL 2
B605062
2
KSL 3
B605063
3
KSL 4
B605061
4
Compressed air devices (such as
compressed air vessels, cold dryers or filters) can be connected
Oil-water separators For the environmentally friendly
2 | Purifying compressed air
purification of condensate
Oil-water separators use an automatic separation process and multiple-stage cleaning process to purify condensate containing oil. These environmentally friendly, cost-saving machines separate water from the condensate, which can then be discharged into the sewage system as specified in §7a of the Water Resources Act.
Art. no. For suction capacity (l/min)1)
Weight (kg)
Dimensions (W x D x H)
1)
Type
OWS-ÖWAMAT 10
H601001
2400/1700
3,5
290x222x528
OWS-ÖWAMAT 11
H601002
4900/3400
5,8
387x260x595
For suction capacity (l/min)1)
Oil-water separator, Öwamat
Screw/piston compressors
1)
Type
Art. no. Weight (kg)
Dimensions (W x D x H)
Oil-water separator, Öwamat
OWS-ÖWAMAT 12
H601003
7300/5100
12,0
350x397x719
OWS-ÖWAMAT 14
H601004
14600/10100
16,0
410x461x892
Screw/piston compressors
Activated carbon refill pack for Öwamat
Accessories
Type
Art. no.
Incl. prefilter According to the law, a spare filter must
FE-Öwamat 10
B201023
FE-Öwamat 11
B201024
be kept in reserve if an Öwamat is used
FE-Öwamat 12
B201025
FE-Öwamat 14
B201026
Type
Art. no.
Activated carbon refill pack AKP 10/40 Öwatec
B201013
Activated carbon refill pack AKP 130 Öwatec
B201014
Activated carbon refill pack AKP 175 Öwatec
B201019
89
Maintenance units, filters Perfect air quality
2 | Purifying compressed air
for your applications
Our filters and maintenance devices achieve the highest quality compressed air – prefilters, microfilters and activated carbon filters produce purified compressed air that is especially suitable for spraying applications.
90
Filter
1)
Type
Art. no.
Weight (kg)
Dimensions (mm)
Particle size, class 4: ≤15 μm Particle density, class 3: ≤5 mg/m³ Residual oil content, class 4: ≤5 mg/m³
Compressedair supply
taminants with particles up to 15 μm when used upstream of a compressed air dryer. Compressed air quality as per ISO 8573.1 Standard features include: VP filter element and automatic condensate discharger with float valve Used upstream of a compressed air dryer
VF-DVP 6
D640700
700
R 3/8 ˝ i
0,6
200x70
VF-DVP 10
D640701
1300
R 1/2 ˝ i
1,1
240x105
VF-DVP 15
D640702
1900
R 1/2 ˝ i
1,2
295x105
VF-DVP 30
D640703
3000
R 3/4 ˝ i
2
300x125
VF-DVP 45
D640704
5200
R 1˝i
2,4
420x125
VF-DVP 80
D640706
8500
R 1 1/2 ˝ i
3,2
452x125
2 | Purifying compressed air
For separating condensate and solid con-
Volume flow (l/min)1)
Preliminary filter
Air volume flow in acc. with ISO 7183 (7 bar input pressure), 35 °C air inlet temperature)
Accessories for prefilters
Type
Art. no.
F-VP 6
B640700
F-VP 10
B640701
F-VP 15
B640702
F-VP 30
B640703
F-VP 45
B640704
F-VP 80
B640706
Replacement filter element
For separating extremely fine oil and water
Compressed air quality in combination with
aerosols and solid contaminants with particles up to 0.01 μm Standard features include: FP filter element and automatic condensate discharger with float valve
Particle size, class 1: ≤0.1 μm Particle density, class 1: ≤0.1 mg/m³ Residual oil content, class 1: ≤0.01 mg/m³
1)
Type
Art. no.
Compressedair supply
Weight (kg)
Dimensions (mm)
a prefilter and compressed air dryer only
Volume flow (l/min)1)
Micro filter
FF-DFP 6
D640710
700
R 3/8 ˝ i
0,6
200x70
FF-DFP 10
D640711
1300
R 1/2 ˝ i
1,1
240x105
FF-DFP 15
D640712
1900
R 1/2 ˝ i
1,2
295x105
FF-DFP 30
D640713
3000
R 3/4 ˝ i
2,0
300x125
FF-DFP 45
D640714
5200
R 1˝i
2,4
420x125
FF-DFP 80
D640716
8500
R 1 1/2 ˝ i
3,2
452x125
Air volume flow in acc. with ISO 7183 (7 bar input pressure), 35 °C air inlet temperature)
Accessories for microfilters
Type
Art. no.
F-FP 6
B640710
F-FP 10
B640711
F-FP 15
B640712
F-FP 30
B640713
F-FP 45
B640714
F-FP 80
B640716
Replacement filter element
91
Filter Differential pressure gauge
Type
Art. no.
MM-DDM-F
B640503
Differential pressure manometer for the
prefilter and microfilter (6-45) available as an optional extra. Provides information on whether the filter element is fully functional or needs replacing
Activated carbon filters
With FP filter element For separating oil vapours, aroma and flavou-
Type
Art. no. Volume flow (l/min)1)
Compressed-air supply
Weight (kg)
Dimensions (mm)
2 | Purifying compressed air
tion with a series-connected microfilter only Residual oil content, class 1: ≤0.008 mg/m³
ring additives
1)
Compressed air quality and use in combina-
AF-DAP 6
D640720
700
R 3/8 ˝ i
0,6
200x70
AF-DAP 10
D640721
1300
R 1/2 ˝ i
1,1
240x105
AF-DAP 15
D640722
1900
R 1/2 ˝ i
1,2
295x105
AF-DAP 30
D640723
3000
R 3/4 ˝ i
2,0
300x125
AF-DAP 45
D640724
5200
R 1˝i
2,4
420x125
AF-DAP 80
D640726
8500
R 1 1/2 ˝ i
3,2
452x125
Air volume flow in acc. with ISO 7183 (7 bar input pressure), 35 °C air inlet temperature)
Accessories for activated carbon filters
Type
Art. no.
F-AP 6
B640720
F-AP 10
B640721
F-AP 15
B640722
F-AP 30
B640723
F-AP 45
B640724
F-AP 80
B640726
Replacement filter element
Including condensate discharger with
For discharging condensate between the
1)
Art. no.
ZA 5500
D640055
Air outlet
Type
Weight (kg)
compressor and vessel
Dimensions (mm)
integrated float valve
Volume flow (l/min)1)
Cyclone separator
5500
367 x 109
2,2
R 1˝i
Air volume flow in acc. with ISO 7183 (7 bar input pressure), 35 °C air inlet temperature)
Mounting kit
Type
Art. no.
WKB-F-G3/8
B640399
WKB-F-G1/2
B640400
WKB-F-G3/4
B640401
For mounting the complete filter DVP, DFP,
DAP and filter combinations to the wall.
Double nipple
WKB-F-G1
B640402
WKB-F-G1 1/2
B640404
Type
Art. no.
DNL-MS-R3/8a x R3/8a
E030054
DNL-MS-R1/2a x R1/2a
E030055
DNL-MS-R3/4a x R3/4a
E030056
For connecting several complete filters to
create a combination of filters
92
DNL-MS-R1a x R1a
E030057
DNL-R1 1/2a x R1 1/2a
G004123
Maintenance units Maintenance units
Robust maintenance units with metal housing for an air-flow volume of up to 3000 l/min. Maintenance-free operation Admission pressure max. 18 bar Free of silicone Lockable adjusting button for pressure reducer and filter pressure
reducer
Bleed function for quick, precise regulation Pressure regulator with piston for high
Pressure reducer
operational reliability High secondary pressure stability (adjusting
pressure), even if the input pressure or the flow rate changes Locking control knob Installation independent of flow direction because pressure gauge can be connected on both sides Regulation range 0-12 bar Standard features include: pressure gauge For installation in machines or mounting on walls. Can be integrated in control panels
Pressure reducer 3/8 ˝ – 1/2 ˝
Pressure reducer 1/4 ˝
Dimension A (mm)
Dimension B (mm)
Dimension C (mm)
Dimension D (mm)
Dimension E (mm)
Connection for pressure gauge
Art. no.
Pressure reducer 3/4 ˝ – 1 ˝
Connecting thread
Type
Flow charts: Measurement carried out at admission pressure of 8 bar. The set pressure can be read at the far left (2, 4 and 6 bar). Example: pressure reducer 1/4˝: set value 6 bar. At 700 l/min., 5 bar is available after the pressure reducer.
DM 1/4 W
D202002
G 1/4 ˝ i
42
94
42
42
32
G 1/8 ˝ i
DM 3/8 W
D302002
G 3/8 ˝ i
60
130
60
60
46
G 1/8 ˝ i
DM 1/2 W
D402002
G 1/2 ˝ i
60
130
60
60
46
G 1/8 ˝ i
DM 3/4 W
D502002
G 3/4 ˝ i
80
184
80
80
66
G 1/4 ˝ i
DM 1 W
D602002
G 1˝i
80
184
80
80
66
G 1/4 ˝ i
93
2 | Purifying compressed air
Common features High flow volumes with low pressure drop reduce the energy costs Flexible installation thanks to modular principle; assembly possible on right or left High control accuracy
Maintenance units Combines the technical benefits of the
pressure reducer and the water separator in one compact unit Semi-automatic drainage Pressure gauge connector G 1/8 ˝i Regulation range 0-12 bar Standard features include: pressure gauge and 20 μm filter element For installation in machines or mounting on walls
Pressure reducer z Filterem 3/8 ˝ – 1/2 ˝
Pressure reducer z Filterem 1/4 ˝
Dimension A (mm)
Dimension B (mm)
Dimension C (mm)
Dimension D (mm)
Dimension E (mm)
Cond. vessel volume (cm³)
Art. no.
Pressure reducer z Filterem 3/4 ˝ – 1 ˝
Connecting thread
Type
Flow charts: Measurement carried out at admission pressure of 8 bar. The set pressure can be read at the far left (2, 4 and 6 bar). Example: filter pressure reducer 1/4 ˝: set value 6 bar. At 700 l/min., 5 bar is available after the controller.
FDM 1/4 W
D225026
G 1/4 ˝ i
42
190
42
42
36
10
FDM 3/8 W
D325026
G 3/8 ˝ i
60
245
60
60
52
45
FDM 1/2 W
D425026
G 1/2 ˝ i
60
245
60
60
52
45
FDM 3/4 W
D458305
G 3/4 ˝ i
80
332
80
80
66
170
FDM 1 W
D468305
G 1˝i
80
332
80
80
66
170
Water separator with filter
Centrifugal acceleration of compressed air
for efficient separation of dirt particles and condensate Two-stage mechanical filter with 20 μm Filtering function upstream of the pressure reducer Low pressure losses Semi-automatic drainage
Filter 3/8 ˝ – 1/2 ˝
Filter 1/4 ˝
Dimension B (mm)
Dimension C (mm)
Dimension D (mm)
Dimension E (mm)
Cond. vessel volume (cm³)
Art. no.
Filter 3/4 ˝ – 1 ˝
Dimension A (mm)
Type
Flow charts: Measurement carried out at different admission pressures: A = 2 bar; B = 4 bar; C = 6 bar, D = 8 bar; E = 10 bar. The pressure drop is shown in bar. Example: filter 1/4 ˝: at an admission pressure of 8 bar (=D) and a pressure drop of 0.35 bar, the maximum flow rate is 1250 l/min.
Connecting thread
2 | Purifying compressed air
Filter pressure reducer
FWA 1/4 W
D221002
G 1/4 ˝ i
42
142
42
42
32
10
FWA 3/8 W
D321002
G 3/8 ˝ i
60
180
60
60
46
45
FWA 1/2 W
D421002
G 1/2 ˝ i
60
180
60
60
46
45
FWA 3/4 W
D521002
G 3/4 ˝ i
80
235
80
80
66
170
FWA 1 W
D621002
G 1˝i
80
235
80
80
66
170
94
Maintenance units Fine adjustment for a regular oil supply Proportional adjustment of the oil supply to
the air flow rate for optimal lubrication, even at low pressures and low air flow rates Oil purification downstream of the filter pressure reducer Can be integrated anywhere due to compact dimensions
Mist oiler 1/4 ˝
Flow charts: Measurement carried out at different admission pressures: A = 2 bar; B = 4 bar; C = 6 bar, D = 8 bar; E = 10 bar. The pressure drop is shown in bar. Example: mist oiler 1/4 ˝: at an admission pressure of 8 bar (=D) and a pressure drop of 0.4 bar, the maximum flow rate is 800 l/min.
Type
Art. no.
Dimension A (mm)
Dimension B (mm)
Dimension C (mm)
Dimension D (mm)
Dimension E (mm)
Oil reservoir volume (cm³)
Mist oiler 3/4 ˝ – 1 ˝
Connecting thread
Mist oiler 3/8 ˝ – 1/2 ˝
N 1/4 W
D223001
G 1/4 ˝ i
42
156
42
42
32
50
N 3/8 W
D323001
G 3/8 ˝ i
60
195
60
60
46
150
N 1/2 W
D423001
G 1/2 ˝ i
60
195
60
60
46
150
N 3/4 W
D523001
G 3/4 ˝ i
80
260
80
80
66
379
N1W
D623001
G 1˝i
80
260
80
80
66
379
Consists of filter pressure reducer and
Standard features include: pressure gauge
mist oiler Fully assembled Regulation range 0-12 bar Semi-automatic drainage
For installation in machines or mounting on walls The technical data corresponds to that of the
and 20 μm filter element
individual components
Type
Art. no.
Connecting thread
2-way filter unit
2 | Purifying compressed air
Mist oiler
WE 2-fach 1/4 W
D226026
G 1/4 ˝ i
WE 2-fach 3/8 W
D326026
G 3/8 ˝ i
WE 2-fach 1/2 W
D426026
G 1/2 ˝ i
WE 2-fach 3/4 W
D458405
G 3/4 ˝ i
WE 2-fach 1 W
D468405
G 1˝i
95
Maintenance units Consists of a water separator with filter,
Standard features include: pressure gauge
pressure reducer and mist oiler Fully assembled Regulation range 0-12 bar Semi-automatic drainage
For installation in machines or mounting on walls The technical data corresponds to that of the
and 20 μm filter element
individual components
Type
Art. no.
Connecting thread
2 | Purifying compressed air
3-way filter unit
WE 3-fach 1/4 W
D224026
G 1/4 ˝ i
WE 3-fach 3/8 W
D324026
G 3/8 ˝ i
WE 3-fach 1/2 W
D424026
G 1/2 ˝ i
WE 3-fach 3/4 W
D524026
G 3/4 ˝ i
WE 3-fach 1 W
D624026
G 1˝i
Accessories for maintenance units
Type
Art. no.
Filter cartridge 20 μm, complete
Mounting kit
FE-FDM 1/4 W
G405012
FE-FDM 3/8-1/2 W
G405013
FE-FDM 3/4-1 W
G405014
Type
Art. no.
For simple and fast wall mounting
Disassembly spanner
WKB-WE 1/4
B200701
WKB-WE3/8-1/2
B400701
WKB-WE3/4-1
B400703
Type
Art. no.
DSL-WE
B400707
For condensate vessel
96
Filter units Series in modular design
Accessories
FDM/FF 1/2
D426030
183x124x290
264x124x290
D640760
Permitted temperature range: +5°C to +40°C Working pressure: 1.5 to 12 bar For retrofitting the 2-way filter unit
Dimensions (W x D x H)
AF 1/2
conditioned compressed air, suitable for spraying applications Permitted temperature range: +5°C to +40°C Working pressure: 1.5 to 12 bar
3,5
conditioned compressed air, suitable for spraying applications For separating oil vapours, aroma and flavouring additives Residual oil content 0.005 mg/m³ Art. no.
through quick-bleed valve Activated charcoal filter for perfectly
G 1/2 ˝
Activated charcoal filter for perfectly
Type
using a second air outlet ( 1x G 1/4 ˝, 1 x G 1/2 ˝ ) Simple draining of the sludge container
Dimensions (W x D x H)
D424030
Residual oil content 0.005 mg/m³ Connection option for two pneumatic tools
Weight (kg)
FDM/FF/AF 1/2
+65°C Working pressure: 1.5 to 12 bar
2,5
drainage via float valves on filter pressure reducer Highest possible control accuracy thanks to lockable fine adjustment Standard features include 40 μm filter element With microfilter for separating extremely fine oil and water aerosols and solid contaminants with particles up to 0.01 μm
Art. no.
operational readiness Permitted temperature range: +1,5°C to
G 1/2 ˝
No unnecessary work thanks to automatic
Type
through quick-bleed valve Colour indicator for quick check of
Dimensions (W x D x H)
Art. no.
using a second air outlet ( 1x G 1/4 ˝, 1 x G 1/2 ˝) Simple draining of the sludge container
Weight (kg)
Type
Residual oil content 0.01 mg/m³ Connection option for two pneumatic tools
Air inlet
drainage via float valves on filter pressure reducer Highest possible control accuracy thanks to lockable fine adjustment Standard features include 40 μm filter element With microfilter for separating extremely fine oil and water aerosols and solid contaminants with particles up to 0.01 μm
Weight (kg)
Activated carbon filters
No unnecessary work thanks to automatic
Air inlet
3-way filter unit
individual filters Robust metal casing
Air inlet
2-way filter unit
The modular design permits quick expansion or replacement of
2 | Purifying compressed air
Common features Filter unit with either 2 or 3 elements for compressed air conditioning
G 1/2 ˝
1,0
70x63x245
Type
Art. no.
Filter F-FF 1/2
B640360
Filter F-AF 1/2
B640760
97
We would also be glad to help you design your compressed air system
2 | Purifying compressed air
Are you considering installing a complete new compressed air solution? Do you wish to retrofit an existing system? Or are you planning on purchasing another product? Irrespective of where you require support – we will be glad to help at any time and offer you personal advice eared specifically towards your individual company requirements. Our nationwide team of experts will support you on the telephone and with the planning of your compressed air system on site. We will take close and thorough consideration of the available space and your specific compressed air requirements. and then create the perfect compressed air solution to match your application. We will be glad to assist you further: Telephone: +49 (0)7121 959-222 +49 (0)7121 959-161 Fax: +49 (0)7121 959-151 E-mail:
[email protected]
1
1
Screw compressors
Domestic Sales Export Sales
2
Piston compressors
3
Compressed air purification
4
Pipe systems
Compressed air tools
3
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1
98
4
03 Pipe systems |
100
Hoses and workshop equipment |
147
Connecting and joining technology |
154
3 | Distributing compressed air
Distributing compressed air
The perfect pipe system – for plugging, fastening or clamping
Pipe systems in various sizes and designs: tested and certified, stable, robust and flexible Efficient conveying of compressed air from the compressor to the workplace with robust, quickly installed pipe systems. With a variety of connection systems and pipelines made of different materials, we always have the right solution for your requirements – whether for indoor, outdoor, underground or clean room routing.
3 | Compressed air distribution
All pipe systems from Schneider Druckluft are variable and can be extended or combined with one another as required – without any welding, soldering or adhesive.
All components are tested and certified by the TÜV (German Technical Inspection Agency). A unique claim. Furthermore, the certificate confirms the compatibility of the systems.
100
Whether plastic, aluminium or stainless steel: our pipelines are robust and resistant to corrosion
The reasons for our material selection are easy to explain: pipes made of the materials we use are smooth on the inside and as a result, the compressed air flows with less friction so that the pressure drop remains very low. This saves costs, as the compressor has to work less. In addition, the pipes do not rust, which ensures a long service life and prevents maintenance. Moreover, each of the materials offers its own special advantages and properties. The pipelines can also be combined with one another.
Features of our compressed air pipes made of polyamide and polyethylene netting:
3 | Compressed air distribution
Available in various lengths and diameters, by the roll or by the length Weigh approx. 75 % less than conventional steel pipes and are therefore easy to mount on walls and ceilings without requiring expensive retaining clips Also available in UV resistant version for outdoor installations (black pipes)
Features of our pipes made of a special aluminium alloy: Calibrated, rigid, powder-coated, 6 m long and recommended for indoor and outdoor installations Lightweight, stable and easy to lay using few pipe clips, ideal when used as a main pipe (can be used in combination with flexible PA pipes) Ideal in visible areas
Our stainless steel pipes: Particularly hygienic and therefore ideal for clean room technology (e.g. chip production) as well as food production and pharmaceutical industries Also ideally suited for indoor and outdoor installations Lightweight, stable and easy to lay using few pipe clips, ideal when used as a main pipe Ideal for visible areas thanks to high-quality, attractive appearance
101
Design data for compressed air pipelines
When dimensioning a compressed air pipeline, the following items are particularly important: A pressure decrease from 6 to 5 bar reduces the power of your machines and tools by up to 27% If the final compression pressure is increased by 1 bar to compensate for decreases in pressure, costs for operating power increase by 10% Maintaining the compressed air flow speed at 5-10 m/s is a main priority Apart from the straight pipeline sections, any pipeline fittings may be responsible for the pressure loss. Substitute pipeline lengths are specified for these pipeline fittings
3 | Compressed air distribution
For a closed circular pipeline, take half of the nominal length of the total closed circular pipeline and the entire compressed air requirement into consideration For a stub line, take half of the total length of the stub line and the entire compressed air requirement into consideration For working overpressures higher than 7 bar, the pressure drop in the compressed air pipeline decreases. Ask your Schneider airsystems partner, who will determine the optimum size of the compressed air pipeline for you The design tables refer to a working overpressure of 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s
102
Substitute pipeline lengths for fittings Fittings
Comparable with
3/8“
1/2“
3/4“
1“
1 1/4“
1 1/4“
1 1/2“
2“
2 1/2“
Dia.
internal
12
14
18
24
28
32
38
50
63
Dia.
external
15
18
22
28
32
40
50
63
80
Ball valve
0,1
0,2
0,3
0,4
0,5
0,5
0,6
0,7
0,8
Angle
0,7
1,0
1,3
1,5
2,0
2,0
2,5
3,5
4,0
Pipe elbow r=d
0,1
0,2
0,3
0,3
0,4
0,4
0,5
0,6
0,9
Pipe elbow r=2d
0,1
0,1
0,1
0,2
0,2
0,2
0,3
0,3
0,4
T-piece
0,8
1,0
1,5
2,0
2,5
2,5
3,0
4,0
5,0
Reduction fitting 2d to d
0,4
0,5
0,5
0,6
0,7
0,7
0,8
1,0
1,5
3 | Compressed air distribution
Working overpressure 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s
Compressed air distribution with closed circular pipeline A
B
C Length A B C = 250 m Length D E F = 250 m
2000 l/min D
F E
Compressed air requirement: 2000 l/min Working overpressure: 7 bar Half closed circular pipeline length: 250 m For dimensioning the circular pipeline, take half of the nominal length of the total circular pipeline and the entire compressed air requirement into consideration.
Determining the pipeline diameter First of all, calculate the replacement pipe length for the fittings. The following fittings were included:
1 Ball valve dia. 28 2 Angle pieces 90°, dia. 28 5 T-pieces, dia. 28 Total
Replacement pipe length 0.4 m 1.5 m 2.0 m
Nominal length 0.4 m 3.0 m 10.0 m 13.4 m
The compressed air pipe length corrected by the replacement pipe length is:
Lcorrected = Lstraight + Lreplacement Lcorrected = 250 m + 13.4 m = 263.4 m
You can deduce from the tables that an aluminium pipe 32 mm in diameter or a VPE pipe 40 mm in diameter is large enough for a compressed air flow rate of 2000 l/min. and a halved compressed air pipe length of 250 m (Lcorrected = 263.4 m).
103
Determine the diameter of your pipeline
Closed circular pipeline, aluminium Working overpressure 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s
100 l/min 200 l/min 300 l/min 400 l/min 500 l/min 1000 l/min 1500 l/min 2000 l/min 3000 l/min 4000 l/min 5000 l/min 6000 l/min 8000 l/min 10000 l/min 12000 l/min 15000 l/min 20000 l/min
50 m 15 15 15 15 18 18 22 22 28 28 32 32 32 40 40 50 50
75 m 15 15 15 18 18 22 22 28 28 32 32 32 40 40 50 50 63
100 m 15 15 18 18 18 22 22 28 28 32 32 40 40 40 50 50 63
150 m 15 15 18 18 22 22 28 28 32 32 32 40 40 50 50 63 63
200 m 15 18 18 18 22 22 28 28 32 32 40 40 40 50 50 63 63
250 m 15 18 18 22 22 28 28 32 32 32 40 40 50 50 63 63 63
300 m 15 18 18 22 28 28 32 32 32 40 40 50 50 63 63 63 63
400 m 18 18 22 22 28 28 32 32 40 40 40 50 50 63 63 63 63
500 m 18 18 22 28 28 28 32 32 40 40 50 50 63 63 63 63 >63
750 m 18 22 22 28 28 32 32 40 40 50 50 50 63 63 63 63 >63
1000 m 18 22 22 28 28 32 32 40 40 50 50 63 63 63 63 >63 >63
Closed circular pipeline, polyamide (PA)/ cross-linked polyethylene (PeX) Working overpressure 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s Compressed air delivery quantity
Length of the line 100 l/min 200 l/min 300 l/min 400 l/min 500 l/min 1000 l/min 1500 l/min 2000 l/min 3000 l/min 4000 l/min 5000 l/min 6000 l/min 8000 l/min 10000 l/min
20 m 15 15 15 15 15 22 22 28 32 40 40 40 50 50
40 m 15 15 15 15 18 22 28 28 32 40 40 40 50 63
80 m 15 15 18 18 22 28 28 32 40 40 50 50 63 63
100 m 15 15 18 18 22 28 28 32 40 40 50 50 63 63
120 m 15 18 22 22 22 28 32 40 40 50 50 50 63 63
140 m 15 18 22 22 22 28 32 40 40 50 50 63 63 63
160 m 15 18 22 22 22 28 40 40 50 50 50 63 63 >63
180 m 15 18 22 22 22 28 40 40 50 50 50 63 63 >63
200 m 15 18 22 22 28 28 40 40 50 50 50 63 63 >63
220 m 15 18 22 22 28 32 40 40 50 50 63 63 63 >63
240 m 15 22 22 22 28 32 40 40 50 50 63 63 63 >63
260 m 15 22 22 22 28 32 40 40 50 50 63 63 63 >63
280 m 15 22 22 28 28 32 40 40 50 63 63 63 63 >63
300 m 15 22 22 28 28 32 40 50 50 63 63 63 63 >63
350 m 15 22 22 28 28 32 40 50 50 63 63 63 63 >63
400 m 18 22 28 28 28 32 40 50 50 63 63 63 63 >63
500 m 18 22 28 28 32 32 40 50 50 63 63 63 63 >63
Stub line, aluminium / polyamide (PA)/ cross-linked polyethylene (PeX) Working overpressure 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s Length of the line Compressed air delivery quantity
3 | Compressed air distribution
Compressed air delivery quantity
Length of the line 25 m 15 15 15 15 15 18 22 22 28 28 28 32 32 40 40 40 50
104
100 l/min 200 l/min 300 l/min 400 l/min 500 l/min 1000 l/min 1500 l/min 2000 l/min 3000 l/min 4000 l/min 5000 l/min 6000 l/min 8000 l/min 10000 l/min
10 m 15 15 15 15 15 22 22 28 32 32 40 40 50 50
20 m 15 15 15 15 18 22 28 28 32 40 40 40 50 63
40 m 15 15 18 18 22 28 28 32 40 40 50 50 63 63
60 m 15 15 22 22 22 28 32 40 40 50 50 50 63 63
80 m 15 18 22 22 22 28 40 40 50 50 50 63 63 >63
100 m 15 18 22 22 28 28 40 40 50 50 63 63 63 >63
120 m 15 22 22 22 28 32 40 40 50 50 63 63 63 >63
140 m 15 22 22 22 28 32 40 40 50 63 63 63 63 >63
160 m 15 22 22 28 28 32 40 50 50 63 63 63 63 >63
180 m 15 22 22 28 28 40 40 50 50 63 63 63 63 >63
200 m 18 22 22 28 28 40 40 50 50 63 63 63 63 >63
220 m 18 22 28 28 28 40 40 50 50 63 63 63 63 >63
240 m 18 22 28 28 32 40 40 50 50 63 63 63 63 >63
260 m 18 22 28 28 32 40 40 50 50 63 63 63 63 >63
280 m 18 22 28 32 32 40 50 50 50 63 63 63 63 >63
300 m 18 22 28 32 32 40 50 50 50 63 63 63 63 >63
350 m 18 22 28 32 32 40 50 50 63 63 63 63 63 >63
400 m 22 28 28 32 32 40 50 50 63 63 63 63 63 >63
Our pipe system 15-28 mm
The pipe system for air requirements up to 4000 l/min In line with our philosophy as a complete system provider that offers you the right solution down to the last detail, you can assemble the perfect pipeline for your needs from our pipe systems with diameters from 15-28 mm: All of the pipes, connectors and dead-end distribution blocks guarantee long-lasting reliability and impermeability. Of course, they also include the added extra of consultation, if you should have any questions or special requests. Our 15-28 mm pipe system offers you the following advantages: Materials to suit your wants and needs – all pipelines are available in aluminium, stainless steel and polyamide
3 | Compressed air distribution
Quick pipeline routing due to easy installation in “Click it” plug-in system – without soldering, adhesive or screws Easy use of compressed air at the workplace with pipeline sockets as the perfect complement For very high temperatures, the brass clamping ring system in sizes up to 28 mm offers a reliable, long-lasting leakproof connection between pipelines
A cost comparison: Conventional screw-fit pipe system Maintenance costs
Operating costs
Patented “Click it” plug-in system from Schneider airsystems Maintenance costs Operating costs
Installation costs
Installation costs
Material costs
Material costs
Summarised: Low installation costs Low operating costs Low maintenance costs
105
Socket system 15-28 mm “Click it” –
3 | Compressed air distribution
a flexible system
Lay pipelines quickly and easily with a few hand movements with the practical “Click it” system and extend or modify existing pipelines – the flexible plug-in system offers a wide selection of different connectors.
106
Click it – the innovative pipe system No other pipe system is modified as often as a compressed air network. No problem with the “Click it” system: The connection can be detached easily with only a few hand movements and without causing damage to the pipe or connector. All parts can be reused as a result.
1. Cut the pipe to the right size Accurate to the millimetre using the Schneider airsystems pipe shears.
Cutting to length
2. Deburr and chamfer So that everything runs smoothly and fits together, visually and otherwise.
Deburring
3. Join the pipes using plug connectors
3 | Compressed air distribution
When inserted as far as it will go, the pipe is completely airtight and ease of installation saves an enormous amount of time.
Assembling
4. Disassembly with just a few hand movements Press clip against connector – pull pipe out of connector – and you're done.
Disassembling
1
2
3 | Pipe stop makes a “click” when the pipe is attached
4 3
5
4 | Spacer for centring the pipe in the fitting exactly – protects the O-ring 5 | Support sleeve for securing all components in the correct position 6 7
1 | The stainless steel retaining claw provides a force lock for retaining the pipe securely 2 | Oil-resistant O-ring for complete impermeability, even with oil containing compressed air
6 | Disassembly ring for easy separation of the plug connection. Impossible for the connection to accidentally come loose 7 | Compact metal body for maximum resistance to breakage
107
Socket system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Polyamide pipes
System/Ø
Polyamide (PA) Colour: grey Rolled pipe (DLR-R) Lengths of pipe (DLR-S) UV-resistant Free of silicone
Type
Art. no.
DLR-R-PA-G 15x12mm/10m
E815108
DLR-R-PA-G 15x12mm/25m
E815109
DLR-R-PA-G 18x14mm/10m
E818108
DLR-R-PA-G 18x14mm/25m
E818109
15
18
22
28
Polyamide pipes
System/Ø
Polyamide (PA) Colour: black Rolled pipe (DLR-R) Lengths of pipe (DLR-S) UV-resistant Free of silicone
3 | Compressed air distribution
Special aluminium alloy pipes Inflexible Calibrated Colour: grey Powder-coated For interior and exterior installation Ideal as a main pipe as lightweight, stable
15
18
E828109
DLR-S-PA-G 15x12mm/6m
E815107
DLR-S-PA-G 18x14mm/6m
E818107
DLR-S-PA-G 22x18mm/6m
E822107
DLR-S-PA-G 28x23mm/6m
E828107
Type
Art. no.
DLR-R-PA-S 15x12mm/25m
E815100
DLR-R-PA-S 18x14mm/25m
E818100
DLR-R-PA-S 22x18mm/25m
E822100
DLR-S-PA-S 22x18mm/6m
E822106
Type
Art. no.
DLR-ALU-G 15x12mm/6m
E815205
DLR-ALU-G 18x15mm/6m
E818205
System/Ø 18
E822109
DLR-R-PA-G 28x23mm/25m
22
15
DLR-R-PA-G 22x18mm/25m
22
28
DLR-ALU-G 22x18mm/6m
E822205
DLR-ALU-G 28x24mm/6m
E828205
Type
Art. no.
and easy to lay using few pipe clips Compatible with flexible PA pipe UV-resistant Free of silicone
Straight screwed coupling Brass NBR seal Free of silicone
System/Ø 15
18
22
28
STV-GES15-G1/2a
E815335
STV-GES18-G3/4a
E818334
STV-GES18-G 1/2a
E818335
STV-GES22-G3/4a
E822334
Straight screw-on click connector Brass NBR seal Free of silicone
System/Ø 15
18
22
E822335 E828335
Type
Art. no.
28
STV-GES15-G1/2i
E815333
STV-GES18-G1/2i
E818332
STV-GES18-G3/4i
E818333
STV-GES22-G1/2i
E822332
STV-GES22-G3/4i
E822333
STV-GES28-G1i
E828333
108
STV-GES22-G1/2a STV-GES28-G1a
Socket system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. System/Ø
Brass NBR seal Free of silicone
15
18
22
Angular connector 90°
System/Ø
Brass NBR seal Free of silicone
15
18
22
System/Ø
Brass NBR seal Free of silicone
15
18
22
Brass NBR seal Free of silicone
System/Ø 15 18
22
System/Ø
Brass NBR seal Free of silicone
15
18
22
STV-W90-15
E815338
STV-W90-18
E818338
STV-W90-22
E822338
STV-W90-28
E828338
Type
Art. no.
STV-W45-15
E815355
STV-W45-18
E818355
STV-W45-22
E822355
STV-W45-28
E828355
Type
Art. no.
WV15-G1/2a
E815336
WV18-G1/2a
E818336
WV22-G 3/4a
E822336
WV28-G1a
E828336
Type
Art. no.
STV-TS15
E815339
STV-TS18
E818339
STV-TS22-15-22
E822330
STV-TS22-18-22
E822331
STV-TS28-18-18
E828328
STV-TS28-22-22
E828329
STV-TS28-18-28
E828330
STV-TS28-22-28
E828331
Type
Art. no.
STV-GRS 22a x 18i
E822351
System/Ø 18
22
28
STV-GRS 28a x 18i
E828340
STV-GRS 28a x 22i
E828341
Type
Art. no.
STV-SM 15
E815352
STV-SM 18
E818352
System/Ø
NBR seal Free of silicone
Art. no.
E822339
15
Type
E828339
For repairing pipelines For closing ring lines Brass
E828337
STV-TS28
Sliding sleeve
E822337
STV-GS28
STV-TS22
With slot for retaining claw Brass NBR seal Free of silicone
E818337
STV-GS22
28
Reduction fitting
E815337
STV-GS18
28
T-plug-in connector
STV-GS15
28
Angular male connector
Art. no.
28
Angular connector 45°
Type 28
18
3 | Compressed air distribution
Straight pipe fitting
22
28
STV-SM 22
E822352
STV-SM 28
E828352
109
Socket system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Blind cap
System/Ø
Brass NBR seal Free of silicone
15
18
22
Connecting adapter
System/Ø
Brass Free of silicone
15
18
22
15
individual sections of stub, ring or outlet pipes Shutting off the compressed air pipes reduces energy costs NBR seal
Shutting off the compressed air pipes
22
3 | Compressed air distribution
Energy-saving system
E815314
STV-BK 18
E818314
STV-BK 22
E822314
STV-BK 28
E828314
Type
Art. no.
VST15xG1/2a
E815360
VST18xG1/2a
E818360
VST18xG3/4a
E818361
VST22xG1/2a
E822360
VST22xG3/4a
E822361
VST28xG1a
E828361
Type
Art. no.
STS-LAH 15-2GES 15
E815350
STS-LAH 18-2GES 18
E818350
18
22
28
System/Ø
reduces energy costs
STV-BK 15
System/Ø
For shutting off compressed air pipes or
Art. no.
28
Air shut-off cock
Type 28
STS-LAH 22-2GES 22
E822350
STS-LAH 28-2GES 28
E828350
Type
Art. no.
28
Open slowly e.g. to fill the pipe without
STS-ESAT 22 S
E822365
STS-ESAT 28 S
E828365
Type
Art. no.
STS-WSM 15
E815414
STS-WSM 18
E818414
STS-WSM 22
E822414
Type
Art. no.
STS-WSA 15
E815345
STS-WSA 18
E818345
STS-WSA 22
E822345
generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hardchrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) Control lamp NBR seal
Water collector
System/Ø
For manual operation For installation at the end of a pipe or
15
System/Ø
For automatic operation With automatic condensate discharger
and float valve For installation at the end of a pipe or incline With ball valve as standard Wit male connector NBR seal
110
22
incline With ball valve as standard Wit male connector NBR seal
Water collector
18
15
18
22
V4A socket system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. V4A stainless steel pipes
System/Ø
Stainless steel V4A Inflexible For interior and exterior installation Ideal as a main pipe as lightweight, stable
15
Type
Art. no.
22
DLR-V4A 15x13mm/6m
E815400
DLR-V4A 22x19,6mm/6m
E822400
Type
Art. no.
and easy to lay using few pipe clips Compatible with flexible PA pipe
Stainless steel V4A EPDM seal
Straight screw-on click connector Stainless steel V4A EPDM seal
Straight pipe fitting
System/Ø 15
22
STV-GES15-G1/2a V4A
E815381
STV-GES22-G1/2a-V4A
E822381
STV-GES22-G3/4a-V4A
E822382
Type
Art. no.
System/Ø 15
22
STV-GES15-G1/2i V4A
E815383
STV-GES22-G1/2i-V4A
E822383
STV-GES22-G3/4i-V4A
E822384
Type
Art. no.
System/Ø
Stainless steel V4A EPDM seal
15
22
Angular connector 90°
System/Ø
Stainless steel V4A EPDM seal
15
System/Ø
Stainless steel V4A EPDM seal
15
Stainless steel V4A EPDM seal
System/Ø 15
Type
Art. no.
STV-W90/15 V4A
E815386
STV-W90/22 V4A
E822386
Type
Art. no.
22
Angular male connector
E815385 E822385
22
Angular connector 45°
STV-GS15 V4A STV-GS22 V4A
3 | Compressed air distribution
Straight screwed coupling
STV-W45/15 V4A
E815387
STV-W45/22 V4A
E822387
Type
Art. no.
22
WV15-G1/2a-V4A
E815392
WV22-G3/4a-V4A
E822392
111
V4A socket system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. T-plug-in connector
System/Ø
Stainless steel V4A EPDM seal
15
Straight pipe fitting Stainless steel V4A EPDM seal
E822388
STV-T22-15-22 V4A
E822389
Type
Art. no.
22
15
3 | Compressed air distribution
STV-SM 15 V4A
E815390
STV-SM 22 V4A
E822390
Type
Art. no.
22
112
E815388
System/Ø
Stainless steel V4A EPDM seal
STV-T15 V4A STV-T22 V4A
Blind cap
Art. no.
System/Ø 15
Type 22
STV-BK 15 V4A
E815391
STV-BK 22 V4A
E822391
Socket system 15-28 mm Assembly aids System/Ø
For mounting using dowels Compressed air pipe inserted with
minimal effort With elongated hole for attachment with screw and centring point on base for accurate alignment Screw head countersunk in the base Resistant to cold Colour: grey and black Quantity in pack: 25
15
18
22
Fixing set Set including screws and dowels For pipe clips Screws 4x35 galvanised, dowel S 6 Quantity in pack: 100
Assembly clips
System/Ø
MKL 1-4mm: For steel girders, thickness
1-4 mm
15
18
Pipe clamp
System/Ø
Quantity in pack: 25
15
18
22
Art. no.
RK15grau/25
E815425
RK18grau/25
E818425
RK22grau/25
E822425
RK28grau/25
E828425
RK15schwarz/25
E815125
RK18schwarz/25
E818125
RK22schwarz/25
E822125
RK28schwarz/25
E828125
Type
Art. no.
BEFG 4x35,0-S6/100
B030203
Type
Art. no.
MKL 1-4mm/18/50
E815028
MKL 1-4mm/22/50
E822028
MKL 4-7mm/18/50
E815026
28
MKL 4-7mm: For steel girders, thickness
4-7 mm MKL 8-12mm: For steel girders, thickness 8-12 mm HA-13-20mm: For assembly clips (thickness 1-4 mm) for thickness 13-20 mm Quantity in pack: 50
22
Type 28
MKL 4-7mm/22/50
E822026
MKL 4-7mm/32/50
E832026
MKL 8-12mm/18/50
E815027
MKL 8-12mm/22/50
E822027
MKL 8-12mm/32/50
E832027
HA-13-20mm/50
E800100
Type
Art. no.
RSL 15-19mm/25
E818448
3 | Compressed air distribution
Pipe clips
28
Hanger bolt
RSL 21-23mm/25
E822448
RSL 26-28mm/25
E828448
Type
Art. no.
SS-M 8 x 80
B030204
Type
Art. no.
STS-DZ 15
B322670
STS-DZ 18
B322671
M8 x 80
Disassembly pliers
System/Ø
For detaching the plug-in system
15
18
22
28
Disassembly clip
System/Ø
For detaching the plug-in system
15
18
22
STS-DZ 22
B322672
STS-DZ 28
B322673
Type
Art. no.
STS-DMC 15
B322674
STS-DMC 18
B322675
28
STS-DMC 22
B322676
STS-DMC 28
B322677
113
Socket system 15-28 mm Assembly aids Universal tool
Type
Art. no.
STS-EG 12-28
B322678
Type
Art. no.
RS 28 PA
D200602
Type
Art. no.
MR-RS 28 PA / 2
B322687
Type
Art. no.
ROS 32 Alu
D200108
Type
Art. no.
MR-RS 32 Alu
B322291
Type
Art. no.
EG 35 PA-Alu-V4A
B800552
Type
Art. no.
EG-Alu
D200603
Type
Art. no.
GMI 65
B111015
For chamfering and deburring aluminium
pipes, marking insertion depths and notching indentations on hard surfaces (e.g. V4A pipelines) For all diameters, 15-28 mm system
Pipe shears For cutting PA piping, max. dia. 28 mm
(with revolving blade) With impact function
Spare knife for pipe shears 2 units
Tubing cutter For aluminium and stainless steel piping,
Spare knife for tubing cutter 1 unit
Deburring tool For deburring plastic, aluminium and
stainless steel pipes For inner and outer diameters up to
35 mm
Deburring blade For deburring the inside of aluminium
pipes
Anti-friction agent For easy installation of compressed air
pipes Free of silicone
114
For labelling pipelines according to VBG 1,
DIN 2403 Type
Art. no. Dimensions (mm)
Sticker
Contents
3 | Compressed air distribution
dia. 15-32 mm
AK-Compressed air small RL-Sy
B800600
Sheet with 10 stickers
75x16
AK-Condensate
B800602
Sheet with 10 stickers
75x16
Pipe sockets 15-28 mm Growing with your requirements –
3 | Compressed air distribution
for greater economic efficiency
Innovative, flexible and economical – versatile pipe boxes are fully compatible with the Schneider airsystems pipe system and various attachment parts and can be extended by fitting additional outlet components.
115
A flexible system with unimagined possibilities Economical Continued use of existing basic sockets for extensions
Long-lasting and permanently tight thanks to metal thread inserts
Flexible use as an air inlet, air passage and air junction box – some even with rear outlet
Simple assembly by removing the screens from the basis sockets and screwing on the top sockets
Extra versatility The top sockets are available in three different models
Protection of lines The air outlet is directed downwards to avoid bending hoses
3 | Compressed air distribution
Uncomplicated assembly The screens of the basis sockets serve additionally as drilling templates and spirit level supports.
INDUSTRY PRIZE 2010 NOMINATED
Model overview: Example designation: RLD-BT 15-KH-3SSK = basis + top pipe box for pipe system Ø 15 mm with ball valve and 3 safety quick-release couplings
Five basis sockets with two to six air outlets can be combined with three top sockets with two to four outlets. Model
Art. no.
Outlets
Thread
E 800 230 E 800 231
2 3
1/2" 1/2"
RLD-B 4x1/2i
E 800 232
4
1/2"
RLD-B 6x1/2i
E 800 233
6
1/2"
RLD-B 4x1i-1/2i
E 800 234
4/1
1" / 1/2"
Basis socket
RLD-B 2x1/2i RLD-B 3x1/2i
Top socket
RLD-T 2x1/2i
E 800 240
2
1/2"
RLD-T 3x1/2i
E 800 241
3
1/2"
RLD-T 4x1/2i
E 800 242
4
1/2"
116
If one basis socket is initially sufficient, the screen included in the delivery is clipped onto it. If your socket requirements increase, the system can be extended at any time by adding a top socket without having to disassemble the basis socket. Further pipe sockets can be connected without any problem at the side via a short pipeline or a double nipple. If an outlet is no longer needed, simply lock it with a locking screw.
Midi pipe blocks for plug-in system 15-18 mm Midi system for applications with limited space. With technical inspection certificate. Midi dead-end distribution box EVM
Type
Art. no.
For air distribution to the end of outlet EVM 3/8-1/2
E800212
End distribution adapter, extremely
EVM 2 x 3/8-1/2
E800213
compact for cramped spaces W x D x H: 60 x 43 x 49 mm Wall or ceiling mounting 1-way or 2-way air distribution Max. operating pressure 15 bar at 20°C
STS-LDDM 3/8-2x1/2
E800214
Type
Art. no.
pipes
System/Ø
Wall mounting With quick-action coupling and 1/2 ˝
15
internal thread for connecting hose to compressor. Max. operating pressure 15 bar at 20°C
Midi air connection block LDDM with quick-action coupling Wall or ceiling mounting Max. operating pressure 15 bar at 20°C
Midi dead-end distribution box EVM with quickaction coupling One-way air distribution Wall or ceiling mounting Max. operating pressure 15 bar at 20°C
Midi dead-end distribution box EVM with quickaction coupling 2-way air distribution Wall or ceiling mounting Max. operating pressure 15 bar at 20°C
Midi dead-end distribution box EVM with quick-action coupling and stop cock One-way air distribution Wall or ceiling mounting Max. operating pressure 15 bar at 20°C
18
System/Ø 15
System/Ø
System/Ø
Art. no.
STS-LDDM15-SK-2GES15
E815367
STS-LDDM18-SK-2GES18
E818367
Type
Art. no.
EVM15-SK-GES15
E815369
EVM18-SK-GES18
E818369
Type
Art. no.
18
System/Ø 15
Type
18
15
E815365 E818365
18
15
STS-LEM15-G1/2i-SK-GES15 STS-LEM18-G1/2i-SK-GES18
3 | Compressed air distribution
Midi air inlet box LEM
EVM15-2SK-GES15
E815371
EVM18-2SK-GES18
E818371
Type
Art. no.
18
EVM15-SK-GES15
E815379
EVM18-SK-GES18
E818379
117
Midi pipe blocks for plug-in system 15-18 mm Midi system for applications with limited space. With technical inspection certificate. Midi dead-end distribution box EVM with quick-action coupling and stop cock 2-way air distribution Wall or ceiling mounting Max. operating pressure 15 bar at 20°C
Midi dead-end distribution box EVM with maintenance device and stop cock Standard features include: pressure
System/Ø 15
System/Ø 15
Midi dead-end distribution box EVM with maintenance device and stop cock
3 | Compressed air distribution
Complete with filter pressure reducer with
System/Ø 15
Midi dead-end distribution box EVM with maintenance device and stop cock
Complete with filter pressure reducer with
manual condensate discharge, pressure gauge, mist oiler and quick-release coupling and 1 quick-release coupling for unregulated pressure Wall mounting Max. operating pressure 13 bar at 20°C
118
System/Ø 15
EVM15-2SK-GES15
E815380
EVM18-2SK-GES18
E818380
Type
Art. no.
EVM15-DM-SK-GES15
E815374
EVM18-DM-SK-GES18
E818374
Type
Art. no.
18
manual condensate discharge, pressure gauge with quick-release coupling and 1 quick-release coupling for unregulated pressure Wall mounting Max. operating pressure 13 bar at 20°C
Art. no.
18
reducer, pressure gauge and 2 quick release couplings Wall or ceiling mounting Max. operating pressure 13 bar at 20°C
Type 18
EVM15-FDM-SK-GES15
E815373
EVM18-FDM-SK-GES18
E818373
Type
Art. no.
18
EVM15-FDM/N-SK-GES15
E815376
EVM18-FDM/N-SK-GES18
E818376
Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. System/Ø
Wall or ceiling mounting Basis socket with integrated plug
15
System/Ø 15
Wall or ceiling mounting Basis socket with integrated plug
18
Air inlet box with safety quick-release coupling
System/Ø 15
Wall or ceiling mounting Basis socket with integrated plug connector
18
RLD-B 15-2x1/2i
E815276
RLD-B 18-2x1/2i
E818276
RLD-B 22-2x1/2i
E822276
Type
Art. no.
RLD-B 15-1/2i-SK
E815286
RLD-B 18-1/2i-SK
E818286
RLD-B 22-1/2i-SK
E822286
Type
Art. no.
RLD-B 15-1/2i-SSK
E815296
RLD-B 18-1/2i-SSK
E818296
RLD-B 22-1/2i-SSK
E822296
Type
Art. no.
RLD-B 2x15-SK
E815283
RLD-B 2x18-SK
E818283
RLD-B 2x22-SK
E822283
22
for simple connection of the pipeline
Art. no.
22
connector for simple connection of the pipeline With quick-release coupling for direct air extraction Can be extended by Top socket 1x G1/2 ˝i threaded connection for connection of the compressor Including removable screen, which can be used as a drilling template
Type 22
connector for simple connection of the pipeline Can be extended by Top socket 2x G1/2 ˝i threaded connection, 1x for connection of the compressor, 1x for extraction Including removable screen, which can be used as a drilling template
Air inlet box with quick-release coupling
18
3 | Compressed air distribution
Air inlet box
With safety quick-release coupling for
direct air extraction Can be extended by Top socket 1x G1/2 ˝i threaded connection for
connection of the compressor Including removable screen, which can
be used as a drilling template
Air connection block with quick-release coupling
System/Ø 15
Wall or ceiling mounting Basis socket with integrated plug
connector for simple connection of the pipeline Can be extended by Top socket 1x G1/2 ˝i threaded connection for connection of the compressor Including removable screen, which can be used as a drilling template
18
22
119
Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Air distribution box
System/Ø
Wall or ceiling mounting Basis socket with integrated plug
15
System/Ø 15
Wall or ceiling mounting Basis socket with integrated plug
18
3 | Compressed air distribution
Transverse distributor
System/Ø 15
Wall or ceiling mounting Basis socket with integrated plug
18
Dead-end distribution box Wall or ceiling mounting Basis socket with integrated plug
connector for simple connection of the pipeline Can be extended by Top socket 1x G1/2 ˝i threaded connection for air extraction Including removable screen, which can be used as a drilling template
120
System/Ø 15
18
RLD-B 3x15-1/2i
E815274
RLD-B 3x18-1/2i
E818274
RLD-B 3x22-1/2i
E822274
Type
Art. no.
RLD-B 3x15-SK
E815284
RLD-B 3x18-SK
E818284
RLD-B 3x22-SK
E822284
Type
Art. no.
RLD-B 4x15-2x1/2i
E815275
RLD-B 4x18-2x1/2i
E818275
RLD-B 4x22-2x1/2i
E822275
Type
Art. no.
RLD-B 15-1/2i
E815270
RLD-B 18-1/2i
E818270
RLD-B 22-1/2i
E822270
22
connector for simple connection of the pipeline Can be extended by Top socket 2x G1/2 ˝i threaded connection for extraction, both sealed with blind plugs Including removable screen, which can be used as a drilling template
Art. no.
22
connector for simple connection of the pipeline Can be extended by Top socket With quick-release coupling for direct air extraction Including removable screen, which can be used as a drilling template
Type 22
connector for simple connection of the pipeline Can be extended by Top socket 1x G1/2 ˝i threaded connection for air extraction Including removable screen, which can be used as a drilling template
Air junction box with quick-release coupling
18
22
Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. System/Ø 15
Wall or ceiling mounting Basis socket with integrated plug
18
connector for simple connection of the pipeline Can be extended by Top socket With quick-release coupling for direct air extraction Including removable screen, which can be used as a drilling template
Dead-end distribution box with ball valve Wall or ceiling mounting Basis socket with integrated plug
System/Ø 15
Wall or ceiling mounting Basis socket with integrated plug
connector for simple connection of the pipeline Ball valve for shutting off the air – ideal for assembly of the Top socket Can be extended by Top socket With quick-release coupling for direct air extraction Including removable screen, which can be used as a drilling template
System/Ø 15
18
Art. no.
RLD-B 15-SK
E815280
RLD-B 18-SK
E818280
RLD-B 22-SK
E822280
Type
Art. no.
RLD-B 15-KH-1/2i
E815271
RLD-B 18-KH-1/2i
E818271
RLD-B 22-KH-1/2i
E822271
Type
Art. no.
RLD-B 15-KH-SK
E815281
RLD-B 18-KH-SK
E818281
RLD-B 22-KH-SK
E822281
22
connector for simple connection of the pipeline Ball valve for shutting off the air – ideal for assembly of the Top socket Can be extended by Top socket 1x G1/2 ˝i threaded connection for air extraction Including removable screen, which can be used as a drilling template
Dead-end distribution box with ball valve and quick-action coupling
18
Type 22
3 | Compressed air distribution
Dead-end distribution box with quick-release coupling
22
121
Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Dead-end distribution box with ball valve and quick-action safety coupling Wall or ceiling mounting Basis socket with integrated plug
connector for simple connection of the pipeline Ball valve for shutting off the air – ideal for assembly of the Top socket Can be extended by Top socket With safety quick-release coupling for direct air extraction Including removable screen, which can be used as a drilling template
Top socket with quick-release couplings For assembly on a Basis socket Top socket including fastening material
System/Ø 15
18
Type
Art. no.
RLD-B 15-KH-SSK
E815291
RLD-B 18-KH-SSK
E818291
RLD-B 22-KH-SSK
E822291
Type
Art. no.
RLD-T 2xSK
E800245
Type
Art. no.
RLD-T 3xSK
E800246
Type
Art. no.
RLD-T 4xSK
E800247
Type
Art. no.
RLD-T 2xSSK
E800255
22
3 | Compressed air distribution
and sealing With quick-release couplings made of brass for direct air extraction 2-way air distribution
Top socket with quick-release couplings For assembly on a Basis socket Top socket including fastening material
and sealing With quick-release couplings made of brass for direct air extraction 3-way air distribution
Top socket with quick-release couplings For assembly on a Basis socket Top socket including fastening material
and sealing With quick-release couplings made of brass for direct air extraction 4-way air distribution
Top socket with safety quick-release coupling For assembly on a Basis socket Top socket including fastening material
and sealing With safety quick-release couplings made
of hardened steel for direct air extraction With 2 safety quick-release couplings with
a specially high flow capacity
122
Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Top socket with safety quick-release coupling For assembly on a Basis socket Top socket including fastening material
Type
Art. no.
RLD-T 3xSSK
E800256
Type
Art. no.
RLD-T 4xSSK
E800257
Type
Art. no.
RLD-T 2xSK-FE
E800265
Type
Art. no.
RLD-T 3xSK-FE
E800266
Type
Art. no.
RLD-T 4xSK-FE
E800267
and sealing With safety quick-release couplings made
of hardened steel for direct air extraction With 3 safety quick-release couplings with
a specially high flow capacity
Top socket with safety quick-release coupling For assembly on a Basis socket Top socket including fastening material
and sealing With safety quick-release couplings made
of hardened steel for direct air extraction With 4 safety quick-release couplings with
Top socket with steel quick-release couplings For assembly on a Basis socket Top socket including fastening material
3 | Compressed air distribution
a specially high flow capacity
and sealing With quick-release couplings made of
hardened steel for direct air extraction With 2 steel quick-release couplings with
a specially high flow capacity
Top socket with steel quick-release couplings For assembly on a Basis socket Top socket including fastening material
and sealing With quick-release couplings made of
hardened steel for direct air extraction With 3 steel quick-release couplings with
a specially high flow capacity
Top socket with steel quick-release couplings For assembly on a Basis socket Top socket including fastening material
and sealing With quick-release couplings made of
hardened steel for direct air extraction With 4 steel quick-release couplings with
a specially high flow capacity
123
Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Top socket with pressure reducer For assembly on a Basis socket Top socket including fastening material
Type
Art. no.
RLD-T 2xSK-DM
E800248
Type
Art. no.
RLD-T 2xSK-FDM
E800260
and sealing With 2 quick-release couplings, 1 of which with pressure reducer Including pressure gauge Regulation range 0-12 bar
Top socket with filter pressure reducer For assembly on a Basis socket Top socket including fastening material
and sealing With 2 quick-release couplings, 1 of which
with filter pressure reducer
3 | Compressed air distribution
Including pressure gauge Regulation range 0-12 bar Filter cartridge 20 μm, complete Semi-automatic drainage
124
Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Pipeline socket Basis G1/2 ˝i Common features Universal use for air distribution in the pipe system Can be used as an air inlet box, distribution box and dead-end distribution box Ideal for combining with the plug-in system 15-22 mm and the corresponding pipe clamps because the wall clearance is perfectly matched Air inlets and outlets in G1/2 ˝i, with brass thread
Front air outlet with integrated interface for simple assembly
of a Top socket Body made of impact-resistant, glass-fibre reinforced polyamide
(PA6 GF30) Including removable screen, which can be used as a drilling
template Dimensions without screen LxWxH: 85x85x45 mm, with screen:
48 mm height
Pipeline socket Basis G1/2 ˝i
Type
Art. no.
RLD-B 2x1/2i
E800230
Type
Art. no.
RLD-B 3x1/2i
E800231
Type
Art. no.
RLD-B 4x1/2i
E800232
Type
Art. no.
RLD-B 6x1/2i
E800233
With 2 air inlets and outlets G1/2 ˝i, with
brass thread
Pipeline socket Basis G1/2 ˝i brass thread
Pipeline socket Basis G1/2 ˝i
3 | Compressed air distribution
With 3 air inlets and outlets G1/2 ˝i, with
With 4 air inlets and outlets G1/2 ˝i, with
brass thread
Pipeline socket Basis G1/2 ˝i With 6 air inlets and outlets G1/2 ˝i, with
brass thread
Accessories
Type
Art. no.
Reducing nipple RDN-G1/2a x G3/4i
E770275
125
Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Pipeline socket Basis G1˝
Type
Art. no.
RLD-B 4x1i-1/2i
E800234
Universal use for air distribution in the
pipe system Can be used as an air inlet box,
transverse distributor and dead-end distribution box Ideal for combining with the plug-in system 28 mm and the corresponding pipe clamps because the wall clearance is perfectly matched 4 air inlets in G1˝i, 1 air outlet G1/2˝i with interface for Top socket Body made of black, hard-anodised aluminium, lasered logo Dimensions LxWxH: 90x90x53 mm
Accessories
Type
Art. no.
Reduction fitting RDS-G1 x G3/4i
E770079
Pipeline socket Top G1/2 ˝
Type
Art. no.
RLD-T 2x1/2i
E800240
Type
Art. no.
RLD-T 3x1/2i
E800241
The perfect extension of the Basis
sockets G1/2 ˝ and G1 ˝
3 | Compressed air distribution
For creating additional air outlets Easy to assemble: simply screwed onto
the Basis socket Including assembly material, sealing and
transport protective cap – to prevent loss of equipment Body made of impact-resistant, glassfibre reinforced polyamide (PA6 GF30) Dimensions including screen LxWxH: 83x83x45 mm With 2 air outlets G1/2 ˝i, with brass thread
Pipeline socket Top G1/2 ˝ The perfect extension of the Basis
sockets G1/2 ˝ and G1 ˝ For creating additional air outlets Easy to assemble: simply screwed onto
the Basis socket Including assembly material, sealing and
transport protective cap – to prevent loss of equipment Body made of impact-resistant, glassfibre reinforced polyamide (PA6 GF30) Dimensions including screen LxWxH: 83x83x45 mm With 3 air outlets G1/2 ˝i, with brass thread
126
Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Pipeline socket Top G1/2 ˝
Type
Art. no.
RLD-T 4x1/2i
E800242
Type
Art. no.
Universal use for air distribution in the
RLD-BT 2+2x1/2i
E800243
pipe system Ideal for combining with the plug-in system 15-22 mm and the corresponding pipe clamps because the wall clearance is perfectly matched Set consisting of Basis and Top socket Air inlets and outlets in G1/2 ˝i, with brass thread Body made of impact-resistant, glassfibre reinforced polyamide (PA6 GF30) Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing Easy to assemble: first secure the Basis socket on the wall and then screw the Top socket onto the Basis socket RLD-BT 2+2x1/2i: Basis socket with 2xG1/2 ˝i, Top socket 2xG1/2 ˝i RLD-BT 2+3x1/2i: Basis socket with 2xG1/2 ˝i, Top socket 3xG1/2 ˝i
RLD-BT 2+3x1/2i
E800244
Type
Art. no.
RLD-BT 15-2xSK
E815245
RLD-BT 18-2xSK
E818245
RLD-BT 22-2xSK
E822245
The perfect extension of the Basis
sockets G1/2 ˝ and G1 ˝ For creating additional air outlets Easy to assemble: simply screwed onto
the Basis socket Including assembly material, sealing and
transport protective cap – to prevent loss of equipment Body made of impact-resistant, glass-fibre reinforced polyamide (PA6 GF30) Dimensions including screen LxWxH: 83x83x45 mm With 4 air outlets G1/2 ˝i, with brass thread
Dead-end distribution box Basis+Top with quick-release couplings Wall or ceiling mounting Basis socket with integrated plug connector
for simple connection of the pipeline Top socket with 2 quick-release couplings made of brass for direct air extraction Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing
3 | Compressed air distribution
Dead-end distribution box Basis+Top G1/2 ˝
System/Ø 15
18
22
127
Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Dead-end distribution box Basis+Top with quick-release couplings Wall or ceiling mounting Basis socket with integrated plug
System/Ø 15
18
connector for simple connection of the pipeline Top socket with 3 quick-release couplings made of brass for direct air extraction Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing
Dead-end distribution box Basis+Top with ball valve and quick-release couplings
System/Ø 15
Art. no.
RLD-BT 15-3xSK
E815246
RLD-BT 18-3xSK
E818246
RLD-BT 22-3xSK
E822246
Type
Art. no.
RLD-BT 15-KH-2xSK
E815445
RLD-BT 18-KH-2xSK
E818445
RLD-BT 22-KH-2xSK
E822445
Type
Art. no.
RLD-BT 15-KH-3xSK
E815446
RLD-BT 18-KH-3xSK
E818446
RLD-BT 22-KH-3xSK
E822446
22
Wall or ceiling mounting Basis socket with integrated plug
3 | Compressed air distribution
18
Type 22
connector for simple connection of the pipeline Top socket with 2 quick-release couplings made of brass for direct air extraction Ball valve for shutting off the air – ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing
Dead-end distribution box Basis+Top with ball valve and quick-release couplings Wall or ceiling mounting Basis socket with integrated plug
connector for simple connection of the pipeline Top socket with 3 quick-release couplings made of brass for direct air extraction Ball valve for shutting off the air – ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing
128
System/Ø 15
18
22
Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Dead-end distribution box Basis+Top with ball valve and safety quick-release couplings
System/Ø 15
18
Wall or ceiling mounting Basis socket with integrated plug
Type
Art. no.
RLD-BT 15-KH-2xSSK
E815255
RLD-BT 18-KH-2xSSK
E818255
RLD-BT 22-KH-2xSSK
E822255
Type
Art. no.
RLD-BT 15-KH-3xSSK
E815256
RLD-BT 18-KH-3xSSK
E818256
RLD-BT 22-KH-3xSSK
E822256
Type
Art. no.
RLD-BT 15-KH-2xSK-FE
E815265
RLD-BT 18-KH-2xSK-FE
E818265
RLD-BT 22-KH-2xSK-FE
E822265
22
connector for simple connection of the pipeline Top socket with 2 safety quick-release couplings for direct air extraction Ball valve for shutting off the air – ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing
Dead-end distribution box Basis+Top with ball valve and safety quick-release couplings
System/Ø 15
18
22
Wall or ceiling mounting Basis socket with integrated plug
Dead-end distribution box Basis+Top with ball valve and steel quick-release couplings Wall or ceiling mounting Basis socket with integrated plug
System/Ø 15
18
3 | Compressed air distribution
connector for simple connection of the pipeline Top socket with 3 safety quick-release couplings for direct air extraction Ball valve for shutting off the air – ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing
22
connector for simple connection of the pipeline Top socket with 2 steel quick-release couplings for direct air extraction Ball valve for shutting off the air – ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing
129
Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Dead-end distribution box Basis+Top with ball valve and steel quick-release couplings
System/Ø 15
18
Wall or ceiling mounting Basis socket with integrated plug
Type
Art. no.
RLD-BT 15-KH-3xSK-FE
E815266
RLD-BT 18-KH-3xSK-FE
E818266
RLD-BT 22-KH-3xSK-FE
E822266
Type
Art. no.
RLD-BT 15-KH-2xSK-DM
E815248
RLD-BT 18-KH-2xSK-DM
E818248
RLD-BT 22-KH-2xSK-DM
E822248
Type
Art. no.
RLD-BT 15-KH-2xSK-FDM
E815260
RLD-BT 18-KH-2xSK-FDM
E818260
RLD-BT 22-KH-2xSK-FDM
E822260
22
connector for simple connection of the pipeline Top socket with 3 steel quick-release couplings for direct air extraction Ball valve for shutting off the air – ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing
Dead-end distribution box Basis+Top with ball valve, pressure reducer and quick-release couplings
System/Ø 15
18
22
Wall or ceiling mounting Basis socket with integrated plug connector
for simple connection of the pipeline
3 | Compressed air distribution
Top socket with 2 quick-release couplings made
of brass, 1 of which with pressure reducer Ball valve for shutting off the air – ideal for
assembly of the Top socket Including pressure gauge Regulation range 0-12 bar Including removable screen, which can be
used as a drilling template Top socket including fastening material
and sealing
Dead-end distribution box Basis+Top with ball valve, filter pressure reducer and quick-release couplings Wall or ceiling mounting Basis socket with integrated plug
connector for simple connection of the pipeline Top socket with 2 quick-release couplings made of brass, 1 of which with filter pressure reducer Ball valve for shutting off the air – ideal for assembly of the Top socket Including pressure gauge Regulation range 0-12 bar Filter cartridge 20 μm, complete Semi-automatic drainage Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing
130
System/Ø 15
18
22
Pipe blocks for plug-in system 15-22 mm Assembly aids Plug-in connector
System/Ø
Brass NBR seal
15
18
22
Ball valve
Type
Art. no.
STV-GES15-G1/2a
E815335
28
STV-GES18-G 1/2a
E818335
STV-GES22-G1/2a
E822335
STV-GES28-G1a
E828335
Type
Art. no.
KH-NI-40 G1/2i
E050087
Type
Art. no.
DN-MS-G1/2a x G1/2a
E030144
Type
Art. no.
KAV-G1/2a
E030058
Type
Art. no.
SK-NW7,2-G1/2a
E700003
Type
Art. no.
SSK-NW7,6-EURO-G1/2a
E036913
Type
Art. no.
SK-FE-NW7,6-EURO-G1/2a
E033403
Type
Art. no.
BEFG 5x45,0-S6/50
B030205
Hot-pressed brass casing, nickel-plated,
hard-chrome plated brass ball, Teflon ball seal, cast aluminium painted lever
Double nipple For assembly of the ball valve
Condensate drain valve
Quick-release coupling
3 | Compressed air distribution
Nickel-plated brass
Brass
Safety quick-release coupling Hardened and galvanised steel
Steel quick-release coupling Hardened and galvanised steel
Fixing set Set including screws and dowels For distribution adapters Screws 5x45 galvanised, dowel S 6 Quantity in pack: 50
131
Pipe blocks for plug-in system 15-22 mm Assembly aids Thread-locking liquid
Type
Art. no.
SSI 10ml
E771142
SSI 50ml
E771140
Type
Art. no.
BND-12mx12mm/10
E770125
Type
Art. no.
LKSS 300 ml
E770126
Screw locking device SSI: for sealing and
securing metal screw connections under medium load
Sealant Polytetrafluoroethylene sealing tape BND:
12 mm wide, 0.1 mm thick (10 reels in pack)
Leak search spray For locating minute leaks in compressed
3 | Compressed air distribution
air systems
132
Brass pipe system 15-28 mm The robust pipe system
3 | Compressed air distribution
for small to medium air requirements
The brass 15-28 mm pipe system is extremely robust and resistant to weathering. Furthermore, the pipes are temperature-resistant, insensitive to UV radiation and suitable for operating pressures of 15 bar at 20°C.
133
Conduit system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Polyamide pipes
System/Ø
Polyamide (PA) Colour: grey Rolled pipe (DLR-R) Lengths of pipe (DLR-S) UV-resistant Free of silicone
Type
Art. no.
DLR-R-PA-G 15x12mm/10m
E815108
DLR-R-PA-G 15x12mm/25m
E815109
DLR-R-PA-G 18x14mm/10m
E818108
DLR-R-PA-G 18x14mm/25m
E818109
15
18
22
28
Polyamide pipes
System/Ø
Polyamide (PA) Colour: black Rolled pipe (DLR-R) Lengths of pipe (DLR-S) UV-resistant Free of silicone
3 | Compressed air distribution
Special aluminium alloy pipes Inflexible Calibrated Colour: grey Powder-coated For interior and exterior installation Ideal as a main pipe as lightweight, stable
15
18
E828109
DLR-S-PA-G 15x12mm/6m
E815107
DLR-S-PA-G 18x14mm/6m
E818107
DLR-S-PA-G 22x18mm/6m
E822107
DLR-S-PA-G 28x23mm/6m
E828107
Type
Art. no.
DLR-R-PA-S 15x12mm/25m
E815100
DLR-R-PA-S 18x14mm/25m
E818100
DLR-R-PA-S 22x18mm/25m
E822100
DLR-S-PA-S 22x18mm/6m
E822106
Type
Art. no.
DLR-ALU-G 15x12mm/6m
E815205
DLR-ALU-G 18x15mm/6m
E818205
System/Ø 18
E822109
DLR-R-PA-G 28x23mm/25m
22
15
DLR-R-PA-G 22x18mm/25m
22
28
DLR-ALU-G 22x18mm/6m
E822205
DLR-ALU-G 28x24mm/6m
E828205
Type
Art. no.
KSY-GE15-R1/2a
E815035
KSY-GE18-R1/2a
E818035
KSY-GE22-R1/2a
E822032
KSY-GE22-R3/4a
E822035
KSY-GE28-R3/4a
E828036
KSY-GE28-R1a
E828035
Type
Art. no.
KSY-G15
E815037
KSY-G18
E818037
and easy to lay using few pipe clips Compatible with flexible PA pipe UV-resistant Free of silicone
Straight screwed coupling Clamping ring connections Brass Used in combination with plastic pipes
System/Ø 15
18
System/Ø
Clamping ring connections Brass Used in combination with plastic pipes
the required support sleeves should be ordered with the compression ring connections
134
28
the required support sleeves should be ordered with the compression ring connections
Straight pipe fitting
22
15
18
22
28
KSY-G22
E822037
KSY-G28
E828037
Conduit system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Threaded pipe angle
System/Ø
Clamping ring connections Brass Used in combination with plastic pipes
15
18
Art. no.
KSY-WV90-15
E815038
KSY-WV90-18
E818038
KSY-WV90-22
E822038
KSY-WV90-28
E828038
Type
Art. no.
KSY-BV28
E828031
Type
Art. no.
KSY-WEV15-R1/2a
E815036
KSY-WEV18-R1/2a
E818036
KSY-WEV22-R1/2a
E822031
KSY-WEV22-R3/4a
E822036
Type
Art. no.
KSY-TVS15
E815039
System/Ø
Clamping ring connections Brass Used in combination with plastic pipes the
Type 28
the required support sleeves should be ordered with the compression ring connections
Screwed bend fitting
22
28
required support sleeves should be ordered with the compression ring connections
System/Ø
Clamping ring connections Brass Used in combination with plastic pipes
15
18
22
the required support sleeves should be ordered with the compression ring connections
T-union
System/Ø
Clamping ring connections Brass Used in combination with plastic pipes
15
18
22
28
the required support sleeves should be ordered with the compression ring connections
KSY-TVS18
E818039
KSY-TVS18-15-18
E818033
KSY-TVS22
E822039
KSY-TVS22-15-22
E822033
KSY-TVS22-18-22
E822034
Support sleeve
KSY-TVS28
E828039
KSY-TVS28-15-28
E828033
KSY-TVS28-18-28
E828034
Type
Art. no.
KSY-SH15
E815030
KSY-SH18
E818030
System/Ø
Used in combination with plastic pipes
the required support sleeves should be ordered with the compression ring connections
15
18
22
28
Clamping ring
System/Ø 15
18
22
3 | Compressed air distribution
Angular male connector
KSY-SH22
E822030
KSY-SH28
E828030
Type
Art. no.
KSY-SRI 15
G025004
KSY-SRI18
G025005
28
KSY-SRI22
G025006
KSY-SRI28
G028000
135
Brass pipe system 32-63 mm The robust pipe system
3 | Compressed air distribution
for high air requirements
The brass 32-63 mm pipe system is particularly robust and resistant to harsh weather conditions. The pipes are extremely temperature-resistant, insensitive to UV radiation and suitable for operating pressures of 15 bar at 20°C.
136
Conduit system 32-63 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Special aluminium alloy pipes Inflexible Calibrated Colour: grey Powder-coated For interior and exterior installation Ideal as a main pipe as lightweight, stable
System/Ø 32
40
50
Type
Art. no.
DLR-ALU-G 32x28mm/6m
E832205
DLR-ALU-G 40x36mm/6m
E840205
63
DLR-ALU-G 50x46mm/6m
E850305
DLR-ALU-G 63x58mm/6m
E863205
Type
Art. no.
MKS-AVI 32xG1i
E832436
MKS-AVI 40xG1 1/4i
E840436
and easy to lay using few pipe clips Compatible with flexible PA pipe UV-resistant Free of silicone
System/Ø 32
As an air inlet for compressed air pipes
For connecting compressed air pipes
with fittings
50
63
or for connecting compressed air pipes with fittings Brass
Connection screw fitting with male thread
40
System/Ø 32
40
50
Screw fitting
System/Ø
Screw connector/binder Brass
32
40
50
System/Ø
Screw connector/binder Brass
32
40
50
System/Ø
Screw connector/binder Brass
32
40
50
Type
Art. no.
MKS-AVA 32xR1a
E832435
MKS-AVA 40xR1 1/4a
E840435
MKS-AVA 50xR1 1/2a
E850435
MKS-AVA 63xR2a
E863435
Type
Art. no.
MKS-SBV 32x32
E832437
MKS-SBV 40x40
E840437
MKS-SBV 50x50
E850437
MKS-SBV 63x63
E863437
Type
Art. no.
MKS-WV90-32x32mm
E832438
MKS-WV90-40x40mm
E840438
63
Angle 45°
E863436
63
Angle 90°
E850436
MKS-AVI 63xG2i
63
Brass
MKS-AVI 50xG1 1/2i
3 | Compressed air distribution
Connection screw fitting with female thread
MKS-WV90-50x50mm
E850438
MKS-WV90-63x63mm
E863438
MKS-WV90-32mmxR1a
E832442
MKS-WV90-40mmxR1 1/4a
E840442
MKS-WV90-50mmxR1 1/2a
E850442
MKS-WV90-63mmxR2a
E863442
MKS-WV90-32mmxG1i
E832443
MKS-WV90-40mmxG1 1/4i
E840443
MKS-WV90-50mmxG1 1/2i
E850443
MKS-WV90-63mmxG2i
E863443
Type
Art. no.
MKS-WV45-32x32mm
E832355
MKS-WV45-40x40mm
E840355
63
MKS-WV 50x50mm/45
E850355
MKS-WV 63x63mm/45
E863355
137
Conduit system 32-63 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. T-union 90°
System/Ø
Screw connector/binder Brass
32
40
50
T-union 90° with female thread on middle adapter Screw connector/binder Brass
System/Ø 32
40
50
Type
Art. no.
MKS-TVS32x32x32mm
E832439
MKS-TVS40x40x40mm
E840439
63
MKS-TVS50x50x50mm
E850439
MKS-TVS63x63x63mm
E863439
Type
Art. no.
MKS-TVS32mmxG1ix32mm
E832440
MKS-TVS40xG1 1/4ix40mm
E840440
63
Air outlet clamp
MKS-TVS50xG1 1/2ix50mm
E850440
MKS-TVS63xG2ix63mm
E863440
Type
Art. no.
LAS 32 x G1/2i
E832612
LAS 32 x G3/4i
E832634
LAS 40 x G1/2i
E840612
LAS 40 x G3/4i
E840634
LAS 50 x G1/2i
E850612
LAS 50 x G3/4i
E850634
LAS 63 x G1/2i
E863612
LAS 63 x G3/4i
E863634
Type
Art. no.
MKS-SM 32
E832352
MKS-SM 40
E840352
3 | Compressed air distribution
For additional air outlets on existing
pipes or if a gooseneck or direct air outlet cannot be installed because of a lack of space Wall and ceiling installation Max. operating pressure 10 bar at 20°C A hole is drilled in the pipe. The size of the hole matches the diameter of the hole on the air outlet clip Only for use with PE-Xa pipes
Sliding sleeve
System/Ø
For repairing pipelines For closing ring lines Screw connector/binder Brass
32
40
50
63
Reduction fitting With external and internal thread For connecting a T-union to the plug-in
system Brass
138
MKS-SM 50
E850352
MKS-SM 63
E863352
Type
Art. no.
RDS-G1a x G1/2i
E770078
RDS-G1 x G3/4i
E770079
RDS-G1 1/4a x G1/2i
E770095
RDS-G1 1/4a x G3/4i
E770096
RDS-G1 1/2a x G1i
E770093
RDS-G2a x G1i
E770094
Conduit system 32-63 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. System/Ø
For shutting off pipes or individual
32
sections of stub, ring or outlet pipes, e.g. for inspection and upgrade work Shutting off the compressed air pipes reduces energy costs
Shutting off the compressed air pipes
32
Energy-saving system
40
System/Ø
reduces energy costs
40
50
System/Ø 32
40
50
System/Ø 32
40
50
System/Ø 32
40
50
E832350
MKS-LAH 40-2AVA 40
E840350
MKS-LAH 50-2AVA 50
E850350
MKS-LAH 63-2AVA 63
E863350
Type
Art. no.
MKS-ESAT 32 MK
E832365
MKS-ESAT 40 MK
E840365
MKS-ESAT 50 MK
E850365
MKS-ESAT 63 MK
E863365
Type
Art. no.
MKS-OR 32x3mm
E832445
MKS-OR 40x3,5mm
E840445
MKS-OR 50x3,5mm
E850445
MKS-OR 63x5mm
E863445
Type
Art. no.
MKS-ZR 37,5x33mm
E832446
MKS-ZR 46,9x41mm
E840446
63
Clamping ring
MKS-LAH 32-2AVA 32
63
Intermediate ring
Art. no.
63
generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hardchrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) With manual actuator and control lamp
Type 63
Open slowly e.g. to fill the pipe without
O-ring
50
3 | Compressed air distribution
Air shut-off cock
MKS-ZR 50x56,9mm
E850446
MKS-ZR 64x72,5mm
E863446
Type
Art. no.
MKS-KLR 38,5x33mm
E832447
MKS-KLR 48x40,75mm
E840447
63
MKS-KLR 50x58mm
E850447
MKS-KLR 66,5x73mm
E863447
139
Conduit system 32-63 mm Assembly aids Assembly spanner
System/Ø
For tightening union nuts in the brass
clamping ring system
32
40
50
Tubing cutter For cutting aluminium piping max. dia. 63 mm
Spare knife for tubing cutter
Type
Art. no.
MKS-KMS 32
B800536
MKS-KMS 40
B800537
63
MKS-KMS 50
B800538
MKS-KMS 63
B800539
Type
Art. no.
RS 63 Alu
D200109
Type
Art. no.
MR-RS 63 Alu
B322295
Type
Art. no.
EG 54 Alu
B800551
Type
Art. no.
EG-Alu
D200603
Type
Art. no.
GMI 65
B111015
1 unit
Deburring tool For deburring plastic, aluminium and
stainless steel pipes dia. 10-54 mm
For deburring the inside of aluminium
pipes
Anti-friction agent For easy installation of compressed air
pipes Free of silicone
140
For labelling pipelines according to VBG 1,
DIN 2403 Type
Art. no. Dimensions (mm)
Sticker
Contents
3 | Compressed air distribution
Deburring blade
AK-Compressed air small RL-Sy
B800600
Sheet with 10 stickers
75x16
AK-Condensate
B800602
Sheet with 10 stickers
75x16
Plastic pipe system 32-63 mm Flexible use
3 | Compressed air distribution
with low weight
The plastic pipe system is ideal for quick, low-cost installation in applications with high air requirements. The pipe is supplied on 50 m rolls and is therefore ideal for covering longer distances.
141
Conduit system 32-63 mm Maximum operating pressure 13 bar at 20°C. With technical inspection certificate. Polyethylene pipes
System/Ø
Rolled pipe 50 m Polyethylene (PE-Xb) Colour: grey
Polyethylene pipes
32
40
50
Lengths of pipe 6 m Polyethylene (PE-Xb) Colour: grey
DLR-R-PE-G 32x26,2mm/50m
E832111
DLR-R-PE-G 40x32,6mm/50m
E840111
DLR-R-PE-G 50x40,8mm/50m
E850111
DLR-R-PE-G 63x51,4mm/50m
E863111
Type
Art. no.
DLR-S-PE-G 32x26,2mm/6m
E832110
DLR-S-PE-G 40x32,6mm/6m
E840110
40
50
63
Connection screw fitting with female thread
System/Ø 32
As an air inlet for compressed air pipes
Connection screw fitting with male thread 3 | Compressed air distribution
For connecting compressed air pipes
with fittings
40
50
System/Ø 32
40
50
Screw connector/binder Polypropylene (PP) For compressed air pipes made of
E850536 E863535
Type
Art. no.
SKS-SBV 32x32
E832537
SKS-SBV 40x40
E840537
50
63
50
System/Ø
Screw connector/binder Polypropylene (PP) For compressed air pipes made of
polythene
40
50
E850540
SKS-SBV 63x63
E863537
Type
Art. no.
SKS-W45 32x32mm
E832555
SKS-W45 40x40mm
E840555
SKS-W45 50x50mm
E850555
SKS-W45 63x63mm
E863555
Type
Art. no.
SKS-W90 32x32mm
E832538
SKS-W90 40x40mm
E840538
63
142
SKS-SBV 50x50
63
32
Art. no.
SKS-AVA 63mm x R2a
Angle 90°
Type
E850535
polythene
E863536
SKS-AVA 50mm x R2a
System/Ø
Screw connector/binder Polypropylene (PP) For compressed air pipes made of
E850537
SKS-AVI 63mm x G2i
SKS-AVA 50mm x R1 1/2a
40
E840536
SKS-AVI 50mm x G1 1/2i
32
E832536
SKS-AVI 40mm x G1 1/4i
Angle 45°
SKS-AVI 32mm x G1i
E832535
polythene
Art. no.
E840535
System/Ø 40
Type
SKS-AVA 40mm x R1 1/4a
32
E863110
SKS-AVA 32mm x R1a
polythene
Screw fitting
E850110
DLR-S-PE-G 63x51,4mm/6m
63
Screw connector/binder Polypropylene (PP) For compressed air pipes made of
DLR-S-PE-G 50x40,8mm/6m
63
or for connecting compressed air pipes with fittings Screw connector/binder Polypropylene (PP) For compressed air pipes made of polythene
Art. no.
System/Ø 32
Type 63
SKS-W90 50x50mm
E850538
SKS-W90 63x63mm
E863538
Conduit system 32-63 mm Maximum operating pressure 13 bar at 20°C. With technical inspection certificate. System/Ø
Screw connector/binder Polypropylene (PP) For compressed air pipes made of
32
40
50
polythene
Screw connector/binder Polypropylene (PP) For compressed air pipes made of
E832539
SKS-TVS40x40x40mm
E840539 E850539 E863539
Type
Art. no.
SKS-TVS32xR3/4ix32mm
E832541
SKS-TVS32xR1ix32mm
E832540
SKS-TVS40xR1ix40mm
E840540
SKS-TVS40xR2ix40mm
E840541
System/Ø 32
40
50
63
SKS-TVS50xR1 1/2ix50mm
E850541
SKS-TVS63xR1 1/4ix63mm
E863540
SKS-TVS63xR2x63mm
E863541
Type
Art. no.
SKS-LAD 32-1 GES 15
E832510
SKS-LAD 32-1 GES 18
E832511
SKS-LAD 32-1 GES 22
E832509
SKS-LAD 40-1 GES 15
E840510
SKS-LAD 40-1 GES 18
E840511
SKS-LAD 40-1 GES 22
E840512
SKS-LAD 50-1 GES 15
E850510
SKS-LAD 50-1 GES 18
E850511
SKS-LAD 50-1 GES 22
E850512
SKS-LAD 63-1 GES 15
E863510
SKS-LAD 63-1 GES 18
E863511
SKS-LAD 63-1 GES 22
E863512
Type
Art. no.
LAS 32 x G1/2i
E832612
LAS 32 x G3/4i
E832634
LAS 40 x G1/2i
E840612
LAS 40 x G3/4i
E840634
LAS 50 x G1/2i
E850612
LAS 50 x G3/4i
E850634
LAS 63 x G1/2i
E863612
LAS 63 x G3/4i
E863634
Type
Art. no.
SKS-UEV32xR1/2a
E832547
SKS-UEV32 x R3/4a
E832548
SKS-UEV40 x R1a
E840546
System/Ø
Air outlet to compressed air consumers Screw connector/binder Polypropylene (PP) For compressed air pipes made of
SKS-TVS32x32x32mm
SKS-TVS63x63x63mm
polythene
Air outlet
Art. no.
SKS-TVS50x50x50mm
T-union 90° with female thread on middle adapter
Type 63
32
polythene
40
50
63
Air outlet clamp
3 | Compressed air distribution
T-union 90°
For additional air outlets on existing
pipes or if a gooseneck or direct air outlet cannot be installed because of a lack of space Wall and ceiling installation Max. operating pressure 10 bar at 20°C A hole is drilled in the pipe. The size of the hole matches the diameter of the hole on the air outlet clip Only for use with PE-Xa pipes
Transition screw fitting Screw connector/binder Polypropylene (PP)
System/Ø 32
40
50
63
SKS-UEV50 x R1a
E850547
SKS-UEV63 x R1a
E863547
143
Conduit system 32-63 mm Maximum operating pressure 13 bar at 20°C. With technical inspection certificate. Dummy plug
System/Ø
For closing off screw/clamp connectors
at end points in the pipe
32
40
50
Type
Art. no.
SKS-BK 32
E832542
SKS-BK 40
E840542
63
Double nipple
SKS-BK 50
E850543
SKS-BK 63
E863542
Type
Art. no.
SKS-DN-R1a x R1/2a
G004108
With external thread
Reduction fitting
SKS-DN-R1a x R3/4a
G004109
SKS-DN-R1 1/4a x R3/4a
G004111
Type
Art. no.
SKS-RDS-R3/4a x R1/2i
E832546
SKS-RDS-R1a x R1/2i
E840545
With external and internal thread
3 | Compressed air distribution
Air shut-off cock
System/Ø
For shutting off pipes or individual
32
sections of stub, ring or outlet pipes, e.g. for inspection and upgrade work Shutting off the compressed air pipes reduces energy costs
Shutting off the compressed air pipes
32
Energy-saving system
50
reduces energy costs generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hardchrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) With manual actuator and control lamp
40
50
E832545
SKS-RDS-R1 1/4a x R1/2i
E863545
SKS-RDS-R1 1/4a x R3/4i
E863546
SKS-RDS-R1 1/2a x R1/2i
E850545
SKS-RDS-R1 1/2a x R3/4i
E850546
Type
Art. no.
SKS-LAH 32-2 AVI 32
E832550
SKS-LAH 40-2AVI 40
E840550
63
System/Ø
Open slowly e.g. to fill the pipe without
144
40
SKS-RDS-R1a x R3/4i
SKS-LAH 50-2AVI 50
E850550
SKS-LAH 63-2AVI 63
E863550
Type
Art. no.
SKS-ESAT 32 SK
E832565
SKS-ESAT 40 SK
E840565
63
SKS-ESAT 50 SK
E850565
SKS-ESAT 63 SK
E863565
Conduit system 32-63 mm Assembly aids C-spanner
System/Ø
For tightening union nuts on plastic clamp
screw connections
32
40
Type
Art. no.
HSL 32 K
B800541
63
Pipe shears For cutting PE-Xa pipes max. dia. 63 mm
Spare knife for pipe shears
HSL 40 K
B800542
HSL 50-63 K
B800543
Type
Art. no.
RS 63 PE
D200106
Type
Art. no.
MR-RS 63 PE
B322293
Type
Art. no.
EG 63 PE
B800550
Type
Art. no.
MR-EG 63 PE
B322285
Type
Art. no.
GMI 65
B111015
Type
Art. no.
BND-12mx12mm/10
E770125
1 unit
Deburring tool For chamfering PE-Xa pipes For all diameters up to 63 mm
Spare cutter for deburring tool
Anti-friction agent
3 | Compressed air distribution
2 units
For easy installation of compressed air
pipes Free of silicone
Sealant Polytetrafluoroethylene sealing tape BND:
12 mm wide, 0.1 mm thick (10 reels in pack)
For labelling pipelines according to VBG 1, Art. no. Dimensions (mm)
DIN 2403 Type
Contents
Sticker
AK-Compressed air small RL-Sy
B800600
Sheet with 10 stickers
75x16
AK-Condensate
B800602
Sheet with 10 stickers
75x16
145
Conduit system 32-63 mm Assembly aids Pipe clips
System/Ø
For mounting PE-Xa pipes to walls or
32
suspending PE-Xa pipes from ceilings using dowels Quantity in pack: 25 or 10
40
50
Fixing set Set including screws and dowels For pipe clips Screws 4x35 galvanised, dowel S 6 Quantity in pack: 100
Pipe clamp
System/Ø
With M 8 thread
32
40
50
Art. no.
RK32grau/25
E832425
RK40weiß/25
E840025
RK50schwarz/10
E850025
RK63grau/10
E863024
Type
Art. no.
BEFG 4x35,0-S6/100
B030203
Type
Art. no.
RSL 32-35mm
E835448
RSL 40-43mm
E842448
63
Hanger bolt
Type 63
RSL 48-52mm
E850448
RSL 60-64mm
E863448
Type
Art. no.
SS-M 8 x 80
B030204
3 | Compressed air distribution
With M 8 thread
146
Hoses and workshop equipment For greater ergonomics
3 | Compressed air distribution
at the workplace
Whether extremely robust braided hoses, flexible Super-Flex hoses or hard-wearing polyurethane hoses – you are sure to find the right product for your application. Practical accessories such as hose rewinders, power and air supply units for supplying power and compressed air to the workplace and tractions ensure greater comfort at the workplace and ergonomic working progress.
147
Air hoses For normal conditions when using
Exterior Ø (mm)
Interior Ø (mm)
Length (m)
DLS-SK 11-6/5m
D740003
15
11
6
5
x
DLS-SK 11-6/10m
D740004
15
11
6
10
x
DLS 11-6/25m
E740003
15
11
6
25
DLS 11-6/50m
E740002
15
11
6
50
DLS-SK 15-9/5m
D740012
15
15
9
5
x
DLS-SK 15-9/10m
D740013
15
15
9
10
x
DLS 15-9/25m
E740012
15
15
9
25
DLS 15-9/50m
E740011
15
15
9
50
DLS-SK 18,5-12,5/10m
D750021
15
18,5
12,5
10
DLS 18,5-12,5/25m
E740022
15
18,5
12,5
25
DLS 18,5-12,5/50m
E740021
15
18,5
12,5
50
Extremely resistant to compressed air
With woven fabric inlay Quick release coupling with large air passage
Type
Art. no. Pressure max. (bar)
Exterior Ø (mm)
Interior Ø (mm)
Length (m)
With quick release coupling and plugin nipple
containing oil Colour: orange Max. operating pressure 15 bar at 20°C
DLS-SK-OA 15-9/10m
D740040
15
15
9
10
x
DLS-OA 15-9/25m
E740042
15
15
9
25
Reinforced external material with woven
fabric inlay for greater resistance to ageing and protection against compressed air containing oil Extremely flexible, even at low temperatures Colour: grey Max. operating pressure 15 bar at 20°C
Length (m)
With quick release coupling and plugin nipple
with ARO profile NW 5.5
Interior Ø (mm)
Art. no.
Quick release coupling with large air passage DLS-SSK: with quick-action safety coupling DLS-SK-ARO: with quick-action coupling
Exterior Ø (mm)
Type
148
x
Pressure max. (bar)
3 | Compressed air distribution
Superflex hose
Art. no. Pressure max. (bar)
Type
Oil-air hose with fabric ply
With woven fabric inlay Quick release coupling with large air passage
compressed air Colour: blue Max. operating pressure 15 bar at 20°C
With quick release coupling and plugin nipple
Hose with fabric ply
DLS-SK-SF 11-6,3/5m
D730030
15
11
6,3
5
x
DLS-SK-SF 11-6,3/10m
D730033
15
11
6,3
10
x
DLS-SF 11-6,3/25m
E730037
15
11
6,3
25
DLS-SF 11-6,3/50m
E730031
15
11
6,3
50
DLS-SK-SF 15,5-10/5m
D730032
15
15,5
10
5
x
DLS-SK-SF 15,5-10/10m
D730031
15
15,5
10
10
x
DLS-SK-ARO-SF15,5-10-10m
D732031
15
15,5
10
10
x (ARO)
DLS-SF 15,5-10/25m
E730036
15
15,5
10
25
DLS-SF 15,5-10/50m
E730033
15
15,5
10
50
DLS-SSK-SF 15,5-10/10m
D735031
15
15,5
10
10
DLS-SF 19-12,7/25m
E730024
15
19
12,7
25
DLS-SF 19-12,7/50m
E730023
15
19
12,7
50
DLS-SF 27-19/25m
E730040
10
27
19
25
DLS-SF 27-19/50m
E730041
10
27
19
50
x (SSK)
Air hoses Extremely flexible, even at low
With reinforced polyester threads, smooth
temperatures Particularly suitable for connecting compressed air tools For temperature range from -15 °C to +60 °C
Colour: blue High-pressure version 40 bar With woven fabric inlay
Type
Art. no.
Exterior Ø (mm)
Interior Ø (mm)
Length (m)
hose core and UV-resistant outer lining
Pressure max. (bar)
Hose high-pressure version
DLS 40 16-9/50m
E171112
40
16
9
50
DLS 40 21-13/50m
E171113
40
21
13
50
Hose failure safety device
Type
Art. no.
SLBS 3/8
E700231
SLBS 1/2
E700232
Type
Art. no.
WH-WSH
E104002
Cuts off the compressed air supply when
a hose bursts so that the hose will not thrash around No risk of injury or damage to material One condition is that dryers and filters are installed to purify the air Fitted between pipeline and dead-end distribution box
Wall hose holder the hazard of hoses lying around Robust plastic version. Also suitable for
heavy-duty hoses Additional hook for hanging tools, small
parts, etc.
Polyamide hose
Largely resistant to oil, grease, acid,
Narrow wall thickness yet extremely
salt and leach Applications: measuring and control technology, laboratories, welding technology and for smaller compressed air tools and spray guns
For temperature range from -40 °C to +80 °C Corresponds to DIN 73378 Colour: blue Polyamide (PA)
Exterior Ø (mm)
Interior Ø (mm)
Length (m)
DLS-PA 6-4/50m
E111131
27
6
4
50
DLS-PA 8-6/50m
E111141
19
8
6
50
DLS-PA 10-8/50m
E111151
15
10
8
50
Ideal for all pneumatic control systems Flexible and impact-resistant, low weight For temperature range from -10 °C to +60 °C Colour: blue
Interior Ø (mm)
Length (m)
Art. no.
A / Fox Polythene (PE-Xb)
Exterior Ø (mm)
Type
Suitable for screw connection series
Pressure max. (bar)
Polythene hose
Art. no. Pressure max. (bar)
Type
pressure-resistant
DLS-PE 6-4/50m
E094131
12
6
4
50
DLS-PE 8-6/50m
E094141
8
8
6
50
DLS-PE 10-8/50m
E094151
6
10
8
50
149
3 | Compressed air distribution
Creates a tidy working area and eliminates
Air hoses Ideal pneumatic hose within normal
Suitable for screw connection series
temperature range Ability to return to original size, even after sustained periods of pressure Extremely resistant to wear, flexible at low temperatures, resistant to ruptures Operating pressure at 20 °C Colour: blue
A / Fox
Type
Art. no.
Exterior Ø (mm)
Interior Ø (mm)
Length (m)
Polyurethane (PUR)
Pressure max. (bar)
Polyurethane hose
DLS-PUR 6-4/50m
E095131
12
6
4
50
DLS-PUR 8-6/50m
E095141
9,5
8
6
50
DLS-PUR 10-8/50m
E095151
7
10
8
50
Hose/Pipe cutter
Type
Art. no.
ROS 14 PA
D200100
Ideal for cutting hoses with a maximum
external dia. of 14 mm
Polyurethane spiral hose
Interior Ø (mm)
Working length (m)
SSL-SK-PA 8-6/5m
D770133
8
8
6
2,5
5
SSL-SK-PA 8-6/7,5m
D770131
8
8
6
4
7,5
SSL-SK-PA 10-8/10m
D770132
8
10
8
6
10
Highly resistant to abrasion and elastic No scratches on painted parts No restricted hose sections caused by
Max. operating pressure 8 bar at 20 °C Temperature range –40 °C to +85 °C Polyurethane (PUR) With quick release coupling and plug-in
kinking
Interior Ø (mm)
Working length (m)
Developed length (m)
Mains supply
Art. no.
nozzle (rotating)
Exterior Ø (mm)
Type
Developed length (m)
Art. no.
Exterior Ø (mm)
D770133)
Type
Small winding diameter With straight hose connection Connections with swivel joints
150
Polyamide (PA) Connections with swivel joints (excluding
Pressure max. (bar)
With quick release coupling and plug-in nozzle Colour: blue Max. operating pressure 8 bar at 20 °C
Pressure max. (bar)
3 | Compressed air distribution
Polyamide spiral hose
SSL-SK-PUR 10-6,5/6m
D770136
8
10
6,5
4,8
6
R 1/4“
SSL-SK-PUR 10-6,5/7,5m
D770137
8
10
6,5
6
7,5
R 1/4“
SSL-SK-PUR 12-8/6m
D770138
8
12
8
4,8
6
R 3/8“
SSL-SK-PUR 12-8/7,5m
D770139
8
12
8
6
7,5
R 3/8“
Air hoses Highly resistant to abrasion and elastic No scratches on painted parts No restricted hose sections caused by
Max. operating pressure 8 bar at 20 °C Temperature range –40 °C to +85 °C Polyurethane (PUR) With threaded screw connections
kinking Small winding diameter With straight hose connection Connections with swivel joints
Hose rewinder, manual
Exterior Ø (mm)
Interior Ø (mm)
Working length (m)
Developed length (m)
Mains supply
Art. no. Pressure max. (bar)
Type
(rotating)
SSL-PUR 10-6,5/6m
E038704
8
10
6,5
4,8
6
R 1/4“
SSL-PUR 10-6,5/7,5m
E038705
8
10
6,5
6
7,5
R 1/4“
SSL-PUR 12-8/6m
E038105
8
12
8
4,8
6
R 3/8“
SSL-PUR 12-8/7,5m
E038106
8
12
8
6
7,5
R 3/8“
With plug nipple Super Flex hose: extremely flexible, even at
low temperatures
Hose rewinder, manual
Weight (kg)
D312530
Length (m)
SLA 9
Interior Ø (mm)
Art. no.
Exterior Ø (mm)
Type
Pressure max. (bar)
Double distributor with 2 quick release couplings
Can be unrolled in a vertical or horizontal position With guide and hose holder Unrolling stop Max. operating pressure 15 bar at 20°C
15
15,5
10
20
4,3
Large internal dia. of 10 mm for a high air flow
rate. Virtually no pressure losses The 360° rotary base prevents the roller from tipping over when unrolling Swivel joint on the air inlet hose
Retractable crank handle With quick release coupling and plug-in nozzle Max. operating pressure 15 bar at 20°C
Length (m)
Weight (kg)
D312540
Interior Ø (mm)
SLA 10
Exterior Ø (mm)
Art. no.
15
14,5
10
20
7,2
Automatic With PU (SLA 8 A) or PVC (SLA 9 A + 10 A)
Standard features include: swivelling
air hose with woven fabric inlay Standard features include: quick release coupling and connecting hose with plug nipple
For wall mounting Plastic housing Max. operating pressure 15 bar at 20°C
Type
Art. no.
Exterior Ø (mm)
Interior Ø (mm)
Developed length
Weight (kg)
U-bracket and hose locking device
Pressure max. (bar)
Hose rewinder, automatic
Type
Pressure max. (bar)
Steel pipe holder provides all-round protection Polyurethane compressed air hose
SLA 8 A
D312511
15
13
8
10+1
4,3
SLA 9 A
D312514
15
13
8
15+1
7,3
SLA 10 A
D312503
15
15,5
10
12+1
8,8
151
3 | Compressed air distribution
Polyurethane spiral hose
Air hoses
Spring balancer with hose
Automatic Special flexible soft hose with quick release
Suitable for wall mounting and ceiling
coupling for convenient working Hose locking device Air inlet via hose nozzle with swivel joint
With robust metal casing
19,5
12,7
15
10,8
Air flow 370 l/min., pressure difference
2.5 kg in weight With PUR hose 6 x 1 mm Robust aluminium casing Max. operating pressure 8 bar at 50 °C
Rubber stop at the end Connecting hose approx. 0.4 m, R 1/4 ˝a
0.5 bar
on both sides
Carrying power (kg)
Stroke length (m)
Weight (kg)
Art. no.
FZS 1
D070012
0,4 – 0,8
1,4
1,25
FZS 2
D070013
0,8 – 1,5
1,4
1,30
FZS 3
D070014
1,2 – 2,5
1,4
1,35
For all types of portable device and tool Compact, with robust aluminium
Easy to adjust Cable exits from below Rubber stop at the end
housing
Spring balancer
Stroke length (m)
Weight (kg)
Art. no. Carrying power (kg)
Type
FZ 0,4-1
D070015
0,4 – 1,0
1,6
0,63
FZ 1-2
D070016
1,0 – 2,0
1,6
0,67
FZ 2-3
D070017
2,0 – 3,0
1,6
0,79
For all types of portable device and tool Compact, with robust aluminium
Easy to adjust Cable exits from below Rubber stop at the end
housing
152
Weight (kg)
Art. no. Stroke length (m)
Type
Carrying power (kg)
3 | Compressed air distribution
15
For all types of portable device and tool up to
Type
Spring balancer
Weight (kg)
D312537
Developed length
SLA 1212 A
Interior Ø (mm)
Art. no.
Exterior Ø (mm)
Type
suspension
Pressure max. (bar)
Hose rewinder, automatic
FZ 2-4
D070018
2,0 – 4,0
2,5
2,85
FZ 4-6
D070019
4,0 – 6,0
2,5
3,00
FZ 6-8
D070020
6,0 – 8,0
2,5
3,10
Air hoses
Power and air supply unit Suspension spring for convenient use Air connected via 13 mm hose nozzle Working pressure up to 15 bar Compressed air connections with safety
Common features Ideal for workplaces where compressed air and electricity are both used regularly Dust and splash water protection in accordance with IP 44 (approved for wood processing applications) Preassembled electric cable (H 07 RN), length 5 m for easy connection to the power supply
Pressure reducer (piece(s))
Filter pressure reducer & mist oiler (piece(s))
Compressed air connections
Weight (kg)
EA 4
D100028
4
-
-
-
2
2,9
EA 4/ DM
D100029
4
-
1
-
2
3,7
EA 3/1
D100030
3
1
-
-
2
3,4
EA 3/1 WE
D100031
3
1
-
1
2+1
5,5
3 | Compressed air distribution
Cekon power outlets 16A/400V (piece(s))
Art. no. Schuko power outlets 16A/230V (piece(s))
Type
couplings. No risk of accident because the couplings prevent the hose from sliding out when disconnected
153
Connecting and joining technology For all types of
3 | Compressed air distribution
connection
Select compatible connection and joining products from our diverse selection of different quick-release couplings, plug nipples, screw fittings and hose nozzles manufactured from a range of materials.
154
Safety and a high degree of operating comfort – high-quality steel couplings Safety quick-release coupling
Extended service life because steel body and sleeve are tempered and galvanised
Full power at high flow rate (1900 l/min)
Low coupling force 64.0 N
Steel quick-release coupling Full power at very high flow rate (2100 l/min)
Low coupling force 70.7 N Simple operation same coupling movement as current standard couplings
Flange prevents coupling from opening
Common features European standard profile Nominal width 7.6 for high air flow rate Flow capacity 1900 l/min Highly abrasion-proof, extremely robust Long service life Very simple to operate – coupling movement is the same as conventional standard couplings Low coupling force: 64.0 N
Body and sleeve made of hardened, galvanised steel Max. operating pressure 16 bar, temperature range -20 °C to +80 °C Corresponds to standard DIN EN ISO 4414 and DIN EN 983 Free of silicone
Safety quick-release couplings with male thread Hardened and galvanised steel NW 7.6 Such a function can only be guaranteed
Type
Art. no.
SSK-NW7,6-EURO-G1/4a
E036911
SSK-NW7,6-EURO-G3/8a
E036912
SSK-NW7,6-EURO-G1/2a
E036913
Type
Art. no.
SSK-NW7,6-EURO-G1/4i
E036914
SSK-NW7,6-EURO-G3/8i
E036915
SSK-NW7,6-EURO-G1/2i
E036916
Type
Art. no.
SSK-NW7,6-EURO-6mm
E036917
in conjunction with hardened steel plug nipples
Safety quick-release couplings with female thread Hardened and galvanised steel NW 7.6 Such a function can only be guaranteed
in conjunction with hardened steel plug nipples
Safety quick-release couplings hose nozzle Hardened and galvanised steel NW 7.6 Such a function can only be guaranteed
SSK-NW7,6-EURO-9mm
E036918
SSK-NW7,6-EURO-13mm
E036919
in conjunction with hardened steel plug nipples
155
3 | Compressed air distribution
Quick release safety couplings
Screw fittings and brass parts Quick-release couplings made of hardened steel Flanging prevents unintended opening of the coupling when,
Common features European standard profile Nominal width 7.6 for high air flow rate Flow capacity 2100 l/min Highly abrasion-proof, extremely robust Long service life
for example, it is pulled across the floor Low coupling force: 70.7 N Body and sleeve made of hardened, galvanised steel Max. operating pressure 16 bar, temperature range -20 °C to +100 °C Free of silicone
Quick-release couplings with male thread Hardened and galvanised steel NW 7.6 Such a function can only be guaranteed
in conjunction with hardened steel plug nipples
Quick-release couplings with female thread Hardened and galvanised steel NW 7.6 Such a function can only be guaranteed
in conjunction with hardened steel plug nipples
3 | Compressed air distribution
Quick-release couplings with hose nozzle Hardened and galvanised steel NW 7.6 Such a function can only be guaranteed
in conjunction with hardened steel plug nipples
Steel plug nipple with external thread European standard profile Nominal width 7.6 for high air flow rate Highly abrasion-proof, extremely robust Long service life Hardened and galvanised steel Max. operating pressure 16 bar,
Type
Art. no.
SK-FE-NW7,6-EURO-G1/4a
E033401
SK-FE-NW7,6-EURO-G3/8a
E033402
SK-FE-NW7,6-EURO-G1/2a
E033403
Type
Art. no.
SK-FE-NW7,6-EURO-G1/4i
E033404
SK-FE-NW7,6-EURO-G3/8i
E033405
SK-FE-NW7,6-EURO-G1/2i
E033406
Type
Art. no.
SK-FE-NW7,6-EURO-6mm
E033407
SK-FE-NW7,6-EURO-9mm
E033408
SK-FE-NW7,6-EURO-13mm
E033409
Type
Art. no.
STNP-FE-NW7,6-EURO-G1/4a
E033241
STNP-FE-NW7,6-EURO-G3/8a
E033242
STNP-FE-NW7,6-EURO-G1/2a
E033243
Type
Art. no.
STNP-FE-NW7,6-EURO-G1/4i
E033244
STNP-FE-NW7,6-EURO-G3/8i
E033245
STNP-FE-NW7,6-EURO-G1/2i
E033246
temperature range -20 °C to +100 °C
Steel plug nipple with internal thread European standard profile Nominal width 7.6 for high air flow rate Highly abrasion-proof, extremely robust Long service life Hardened and galvanised steel Max. operating pressure 16 bar,
temperature range -20 °C to +100 °C
156
Screw fittings and brass parts Steel plug nipple with hose nozzle European standard profile Nominal width 7.6 for high air flow rate Highly abrasion-proof, extremely robust Long service life Hardened and galvanised steel
Type
Art. no.
STNP-FE-NW7,6-EURO-6mm
E033247
STNP-FE-NW7,6-EURO-9mm
E033248
STNP-FE-NW7,6-EURO-13mm
E033249
Type
Art. no.
SK-NW7,2-G1/4a
E700001
SK-NW7,2-G3/8a
E700002
SK-NW7,2-G1/2a
E700003
Type
Art. no.
SK-NW7,2-G1/4i
E700004
SK-NW7,2-G3/8i
E700005
SK-NW7,2-G1/2i
E700006
Type
Art. no.
SK-NW7,2-6mm
E700007
Max. operating pressure 16 bar,
Quick-release couplings with male thread Brass NW 7.2
Quick-release couplings with female thread Brass NW 7.2
Quick-release couplings with hose nozzle Brass NW 7.2 With nozzle for hose dia.
Quick-release coupling for plastic hose Brass NW 7.2
Quick-release coupling for plastic hose Brass NW 7.2 With antikink spring
Distributor with quick-release couplings Quick-release brass couplings NW 7.2 for air flow rate up to 1100 l/min.
SK-NW7,2-9mm
E700008
SK-NW7,2-13mm
E700209
Type
Art. no.
SK-NW7,2-8x6mm
E031143
SK-NW7,2-12x9mm
E031145
Type
Art. no.
SK-NW7,2-8x6mm-KF
E031153
SK-NW7,2-12x9mm-KF
E031155
Type
Art. no.
VT 2 G3/8i-2xSK
E700120
VT 2 G3/8i-3xSK
E700121
3 | Compressed air distribution
temperature range -20 °C to +100 °C
at 6 bar, pressure difference 0.5 bar With 2 connections (VT 2) With 3 connections (VT 3)
157
Screw fittings and brass parts Distributor without quick-release couplings Large version Brass With internal thread With 2 connections (VT 2) With 3 connections (VT 3)
Plug nipple with male thread Brass NW 7.2
Plug nipple with female thread
Type
Art. no.
VT 2 3xG3/8i
E035833
VT 2 3xG1/2i
E035834
VT 3 4xG3/8i
E035733
VT 3 4xG1/2i
E035734
Type
Art. no.
STNP-MS-NW7,2-G1/8a
E031201
STNP-MS-NW7,2-G1/4a
E700213
STNP-MS-NW7,2-G3/8a
E700214
STNP-MS-NW7,2-G1/2a
E700215
Type
Art. no.
STNP-MS-NW7,2-G1/8i
E031231
STNP-MS-NW7,2-G1/4i
E700216
STNP-MS-NW7,2-G3/8i
E700217
STNP-MS-NW7,2-G1/2i
E700218
Type
Art. no.
Brass NW 7.2
3 | Compressed air distribution
Plug nipple with hose nozzle Brass NW 7.2 With nozzle for hose dia.
Plug nipple with hose nozzle Brass NW 7.2 For plastic hose
Plug nipple with hose nozzle NW 7.2 Brass For plastic hose With antikink spring
158
STTL 4mm
E031360
STNP-MS-NW7,2-6mm
E700010
STNP-MS-NW7,2-9mm
E700011
STNP-MS-NW7,2-13mm
E700212
Type
Art. no.
STTL-K 4mm
E031342
STTL-K 6mm
E031343
STTL-K 9mm
E031345
Type
Art. no.
STTL-KF 6mm
E031353
STTL-KF 9mm
E031355
Screw fittings and brass parts Mini quick-action coupling with external thread
Type
Art. no.
SK-NW5-G1/8a-mini
E032101
SK-NW5-G1/4a-mini
E032102
Type
Art. no.
SK-NW5-G1/8i-mini
E032131
SK-NW5-G1/4i-mini
E032132
Type
Art. no.
With nozzle for hose dia. Brass
SK-NW5-4mm-mini
E032160
SK-NW5-6mm-mini
E032161
NW 5
SK-NW5-9mm-mini
E032162
Type
Art. no.
SK-NW5-6x4mm-mini
E032142
SK-NW5-8x6mm-mini
E032143
Type
Art. no.
STNP-MS-NW5-G1/8a-mini
E032201
STNP-MS-NW5-G1/4a-mini
E032202
Type
Art. no.
STNP-MS-NW5-G1/8i-mini
E032231
STNP-MS-NW5-G1/4i-mini
E032232
Type
Art. no.
STTL-4mm-mini
E032360
STTL-6mm-mini
E032361
STTL-9mm-mini
E032362
Type
Art. no.
STTL-6x4mm-mini
E032342
STTL-8x6mm-mini
E032343
With external thread Brass NW 5
Mini quick-action coupling with internal thread With internal thread Brass NW 5
Mini quick-action coupling with hose nozzle
Mini quick-action coupling for plastic hose For plastic hose Brass NW 5
Mini plug nipple with external thread
3 | Compressed air distribution
Coupling system Mini
With external thread
Mini plug nipple with internal thread With internal thread
Mini plug nipple with hose nozzle With nozzle for hose dia.
Mini plug nipple with hose nozzle For plastic hose
159
Screw fittings and brass parts Profile ARO/Orion Quick-release couplings with male thread With external thread Brass NW 5,5 Profile ARO/Orion
Quick-release couplings with female thread With internal thread Brass NW 5,5 Profile ARO/Orion
Quick-release couplings with hose nozzle With nozzle for hose dia. Brass NW 5,5 Profile ARO/Orion
Plug nipple with male thread
3 | Compressed air distribution
With external thread NW 5,5 Profile ARO/Orion
Plug nipple with female thread With internal thread NW 5,5 Profile ARO/Orion
Plug nipple with hose nozzle With nozzle for hose dia. NW 5,5 Profile ARO/Orion
160
Type
Art. no.
SK-NW5,5-ARO-G1/4a
E032701
SK-NW5,5-ARO-G3/8a
E032702
SK-NW5,5-ARO-G1/2a
E032703
Type
Art. no.
SK-NW5,5-ARO-G1/4i
E032704
SK-NW5,5-ARO-G3/8i
E032705
SK-NW5,5-ARO-G1/2i
E032706
Type
Art. no.
SK-NW5,5-ARO-6mm
E032707
SK-NW5,5-ARO-9mm
E032708
SK-NW5,5-ARO-13mm
E032709
Type
Art. no.
STNP-NW5,5-ARO-G1/4a
E032721
STNP-NW5,5-ARO-G3/8a
E032722
STNP-NW5,5-ARO-G1/2a
E032723
Type
Art. no.
STNP-NW5,5-ARO-G1/4i
E032724
STNP-NW5,5-ARO-G3/8i
E032725
STNP-NW5,5-ARO-G1/2i
E032726
Type
Art. no.
STNP-NW5,5-ARO-6mm
E032727
STNP-NW5,5-ARO-9mm
E032728
STNP-NW5,5-ARO-13mm
E032729
Screw fittings and brass parts Quick-release couplings with male thread With external thread Brass NW 5,5 ISO profile
Quick-release couplings with female thread With internal thread Brass NW 5,5 ISO profile
Quick-release couplings with hose nozzle With nozzle for hose dia. Brass NW 5,5 ISO profile
Plug nipple with male thread With external thread NW 5,5 ISO profile
Plug nipple with female thread With internal thread NW 5,5 ISO profile
Plug nipple with hose nozzle With nozzle for hose dia. NW 5,5 ISO profile
Type
Art. no.
SK-NW5,5-ISO-G1/4a
E032811
SK-NW5,5-ISO-G3/8a
E032812
SK-NW5,5-ISO-G1/2a
E032813
Type
Art. no.
SK-NW5,5-ISO-G1/4i
E032814
SK-NW5,5-ISO-G3/8i
E032815
SK-NW5,5-ISO-G1/2i
E032816
Type
Art. no.
SK-NW5,5-ISO-6mm
E032817
SK-NW5,5-ISO-9mm
E032818
SK-NW5,5-ISO-13mm
E032819
Type
Art. no.
STNP-NW5,5-ISO-R1/4a
E032821
STNP-NW5,5-ISO-R3/8a
E032822
STNP-NW5,5-ISO-R1/2a
E032823
Type
Art. no.
STNP-NW5,5-ISO-G1/4i
E032824
STNP-NW5,5-ISO-G3/8i
E032825
STNP-NW5,5-ISO-G1/2i
E032826
Type
Art. no.
STNP-NW5,5-ISO-6mm
E032827
STNP-NW5,5-ISO-9mm
E032828
STNP-NW5,5-ISO-13mm
E032829
3 | Compressed air distribution
ISO profile
161
Screw fittings and brass parts Hose nozzle with male thread
Type
Art. no.
STL-G1/8a x 4mm
E770022
STL-G1/8a x 6mm
E770023
STL-G1/4a x 4mm
E770024
STL-G1/4a x 6mm
E770225
STL-G1/4a x 9mm
E770226
STL-G3/8a x 6mm
E770227
STL-G3/8a x 9mm
E770228
STL-G3/8a x 13mm
E770229
STL-G1/2a x 6mm
E770230
STL-G1/2a x 9mm
E770231
STL-G1/2a x 13mm
E770232
STL-G3/4a x 13mm
E770033
STL-G3/4a x 19mm
E770034
Type
Art. no.
STL-G1/4i x 6mm
E770235
STL-G1/4i x 9mm
E770236
STL-G3/8i x 6mm
E770237
STL-G3/8i x 9mm
E770238
STL-G1/2i x 9mm
E770241
STL-G1/2i x 13mm
E770242
Type
Art. no.
Brass
Hose nozzle with female thread
3 | Compressed air distribution
Brass
Hose nozzle Hose connecting tube Brass
Hose clamp Steel Galvanised and polished with 2 profiled
lugs, no sharp, protruding parts Range 7 mm
Terminal screw Steel Galvanised and polished Worm thread for cross-head screw, 7 mm Range 9 mm
162
SLVR 4mm
E770049
SLVR 6mm
E770250
SLVR 9mm
E770251
SLVR 13mm
E770052
Type
Art. no.
SLK 11-13mm
E770210
SLK 13-15mm
E770211
SLK 15-18mm
E770212
Type
Art. no.
SRK 8-12mm
E131012
SRK 10-16mm
E770215
SRK 12-20mm
E770216
SRK 16-25mm
E770217
SRK 20-32mm
E770218
SRK 25-40mm
E131040
SRK 32-50mm
E131050
Double nipple Galvanised steel With internal cone
Double nipple Brass With internal cone
Double nipple Brass With conical thread
Double nipple Brass Detachable Conical seal
Type
Art. no.
DN-St-G1/4a x G1/4a
E770256
DN-St-G3/8a x G3/8a
E770258
DN-St-G1/2a x G1/2a
E770260
DN-St-G1/4a x G1/8a
E770255
DN-St-G3/8a x G1/4a
E770257
DN-St-G1/2a x G1/4a
E770288
DN-St-G1/2a x G3/8a
E770259
Type
Art. no.
DN-MS-G1/8a x G1/8a
E030111
DN-MS-G1/4a x G1/4a
E030122
DN-MS-G3/8a x G3/8a
E030133
DN-MS-G1/2a x G1/2a
E030144
DN-MS-G3/4a x G3/4a
E030155
DN-MS-G1a x G1a
E030166
DN-MS-G1/8a x G1/4a
E030112
DN-MS-G1/8a x G3/8a
E030113
DN-MS-G1/4a x G3/8a
E030123
DN-MS-G1/4a x G1/2a
E030124
DN-MS-G3/8a x G1/2a
E030134
DN-MS-G3/8a x G3/4a
E030135
DN-MS-G1/2a x G3/4a
E030145
DN-MS-G1/2a x G1a
E030146
DN-MS-G3/4a x G1a
E030156
Type
Art. no.
DN-MS-R1/8a x R1/8a
E030011
DN-MS-R1/4a x R1/4a
E030022
DN-MS-R3/8a x R3/8a
E030033
DN-MS-R1/2a x R1/2a
E030044
DN-MS-R3/4a x R3/4a
E030045
Type
Art. no.
DNL-MS-R1/8a x R1/8a
E030048
DNL-MS-R1/8a x R1/4a
E030049
DNL-MS-R1/4a x R1/4a
E030052
DNL-MS-R1/4a x R3/8a
E030053
DNL-MS-R3/8a x R3/8a
E030054
DNL-MS-R1/2a x R1/2a
E030055
DNL-MS-R3/4a x R3/4a
E030056
DNL-MS-R1a x R1a
E030057
3 | Compressed air distribution
Screw fittings and brass parts
163
Screw fittings and brass parts Double nipple Nickel-plated With cylindrical external thread
Reduction fitting
3 | Compressed air distribution
Brass With external and internal thread
Reduction fitting Nickel-plated Conical external thread Cylindrical internal thread
Reducing nipple Brass With external and internal thread
164
Type
Art. no.
DN-NI-G1/8a x G1/8a
E041111
DN-NI-G1/4a x G1/4a
E041122
DN-NI-G3/8a x G3/8a
E041133
DN-NI-G1/2a x G1/2a
E041144
DN-NI-G3/4a x G3/4a
E041155
DN-NI-G1/8a x G1/4a
E041112
DN-NI-G1/8a x G3/8a
E041113
DN-NI-G1/4a x G3/8a
E041123
DN-NI-G1/4a x G1/2a
E041124
DN-NI-G3/8a x G1/2a
E041134
DN-NI-G1/2a x G3/4a
E041145
Type
Art. no.
RDS-G1/4a x G1/8i
E770265
RDS-G3/8a x G1/8i
E770061
RDS-G3/8a x G1/4i
E770266
RDS-G1/2a x G1/8i
E770062
RDS-G1/2a x G1/4i
E770063
RDS-G1/2a x G3/8i
E770267
RDS-G3/4a x G3/8i
E770064
RDS-G3/4a x G1/2i
E770077
RDS-G1a x G1/2i
E770078
RDS-G1 x G3/4i
E770079
RDS-G1 1/4a x G1/2i
E770095
RDS-G1 1/4a x G3/4i
E770096
RDS-G1 1/2a x G1i
E770093
RDS-G2a x G1i
E770094
Type
Art. no.
RDS-R1/4a x G1/8i
E041221
RDS-R3/8a x G1/4i
E041232
RDS-R1/2a x G3/8i
E041243
RDS-R3/4a x G1/2i
E041254
Type
Art. no.
RDN-G1/8a x G1/8i
E770080
RDN-G1/8a x G1/4i
E770081
RDN-G1/4a x G1/8i
E770082
RDN-G1/4a x G1/4i
E770083
RDN-G1/4a x G3/8i
E770268
RDN-G3/8a x G1/4i
E770084
RDN-G3/8a x G3/8i
E770085
RDN-G3/8a x G1/2i
E770269
RDN-G1/2a x G3/8i
E770086
RDN-G1/2a x G1/2i
E770087
RDN-G1/2a x G3/4i
E770275
Screw fittings and brass parts Reducing nipple Nickel-plated With external and internal thread Cylindrical external thread
Reducing nipple Malleable cast iron 2 internal threads
Reducing nipple Nickel-plated Rotary With external and internal thread
Sleeves
Type
Art. no.
RDN-G1/4a x G1/8i
E041312
RDN-G1/4a x G3/8i
E041323
RDN-G1/2a x G3/8i
E041334
Type
Art. no.
RDN-TG-G1i x G1/2i
G017010
RDN-TG-G1i x G1/2a
G017088
RDN-TG-G1 1/4i x G3/4i
G017011
Type
Art. no.
DRN-G1/8a x G1/8i
E023411
DRN-G1/4a x G1/4i
E023422
DRN-G3/8a x G3/8i
E023433
Type
Art. no.
MU-MS-G1/8i
E770076
MU-MS-G1/4i
E770270
MU-MS-G3/8i
E770271
MU-MS-G1/2i
E770272
MU-MS-G3/4i
E770073
MU-MS-G1i
E770074
Type
Art. no.
MU-NI-G1/8i
E041411
MU-NI-G1/4i
E041422
MU-NI-G3/8i
E041433
MU-NI-G1/2i
E041444
Type
Art. no.
VSS-MS-I-B-G1/8a
E030510
VSS-MS-I-B-G1/4a
E030520
VSS-MS-I-B-G3/8a
E030530
VSS-MS-I-B-G1/2a
E030540
VSS-MS-I-B-G3/4a
E030550
VSS-G1/2a
G432011
Type
Art. no.
VSS-MS-I-R1/8a
E030501
VSS-MS-I-R1/4a
E030502
VSS-MS-I-R3/8a
E030503
Sleeves
3 | Compressed air distribution
Brass
Nickel-plated
Locking screw Brass With internal hexagonal bolt Cylindrical external thread
Locking screw Brass With internal hexagonal bolt Conical external thread Knurled thread
165
Screw fittings and brass parts Locking screw Steel With internal hexagonal bolt Conical external thread Knurled thread
Locking screw Nickel-plated Hexagonal bolt
Bracket Brass 2 external threads With internal cone
Bracket
3 | Compressed air distribution
Nickel-plated brass 1 external, 1 internal thread
Bracket Nickel-plated brass 2 internal threads
Bracket Brass 2 internal threads Large version
T-piece Brass 3 internal threads Large version
166
Type
Art. no.
VSS-ST-I-R1/2a
G205208
VSS-ST-I-R3/4a
G205216
Type
Art. no.
VSS-NI-AS-G1/8a
E041510
VSS-NI-AS-G3/8a
E041530
VSS-NI-AS-G1/2a
E041540
Type
Art. no.
WKS-MS 90-2xR1/8a
E030611
WKS-MS 90-2xR1/4a
E030622
WKS-MS 90-2xR3/8a
E030633
WKS-MS 90-2xR1/2a
E030644
Type
Art. no.
WKS-W90-R1/8axG1/8i
E041611
WKS-W90-R1/4axG1/4i
E041622
WKS-W90-G3/8axR3/8i
E041633
WKS-W90-R1/2axG1/2i
E041644
WKS-W90-R3/4axG3/4i
E041655
Type
Art. no.
WKS-W90-NI 2xG1/8i
E041711
WKS-W90-NI 2xG1/4i
E041722
WKS-W90-NI 2xG3/8i
E041733
WKS-W90-NI 2xG1/2i
E041744
Type
Art. no.
WKS-W90 2x G 1/4i MS
E039137
WKS-W90 2x G 3/8i MS
E039139
WKS-W90 2x G 1/2i MS
E039141
WKS-W90 2x G 3/4i MS
E039143
WKS-W90 2x G1i MS
E039145
Type
Art. no.
TSK-MS 90-3xG1/8i
E039008
TSK-MS 90-3xG1/4i
E039010
TSK-MS 90-3xG3/8i
E039012
TSK-MS 90-3xG1/2i
E039014
TSK-MS 90-3xG3/4i
E039016
TSK-MS 90-3xG1i
E039018
T-piece Nickel-plated brass 3 internal threads
T-piece Nickel-plated brass 1 external, 2 internal threads
T-piece Brass 3 external threads With internal cone
T-piece Nickel-plated brass 3 external threads
Y-piece Nickel-plated brass 1 external, 2 internal threads
Y-piece Nickel-plated brass 3 internal threads
Crossjoint Aluminium 4 internal threads
Type
Art. no.
TSK-NI 3xG1/8i
E042111
TSK-NI 3xG1/4i
E042122
TSK-NI 3xG3/8i
E042133
TSK-NI 3xG1/2i
E042144
Type
Art. no.
TSK-MS 1xR1/8a-2xG1/8i
E041911
TSK-MS 1xR1/4a-2xG1/4i
E041922
TSK-MS 1xR3/8a-2xG3/8i
E041933
TSK-MS 1xR1/2a-2xG1/2i
E041944
Type
Art. no.
TSK-MS 90-3xR1/8a
E030811
TSK-MS 90-3xR1/4a
E030822
TSK-MS 90-3xR3/8a
E030833
TSK-MS 90-3xR1/2a
E030844
Type
Art. no.
TSK-NI 90-3xR1/8a
E041811
TSK-NI 90-3xR1/4a
E041822
TSK-NI 90-3xR3/8a
E041833
TSK-NI 90-3xR1/2a
E041844
Type
Art. no.
YS-NI 1xR1/4a-2xG1/4i
E042222
YS-NI 1xR3/8a-2xG3/8i
E042233
YS-NI 1xR1/2a-2xG1/2i
E042244
Type
Art. no.
YS-NI 3xG1/4i
E042592
YS-NI 3xG3/8i
E042593
YS-NI 3xG1/2i
E042594
Type
Art. no.
KZS-Alu 4 x G1/8i
E023311
KZS-Alu 4 x G1/4i
E023322
VRB-Alu 4 x G3/8i
E023333
KZS-Alu 4 x G1/2i
E023344
3 | Compressed air distribution
Screw fittings and brass parts
167
Screw fittings series A Particularly robust
3 | Compressed air distribution
and temperature-resistant
The screw fittings from the A series are particularly quick and easy to fit – the hoses or pipes are retained in position on the guide cone and can be tightened with one twist of the hand, saving you time and money.
168
Screw fittings, series A Maximum operating pressure 16 bar at 20°C
Hose D/d
G
NW
D1
l
L1
SW
SW1
GESV-NI 6-4xG1/8a
E021131
6/4
1/8˝
3,3
11,5
18,5
6,0
13
10
GESV-NI 6-4xG1/4a
E021132
6/4
1/4˝
3,3
11,5
19,0
8,0
17
10
GESV-NI 6-4xG3/8a
E021133
6/4
3/8˝
3,3
11,5
19,0
9,0
19
15
GESV-NI 8-6xG1/8a
E021141
8/6
1/8˝
5,3
13,5
18,5
6,0
13
12
GESV-NI 8-6xG1/4a
E021142
8/6
1/4˝
5,3
13,5
19,0
8,0
17
12
GESV-NI 8-6xG3/8a
E021143
8/6
3/8˝
5,3
13,5
19,0
9,0
19
12
GESV-NI 8-6xG1/2a
E021144
8/6
1/2˝
5,3
13,5
19,5
10,0
24
12
GESV-NI 10-8xG1/4a
E021152
10/8
1/4˝
7,0
15,5
20,5
8,0
17
13
GESV-NI 10-8xG3/8a
E021153
10/8
3/8˝
7,0
15,5
20,5
9,0
19
13
GESV-NI 10-8xG1/2a
E021154
10/8
1/2˝
7,0
15,5
21,0
10,0
24
13
SW
Art. no.
NW
D
D1
l
L1
GAVS-NI 6-4xG1/8i
E021331
6/4
1/8˝
3,3
5,5
11,5
24,0
8,0
13
GAVS-NI 6-4xG1/4i
E021332
6/4
1/4˝
3,3
5,5
11,5
26,5
10,5
17
GAVS-NI 8-6xG1/8i
E021341
8/6
1/8˝
5,3
5,5
13,5
24,0
8,0
13
GAVS-NI 8-6xG1/4i
E021342
8/6
1/4˝
5,3
5,5
13,5
26,5
10,5
17
GAVS-NI 8-6xG3/8i
E021343
8/6
3/8˝
5,3
6,5
13,5
27,5
11,5
19
GAVS-NI 10-8xG1/4i
E021352
10/8
1/4˝
7,0
7,0
15,5
28,0
10,5
17
GAVS-NI 10-8xG3/8i
E021353
10/8
3/8˝
7,0
7,0
15,5
29,0
11,5
19
GAVS-NI 10-8xG1/2i
E021354
10/8
1/2˝
7,0
7,0
15,5
33,0
15,0
24
SW
3 | Compressed air distribution
Type
G
With internal thread
Type
Art. no.
G
NW
D
l
L1
L2 (mm)
With conical external thread
WEV-NI 6-4xR1/8a
E021431
6/4
1/8˝
3,3
11,5
21,5
17,0
7,5
8
WEV-NI 6-4xR1/4a
E021432
6/4
1/4˝
3,3
11,5
22,5
21,0
11,0
10
WEV-NI 8-6xR1/8a
E021433
8/6
1/8˝
4,6
13,5
21,5
17,0
7,5
8
WEV-NI 8-6xR1/4a
E021442
8/6
1/4˝
5,3
13,5
22,5
21,0
11,0
10
WEV-NI 8-6xR3/8a
E021443
8/6
3/8˝
5,3
13,5
28,5
25,0
11,5
13
WEV-NI 10-8xR1/4a
E021452
10/8
1/4˝
7,0
15,5
24,0
21,0
11,0
10
WEV-NI 10-8xR3/8a
E021453
10/8
3/8˝
7,0
15,5
29,0
25,0
11,5
13
Type
Art. no.
D1
D3
l
L1
L2 (mm)
Max. operating pressure 12 bar at 20°C
NW
With cylindrical external thread Rotary
G
T-male connector A 18
Art. no.
Hose D/d
Angular male connector A 14
Type
Hose D/d
Straight female stud coupling A 13
With cylindrical external thread
Hose D/d
Straight screwed coupling A 11
TVS-DR 6-4xG1/8ax6-4
E021831
6/4
1/8˝
3,3
10,0
11,5
22,5
16,5
6,0
TVS-DR 6-4xG1/4ax6-4
E021832
6/4
1/4˝
3,3
10,0
11,5
22,5
16,5
8,0
TVS-DR 8-6xG1/8ax8-6
E021841
8/6
1/8˝
4,1
12,0
13,5
22,5
16,5
6,0
TVS-DR 8-6xG1/4ax8-6
E021842
8/6
1/4˝
4,1
12,0
13,5
22,5
16,5
8,0
TVS-DR 10-8xG1/4ax10-8
E021852
10/8
1/4˝
4,1
13,0
15,5
24,0
16,5
8,0
169
Screw fittings, series A Maximum operating pressure 16 bar at 20°C
Type
Art. no.
Hose A D/d
Hose B D/d
NW
D1
D2
l
SW
SW1
GVS-NI 6-4x6-4
E022133
6/4
6/4
3,3
11,5
11,5
31,0
12
10
GVS-NI 8-6x6-4
E022143
8/6
6/4
3,3
13,5
11,5
31,0
12
12
GVS-NI 8-6x8-6
E022144
8/6
8/6
5,3
13,5
13,5
31,0
12
12
GVS-NI 10-8x10-8
E022155
10/8
10/8
7,0
15,5
15,5
34,5
14
13
Art. no.
Hose A D/d
Hose B D/d
NW
D1
D2
l
L1
SW
WV-NI 6-4x6-4
E022233
6/4
6/4
3,3
11,6
11,5
19,5
19,5
8
WV-NI 8-6x8-6
E022244
8/6
8/6
5,3
13,5
13,5
22,5
22,5
10
WV-NI 10-8x10-8
E022255
10/8
10/8
7,0
15,5
15,5
24,0
24,0
10
Art. no.
Hose B D/d
NW
D1
D2
l
L1
SW
Threaded pipe angle A 22
For hose connection on both sides
Hose A D/d
Straight union A 21
TVS-NI 3x6-4
E022333
6/4
6/4
3,3
11,5
11,5
21,5
21,5
8
TVS-NI 3x8-6
E022344
8/6
8/6
5,3
13,5
11,5
21,5
21,5
8
TVS-NI 3x10-8
E022355
10/8
10/8
7,0
15,5
15,5
24,0
24,0
10
For hose connection on both sides Type
T-union A 23
For hose connection on three sides
3 | Compressed air distribution
Type
170
Plug connector Fox series Quick and easy
3 | Compressed air distribution
handling
These wear-resistant plug connectors are especially suited to connecting hoses and cylinders. The established push-in screw fittings make these connectors extremely easy to use - the hose is simply inserted into the connector.
171
Fox quick plug-in connections Maximum operating pressure 16 bar at 20°C
172
Ø (mm)
F
E
D
l
P
CH
CH1
SVG-R1-6xG1/8a
E014133
6
1/8˝
14,0
4,1
20,6
6,0
12
4
SVG-R1-6xG1/4a
E014134
6
1/4˝
18,0
4,1
19,3
8,0
12
4
SVG-R1-8xG1/8a
E014144
8
1/8˝
14,0
5,2
24,5
6,0
13
5
SVG-R1-8xG1/4a
E014145
8
1/4˝
18,0
6,2
24,4
8,0
14
6
SVG-R1-8xG3/8a
E014146
8
3/8˝
22,0
6,2
21,9
9,0
14
6
SVG-R1-10xG1/4a
E014154
10
1/4˝
18,0
7,2
28,5
8,0
16
7
SVG-R1-10xG3/8a
E014155
10
3/8˝
22,0
8,2
25,8
9,0
16
8
Type
Art. no. Ø (mm)
F
E
D
l
P
CH
With internal thread
SVG-R2-6xG1/8i
E014233
6
1/8˝
14,0
5,0
26,1
7,0
12
SVG-R2-6xG1/4i
E014234
6
1/4˝
17,0
5,0
28,3
8,0
12
SVG-R2-8xG1/8i
E014243
8
1/8˝
14,0
7,0
27,3
7,0
13
SVG-R2-8xG1/4i
E014244
8
1/4˝
17,0
7,0
29,1
8,0
14
Type
Art. no.
F
D
l
2 hose connections
SVG-R3-6x6
E014334
6
M13
4,5
31,2
SVG-R3-8x8
E014345
8
M15
6,5
33,9
SVG-R3-10x10
E014356
10
M17
8,0
37,8
Type
Art. no.
l
2 hose connections
D
Angle connection R 4
Art. no.
E
Straight connection R 3
Type
Ø (mm)
3 | Compressed air distribution
Straight screw-on connection R 2
With cylindrical external thread
Ø (mm)
Straight screw-in connection R1
SVG-R4-6x6 L
E014434
6
11,5
4,5
18,3
SVG-R4-8x8 L
E014445
8
13,5
6,5
20,7
SVG-R4-10x10 L
E014456
10
15,5
8,0
23,0
Fox quick plug-in connections Maximum operating pressure 16 bar at 20°C
Art. no. Ø (mm)
E
D
l
L1
SVG-R5-6x6x6 T
E014534
6
11,5
4,5
18,3
36,6
SVG-R5-8x8x8 T
E014545
8
13,5
6,5
20,7
41,4
SVG-R5-10x10x10 T
E014556
10
15,5
8,0
23,0
46,0
Type
Art. no.
F
E
E1
l
L1
P
CH
Rotary
SVG-R15-6xG1/8a L
E015732
6
1/8˝
14,0
11,3
22,5
24,9
6,0
3
SVG-R15-8xG1/4a L
E015743
8
1/4˝
18,0
13,8
26,1
29,4
8,0
4
SVG-R15-10xG1/4a L
E015753
10
1/4˝
18,0
16,5
31,3
29,4
8,0
4
Art. no.
E1
ØE2
l
L1
SVG-R23-6x6x6 Y
E015834
6
6
3,3
15,0
11,3
11,3
35,5
5,8
SVG-R23-8x8x8 Y
E015845
8
8
3,3
15,8
13,8
13,8
39,5
7,2
3 | Compressed air distribution
Type
I
Max. operating pressure 12 bar at 20°C
F
Made from technopolymer
Ø2 (mm)
Y-hose connector R 23
Type
Ø (mm)
Angular male connector R 15
3 hose connections
Ø1 (mm)
T-connection R 5
173
We would also be glad to help you design your compressed air system
Are you considering installing a complete new compressed air solution? Do you wish to retrofit an existing system? Or are you planning on purchasing another product? Irrespective of where you require support – we will be glad to help at any time and offer you personal advice eared specifically towards your individual company requirements. Our nationwide team of experts will support you on the telephone and with the planning of your compressed air system on site. We will take close and thorough consideration of the available space and your specific compressed air requirements. and then create the perfect compressed air solution to match your application. We will be glad to assist you further:
3 | Compressed air distribution
Telephone: +49 (0)7121 959-222 +49 (0)7121 959-161 Fax: +49 (0)7121 959-151 E-mail:
[email protected]
1
1
Screw compressors
Domestic Sales Export Sales
2
Piston compressors
3
Compressed air purification
4
Pipe systems
Compressed air tools
3
2 1
1
174
4
04 Using compressed air
Systainers | 180 Impact screwdrivers | 184 Ratchet screwdriver | 190 Rotary screwdrivers | 192 Drills | 194 Grinding machines | 196 Saws | 199 Special cutters | 200 Riveting tongs | 201 Grease guns | 202 Oil extracting device | 203 Needle descaler | 204 Chisel hammers | 206 Staplers and nail guns | 209
Plaster sprayers |
224
Spray guns | 227 Special gun | 229 Blasting devices | 230 Pressure vessels | 234 Cartridge guns | 238 Blowing guns | 241 Tyre pressure gauges | 246 Accessories | 252
4 | Using compressed air
Paint spray guns | 215
Compressed air tools in premium quality
Compressed air tools – lightweight, handy, safe Compressed air tools from Schneider Druckluft are particularly light, particularly handy, particularly robust and particularly safe. We are not the only ones who believe that ease of handling forms the basis for perfect working results – and fortunately our compressed air tools have proven themselves many times before in practical applications working under professional conditions.
Compressed air tools have critical advantages Tools powered by compressed air offer the best prerequisites for making your work as effective and comfortable as possible. Compared to electric tools, compressed air tools simply have more going for them – including greater staying power: More robust and less prone to breakdowns – even in continuous operation Safer and can be used in potentially explosive areas, as possibility of sparks is eliminated Lighter and handier
4 | Using compressed air
Cannot overheat
176
Compressed air tools in action
An important detail: the air requirements of the tool The inflation performance of the compressor must be compatible with the air requirements of the tool. So that this value matches up, we specify the inflation performance in addition to the displacement flow or suction capacity for each compressor. The inflation performance is the air flow rate generated by the compressor. Only the inflation performance gives you a reliable indication of how much compressed air is actually available for operating your machines or tools.
This is the most important attribute of a compressor Operating duration How often will the tool be used – only occasionally or for continuous operation? Application area What work do you intend to use the tool for? How much space is available at the site of use? Equipment What functions should the tool have? What kind of material do you wish to process? Transport or construction site packaging?
4 | Using compressed air
If you have any questions, please do not hesitate to contact us
177
The right compressor* for your tool? Minimum power [kW] Brief operation
Continuous use
SGS 345 - 1/2" SGS 141 - 1/2" SGS 340 - 3/8" SGS 405 - 1/2" SGS 600 - 1/2" SGS 815 - 1/2" SGS 1000 - 1/2" SGS 1625 - 3/4" SGS 1900 - 1" SGS 315 - 1"
1.8 1.8 1.5 1.5 2.2 2.2 2.2 2.2 2.2 2.2
2.2 2.2 2.2 2.2 4.0 3.0 4.0 4.0 4.0 3.0
RAS 760-1/4'' RAS 176-1/2'' RAS 134-1/2''
1.5 1.5 1.5
1.8 1.5 1.8
DRS 800 DRS 810 DRS 1800 DRS 1000 DRS 140 SYS
1.8 2.2 1.8 1.8 2.2
2.2 2.2 1.8 1.8 3.0
BM 525-3/8'' BM-W 510 BM 753
2.2 3.0 3.0
4.0 4.0 4.0
WSL 125 SYS BDS 330 SYS SBS-W 522 SBS 700 SYS SBS 1031 SYS SBS set
4.0 4.0 4.0 1.8 3.0 3.0
4.0 4.0 4.0 2.2 4.0 4.0
KS 9A-SYS KS 9A
1.8 1.8
2.2 2.2
SPA-SYS
1.8
1.8
NZ-SYS
0.55
0.55
FP-M FP-A
0.55 0.55
0.55 0.55
OBG
1.8
1.8
NP-AT 28 SYS NP-AT 12 SYS
3.0 2.2
4.0 2.2
MLH-MHM MLH-KFZ MLH-SMH 19 SYS MLH-MMH 10 SYS MLH-P 880
1.5 1.8 4.0 2.2 2.2
2.2 2.2 4.0 3.0 3.0
KLG 80-16 KLG 114-65 KLG 90-40 SYS SNG-SK 50 SYS PNG-PN 25 SYS
0.55 0.55 0.55 0.55 0.55
0.55 1.1 0.55 0.55 0.55
Impact screwdrivers
4 | Using compressed air
D327347 D327400 D322800 D322811 D322812 D322813 D322814 D322830 D322840 D322623 Ratchet screwdrivers D322590 D322602 D322603 Rotary screwdrivers D322672 D322673 D322676 D322677 D322678 Drills D322642 D322643 D322647 Grinding machines D322295 D322314 D322653 D322659 D322661 D322301 Saws D322320 D322321 Special cutter D322669 Riveting tongs D322311 Grease guns D040025 D040026 Oil extracting device D040152 Needle descalers D322414 D322415 Chisel hammers D322254 D322297 D323003 D323004 D323017 Staplers/nail guns D200091 D200094 D200098 D300067 D300068
178
Air quality Oiled
Oil-free
Minimum power [kW] Brief operation
Continuous use
FSP-FP-HTE2 WB FSP-FP-HTE2-1.5 FSP-FP-HTE2-1.3 FSP-FP-HTE2-1.8 FSP-MINI-VARIO 2 FSP-OPTIMAL 2001-1.5 FSP-AZ 2 FSP-FP-HTE-S FSP-FP-HTE-MA FSP-W 400-1.3 FSP-W 400-1.8 FSP-W 200-1.2 FSP-FP 2001 M-MA
3.0 3.0 3.0 3.0 1.8 2.2 2.2 3.0 3.0 3.0 3.0 3.0 2.2
3.0 3.0 3.0 3.0 2.2 3.0 2.2 3.0 3.0 4.0 4.0 4.0 3.0
TSP SPR 330-6.5 SPR 215-6.5 SPR 215-8.5 SPR-SET 215 SYS
3.0 4.0 4.0 4.0 4.0
3.0 4.0 4.0 4.0 4.0
SPP-SE SPP-SM SPL 750
1.1 1.5 1.5
1.8 2.2 2.2
UHW 2000
1.5
1.8
SSP-SAV SSP-STRAHLFIX SSP-DSP SSP-SAW 4 SYS
3.0 2.2 3.0 4.0
4.0 2.2 4.0 4.0
KTP 310 DR SIP 600 KTP 310 KTP 310 ALU
0.55 1.1 1.1 1.1
1.1 1.5 1.5 1.5
AP-BM-SN AP-BM-T9 AP-SOFT AP-BM-SNV100 AP-VARIO-S AP-VARIO-L AP-VARIO-L-500 AP-VARIO-F AP-VARIO-V AP-VARIO-P AP-BM-S
0.55 0.55 1.1 1.1 1.1 1.1 1.1 1.8 1.1 1.1 1.5
1.1 1.1 1.5 1.5 1.5 1.8 1.8 2.2 1.8 1.8 1.8
RF-RMG RF-RMG-K RF-RM RF 6 (all) RF 12 (all)
0.55 0.55 0.55 0.55 0.55
1.5 1.5 1.5 1.5 1.5
Air quality Oiled
Oil-free
D030305 D030310 D030311 D030312 D030290 D030059 D030206 D030202 D030203 D030400 D030401 D030405 D030194 Plaster sprayers D030063 D900514 D900521 D900529 D900621 Spray guns D040006 D040008 D900512 Special gun D040052 Blasting devices D030025 D030030 D030034 D030262 Cartridge guns D040118 D040130 D040137 D040138 Blowing guns D740015 D740017 D740035 D740115 D740140 D740141 D740148 D740142 D740143 D740144 D740145 Tyre inflators D004009 D004011 D040011 D004020 D004021
4 | Using compressed air
Paint spray guns
* The overview does not include the simultaneous use of tools.
179
Systainers The intelligent, mobile
4 | Using compressed air
storage system
Systainers from the latest generation are opened, closed and locked in the blink of an eye. The sturdy, robust containers provide a clearly laid out storage system and make sure that the workshop is organised tidily.
180
Permanent organisation, perfect overview – the new T-LOC Systainer
Robust and stable thanks to durable, temperatureresistant ABS material
Clearly laid out, sophisticated system creates a professional appearance for customers
Easy to stack and connect several Systainers for simple, combined transportation
Compatibility of Systainers from old and new generations
Inlays and protective function for product-adapted storage of tools and accessories
4 | Using compressed air
T-LOC the flexible, intelligent locking mechanism allows you to open, close and lock Systainers with a single turn
Systainers The right solution for every need – with a high degree of flexibility
Foam inserts For perfect protection of your products 181
Systainer The intelligent transport and arrangement system
4 | Using compressed air 182
Weight (kg)
Internal dimensions (H x W x D) (mm)
Dimensions (W x D x H)
1,3
75x273x383
296x396x105
Internal dimensions (H x W x D) (mm)
Dimensions (W x D x H)
D322500
Weight (kg)
SYS 1 TL
1,5
127,5x267x383
296x396x157,5
Systainer without inlays
Type
Art. no.
SYS 2 TL
D322501
Art. no.
SYS-Mini 1
B323414
Dimensions (W x D x H)
Type
0,4
50x248x158
268x171x70
Can be combined with Mini Systainers only
Type
Art. no.
SYS-Mini 2
B323417
Systainer without inlays
Internal dimensions (H x W x D) (mm)
Can be combined with Mini Systainers only
Systainer without inlays
Dimensions (W x D x H)
Mini-Systainer
Art. no.
Internal dimensions (H x W x D) (mm)
Mini-Systainer
Type
Weight (kg)
Systainer
Systainer without inlays
Weight (kg)
Systainer
0,45
67x248x158
268x171x87
Systainer The intelligent transport and arrangement system Inserts and inlays Common features The various inlays and inserts allow Systainers to be adapted individually to different requirements and applications
For protection as well as systematic storage of tools and
materials
Bottom cushion
Type
Art. no.
EIL-BP SYS 1-5 – 50mm
B323483
Type
Art. no.
EIL-DP SYS 1-5
B323481
With pre-perforated cubes for individual
adaptation to tools and contents of any form
Cover cushion in the cover
4 | Using compressed air
All contents protected by the burl padding
183
Impact screwdrivers Powerful tools
4 | Using compressed air
for all applications
The impact screwdrivers are characterised by extremely high torques and a low weight. A balanced design, perfect centre of gravity and ergonomic handle mean they rest snugly in the hand.
184
Overview of our impact screwdrivers
Pass. car wheels
SGS 405 1/2"
SGS 600 1/2"
SGS 815 1/2"
SGS 1000 1/2"
++
++ ++ ++ ++
++ ++
++
++ ++
++ ++
++ ++
++
++
++ ++ ++
++ ++
++ ++ ++
++ ++ ++
Pass. car axles Pass. car engines Pass. car body
++ ++
++ ++
Comm. veh. wheels Comm. veh. axles Comm. veh. engines
++
Comm. veh. body
++ ++
++ ++ ++
Lorry wheels
++
Lorry axles
++
Lorry engines
++
Lorry body Metal structures Machinery
++ ++
++ ++
++ ++
++ ++ ++ ++
++
SGS 1625 3/4"
++
SGS 1900 1"
very well suited
4 | Using compressed air
SGS 340 3/8"
185
Impact screwdriver Impact screwdriver Common features Powerful, lightweight impact screwdriver The compact isolated non-slip plastic housing, low weight, balanced design, perfect centre of gravity Ergonomic handle and operating elements within easy reach guarantee comfortable handling and effortless work
186
parts, machinery and metal constructions
Type
Art. no.
Tool reception (Square bolt)
Air requirements (l/s)
Working pressure (bar)
Release torque (Nm)
Weight (kg)
connections For vehicle, repair, metalworking and assembly workshops. For smaller, lightweight screw connections on motors, attachment
SGS 340-3/8 ˝
D322800
3/8 ˝
5
6,3
340
1,2
Powerful impact wrench for medium-sized
Type
Art. no.
Working pressure (bar)
Release torque (Nm)
Weight (kg)
engines and bodyshells of passenger vehicles and transporters, machinery and metal constructions
Air requirements (l/s)
screw connections For tyre service, vehicle, repair, metalworking and assembly workshops. For small to medium-sized screw connections on wheels,
SGS 405-1/2 ˝
D322811
1/2 ˝
5
6,3
405
1,2
Lightweight impact wrench for large screw
Extremely compact housing Non-slip rubber handle reduces vibrations
Type
Art. no.
Release torque (Nm)
Weight (kg)
and prevents cold hands
Working pressure (bar)
connections Extremely powerful, lightweight, compact impact screwdriver for vehicle workshops. For medium-sized to large screw connections on wheels, engines, axles and bodies of passenger vehicles and transporters
Air requirements (l/s)
4 | Using compressed air
Impact screwdriver 1/2 ˝
Handy impact wrench for lightweight screw
Tool reception (Square bolt)
Impact screwdriver 1/2 ˝
of screws and sensitive working Low operating noise Twin-hammer impact mechanism
Tool reception (Square bolt)
Impact screwdriver 3/8 ˝
Adjustable air supply for 3-stage adjusting the torque The smooth switch (smooth starting) guarantees the safe insertion
SGS 600-1/2 ˝
D322812
1/2 ˝
8,5
6,0
600
1,5
Impact screwdriver
Type
Art. no.
Tool reception (Square bolt)
Air requirements (l/s)
Working pressure (bar)
Release torque (Nm)
Weight (kg)
SGS 815-1/2 ˝
D322813
1/2 ˝
8,2
6,3
815
1,8
Type
Art. no.
Air requirements (l/s)
Working pressure (bar)
Release torque (Nm)
Weight (kg)
vehicles as well as wheels, axles and bodyshells of transporters and trucks Extremely compact housing Non-slip rubber handle reduces vibrations and prevents cold hands
Tool reception (Square bolt)
connections For passenger and commercial vehicle workshops. For large, extremely heavy-duty screw connections on axles of passenger
SGS 1000-1/2 ˝
D322814
1/2 ˝
10
6,3
1000
1,9
Type
Art. no.
Working pressure (bar)
Release torque (Nm)
Weight (kg)
Scope of delivery: In plastic case with 10 box spanners (10 to 13, 15, 17, 19, 22, 24, 27 mm)
Air requirements (l/s)
Powerful impact wrench for all applications Change rotation direction using one hand Hammer impact mechanism
SGS 345-1/2 ˝
D327347
1/2 ˝
6
6
345
2,2
Handy impact wrench with roller impact
Type
Art. no.
Weight (kg)
Higher torque in anticlockwise direction Change rotation direction using one hand
Release torque (Nm)
mechanism for lightweight screw connections Robust impact wrench with roller impact mechanism
SGS 141-1/2 ˝
D327400
1/2 ˝
6
6,3
400
2,3
4 | Using compressed air
Powerful impact wrench for heavy-duty screw
Working pressure (bar)
Impact screwdriver 1/2 ˝
axles of passenger vehicles and transporters, machinery and metal constructions
Air requirements (l/s)
Impact screwdriver 1/2 ˝
connections For tyre service, vehicle, repair, metalworking and assembly workshops. For large, heavy-duty screw connections on wheels and
Tool reception (Square bolt)
Impact screwdriver 1/2 ˝
Powerful impact wrench for large screw
Tool reception (Square bolt)
Impact screwdriver 1/2 ˝
187
Impact screwdriver Wall bracket for impact screwdriver 1/2 ˝ Impact wrench always close at hand to save
Type
Art. no.
WH-SGS
B322610
time With 4 retaining pins for socket wrenches and
storage trays for small parts 2 strong magnetic holders for simple
attachment to all vertical metal surfaces Compatible with impact wrenches
up to 1/2 ˝
Impact screwdriver 1 ˝
Type
Art. no.
Tool reception (Square bolt)
Air requirements (l/s)
Working pressure (bar)
Release torque (Nm)
Weight (kg)
SGS 1625-3/4 ˝
D322830
3/4 ˝
9,1
6,3
1625
3,4
Powerful impact wrench for the commercial
For commercial vehicle workshops. For extremely
Type
Art. no.
Release torque (Nm)
Weight (kg)
large, heavy-duty screw connections on wheels, axles and bodyshells of trucks and buses as well as machinery and metal constructions
Working pressure (bar)
vehicle trade
SGS 1900-1 ˝
D322840
1˝
9,1
6,3
1900
3,4
Robust impact wrench for all commercial
No dispersion of brake dust because exhaust
air is discharged from below Long working spindle (200 mm) for easy
work, even on double tyres Rubber protection prevents damage to wheel
rims, etc.
Type
Art. no.
Air requirements (l/s)
Working pressure (bar)
Release torque (Nm)
Weight (kg)
Standard features include: additional handle
Tool reception (Square bolt)
4 | Using compressed air
vehicles Extremely powerful impact screwdriver with dual-ring hammer impact mechanism for the most demanding applications in commercial vehicle and bus workshops, haulage companies, agricultural and industrial sectors Only one adjusting wheel for changing the rotation direction and adjusting the torque. Easy handling as a result
188
For commercial vehicle workshops. For extremely
large, heavy-duty screw connections on wheels, axles and bodyshells of transporters and trucks as well as machinery and metal constructions
connections in the commercial vehicle trade
Air requirements (l/s)
Impact screwdriver 1 ˝
Lightweight impact wrench for heavy-duty screw
Tool reception (Square bolt)
Impact screwdriver 3/4 ˝
SGS 315-1 ˝
D322623
1˝
11
8,0
3000
10,6
Art. no.
SKSL-Set 3/8 ˝ -8
D322275
8
8, 10, 11, 12, 13, 14, 17, 19
SKSL-Set 1/2 ˝ -10
D322268
10
SKSL-Set 1/2 ˝ -2 long
D322292
2
SKSL-Set 1/2 ˝ -3 Alu
D322294
3
SKSL-Set 3/4 ˝ -8
D322298
8
11, 12, 13, 14, 15, 17, 19, 21, 22, 24 17, 19 (extended version, 78 mm long) 17, 19, 21 (plastic bonded, for aluminium wheels) 24, 27, 29, 30, 32, 35, 36, 38
SKSL-Set 1 ˝ -7
D322278
7
24, 27, 30, 32, 35, 36, 38
SKSL-Set 1/2 ˝ -3
B322303
3
17, 19, 21
Lubricants/oil Tool oil for daily use Impact tools, in particular, should be oiled
every day via the plug nipple
Type
Art. no.
OEMIN-DLW 0,1
E771130
OEMIN-DLW 1,0
B770000
4 | Using compressed air
Type
Socket sizes
Set of sockets for impact wrench
Number of box spanners (piece(s))
Impact screwdriver
189
Ratchet screwdriver Can also reach locations
4 | Using compressed air
with limited access
The handy design and low weight of the ratchet screwdriver allow you to work effortlessly for long periods of time.
190
Ratchet screwdriver Ratchet screwdriver 1/4 ˝
Handy, lightweight ratchet screwdriver Clockwise/Anticlockwise direction adjustment
Quiet because exhaust air is discharged from
the rear
Ratchet screwdriver 1/2 ˝
Art. no.
Air requirements (l/min)
Working pressure (bar)
Speed (min-1)
Weight (kg)
Release torque (Nm)
RAS 760-1/4 ˝
D322590
1/4 ˝
210
6,3
310
0,5
33
Clockwise/Anticlockwise direction adjustment
Quiet because exhaust air is discharged
Type
Art. no.
Working pressure (bar)
Speed (min-1)
Weight (kg)
Release torque (Nm)
from the rear
Air requirements (l/min)
in the ratchet head Rubber ratchet head for protection against scratches
Tool reception (Square bolt)
Ratchet screwdriver 1/2 ˝
Type
Tool reception (Square bolt)
in the ratchet head Rubber protection prevents damage
RAS 134-1/2 ˝
D322603
1/2 ˝
235
6,3
170
1,2
70
Very powerful With roller impact mechanism for loosening
and tightening stiff screws
Lever for adjusting the tightening torque Air inlet with dirt strainer extends the service
life of the machine
Clockwise/Anticlockwise direction adjustment
Air requirements (l/min)
Working pressure (bar)
Speed (min-1)
Weight (kg)
Release torque (Nm)
RAS 176-1/2 ˝
D322602
1/2 ˝
200
6,3
280
1,5
100
Type
Art. no.
Socket sizes
SKSL-Set 1/2 ˝ -10
D322268
10
11, 12, 13, 14, 15, 17, 19, 21, 22, 24
4 | Using compressed air
Art. no.
Tool reception (Square bolt)
Set of sockets for ratchet screwdriver
Type
Number of box spanners (piece(s))
in the ratchet head
191
Rotary screwdrivers For all types of
4 | Using compressed air
screw fitting
The powerful rotary screwdriver with 1/4" hexagon adapter is suitable for all kinds of different application. Available with straight design, bar grip and hanger bracket or gun design.
192
Rotary screwdrivers
Type
Art. no.
Air requirements (l/min)
Working pressure (bar)
Torque max. (Nm)
Speed (min-1)
Weight (kg)
DRS 1000
D322677
276
6
3,0
1000
0,5
DRS 1800
D322676
276
6
1,6
1800
0,5
Forward/reverse switch for rapid changes in
Type
Art. no.
Working pressure (bar)
Torque max. (Nm)
Speed (min-1)
Weight (kg)
Torque adjusted via external adjusting ring High torque for screws up to 6.5 mm Quiet due to exhaust air hose
Air requirements (l/min)
direction Straight design with bar grip and hanging bracket Hexagon adapter 1/4 ˝ (6.35 mm) With keyless chuck
DRS 800
D322672
300
7
10,0
1800
1,0
Forward/reverse switch for rapid changes in
Non-slip rubber handle reduces vibrations
direction Hexagon adapter 1/4 ˝ (6.35 mm) With keyless chuck
Torque adjusted via external adjusting ring Quiet due to exhaust air hose
Art. no.
Torque max. (Nm)
Speed (min-1)
Weight (kg)
DRS 810
D322673
360
7
8,0
1650
1,2
Very powerful machine with dual impact
Forward/reverse switch for rapid changes in
mechanism Well suited for screw fittings in joiner’s and carpenter’s workshop Hexagon adapter 1/4 ˝ (6.35 mm)
direction
Type
Art. no.
Speed (min-1)
Weight (kg)
Scope of delivery: Mini-Systainer; Magnetic bit holder, 4 bits
DRS 140 SYS
D322678
420
6,3
100
11500
1
193
4 | Using compressed air
Type
Working pressure (bar)
and prevents cold hands
Torque max. (Nm)
Gun rotary screwdriver
application through external guide ring with scale Non-slip rubber handle reduces vibrations and prevents cold hands High safety thanks to cut-out clutch. The screwdriver switches off automatically when the set torque is reached
Working pressure (bar)
Gun rotary screwdriver
Stepless adaptation of the torque on different
bracket Light weight for effortless work Hexagon adapter 1/4 ˝ (6.35 mm) Simple tool change thanks to quick-change chuck Extremely low noise due to exhaust air silencer Forward/reverse switch for rapid changes in direction
Air requirements (l/min)
Straight rotary screwdriver
Straight design with bar grip and hanging
Air requirements (l/min)
Straight rotary screwdriver
Drills Light
4 | Using compressed air
and powerful
The drills not only have an impressive ergonomic design, but also a practical exhaust air guide directed to the rear to prevent the dispersion of dust and drilling chips into the air.
194
Drills Gun drill
Very powerful Forward/reverse switch for rapid changes in
No dust dispersion due to exhaust air hose
direction
Gun drill
Drill chuck (mm)
Speed (min-1)
D322642
Drilling capacity, wood (mm)
BM 525-3/8 ˝
Drilling capacity, steel (mm)
Art. no. Working pressure (bar)
Type
Air requirements (l/min)
With quick clamp chuck 3/8 ˝
360
6,3
10
20
10
1800
Clockwise rotation With 3/8 ˝ keyless chuck and additional
No dust dispersion due to exhaust air hose Powerful model with slow rotating motor.
handle
Therefore also suitable for tools with a larger diameter (e.g. stirring rods)
Non-slip rubber handle reduces vibrations
Drilling capacity, wood (mm)
Drill chuck (mm)
Speed (min-1)
D322647
Drilling capacity, steel (mm)
BM 753
Working pressure (bar)
Art. no.
480
6,3
13
25
13
500
Forward/reverse switch for rapid changes in
No dispersion of drilling chips because
direction With quick clamp chuck 3/8 ˝ Compact design, suitable for tight spaces Air inlet with dirt strainer extends the service life of the machine
exhaust air is discharged from the rear
Art. no.
SSBF 3/8 ˝ – 10 mm
B322230
10
SSBF 3/8 ˝ – 13 mm
B322231
13
Speed (min-1)
Type
Drill chuck (mm)
D322643
Drilling capacity, wood (mm)
BM-W 510
Drilling capacity, steel (mm)
Art. no. Working pressure (bar)
Type
Air requirements (l/min)
Angle drill
Type
Air requirements (l/min)
and prevents cold hands
420
6,3
10
20
10
1800
4 | Using compressed air
Adapted for
Clamping width (mm)
Keyless chuck
BM 3/8 ˝ HW 525-L, BM-W-HW 510 AH-L BM-HW 753 L
195
Grinding machines Versatile grinding machines
4 | Using compressed air
for optimised work results
The low weight and compact size of the grinding machines ensure effortless operation throughout your working day. The machines are also relatively quiet and are fitted with an exhaust air hose that prevents the dispersion of dust.
196
Grinding machines Axial grinder
Safety lever prevents unintentional start-up Non-slip rubber handle reduces vibrations
Scope of delivery: in Systainer; Standard features include: 3 mm and 6 mm clamping collet
and prevents cold hands
Working pressure (bar)
Speed (min-1)
Weight (kg)
SBS 1031 SYS
D322661
300
7
22000
0,6
Type
Art. no.
Speed (min-1)
Weight (kg)
SBS-Set-Standard
D322301
250-340
6,3
22000
0,6
Mini axial grinder Effortless work thanks to small size, light
No dust dispersion due to exhaust air
hose
weight and perfect manageability Non-slip rubber handle reduces vibrations and prevents cold hands Infinitely variable speed adjustment for different working conditions
Type
Art. no.
Air requirements (l/min)
Working pressure (bar)
Speed (min-1)
Weight (kg)
Length (cm)
Scope of delivery: Mini-Systainer; One 2,3 mm and one 3,0 mm collet chuck
SBS 700 SYS
D322659
170
6,3
70000
0,23
13,0
Suitable for grinding discs and points up to
Type
Art. no.
Speed (min-1)
Weight (kg)
Length (cm)
Scope of delivery: Standard features include: 6 mm clamping collet
Working pressure (bar)
dia. 45 mm Effortless work thanks to small size, light weight and perfect manageability No dust dispersion due to exhaust air hose Safety lever prevents unintentional start-up
Air requirements (l/min)
Angle grinder
Scope of delivery: Standard features include: 3 mm and 6 mm clamping collet; 5 grinding points respectively with 6 mm and 3 mm shaft, grit P60 or P80; In plastic case
Working pressure (bar)
Safety lever prevents unintentional start-up
SBS-W 522
D322653
330
7
22000
0,45
15,5
4 | Using compressed air
Precision axial grinder
Art. no.
Air requirements (l/min)
Axial grinder
Type
Air requirements (l/min)
No dust dispersion due to exhaust air hose
197
Grinding machines
SFI-Standard
B322525
Shank diameter (mm)
Art. no.
P60 / P80
6/3
4 grinding drums made of rubber, plus
Grinding drums 9/12 mm diameter with 3 mm
sanding paper
shaft, 18/25 mm with 6 mm shaft
Type
Art. no.
SLW-Set 9/12/18/25
B322500
Type
Art. no.
Shank diameter (mm)
Grinding drum
Type
Grit
Grinding points
3/6
Accessories
198
Grit
Shank diameter (mm)
B322533
10
P100
6
B322534
10
P100
6
SFH 9/10
B322531
10
P100
3
SFH 12/10
B322532
10
P100
3
For standard grinding wheels up to
Safety lever prevents unintentional start-up Standard features include: additional handle
Type
Art. no.
Working pressure (bar)
Speed (min-1)
Weight (kg)
Scope of delivery: in Systainer
Air requirements (l/min)
dia. 125 mm M 14 threaded spindle for standard grinding discs Handy, robust model
WSL 125 SYS
D322295
380
6,3
11000
1,8
Automatic belt tensioner 360° rotary sanding arm (width 10 mm)
Type
Art. no.
Speed (min-1)
Weight (kg)
Scope of delivery: in Systainer; 5 Abrasive belts K80
Working pressure (bar)
4 | Using compressed air
Abrasive belt
SFH 18/10 SFH 25/10
Air requirements (l/min)
Angle grinder
Contents
Abrasive sleeve
BDS 330 SYS
D322314
400
6,3
16000
0,75
Type
Art. no.
Abrasive belt SFB 330x10 K80/5
B322502
Abrasive belt SFB 330x10 K120/5
B322503
Abrasive belt SFB 330x10 K180/5
B322504
Saws High safety and long service life
The saws are extremely pleasant to work with because the rubber-coated handle reduces vibrations and protects your hands from the cold. Furthermore, the stop bracket makes sure that your working results turn out perfectly.
Body saw
Safety lever prevents unintentional start-up Stop bracket ensures reliable saw guidance
Scope of delivery: D322321: 1 saw blade; D322320: in Systainer with 2x5 saw blades
and extends the useful life of saw blades Non-slip rubber handle reduces vibrations
and prevents cold hands No dust dispersion due to exhaust air
Working pressure (bar)
Stroke rate (min-1)
Stroke length (mm)
Cutting thickness (mm)
Weight (kg)
KS 9A-SYS
D322320
200
6,3
9300
9
1,2
0,9
KS 9A
D322321
200
6,3
9300
9
1,2
0,9
Bi-metal version
Quantity in pack: 5
Pitch (mm)
Art. no.
Length of cutting blade (mm)
Type
4 | Using compressed air
Art. no.
For metal plate thickness (mm)
Saw blades
Type
Air requirements (l/min)
hose
SGB-Bimet 0,3-0,8/5
B322520
0,3 – 0,8
50
0,8
SGB-Bimet 0,8-1,2/5
B322521
0,8 – 1,2
50
1,0
199
Special cutter The special cutter for flexible operation
This special cutter is particularly handy and user-friendly, primarily due to the low weight and compact design of the machine. The safety lever prevents the user from switching on the machine unintentionally and reduces the risk of injury as a result.
Special cutter
Handy, lightweight tool Oscillating drive with 20,000 oscillations Suitable for continuous use 19 mm hexagon tool holder No dust dispersion due to exhaust air hose Safety lever prevents unintentional start-up Compatible with standard grinding discs,
Scope of delivery: in Systainer; One straight, one straight-stepped and one curved-stepped knife
4 | Using compressed air
Type
Art. no.
Air requirements (l/min)
Working pressure (bar)
Vibrations (min-1)
Weight (kg)
diamond wheels, scrapers and cutters
SPA-SYS
D322669
280
6,3
20.000
1,0
Accessories for special cutter
Type
Art. no.
MR-Set-HW-SPA
B322284
Knife set (1 straight-flat, straight-offset,
bent-offset knife respectively)
200
Riveting tongs Tidies up even during work
These riveting tongs have a special storage container that catches the rivets while you are working. A selection of various rivet guides makes them suitable for different rivets – the air requirements of the tool are low as well.
For rivet sizes 2.4 – 4.8 mm
Type
Art. no.
Riveting (Ø mm)
Weight (kg)
Scope of delivery: in Systainer; Various rivet holders, 4 x 10 riveting bolts
Working pressure (bar)
standard rivet types Rivet pins collect in container, reducing your workload Can be used on building sites in combination with small compressors because of low air requirement
NZ-SYS
D322311
1,1
6,3
2,4 – 4,8
1,7
4 | Using compressed air
Different rivet guides allow the use of all
Air requirements (l/Stroke length)
Blind rivet gun
201
Grease guns Fast working progress without great effort
The long hose on these grease guns can reach into the most difficult areas with ease – the extremely versatile guns can take 400 g cartridges or loose grease and are the only guns available with two venting valves for easier ventilation.
Grease gun Common features With 1:40 pressure ratio. 6 bar input pressure corresponds to 240 bar pressure at the hydraulic nipple Quick and easy working progress with two convenient venting valves For standard 400 g cartridges or poured grease
4-claw retainer system for perfect grip of the grease nipple With robust metal casing
Type
Art. no.
Working pressure (bar)
Weight (kg)
FP-A Automatic grease gun Grease is delivered when the trigger lever is pressed and stops when the trigger is released The 800 mm long connecting hose enables you to reach awkward spots Can be used with grease NLGI, stages 1-3
Air requirements (l/stroke)
4 | Using compressed air
FP-M Manual grease gun A shot of grease is produced every time the trigger is pressed With 200 mm connection hose
FP-M
D040025
0,6
2-10
1,5
FP-A
D040026
0,6
2-10
1,5
202
Oil extracting device Quiet and durable
This oil extracting device has two suction probes that enable you to work more quickly and an extra-large nozzle that allows you to empty the vessel without using tools. Suitable for all kinds of application.
Wide base for extra stability Locking lever for smooth continuous
operation
Type
Art. no.
Tank vol. (l)
Weight (kg)
Scope of delivery: With 3 probes (7 and 10 mm in dia., length 1 m)
Working pressure (bar)
ensure rapid probe changes without requiring tools 2 suction probes attached via connector sleeves for rapid working Impact-resistant plastic casing for a long service life Quiet due to exhaust air silencer The large 20 cm nozzle allows for rapid vessel drainage without requiring tools
OBG
D040152
160
6,3
5,5
1,7
4 | Using compressed air
The plug adapter for the suction probes
Air requirements (l/min)
Oil extraction device
203
Needle descalers Specially robust
4 | Using compressed air
all-metal enclosure
The needle descalers in a solid metal housing have an impressively long service life and are fitted with extremely durable needles made from special steel.
204
Needle descaler Straight needle descaler
Robust metal casing for a long service life Special steel needles with an extended useful
Scope of delivery: in Systainer
Gun needle descaler
Type
Art. no.
Air requirements (l/min)
Working pressure (bar)
Stamping number (min-1)
Number of needles
Weight (kg)
life, needle length 145 mm, dia. 3 mm Guide bush easy to remove for rapid needle replacement, no tools required
NP-AT 12 SYS
D322415
120
6,3
4000
12
1,2
Robust metal casing for a long service life Special steel needles with an extended useful
Scope of delivery: in Systainer
Type
Art. no.
Air requirements (l/min)
Working pressure (bar)
Stamping number (min-1)
Number of needles
Weight (kg)
life, needle length 145 mm, dia. 3 mm Depth adjustment of needle guide bush for perfect adaptation to changing working conditions Gun grip for ergonomic handling
NP-AT 28 SYS
D322414
220
6,3
4500
28
3,5
Type
Art. no.
AT 12
B322279
Set with 12 pieces for AT 12
AT 28
B322281
Set with 28 pieces for AT 28
4 | Using compressed air
Contents
Spare needles
205
Chisel hammers Enormous impact power
4 | Using compressed air
and low weight
The chisel hammers are characterised by an extremely high impact power and a relatively low weight. Whether pointed chisels, flat chisels, boasting chisel, sheet metal cutting chisels or grooving chisels – you are sure to find the right chisel hammer and accessories for every application.
206
Overview of our chisel types Application
Pointed chisel
For general chiselling and demolition work in masonry, concrete and stone, e.g. for installing electric cables
Flat chisel
For general chiselling and demolition work in masonry, concrete and stone
Boasting chisel, straight
Removal of material from large surfaces, e.g. tiles or plaster
Boasting chisel, curved
Removal of tiles or plaster, for example, ergonomic curve for effortless work
Sheet metal cutting chisel
Cutting of body parts or cutting sheet metal to size
Grooving chisel
Chiselling slots and channels in masonry, stone and concrete, ergonomic curve for effortless work
Type
Art. no.
Tool reception (Hexagonal bolt)
Air requirements (l/min)
Working pressure (bar)
Stamping number (min-1)
Stroke length (mm)
Weight (kg)
MLH-MHM
D322254
10
150-240
4–6
3000
65
1,5
Thanks to the high impact frequency,
Type
Art. no.
Working pressure (bar)
Stamping number (min-1)
Stroke length (mm)
Weight (kg)
Scope of delivery: metal slitting chisel 125 mm, metal cutting chisel 130 mm; Hole cutting chisel 125 mm, flat chisel, bent, 180 mm; Plastic case
Air requirements (l/min)
particularly well suited to sheet metal cutting work, e.g. in the automotive trade With cross-slot holding cap
MLH-Kfz
D322297
10
220
4-6
4500
41
1,2
Robust chisel hammer with high impact
Scope of delivery: in Systainer; pointed chisel 180 mm, flat chisel 180 mm, boasting chisel – curved
Type
Art. no.
Working pressure (bar)
Stamping number (min-1)
Stroke length (mm)
Weight (kg)
power and low weight With cross-slot holding cap
Air requirements (l/min)
Chisel hammer 10 mm
Scope of delivery: Pointed chisel 185 mm, flat chisel 175 mm, metal slitting chisel 175 mm; Metal slitting chisel 180 mm, bolt removal chisel 175 mm; Plastic case
Tool reception (Hexagonal bolt)
Chisel hammer 10 mm
With cross-slot holding cap
Tool reception (Hexagonal bolt)
Chisel hammer 10 mm
4 | Using compressed air
Chisel type
MLH-MMH 10 SYS
D323004
10
280
6,3
3000
45
1,5
207
Chisel hammers
Chisel with hexagon 12 mm
Type
Art. no. Dimensions (mm)
Version
ML10-S 200x12
B322255
200x12
Pointed chisel
ML10-F 180x20
B322256
180x20
Flat chisel
ML10-F 250x20
B322253
250x20
Flat chisel
ML10-BG 180x50
B322258
180x50
Boasting chisel, straight
ML10-BK 180x50
B322260
180x50
Boasting chisel, bent
ML10-BK215x100
B323012
215x100
Boasting chisel, bent
ML10-BS 135x18
B322363
135x18
Sheet metal cutting chisel
ML10-N 210x23
B322259
210x23
Grooving chisel
ML10-S 180x12 HSS
B322372
180x12
Pointed chisel
ML10-S 250x12 HSS
B322374
250x12
Pointed chisel
ML10-F 250x12 HSS
B322370
250x12
Flat chisel
Type
Art. no.
Retaining cap HK-K-MHM/Kfz
B323029
Retaining cap HK-K-MMH 10
G408579
Tension spring SSF-SM/Kfz
B322249
Lightweight chisel hammer with enormous
Scope of delivery: in Systainer; pointed chisel 195 mm, flat chisel 250 mm
Type
Art. no.
Stamping number (min-1)
Stroke length (mm)
Weight (kg)
impact power Extremely wear-resistant, even after continuous operation
Working pressure (bar)
Chisel hammer 12 mm
HSS: extra hard, wear-resistant
holder
Air requirements (l/min)
Accessories
Compatible with chisel hammers with 10 mm
Tool reception (Hexagonal bolt)
Chisel 10 mm
MLH-SMH 19 SYS
D323003
12
320
7
2400
60
3,2
Made of high-alloy tool steel Compatible with chisel hammer with 12 mm
HSS: extra hard, wear-resistant
Accessories
208
Type
Art. no. Dimensions (mm)
Version
4 | Using compressed air
holder
ML12-S 190x20 HSS
B323004
190x20
Pointed chisel
ML12-S 270x20 HSS
B323005
270x20
Pointed chisel
ML12-F 190x20 HSS
B323001
190x20
Flat chisel
ML12-F 270x20 HSS
B323002
270x20
Flat chisel
ML12-BG 255x50 HSS
B323010
255x50
Boasting chisel
ML12-BG 265x95 HSS
B323011
265x95
Boasting chisel
Type
Art. no.
Retaining cap HK-K-SMH 19
B323018
Retaining cap HK-K-SMH 55
B323019
Staplers and nail guns For strong
4 | Using compressed air
joints
Our extensive range of staplers and nail guns offers the perfect machine for every application and includes a wide selection of compatible nails and staples.
209
Overview of our staplers and nail guns
Sheeting, insulation material Fabrics, leather Furniture rear panels
KLG 80-16
KLG 90-40
++ ++ ++
+
KLG 114-65
SNG-SK 50
PNG-PN 25
++ + +
+
Skirting boards
++ ++
Wooden decks Groove and tongue boards/ panels
++ ++
Plaster fibre boards/OSBs
+
Crates, pallets
+ + +
Trim strips, decorative elements Window beads
++
210
well suited
Non-slip rubber handle reduces vibrations
and prevents cold hands Two-stage trigger prevents injuries caused
by tool triggering accidentally Quiet because exhaust air is discharged from
the rear
Type
Art. no.
Working pressure (bar)
Magazine capacity
Weight (kg)
For type 80 staples, length 4-16 mm
Air requirements (l/impact)
back boards, plastic sheets, fabrics, leather, insulating material, carpets, upholstery and fur/hides Extremely compact design, effortless work for long periods due to low weight Long tip suitable for reaching areas that are difficult to access
KLG 80-16
D200091
0,3
4–7
157
0,87
Type
Art. no.
Packaging unit (piece(s))
Bulk buying (piece(s))
Price for bulk quantities on request
Length (mm)
C = chisel point NK = galvanised
Wire gauge (mm)
Staples, type 80
For attaching interior panelling, furniture
+
very well suited
Back width (mm)
4 | Using compressed air
Stapler
++ ++
KL 80/06 CNK/3000
C420003
12,8
0,9x0,7
6
3000
30000
KL 80/08 CNK/3000
C420004
12,8
0,9x0,7
8
3000
30000
KL 80/10 CNK/3000
C420005
12,8
0,9x0,7
10
3000
30000
KL 80/12 CNK/3000
C420006
12,8
0,9x0,7
12
3000
30000
KL 80/14 CNK/3000
C420007
12,8
0,9x0,7
14
3000
30000
KL 80/16 CNK/3000
C420008
12,8
0,9x0,7
16
3000
30000
Tackers, staplers and nail guns
Art. no.
Magazine capacity
Weight (kg)
Scope of delivery: in Systainer; Protective goggles; 2000 type 90 staples, length 30 mm
Type
KLG 90-40 SYS
D200098
0,8
5–8
100
1,1
C = chisel point NK = galvanised H = resinated
V2A: stainless steel Price for bulk quantities on request
Wire gauge (mm)
Length (mm)
Packaging unit (piece(s))
Bulk buying (piece(s))
Art. no. Back width (mm)
Type
KL 90/15 CNKH/2000
C420022
5,7
1,25x1,0
15
2000
20000
KL 90/20 CNKH/2000
C420024
5,7
1,25x1,0
20
2000
20000
KL 90/25 CNKH/2000
C420027
5,7
1,25x1,0
25
2000
20000
KL 90/28 CNKH/5000
C420029
5,7
1,25x1,0
28
5000
25000
KL 90/30 CNKH/2000
C420030
5,7
1,25x1,0
30
2000
20000
KL 90/30 CV2AH/5000
C421030
5,7
1,25x1,0
30
5000
25000
KL 90/35 CNKH/2000
C420034
5,7
1,25x1,0
35
2000
20000
KL 90/40 CNKH/2000
C420035
5,7
1,25x1,0
40
2000
20000
For attaching plasterboard, OSBs and chip
Rotatable exhaust air guide For type 114 staples, up to 64 mm TIP: Set the working pressure or insertion
depth so that the staple only sinks in slightly to prevent tearing away when working with plasterboards
Type
Art. no.
Magazine capacity
Weight (kg)
Scope of delivery: Protective goggles
Working pressure (bar)
board as well as manufacturing pallets, boxes, crates, shuttering, etc. With depth regulator for adjusting the insertion depth Selection between single release and contact release for rapid working progress Front panel easy to open without tools in the event of problems Non-slip rubber handle reduces vibrations and prevents cold hands
Air requirements (l/impact)
Stapler
and prevents cold hands Rotatable exhaust air guide For type 90 staples, length 13-40 mm
Working pressure (bar)
groove boards, profiled boards and furniture back boards as well as manufacturing boxes and fences, suitable for exhibition construction and interior fittings Compact design, effortless work for long periods due to low weight Contact release for rapid working progress With depth regulator for adjusting the insertion depth
KLG 114-65
D200094
1,3
5–8
130
2,5
4 | Using compressed air
Staples, type 90
Non-slip rubber handle reduces vibrations
For attaching wall panelling, tongue and
Air requirements (l/impact)
Stapler
211
Tackers, staplers and nail guns
212
Type
Art. no. Back width (mm)
Wire gauge (mm)
Length (mm)
Packaging unit (piece(s))
KL 114/30 CNKH/20000
C430021
10,8
1,6x1,4
30
20000
KL 114/35 CNKH/10000
C430022
10,8
1,6x1,4
35
10000
KL 114/40 CNKH/10000
C430023
10,8
1,6x1,4
40
10000
KL 114/45 CNKH/10000
C430024
10,8
1,6x1,4
45
10000
KL 114/50 CNKH/10000
C430025
10,8
1,6x1,4
50
10000
KL 114/65 CNKH/10000
C430026
10,8
1,6x1,4
65
10000
For staples (invisible joins in the jaws of the
groove on tongue and groove boards) and pan-head nails (edges of wood panelling, decorative or profiled strips and skirting board) With depth regulator for adjusting the insertion depth Safe to use with contact fuse Non-slip rubber handle reduces vibrations and prevents cold hands Rubber cap for the contact safety catch prevents damage to sensitive wood
The rubber contact points with anti-slip
function protect sensitive surfaces Front panel easy to open without tools in the
event of problems For type SN pan-head nails (16-40 mm) and
type 90 staples (15-40 mm)
Type
Art. no.
Working pressure (bar)
Magazine capacity
Weight (kg)
Scope of delivery: in Systainer; 1000 type SN panhead nails, length 40mm; 2000 type 90 staples, length 30 mm
KNG 40 SYS
D300044
0,7
4–7
125
1,4
For securing wooden ceilings, panels, skirting
Rotatable exhaust air guide For brad nails type SN, length 16-50 mm
Type
Art. no.
Weight (kg)
Scope of delivery: in Systainer; Protective goggles; 5000 type SN pan-head nails, length 30mm
Magazine capacity
board, decorative strips and manufacturing fences Compact design, effortless work for long periods due to low weight Contact release for rapid working progress With depth regulator for adjusting the insertion depth Front panel easy to open without tools in the event of problems Non-slip rubber handle reduces vibrations and prevents cold hands
Working pressure (bar)
4 | Using compressed air
Upsetting nail driver
H = resinated
Air requirements (l/impact)
Combination nailer
Corresponds to standard DIN 18182-D40-D63 C = chisel point NK = galvanised
Air requirements (l/impact)
Staples, type 114
SNG-SK 50 SYS
D300067
1,1
5–8
100
1,26
Tackers, staplers and nail guns NK = galvanised
Length (mm)
Packaging unit (piece(s))
C520011
0,9x1,2
13
1000
C520012
0,9x1,2
16
1000
SN 116 NK/5000
C520002
0,9x1,2
16
5000
SN 120 NK/5000
C520003
0,9x1,2
20
5000
SN 125 NK/1000
C520014
0,9x1,2
25
1000
SN 125 NK/5000
C520004
0,9x1,2
25
5000
SN 130 NK/1000
C520015
0,9x1,2
30
1000
SN 130 NK/5000
C520005
0,9x1,2
30
5000
SN 130 V2A/5000
C521005
0,9x1,2
30
5000
SN 135 NK/5000
C520006
0,9x1,2
35
5000
SN 140 NK/5000
C520008
0,9x1,2
40
5000
SN 150 NK/5000
C520010
0,9x1,2
50
5000
For securing decorative profiles, window
tool triggering accidentally For pin nails type PN, length 15-25 mm
Art. no.
Magazine capacity
Weight (kg)
Scope of delivery: in Systainer; Protective goggles
Type
PNG-PN 25 SYS
D300068
0,3
4–7
102
0,95
Art. no.
NK = galvanised Wire gauge (mm)
Length (mm)
Packaging unit (piece(s))
Type
PN 15-0,6 NK/10000
F440130
0,64
15
10000
PN 18-0,6 NK/10000
F440131
0,64
18
10000
PN 22-0,6 NK/10000
F440132
0,64
22
10000
PN 25-0,6 NK/10000
F440133
0,64
25
10000
C = chisel point NK = galvanised
Length (mm)
Packaging unit (piece(s))
Bulk buying (piece(s))
Art. no.
Wire gauge (mm)
Type
H = resinated
Back width (mm)
Staples, type 347
Two-stage trigger prevents injuries caused by
beads and ornamentation Pin ensures virtually invisible join, subsequent expansion of holes not necessary Extremely compact design, effortless work for long periods due to low weight Non-slip rubber handle reduces vibrations and prevents cold hands
Working pressure (bar)
Push pin
SN 113 NK/1000 SN 116 NK/1000
Air requirements (l/impact)
Pin nailer
Art. no.
Wire gauge (mm)
Type
V2A: stainless steel
4 | Using compressed air
Type SN pan-head nails
KL 347/10 CNK/2500
C430003
4,55
0,9x0,7
10
2500
25000
KL 347/16 CNK/2500
C430006
4,55
0,9x0,7
16
2500
25000
KL 347/20 CNK/2500
C430008
4,55
0,9x0,7
20
2500
25000
KL 347/25 CNKH/2500
C430010
4,55
0,9x0,7
25
2500
25000
213
Tackers, staplers and nail guns T-nail type TN
NK = galvanised
4 | Using compressed air 214
Length (mm)
Packaging unit (piece(s))
TN 22/50 NK/10000
F440014
2,18
50
10000
TN 22/60 NK/10000
F440016
2,18
60
10000
TN 22/64 NK/10000
F440017
2,18
64
10000
Type
Art. no.
Length (mm)
Packaging unit (piece(s))
BK = bright H = resinated Wire gauge (mm)
Round-head nail In plastic-bound strips
Nail angle (°)
Nail strip type RN
Art. no.
Wire gauge (mm)
Type
RN 29/65 BKH/3000
F440021
21
2,9
65
3000
RN 31/70 BKH/3000
F440027
21
3,1
70
3000
RN 31/80 BKH/3000
F440024
21
3,1
80
3000
RN 31/90 BKH/3000
F440025
21
3,1
90
3000
RN 34/100 BKH/2000
F440120
21
3,4
100
2000
Paint spray guns Flexibility
4 | Using compressed air
in every application
The right gun and compatible accessories for every application. Our paint spray guns produce an even spray pattern and achieve a high transfer rate – the foundation for efficient working and cost savings.
215
Overview of our paint spray guns Sector: woodworking/painting Paint spray guns with flow cups or replaceable cups
D030290
Materials
D030206
Mini-Vario 2 FSP-AZ 2
D030059
D030310; D030011; D030312; D030305
FSP-Optimal FSP-FP-HTE2 2001 FSP-FP-HTE2-WB
Paint spray guns with material connection
Paint spray gun with suction cup
D030400; D030401
D030203
D030194
D030202
FSP-W 400
FSP-FPHTE-MA
FSP-FP 2001 M-MA
FSP-FP-HTE-S
Staining
1.0 / 1.2
1.0 / 1.2
1.3 / 1.5
1.3 / 1.5 / 1.8
1.3 / 1.4 / 1.6 / 1.8
1.3 / 1.5 / 1.8
—
1.3 / 1.5 / 1.8
Glazes
1.0 / 1.2
1.0 / 1.2
1.3 / 1.5
1.0 / 1.3
1.3 / 1.4
1.0 / 1.3
—
1.0 / 1.3
Putty
—
—
2.2 / 2.5
2.0 / 2.5 / 3.0 / 3.5
—
2.0 / 2.5
—
2.0 / 2.5 / 3.0
Filler
—
—
1.7 / 1.9
1.3 / 1.5 / 1.8
1.3 / 1.4 / 1.6
1.3 / 1.5 / 1.8
—
1.3 / 1.5 / 1.8
Primer
—
1.0 / 1.2
1.3 / 1.5
1.3 / 1.5 / 1.8
1.3 / 1.4 / 1.6
1.3 / 1.5 / 1.8
—
1.3 / 1.5 / 1.8
1-C top coat
1.0 / 1.2
1.0 / 1.2
1.3 / 1.5
1.3 / 1.5 / 1.8 / 2.0
1.3 / 1.4 / 1.6
1.3 / 1.5 / 1.8 / 2.0
—
1.3 / 1.5 / 1.8 / 2.0
2-C top coat
1.0 / 1.2
1.0 / 1.2
1.3 / 1.5
1.3 / 1.5 / 1.8 / 2.0
1.3 / 1.4 / 1.6
1.3 / 1.5 / 1.8 / 2.0
—
1.3 / 1.5 / 1.8 / 2.0
Clear varnishes
1.0 / 1.2
1.0 / 1.2
1.3 / 1.5
1.0 / 1.3 / 1.5
1.3 / 1.4
1.0 / 1.3 / 1.5
—
1.0 / 1.3 / 1.5
Textured paint
—
—
1.9 / 2.2 / 2.5
1.8 / 2.0 / 2.5
—
1.8 / 2.0 / 2.5
—
1.8 / 2.0 / 2.5
Latex paint
—
—
—
—
—
2.0 / 2.5
2.0 / 2.5 / 3.0
—
Branch: automotive Paint spray guns with flow cups or replaceable cups
D030290
4 | Using compressed air
Materials
D030206
Mini-Vario 2 FSP-AZ 2
D030059
D030310; D030011; D030312; D030305
FSP-Optimal FSP-FP-HTE2 2001 FSP-FP-HTE2-WB
Paint spray guns with material connection
Paint spray gun with suction cup
D030400; D030401
D030203
D030194
D030202
FSP-W 400
FSP-FPHTE-MA
FSP-FP 2001 M-MA
FSP-FP-HTE-S
Putty
—
—
—
2.0 / 2.5 / 3.0
--
2.0 / 2.5
—
2.0 / 2.5 / 3.0
Primer
—
—
—
1.3 / 1.5 / 1.8
1.3 / 1.4 / 1.6
1.3 / 1.5 / 1.8
—
1.3 / 1.5 / 1.8
Filler
—
—
—
1.3 / 1.5 / 1.8
1.3 / 1.4 / 1.6
1.3 / 1.5 / 1.8
—
1.3 / 1.5 / 1.8
1-C top coat/ base coat
—
—
—
—
1.3 / 1.4 / 1.6
—
—
—
2-C top coat/ base coat
—
—
—
—
1.3 / 1.4 / 1.6
—
—
—
Clear varnish
—
—
—
—
1.3 / 1.4
—
—
—
Please ALWAYS consult the paint data sheet of the manufacturer – it contains exact specifications of the nozzle size you need to use
216
Overview of our paint spray guns D030290 D030206 D030059
D030310; D030011; D030312; D030305
D030400; D030401
D030203
D030194
D030202
FSPOptimal 2001
FSP-FPHTE2, FSP-FPHTE2-WB
FSP-W 400
FSP-FPHTE-MA
FSP-FP 2001 M-MA
FSP-FPHTE-S
+ ++ ++ ++
+ ++ ++ ++
+ ++ ++ ++
MiniVario 2
FSPAZ 2
Application Small surfaces Large surfaces
++ +
Water-based lacquers Lacquer solvents
++
++ + ++ ++
+ ++ + ++
++ ++ ++
+ ++ ++ ++
Features Stepless round/wide jet regulation Material flow regulation Air quantity regulation VOC-compliant transmission transfer rate (>65%)
Compatible with replaceable cups for fast paint change and storage of residual paint
Nozzle and needle made of high-grade steel or stainless steel/brass – suitable for use with water-based lacquers Wide range of nozzle sizes Easy to clean thanks to polished surface Slotted nozzle for efficient processing and atomisation of latex paints Compact design for tireless work
With material connection for use with material pressure vessel With flow cup With suction cup
++
very well suited
+
well suited
available
217
4 | Using compressed air
Overhead work possible
Paint spray guns Painting with flowing cup Paint guns
Versatile spray gun for smaller surfaces With material quantity adjuster for infinitely
Scope of delivery: With flow cup and 2 suction cups with adapter
variable adjustment of the material quantity Infinitely variable spray pattern adjustment
D030290
Type
Art. no.
Weight (kg)
FSP-Mini-Vario 2
Working pressure (bar)
Art. no.
Air requirements (l/min)
Type
Nozzle Ø (mm)
from a narrow to a wide jet
0,7
80-210
1-4
0,4
DSZ 0,5 Mini-Vario 2
B030390
Nozzle set
0,5
DSZ 1,0 Mini-Vario 2
B030392
Nozzle set
1,0
DSZ 1,2 Mini-Vario 2
B030393
Nozzle set
1,2
FB 0,25 l-AZ 2
B030365
Flowing cup
Suitable for processing water-soluble and
Size 0,25 l
Suitable for processing different materials,
assortment of nozzles from dia. 0.5 to 1.2 mm Gun is quick and easy to clean due to anti-
stick coating
Type
Art. no.
Working pressure (bar)
Weight (kg)
FSP-AZ 2
D030206
130-200
2-4
0,27
Type
Art. no. Size
Nozzle Ø (mm)
Scope of delivery: nozzle 0.5 mm dia. and flowing cup 0.25 l
Air requirements (l/min)
solvent-based materials due to stainless steel paint nozzle and needle Infinitely variable spray pattern adjustment from a narrow to a wide jet With material quantity adjuster for infinitely variable adjustment of the material quantity With air quantity regulator for direct air quantity regulation on the gun Low weight and well balanced gun for effortless work over long periods
Contents
Paint guns
Nozzle Ø (mm)
Contents
Accessories
4 | Using compressed air
Accessories
218
DSZ 0,5 AZ 2
B030361
Nozzle set
0,5
DSZ 0,8 AZ 2
B030362
Nozzle set
0,8
DSZ 1,0 AZ 2
B030363
Nozzle set
1,0
DSZ 1,2 AZ 2
B030364
Nozzle set
FB 0,25 l-AZ 2
B030365
Flowing cup
1,2 0,25 l
Paint spray guns Painting with flowing cup With stainless steel nozzle and flowing cup
With material quantity adjuster for infinitely
FSP-Optimal 2001-1,5
D030059
Type
Art. no.
Weight (kg)
Art. no.
Working pressure (bar)
Type
variable adjustment of the material quantity
Air requirements (l/min)
0.5 l with drop stop With air micrometer for air pressure regulation directly on the gun Infinitely variable spray pattern adjustment from a narrow to a wide jet
Nozzle Ø (mm)
Paint guns
1,5
120-150
2-4
0,72
B030310
Nozzle set
1,3
B030311
Nozzle set
1,5
DSZ 1,7 Optimal 2001
B030312
Nozzle set
1,7
DSZ 1,9 Optimal 2001
B030313
Nozzle set
1,9
DSZ 2,2 Optimal 2001
B030314
Nozzle set
2,2
DSZ 2,5 Optimal 2001
B030315
Nozzle set
2,5
FB 0,5 l-Optimal 2001
B030267
Flowing cup
0,5 l
4 | Using compressed air
DSZ 1,3 Optimal 2001 DSZ 1,5 Optimal 2001
Size
Nozzle Ø (mm)
Contents
Accessories
219
Paint spray guns Painting with flowing cup Paint guns HTE2 Common features Suitable for processing water-soluble and solvent-based materials due to stainless steel paint nozzle and needle Suitable for large surfaces Extra-fine spray, even with high-viscosity materials Infinitely variable spray pattern adjustment from a narrow to a wide jet
Type
Art. no. Nozzle Ø (mm)
Air requirements (l/min)
Working pressure (bar)
Weight (kg)
Scope of delivery: Flowing cup 0.6 l
FSP-FP-HTE2-1,3
D030311
1,3
200-300
2-3
0,52
FSP-FP-HTE2-1,5
D030310
1,5
200-300
2-3
0,52
FSP-FP-HTE2-1,8
D030312
1,8
200-300
2-3
0,52
Compatible with replaceable cup system and
Art. no.
FSP-FP-HTE2 WB
D030305
Weight (kg)
Type
Scope of delivery: 3 Replaceable cups 0.6 l; 3 Covers; 3 Plugs
Working pressure (bar)
flow cups
1,5
200-300
2-3
0,54
Suitable for FP-HTE2 and W 400 The paint container can be replaced quickly
If a paint container is used for storage, it is
without being emptied. This means that different paints or cleaning agents can be used with little effort A simple retainer ring guarantees quick changing of the vessels The support adapters (for FP-HTE or W 400) fit on paint spray guns already on the market, thus permitting retrofitting
The mixing scale at the paint container
sealed with the plug included in the delivery facilitates exact mixing of paints and lacquers without a mixing gauge Cup capacity: 0.6 l
Type
Art. no.
WB-Set 5
B030413
5 Cups, 5 Covers, 5 Plugs, 5 Filter 250 μm
WB-Set 50
B030414
50 Cups, 50 Covers, 50 Plugs, 50 Filter 250 μm
AD-FP-HTE
B030412
Support adapter
AD-W 400
B030411
Support adapter
F-WB 250 μm /5
B030416
5 Filter 250 μm (standard)
F-WB 125 μm /5
B030415
5 Filter 125 μm (especially for water-based clear varnish)
Contents
4 | Using compressed air
Changing cup system
Flow cup version
Air requirements (l/min)
Paint guns
of the material quantity VOC-compliant transfer rate
Nozzle Ø (mm)
Paint guns
Effortless work for long periods due to low weight The new polished surface of the gun is extremely easy to clean With material quantity adjuster for infinitely variable adjustment
220
Paint spray guns Painting with flowing cup Accessories
Paint guns
Nozzle Ø (mm)
DSZ 1,3 FP-HTE
B030012
Nozzle set
1,3
DSZ 1,5 FP-HTE
B030013
Nozzle set
1,5
DSZ 1,8 FP-HTE
B030014
Nozzle set
1,8
DSZ 2,0 FP-HTE
B030015
Nozzle set
2,0
DSZ 2,5 FP-HTE
B030016
Nozzle set
2,5
DSZ 3,0 FP-HTE
B030017
Nozzle set
3,0
FB 0,6 l-FP-HTE
B030018
Flowing cup
Suction cup version Suitable for large surfaces Suitable for processing water-soluble and
Size
Art. no. Contents
Type
0,6 l
Infinitely variable spray pattern adjustment
from a narrow to a wide jet With material quantity adjuster for infinitely
variable adjustment of the material quantity
Type
Art. no.
DSZ 1,3 FP-HTE-S
B030144
Nozzle set
1,3
DSZ 1,5 FP-HTE-S
B030145
Nozzle set
1,5
DSZ 1,8 FP-HTE-S
B030146
Nozzle set
1,8
DSZ 2,0 FP-HTE-S
B030147
Nozzle set
2,0
DSZ 2,5 FP-HTE-S
B030148
Nozzle set
2,5
DSZ 3,0 FP-HTE-S
B030149
Nozzle set
3,0
Weight (kg)
D030202
Working pressure (bar)
FSP-FP-HTE-S
Air requirements (l/min)
Art. no. Nozzle Ø (mm)
Type
Nozzle Ø (mm)
Scope of delivery: Suction cup 1.0 l
Contents
solvent-based materials due to stainless steel paint nozzle and needle Extra-fine spray, even with high-viscosity materials
1,5
80-290
2
0,82
4 | Using compressed air
Accessories
221
Paint spray guns Painting with flowing cup Paint guns
Suitable for large surfaces Extra-fine spray and even coating With material quantity adjuster for infinitely
Infinitely variable spray pattern adjustment
from a narrow to a wide jet Chrome-plated gun that is easy to clean and
variable adjustment of the material quantity Suitable for processing water-soluble and
maintain With air micrometer for air pressure regulation
directly on the gun Low noise level of only 79.7 dB(A) corre-
sponds to European standards
Type
Art. no. Nozzle Ø (mm)
Air requirements (l/min)
Working pressure (bar)
Weight (kg)
FSP-W 400-1,3
D030400
1,3
270
2
0,44
FSP-W 400-1,8
D030401
1,8
270
2
0,44
Type
Art. no. Nozzle Ø (mm)
Fitted air cap
VOC-compliant transfer rate
Contents
solvent-based materials because all metal components are made from stainless steel Excellent handling due to ergonomic handle and favourable weight distribution No excessive strain due to low weight and minimal trigger force required
DSZ 1,3 W 400/200
B030400
Nozzle set
1,3
DSZ 1,4 W 400/200
B030401
Nozzle set
1,4
DSZ 1,6 W 400/200
B030402
Nozzle set
1,6
DSZ 1,8 W 400/200
B030403
Nozzle set
1,8
B030406/ B030407 B030406/ B030407 B030406/ B030407 B030405/ B030407
LK 16 W 400
B030406
Air cap
1,3; 1,4; 1,6
LK 18 W 400
B030405
Air cap
1,8
F-Set-W 400
B030408
Filter
FB 0,6 l-W 400
B030409
Flowing cup
222
Including 3/8 ˝a material connection for use
Size
Infinitely variable spray pattern adjustment
from a narrow to a wide jet Effortless work for long periods due to low
weight
Type
Art. no.
Weight (kg)
Nozzle Ø (mm)
With paint regulation valve and drop stop
Working pressure (bar)
with material pressure vessels Suitable for large surfaces Suitable for processing water-soluble and solvent-based materials due to stainless steel paint nozzle and needle Extra-fine spray, even with high-viscosity materials
0,6 l
Air requirements (l/min)
4 | Using compressed air
Paint guns
Compatible with nozzle Ø (mm)
Accessories
FSP-FP-HTE-MA
D030203
100-250
2
0,48
1,5
Paint spray guns Painting with material connection
Art. no. Nozzle Ø (mm)
DSZ 1,0 FP-HTE-MA
B030420
Nozzle set
1,0
DSZ 1,3 FP-HTE-MA
B030421
Nozzle set
1,3
DSZ 1,5 FP-HTE-MA
B030422
Nozzle set
1,5
DSZ 1,8 FP-HTE-MA
B030423
Nozzle set
1,8
DSZ 2,0 FP-HTE-MA
B030424
Nozzle set
2,0
DSZ 2,5 FP-HTE-MA
B030425
Nozzle set
2,5
With 3/8 ˝a material connection for use over
With air quantity regulator for direct air
quantity regulation on the gun With material quantity adjuster for infinitely
Type
Art. no.
Weight (kg)
Nozzle Ø (mm)
Material connection (˝)
variable adjustment of the material quantity
Working pressure (bar)
large surfaces in combination with material pressure vessels Suitable for colour effect and emulsion paints
Air requirements (l/min)
Paint guns
Type
Contents
Accessories
FSP-FP 2001 M-MA
D030194
200
2-4
0,7
2,5
3/8a
Type
Art. no. Nozzle Ø (mm)
Contents
Accessories
DSZ 2,0 FP 2001 M-MA
B030340
Nozzle set
2,0
DSZ 2,5 FP 2001 M-MA
B030341
Nozzle set
2,5
DSZ 3,0 FP 2001 M-MA
B030342
Nozzle set
3,0
Viscosity measuring cup
Type
Art. no.
B-Ford 4
B030079
For determining lacquer viscosity in acc.
with Ford-4 / DIN EN ISO 2431 Measurement of time until the paint
filament tears for the first time Comparison of viscosity with
manufacturer’s paint specifications Easy to clean because made completely
of plastic
With 2 replaceable activated carbon filters A1
With retaining ring and 2 prefilters
as per DIN EN 14387 for organic gases and vapours Type
Art. no.
ATM-A1
D770128
Breathing mask
F-ATM
B030157
Spare filter
VF-ATM / 10
B030153
Preliminary filter
Contents
Breathing mask
4 | Using compressed air
With 4 mm opening
223
Plaster sprayers Versatile
4 | Using compressed air
for different materials
Our plaster sprayers are extremely versatile and can be used to spray different materials. We also offer spray pipes for viscous materials such as emulsion paint, mineral/synthetic plaster as well as funnel spray guns for processing rough plaster, fibre plaster, chips, etc.
224
Laster spraying devices For spraying rough plaster, fibre plaster,
Easy guidance of the gun due to additional handle on the filling hopper Locking trigger clip makes work easier Flowing cup capacity 5 l
Type
Art. no.
Working pressure (bar)
Weight (kg)
TSP
D030063
225
5
1,26
Type
Art. no. Nozzle Ø (mm)
Size
Scope of delivery: Standard features include: nozzle dia. 4, 6 and 8 mm for plaster and nozzle dia. 15 and 18 mm for chips, etc..
Air requirements (l/min)
chips, etc. Air flow regulation valve allows perfect adjustment of air flow rate for the material being processed. Additional pressure reducer not required Suitable for spraying walls and ceilings (45° adapter included) Material flow regulation valve for processing plaster with max. grit size of 3 mm Large filling hopper for use on large surfaces.
Contents
Funnel spray gun
Accessories
B030350
Nozzle
4,5
B030351
Nozzle
6,0
ED 8,0 HW-TSP
B030352
Nozzle
8,0
ED 15,0 HW-TSP
B030353
Nozzle
15,0
ED 17,5 HW-TSP
B030354
Nozzle
17,5
FB 5,0 l-HW-TSP
B030355
Flowing cup
For viscous materials, such as emulsion
5,0 l
Material and air stop cock
D900514
330
300
1,2
6,5
4 | Using compressed air
SPR 330-6,5
Nozzle Ø (mm)
Art. no.
Weight (kg)
Type
Air requirements (l/min)
paint, mineral and plastic plaster Material connector with claw coupling V2A steel nozzles with 2 mm air holes
Length (mm)
Spray pipe
ED 4,5 HW-TSP ED 6,0 HW-TSP
225
Laster spraying devices Spray pipe
For viscous materials, such as emulsion
Scope of delivery: Systainer set including nozzles 4.5/6.5/8.5/10.5 mm and cleaning brush
paint, mineral and plastic plaster
Type
Art. no. Length (mm)
Air requirements (l/min)
Weight (kg)
Nozzle Ø (mm)
Material connector with claw coupling V2A steel nozzles with 2 mm air holes Material and air stop cock
SPR 215-6,5
D900521
215
300
0,9
6,5
SPR 215-8,5
D900529
215
300
0,9
8,5
SPR-Set 215 SYS
D900621
215
300
0,9
4,5-10,5
Type
Art. no.
SRV-V800
D900525
Spray pipe extension, 800 for spraying walls and ceiling up to 3 m height
SPW 70°
D900527
Spraying angle 70°, for easy work in corners and tight spaces
4 | Using compressed air 226
Nozzle Ø (mm)
Length (mm)
Contents
Accessories
ED 4,5-2 SPR
B030175
Nozzle
4,5
ED 6,5-2 SPR
B030176
Nozzle
6,5
ED 8,5-2 SPR
B030177
Nozzle
8,5
ED 10,5-2 SPR
B030178
Nozzle
10,5
ED 2,0 SPR
B030179
Nozzle
2,0
ED 4,5-1 SPR
B030189
Nozzle
4,5
ED 6,5-1 SPR
B030186
Nozzle
6,5
ED 8,5-1 SPR
B030187
Nozzle
8,5
ED 10,5-1 SPR
B030188
Nozzle
10,5
Spray guns Simple handling
4 | Using compressed air
thanks to compact design
Due to the low air requirements, these spray guns can be used with small compressors and are therefore particularly economical.
227
Spray guns Handy aluminium spray gun With material and air flow regulation
Accessories
4 | Using compressed air 228
120-220
0,64
1,0
Type
Art. no.
Flowing cup SB 1,0 l-SM
B040007
Swivelling nozzle head sprays in all directions
SPP-SE
D040006
Tank vol. (l)
Art. no.
1-10
50-150
0,86
0,7
Including 3/8 ˝a material connection for use
with material pressure vessels Spraying, disinfecting, impregnating, cleaning For liquids that have to be atomised, such as wood preservatives, wallpaper stripping agents, for disinfecting and impregnating
Type
Art. no.
SPL 750
D900512
transparent cup
Weight (kg)
Type
Robust cup with light weight Filling level visible from outside thanks to
Air requirements (l/min)
without the user having to tilt the gun – all material sprayed out without leaving residues Effective, low-mist material atomisation High-quality spray gun with 0.7 l Hostalen vessel
With universal nozzle, hand valve and locking
device for trigger
Length (mm)
Spraying lance
3-6
Working pressure (bar)
Spray gun
Tank vol. (l)
D040008
Weight (kg)
SPP-SM
Air requirements (l/min)
Art. no.
Easy to clean
Working pressure (bar)
Type
Suction cup with large filler opening.
Material connection (˝)
Spray gun
3/8a
750
Special gun Easy to use even in areas that are difficult to access
An impressive special gun that not only has an ergonomic, compact design, but is also extremely lightweight. The 900 mm spray hose can reach even the most awkward areas with limited access.
For standard adapters with 40 mm cord
Type
Art. no.
Working pressure (bar)
Weight (kg)
UHW 2000
D040052
120 – 180
4–6
0,53
4 | Using compressed air
Scope of delivery: Standard features include: 90 cm spray hose
thread
Air requirements (l/min)
Combination gun
229
Blasting devices Flexible use
4 | Using compressed air
with different blasting abrasives
Our blasting devices can be used for blasting, derusting, roughening up, removing surface layers, matting, hardening, etc. You are sure to find the right product for your application here.
230
Overview of our blasting devices
Application frequency
D030030
D030025
D030262
SSP- Strahlfix
SSP-SAV
SSP-SAW 4 SYS
Occasional use
Occasional to frequent use
Frequent use
++ ++ ++ ++ ++
++ ++ ++ ++ ++ ++ ++
Application Blasting with metallic blasting abrasives Blasting with mineral blasting abrasives Blasting with organic blasting abrasives Blasting with glass/ceramic beads Derusting Roughing/matting
++ ++ ++ ++
Hardening Features Fast and simple nozzle change because no tools are needed
++
++
++
Fast and simple refilling of the blasting abrasive through cups with bayonet coupling
++
++
++
Additional suction hose for direct extraction of the blasting abrasive from buckets or sacks
130 cm
Nozzle of hardened steel guarantees longer service life, less wear and fewer nozzle changes
Nozzle of tungsten carbide guarantees very long service life, minimal wear and fewer nozzle changes
++
Systainer packaging offers good protection and transport option
++
Nozzle size
5 mm
5 mm
6 mm
++ very well suited
231
4 | Using compressed air
++
Blasting devices
Accessories
Spray gun
For blasting abrasive with grit up to 0.8 mm
Suction cup (1 l) with bayonet coupling for
Type
Art. no.
Working pressure (bar)
Grit
Nozzle Ø (mm)
Weight (kg)
rapid filling
Air requirements (l/min)
Spray gun
SSP-Strahlfix
D030030
150
6,0
max. 0,8
5
0,64
Type
Art. no.
Nozzle ED-Strahlfix
B030030
Nozzle ED-Set-Strahlfix
B030029
With hardened jet nozzle Suction cup (1 l) with bayonet coupling
For blasting abrasive with grit up to 0.8 mm
Accessories Spray gun
Type
Art. no.
Air requirements (l/min)
Working pressure (bar)
Grit
Nozzle Ø (mm)
Weight (kg)
for rapid filling
SSP-SAV
D030025
280
7
max. 0,8
5
0,8
Type
Art. no.
Nozzle ED 5,0 SAV
B030026
For blasting abrasive with grit up to 0.8 mm Suction cup (1 l) with bayonet coupling for
rapid filling
Scope of delivery: in Systainer; Standard features include: hose 130 cm for direct removal from containers or sacks
Spray gun
Art. no.
Working pressure (bar)
Grit
Nozzle Ø (mm)
Weight (kg)
SSP-SAW 4 SYS
D030262
320-400
7
max. 0,8
6
0,88
Type
Art. no.
Nozzle ED-SAW 4
B030399
For use with pressure blasting device DSG
232
Type
Art. no.
Weight (kg)
Nozzle Ø (mm)
10, material pressure vessel MDB 24 ZN and MDB 40 V4A
Air requirements (l/min)
4 | Using compressed air
Accessories
Type
Air requirements (l/min)
Nozzle made of carbide
SSP-DSP
D030034
300
0,66
5
Blasting devices Galvanised 24 l vessel with all the necessary
Type
Art. no.
Material pressure (bar)
Weight (kg)
Tank vol. (l)
Grit
Scope of delivery: Pressure vessel, blasting hose unit 10 m, pressure spray gun
Working pressure (bar)
safety fittings Water separator at the air inlet and pressure reducer for adjusting the material pressure For blasting abrasive with grit up to 0.8 mm
Air requirements (l/min)
Pressure blasting device
DSG 10
D040096
250-300
5–8
0,5-2,0
27
24
0,2-0,8
Accessories
Type
Art. no.
Nozzle ED-DSG
B030028
Material hose SL-Set-M12,7-D6/5m
D740009
Material hose SL-Set-M12,7-D6/10m
D740010
Spray protective hood Robust plastic housing Large, replaceable glass observation
Type
Art. no.
STSH
D770121
Type
Art. no.
window Neck protection
Accessories for sand blasting, general
Blasting abrasive Ground blast furnace slag Grain 0.2 – 0.8 mm Does not cause silicosis Suitable for all listed spray guns and
SBE-Acetat 90x110 STSH
G526002
SBE-Min-glas 90x110 STSH
G526003
Type
Art. no.
STM-HOS 7,0
B030031
devices
4 | Using compressed air
Contents 7.0 kg
233
Material pressure vessels Particularly suitable for
4 | Using compressed air
large surfaces
Our extremely versatile material pressure vessels are suitable for processing paint, lacquers and varnishes, priming, sandblasting and staining, for cleaning agent, wallpaper stripper or spraying plaster and numerous other application areas.
234
Overview of our material pressure vessels MDB-FDB 2
MDB 10
MDB 24
MDB 24 ZN
MDB 40 V4A
D040056
D040055
D040061
D040063
D040086
++ ++ ++ ++ ++ ++ ++ ++ ++
++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++
++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++
Application
Colour or multiple effect paints Wallpaper solvent Impregnation Penetrating stopper material Glazes Cleaning agent Primer Top coat Spraying plaster Liquid woodchip Concrete primer Sand blasting Cotton, textile fibre and cellulose plaster
++ ++ ++ ++ ++ ++ ++ ++ ++
++ ++ ++ ++ ++ ++ ++ ++ ++
++ very well suited
4 | Using compressed air
Latex paint
235
Material pressure vessels
Material pressure vessels
Safety valve on the screw cap provides
For spraying paint, lacquers and varnishes
Art. no.
MDB-FDB 2
D040056
and clean Compressed air supply interrupted at the air
inlet valve. The hose can remain connected Scope of delivery: Standard features include: multi-purpose material hose, length 1.5 m
Weight (kg)
Type
additional protection for the user Large screw cap makes the vessel easy to fill
Tank vol. (l)
using paint spray guns or a spray lance Pressure reducer allows perfect adjustment of material pressure for the material being processed Stainless aluminium vessel for a long service life Base strengthened by metal ring Handle for carrying the vessel during the spraying process
Working pressure (bar)
Paint pressure vessel
0-4
2
1,4
Material connector 3/8 ˝a with internal cone Standard features include: pressure reducer
Scope of delivery: Vessel bleed valve
Farbboy
D040055
Pressure reducer
MDB 10
Weight (kg)
Art. no. Tank vol. (l)
Type
Working pressure (bar)
for material pressure adjustment, vessel bleed valve
6
10
3,4
x
Robust frame for extra stability Large wheels for easy transportation
Scope of delivery: Standard features include: pressure reducer and pressure gauge for material pressure adjustment
236
D040061
Weight (kg)
MDB 24
Interior tank vol. (l)
Art. no. Tank vol. (l)
Type
Working pressure (bar)
4 | Using compressed air
Material connector 3/8 ˝a
8
24
16
18,6
Material pressure vessels Spritzboy
Robust frame for extra stability Large wheels for easy transportation 2 pressure reducers with pressure gauges for
Spritzboy 40: with V4A vessel Spritzboy 24: with galvanised vessel
adjusting the material and working pressure Water separator at air inlet 2 material connectors (1 large claw coupling,
1 x connecting thread 3/8 ˝a)
Tank vol. (l)
Interior tank vol. (l)
Weight (kg)
D040063
8
24
16
25,5
MDB 40 V4A
D040086
8
40
-
27
Type
Art. no.
Length (m)
Material hose (mm)
Air hose (mm)
Resistant against diluting agents Material connection (˝)
For material pressure vessels
SL-Set-M13-D10-10m
D740008
3/8i
10
13x4
10x2,7
DLS-Set-M9-D10-5m
D740002
3/8i
5
9x3,5
10x2,7
SL-Set-M19-D9-8m
D740052
3/8i
8
19x4
9x3
Resistant against diluting agents
Type
Art. no.
Material hose (mm)
For material pressure vessels
Length (m)
SL 15x9/10m
D740006
3/8i
10
9x3
Material pressure plate
Type
Art. no.
MDP-V2A
B012087
Self-sealing pressure plate made
of V2A steel guarantees even pressure distribution in the spray boy With ball for automatic sealing of the empty vessel to prevent inleaked air entering the material hose
4 | Using compressed air
Material pressure hose
MDB 24 ZN
Material connection (˝)
Combination material hose
Art. no. Working pressure (bar)
Type
237
Cartridge guns Simple metering –
4 | Using compressed air
tidy work
The cartridge guns can be adjusted individually to suit the relevant application – the infinitely variable speed control regulates the quantity of material delivered with precision. In addition, the material stop function prevents the material from dripping and therefore helps keep your workplace clean.
238
Overview of our cartridge guns D040118
D040138
D040137
D040130
KTP 310 DR
KTP 310 ALU
KTP 310
SIP 600
++ ++
++ ++
++ ++
++ ++ ++
++
Application Grouting Jointing
++ ++ Material container
310 ml plastic cartridges
++
310 ml aluminium cartridges 310 ml bag
++
600 ml bag Material type Silicone Acrylic Window adhesive Sealant Grease
++ ++ ++ ++ ++
++ ++ ++ ++ ++
++ ++ ++ ++ ++
++ ++ ++ ++ ++
50 mm
50 mm
50 mm
Features Maximum diameter of the cartridges/bags
50 mm
Quick-vent valve prevents material from dripping
Precision regulation of material quantity and speed
Union nut with rubber coating prevents surface damage
Smooth surface for quick and easy cleaning
4 | Using compressed air
Compact design for tireless work
Central handle
Rotary grip for flexible handling and simple change of direction
Safety chain on piston prevents injury through sudden ejection of the piston
++
very well suited
available
239
Cartridge guns Cartridge gun
For standard 310 ml plastic cartridges Infinitely variable speed regulation for dosing
With large high-quality thread for quick and
easy cartridge changes
Cartridge gun
Art. no.
Working pressure (bar)
Weight (kg)
KTP 310 DR
D040118
60
10
0,46
For aluminium and plastic cartridges as well
Rotary cartridge holder for easier working With large high-quality thread for quick and
Type
Art. no.
Weight (kg)
easy cartridge changes
Working pressure (bar)
as pouches up to 310 ml Telescope piston Infinitely variable speed regulation for dosing the material correctly With quick bleed valve to prevent the material from dripping
Air requirements (l/min)
Cartridge gun
Type
Air requirements (l/min)
the material correctly With quick bleed valve to prevent the material from dripping Rotary cartridge holder for easier working
KTP 310 ALU
D040138
100
8
0,98
For standard 310 ml plastic cartridges Central handle design and perfect balance With quick bleed valve to prevent the material
Infinitely variable speed regulation for dosing
the material correctly
Pouch gun
Type
Art. no.
Air requirements (l/min)
Working pressure (bar)
Weight (kg)
KTP 310
D040137
100
8
1,04
For standard silicone pouches up to 600 ml Infinitely variable speed regulation for dosing
With quick bleed valve to prevent the material
from dripping
240
Type
Art. no.
Working pressure (bar)
Weight (kg)
the material correctly Central handle design and perfect balance
Air requirements (l/min)
4 | Using compressed air
from dripping
SIP 600
D040130
100
8
1,32
Blowing guns Versatile
4 | Using compressed air
and ergonomic
Our diverse portfolio of different blowing guns offers the right solution for every requirement – from the classic version with a lightweight metal or solid plastic housing to the variant with silent nozzle or fan jet nozzle and the blow gun with 500 mm blast pipe for reaching places with limited access.
241
Overview of our blowing guns D740015
D740145
D740115
D740017
AP-BM-SN AP-BM-S
AP-BMSNV100
BM-T9
D740144
D740142
D740141 D740148
D740140
D740143
AP-Vario-L, AP-Vario-P AP-Vario-F AP-Vario- AP-Vario-S AP-Vario-V L-500
D740035
AP-Soft
Application options General blowing out work
++
++ ++
Small openings/ recesses Reduced noise
++
++ ++
+ ++
++
Delicate surfaces Locations with limited access Large surfaces
+
++ ++
++ +
+
++
+
++ ++
Drying – wide spray jet Increased air volume thanks to venturi nozzle
+ ++ + ++
++ ++
Equipment features Connection with hose nozzle directly at the hose Meterable Anti-block nozzle – air flow free of blockages even when nozzle is applied
4 | Using compressed air
++
242
very well suited
+
well suited
available
Blowing guns
Blowing gun
Type
Art. no.
Working pressure (bar)
Weight (kg)
Light alloy model
Air requirements (l/min)
Blowing gun
AP-BM-SN
D740015
78
4-6
0,26
Light alloy model With safety and noise reduction nozzle Extremely quiet for drastically improved
Type certificate for noise reduction according
to OSHA regulations and the Swiss Accident Insurance Fund (SUVA)
Working pressure (bar)
Weight (kg)
AP-BM-S
D740145
234
4-6
0,28
Type
Art. no.
Working pressure (bar)
Weight (kg)
With extension 100 mm
Air requirements (l/min)
Light alloy model
AP-BM-SNV100
D740115
180
4-6
0,31
Type
Art. no.
AP-BM-T9
D740017
78
4-6
0,26
4 | Using compressed air
With nozzle for hose dia. 9 mm
Weight (kg)
Light alloy model
Working pressure (bar)
Blowing gun
Art. no.
Air requirements (l/min)
Blowing gun
Type
Air requirements (l/min)
working conditions. The deeper recessed air hole does not block Extremely effective concentric blowing effect. The blowing force produced is up to 2.5 times greater than the force generated by a classic single-hole blowing nozzle
243
Blowing guns
Blowing gun
Type
Art. no.
Air requirements (l/min)
Working pressure (bar)
Weight (kg)
AP-Vario-S
D740140
162
4-6
0,14
Suitable for farming applications 500 mm pipe allows for convenient use in
Lower risk of whipped up dirt particles
places with limited access e.g. blowing out coolers on combine harvesters, clearing loading areas, etc. Stepless trigger for accurate dosage of compressed air Solid plastic casing prevents cold hands
Convenient operation in standing position
Type
Art. no.
Working pressure (bar)
Weight (kg)
entering the eyes
AP-Vario-L-500
D740148
380
8
0,16
300 mm blast pipe can also reach into
Solid plastic casing prevents cold hands
Type
Art. no.
Weight (kg)
awkward spots Stepless trigger for accurate dosage of compressed air
Working pressure (bar)
Blowing gun
Extremely quiet due to silent nozzle
cannot be blocked when the nozzle is applied Stepless trigger for accurate dosage of compressed air Solid plastic casing prevents cold hands
Air requirements (l/min)
Blowing gun
Nozzle with anti-block function. Air flow
Air requirements (l/min)
Blowing gun
AP-Vario-L
D740141
222
4-6
0,16
Fan jet nozzle suitable for large surfaces Stepless trigger for accurate dosage of
Solid plastic casing prevents cold hands
244
Type
Art. no.
Air requirements (l/min)
Working pressure (bar)
Weight (kg)
4 | Using compressed air
compressed air
AP-Vario-F
D740142
348
4-6
0,10
Blowing guns Blowing gun
Venturi nozzle increases the air flow rate by 100 % Stepless trigger for accurate dosage of
Solid plastic casing prevents cold
hands
Art. no.
Working pressure (bar)
Weight (kg)
AP-Vario-V
D740143
222
4-6
0,14
Suitable for sensitive surfaces Nozzle tip with removable rubber casing
Stepless trigger for accurate dosage of
compressed air Solid plastic casing prevents cold hands
Working pressure (bar)
Weight (kg)
D740144
222
4-6
0,12
Handy blasting device for minor blasting
3 m spiral hose for extra flexibility
Type
Art. no.
Air requirements (l/min)
Working pressure (bar)
Weight (kg)
tasks
AP-Soft
D740035
192
4-6
0,18
Type
Art. no.
Weight (kg)
AP-RSV 100
D740021
324
4-6
0,14
Type
Art. no.
Weight (kg)
With blast pipe extension, 100 mm
Working pressure (bar)
Light alloy model
Working pressure (bar)
Blowing gun
AP-Vario-P
Air requirements (l/min)
Blowing gun
Art. no.
Air requirements (l/min)
Blowing gun
Type
Air requirements (l/min)
prevents scratches
AP-RS
D740020
180
4-6
0,10
4 | Using compressed air
Blowing gun
Type
Air requirements (l/min)
compressed air
Light alloy model
245
Tyre pressure gauges For precise
4 | Using compressed air
and simple work
Choose between our standard or professional tyre inflators with or without calibration function and select any version of calibrated tyre inflator between 6 and 12 bar with safety valve clip, self-retaining valve connector or filling station plug (double-sided valve connector) and different available hose lengths.
246
Seven different variants – The modular tyre inflator system Tyre pressure gauge 6 bar
Tyre pressure gauge 12 bar
Tyre pressure gauge RF 6
Tyre pressure gauge RF 12
VALOR AÑADIDO
WARTOŚĆ DODANA
MEHRWERT
BENEFIT
Tyre pressure gauge RF 6 XG (D004020)
1.5 m hose with safety valve clip (hose SL-1.5m-kpl-M)
Tyre pressure gauge RF 6 MG 1.5 (D004023)
Tyre pressure gauge RF 12 MG (D004021)
2.5 m hose with safety valve clip (hose SL-2.5m-kpl-M)
Tyre pressure gauge RF 6 MG 2.5 (D004024)
Tyre pressure gauge RF 12 MG 2.5 (D004026)
0.8 m hose with filling station plug (hose SL-0.8m-DV)
Tyre pressure gauge RF 6 DVG 0.8 (D004025)
Tyre pressure gauge RF 12 DVG 0.8 (D004027)
G = calibrated M = safety valve clip
4 | Using compressed air
0.6 m hose with patented valve connector
Benefit from our innovative modular tyre inflator system and configure your own model based on our two tyre pressure gauges RF 6 and RF 12 and different hoses. Both tyre pressure gauges are extremely robust, resistant to impacts and drive-over-proof. The innovative operating concept allows for high-precision metering.
VALOR AÑADIDO
WARTOŚĆ DODANA
MEHRWERT
BENEFIT
The RF 6 XG tyre pressure gauge is one of our EXTRA products – an innovative valve connector allows for simple inflation and deflation of the tyre with one hand and prevents the tyre from losing pressure when the connector is detached. 247
Overview of our tyre pressure gauges D040011
D004011
D004009
D004020
D004021
RF-RM
RF-RMG-K
RF-RMG
RF 6 XG
RF 12 MG
Safety valve clip
Rocker arm connector
Filling station plug
Schneider valve connectors (patented)
Safety valve clip
++
++
Application Pass. car / agricultural machinery
++
Lorries
Motorcycle/scooter
+
++
Pass. car, private use
++
++
++
++
++
Bicycle
++
++
++
++
++
Equipment features Calibrated pressure gauge No pressure loss when valve connector is removed Precise metering with two separate buttons Impact-resistant pressure gauge High air flow rate One-hand operation self-retaining valve connector Kink-proof hose Pressure gauge scale 0.7 - 6 bar for easy precision readings
4 | Using compressed air
Pressure gauge scale 0.7 - 12 bar Pressure gauge diameter
60 mm
80 mm
80 mm
80 mm
80 mm
Hose length
38 cm
40 cm
50 cm
60 cm
150 cm
Hose rotating adapter prevents twisting and kinking
++
248
very well suited
+
well suited
available
Tyre pressure gauges
Tyre pressure gauge “calibrated”
For rapid working progress without pressure loss
Common features Robust tyre inflator with first-class pressure gauge technology Completely shockproof and impact-resistant for a long service life Simple inflation and deflation and precise metering thanks to the innovative operating concept Optimised, exact reading via pressure gauge display 0.7-6.0 bar
Precise and efficient tyre inflation procedure Rotary hose connection Kink-proof, flexible hoses Calibrated
RF 6 XG Suitable for inflating tyres on passenger vehicles and vans up to a pressure of 6 bar Avoids pressure loss thanks to innovative, patent-registered valve connector – subsequent checking of tyre pressure no longer required Fast and simple work thanks to one-hand operation and valve connector that holds on its own Simple handling: attach – fill – disconnect 0.6 m long hose for comfortable, flexible work REMARK: max. system pressure 7,5 bar
RF 6 MG 1,5 Suitable for inflating tyres on passenger vehicles and vans up to a pressure of 6 bar Simple operation thanks to straight plug-in valve 1.5 m hose for efficient working progress
RF 6 MG 2,5 Ideal for inflating tyres on passenger cars, motorcycles, vans, etc. up to a tyre pressure of 6 bar Simple operation thanks to straight plug-in valve 2.5 m long hose for increased safety distance
RF 6 DVG 0,8
Art. no.
Max. working pressure (bar)
Temperatureresistant up to (°C)
Hose length (cm)
Weight (kg)
RF 6 XG
D004020
0,7-6
7,5
-20 – +60
60
0,8
RF 6 MG 1,5
D004023
0,7-6
7,5
-20 – +60
150
0,8
RF 6 MG 2,5
D004024
0,7-6
7,5
-20 – +60
250
0,8
RF 6 DVG 0,8
D004025
0,7-6
7,5
-20 – +60
80
0,8
4 | Using compressed air
Type
Working pressure (bar)
Ideal for filling stations and inflating motorcycle tyres up to a pressure of 6 bar With valve connector on both sides for ease of use 0.8 m long hose for comfortable, flexible work
249
Tyre pressure gauges Tyre pressure gauge “calibrated”
For the precision inflation of tyres on lorries and commercial vehicles
Common features Robust tyre inflator with first-class pressure gauge technology Completely shockproof and impact-resistant for a long service life Simple inflation and deflation and precise metering thanks to the innovative operating concept Precise and efficient tyre inflation procedure
With pressure gauge display 0.7-12 bar Rotary hose connection Kink-proof, flexible hoses Calibrated
RF 12 MG Ideal for lorries and other commercial vehicles up to a maximum tyre pressure of 12 bar 1.5 m long hose for increased safety distance when inflating lorry tyres Simple operation thanks to straight plug-in valve
RF 12 MG 2,5 Ideal for lorries and other commercial vehicles up to a maximum tyre pressure of 12 bar 2.5 m long hose for increased safety distance Simple operation thanks to straight plug-in valve
RF 12 DVG 0,8
Type
Art. no. Working pressure (bar)
Max. working pressure (bar)
Temperatureresistant up to (°C)
Hose length (cm)
Weight (kg)
4 | Using compressed air
Suitable for inflating twin tyres or use at filling stations 0.8 m long hose for comfortable, flexible work With valve connector on both sides for ease of use
RF 12 MG
D004021
0,7-12
15
-20 – +60
150
0,8
RF 12 MG 2,5
D004026
0,7-12
15
-20 – +60
250
0,8
RF 12 DVG 0,8
D004027
0,7-12
15
-20 – +60
80
0,8
250
Tyre pressure gauges Accessories
Nozzle ED-Set-RM
B040160
Hose SL-1,5m-kpl-M
B004020
Hose SL-2,5m-kpl-M
B004021
Hose SL-0,8m-DV
B004022
Valve VTL-G1/4a x G1/4i-6bar
B004023
D040011
Pressure gauge dia. (mm)
RF-RM
Weight (kg)
Art. no. Hose length (cm)
Type
Scope of delivery: Standard features include 3 replaceable nozzle attachments
Working pressure (bar)
Ideal for home use Pressure gauge dia. 60 mm with rubber protection Safety valve clip
7
41
0,40
63
For precise and simple work Robust model in aluminium Pressure gauge 80 mm dia. with rubber
RF-RMG-K features: rocker arm connector RF-RMG features: double-sided valve
connector
protection Connecting hose with rotating adapter
RF-RMG
D004009
0-12
46 + 30
0,90
80
RF-RMG-K
D004011
0-12
45
0,70
80
4 | Using compressed air
Pressure gauge dia. (mm)
Art. no. Weight (kg)
Type
Hose length (cm)
Tyre pressure gauge
Art. no.
Working pressure (bar)
Tyre pressure gauge
Type
251
Using compressed air accessories Cannot be used with impacting compressed
Type
Art. no.
LOE-P 3/8
D640072
Dimensions (mm)
air tools
16
71,5 x 47
Prevents twisting of the air hose during work Type
Art. no.
STNP-R1/4a
E700220
Mains supply
Plug nipple
Precision air lubricator Adjustable via needle valve
Nominal pressure (bar)
Air lubricator
With 2 replaceable activated carbon filters A1
With retaining ring and 2 prefilters
as per DIN EN 14387 for organic gases and vapours Type
Art. no.
ATM-A1
D770128
Breathing mask
F-ATM
B030157
Spare filter
VF-ATM / 10
B030153
Preliminary filter
Contents
Breathing mask
R 1/4 ˝ aR 1/4 ˝ a
Pressure controller
With pressure gauge and plug nipple For all paint spray guns, for regulating
Art. no.
DM-FSP 1/4i
D202105
4 | Using compressed air
Lubricants/oil
252
Mains supply
Type
Working pressure (bar)
the input pressure
10
R 1/4 ˝ i
Type
Art. no.
Tool oil for daily use Impact tools, in particular, should be
OEMIN-DLW 0,1
E771130
oiled every day via the plug nipple
OEMIN-DLW 1,0
B770000
Index 10 10+Master compressors, stationary
52
A Accessories “Generating compressed air” 64–75 92/97 Activated carbon filters Adsorption dryers 84–85 Air connection blocks 119 Air hoses 147–153 Air inlet boxes 119 Air junction boxes 120 Air lubricator 252 Air shut-off cock 110/139/144 AirMaster on tandem vessel 59 AirMaster screw compressors 55–62 Angle axial grinder 197 Angle drill 195 Angle grinder 198 Angle pieces 166 Anti-friction agent 112/140/145 Assembly aids for pipelines 113–115/131–132/140/145–146 Axial grinder 198 B Ball valves Basic changeover circuits Belt grinders Blasting abrasive Blasting devices Blind rivet gun Blowing guns Brass parts and screw fittings Brass screw fitting system 15-28 mm Breathing mask Bypass lines for cold dryers
72 68–69 198 229 230–233 201 241–245 154–170 133–135 223/252 85/85
Compressors, mobile 15 bar 27–30 Compressors, mobile, sound-insulated 31–33/53–54 Compressors, oil-free 22/28–29/32/54 Compressors, petrol-driven 34–35 Compressors, stationary 42–61 Compressors, stationary 15 bar 43–50,52 Compressors, stationary, sound-insulated 44–52 Condensate collection pipe 88 Condensate drain valves 73/131 Connecting hoses 147–152 Connectors, V 4 A 112 Correction factors/Design data – for adsorption dryers 79 – for cold dryers 79 – for filters 79 – for pipe systems 102–105 Cross pieces 167 A D Dead-end distribution blocks 117–118/120–121 114/140/145 Deburring tools Design data/Correction factors – for adsorption dryers 79/86–87 – for cold dryers 79 – for filters 79 – for pipe systems 102–105 Diaphragm pressure switches 74 Differential pressure manometer 92 Dirt arrester 73 Distributors with/without quick-release couplings 157 Double nipple 92/131/144/163/164 Drills 194–195 E Ecomat condensate dischargers Ecomat condensate dischargers Energy-saving system
88 88 69/70/110/139/144
C F Filter pressure reducers Filter unit Filters Fox quick plug-in connections Funnel spray gun
94 95–97 91–92 171–173 225
G Grease guns Grinding machines
202 196–198
H High-pressure hoses Hose break safety fitting Hose clamps Hose nozzles Hose rewinder Hoses
149 149 162 162 38/151–152 147–152
253
Appendix
Car body saw 199 200 Car window cutting tool Cartridge guns 238–240 Changing cup system 220 Check valves 73 Chisel hammers 206–208 Chisels 208 Cold compressed air dryers 84/85 CompactMaster compressors 27–30 Compressed air pipe systems 100–145 Compressed air pipes 108/111/134/137/142 Compressed air purification 80–81 Compressed air quality classes 78–90 Compressed air tool air requirements 147–153 Compressed air tools 176–233 Compressed air vessels 65–67 Compressor as tandem system 51 Compressors on tandem vessel 51 Compressors, mobile 18–38
Index I Impact screwdriver
184–189
K Keyless chuck
195
L Leak detector spray Load relieving valves Locking screws Lubricants/oil
135 76 168–169 69–256
M Maintenance units MAS Material pressure hoses Material pressure plate for spray boy Material pressure vessels Medic-Air compressors Microfilters Mini coupling system Mist oiler Mobile compressed air system Mobile compressors Multi-purpose gun UHW 2000 Multi-purpose material hoses Multi-purpose nail drivers
90–96 36–39 237 237 234–236 54 91 159 98 36–39 18–35 229 237 212
N Needle descaler
204–205
O Oil extracting device Oil monitoring device Oil/air hoses Oil/lubricants Oil-free compressors Operating hours counter Öwamat oil-water separator
Appendix
254
108/111/134/137/142 225–226 108–109/131/171–174 156/158–161/252 252 149–150 149 150 240 153 91 233 252 71 94–95 233 74 233 78–81
Q Quick-release couplings
131/155–157/160–161
R Ratchet screwdriver Reducing nipple Reduction fittings Riveting tongs Rotary screwdriver Rubber vibration elements
190–191 164–165 138/144/164 201 192–193 70
S 203 52 148 67/189/252 28–29/32/53–54 69 89
P Paint boy Paint pressure vessels Paint spray guns Paint spray guns Pan-head nailer PetrolMaster compressors Pipe clips Pipe cutters Pipe system stickers Pipe system: – Pipe system, brass 15-28 mm – Pipe system, brass 32-63 mm – Pipe system, plastic 32-63 mm – Plug-in system 15-28 mm – Plug-in system 15-28 mm Midi Pipeline diameter
Pipes Plaster spraying devices Plug connectors Plug nipple Plug nipple, rotary Polyamide hose Polyethylene hose Polyurethane hose Pouch gun Power and air supply units Prefilters Pressure blasting device Pressure controllers Pressure gauges Pressure reducers Pressure spray gun Pressure switches Protective spray hood Purifying compressed air
126–130 228–229 215–223 215–223 212 34–35 113–146 114/140/150 114/140 133–135 136–140 141–146 108–114 117–118 104
Safety quick-release couplings Safety valves Screw clamps Screw compressors Screw fitting, A series Screw fittings and brass parts Sealing tape Sets of instruments Silencer SilentMaster compressors, mobile SilentMaster compressors, stationary Sleeves Socket spanner Sound absorbing cover Sound-insulated compressors, mobile Sound-insulated compressors, stationary Spare filter elements Spare hoods for pressure switches Special cutter for car windows Special gun Spiral hoses Spray boy Spray guns Spray lance
131 72–73 162 56–63 168–170 154–170 132/145 66 73–75 31–32 44/46/48/50/52 165 189/191 50 33 44/46/48/50/52 91–92 75 200 229 150 237 232–233 228
Index Spray pipe Spring balancer Stainless steel plug connectors Staplers and nail guns Star-delta switch Start reliefs Stationary compressors Super-Flex hoses Supply units Systainer
225 152 111 209–214 68 68 41–52 148 153 180–183
T Tandem system Tandem vessel Testing your compressed air station Thread locking fluid T-pieces Tyre pressure gauges
51 51 40 132 166–167 248–251
U UniMaster UniMaster UniMaster UniMaster
as tandem system compressors, mobile compressors, stationary on tandem vessel
51 18–26 41–43 51
V V 4 A plug connectors Vessel accessories Vessel guidelines Vessels Viscosity measuring cup
111 67 40 234–237 223
W Wall bracket for impact screwdrivers Wall-mounted hose holder Water collector Water separator with filter
188 149 110 94
Y 167
255
Appendix
Y-pieces
Our overseas branches in the following countries will be glad to help you. Subsidiaries Netherlands Tooltechnic Systems BV Coenecoop 715 2741 PW Waddinxveen Phone: +31 182 62 19 40 Fax: +31 182 62 19 49 E-mail:
[email protected] Austria Tooltechnic Systems Ges.m.b.H. Lützowgasse 14 1140 Vienna Phone: +49 (0)7121 95 92 22 Fax: +49 7121 95 91 51 E-mail:
[email protected] Poland Tooltechnic Systems Polska Sp. z o. o. ul. Mszczonowska 7 Janki K.Warszawy 05-090 Raszyn Phone: +48 22 71 14 161 Fax: +48 22 72 01 101 E-mail:
[email protected] Russia OOO TTS Tooltechnic Systems Moskovskaya Oblast Territoriya “Noginsk Technopark”, dom 13 142400 Rayon Noginsk, Noginsk Phone: +7 495 7 21 95 85 Fax: +7 495 3 61 22 09 E-mail:
[email protected] Switzerland Tooltechnic Systems (Schweiz) AG Moosmattstr. 24 8953 Dietikon Phone: +41 44 7 44 27 27 Fax: +41 44 7 44 27 28 E-mail:
[email protected] Slovakia Schneider Slovensko spol. s r.o. Novozámocká 165 94905 Nitra Phone: +421 37 65 22 77 56 Fax: +421 37 7 41 50 30 E-mail:
[email protected] www.schneider-nr.sk Spain/Portugal Tooltechnic Systems S.L.U. Paseo de la Zona Franca, 69-73 08038 Barcelona Phone: +34 93 2 64 30 30 Fax: +34 93 2 64 30 31 E-mail:
[email protected]
Appendix
Czech Republic Schneider Bohemia spol. s r.o. Sulkov 555 33021 Líně Phone: +420 377 91 13 14 Fax: +420 377 91 10 05 E-mail:
[email protected] www.schneider-bohemia.cz
256
Hungary Tooltechnic System Kft. Gyömrői út 150. V-3 épület 1103 Budapest Phone: +36 (0)12 97 13 50 Fax: +36 (0)12 97 13 59 E-mail:
[email protected]
Importers Algeria Pro’ Distributeur BP. 61F Echangeur Boufarik Nord 09400 W. Blida Phone: +213 25 47 12 94 Fax: +213 25 47 64 07 E-mail:
[email protected] www.pro-dist.com Bosnia-Herzegovina AX Soling d.o.o. Dragicina b.b. 88347 Ruzici Grude Phone: +387 39 66 01 30 Fax: +387 39 66 30 12 E-mail:
[email protected] www.ax-soling.com Bulgaria Spesima Engineering Ltd. Assen Yordanov Blvd. 9 1592 Sofia Phone: +359 2 9 73 11 48 Fax: +359 2 9 73 11 84 E-mail:
[email protected] www.spesima-engineering.hit.bg Georgia LTD “ELECTRON” Mitskevich Str. 27 0160 Tbilisi Phone: +995 32 37 72 22 Fax: +995 32 37 74 44 E-mail:
[email protected] Iceland Skúlason & Jónsson ehf. Skútuvogur 6 124 Reykjavík Phone: +354 5 68 65 44 Fax: +354 5 53 05 43 E-mail:
[email protected] Kazakhstan Kural M. Limited Lebedeva Str. 3a 050060 Almaty Phone: +7 327 2 70 12 23 Fax: +7 327 2 70 12 27 E-mail:
[email protected] www.titool.kz Croatia TE-LACK d.o.o. Baranjska 3, Gradici 10410 Velika Gorica Phone: +315 (0)16 22 20 79 Fax: +315 (0)16 25 62 88 E-mail:
[email protected]
Latvia JUMA Ltd. Maskavas str. 452 1063 Riga Phone: +371 (0)67 18 71 17 Fax: +371 (0)67 18 71 55 E-mail:
[email protected] www.juma.lv Lithuania UAB “Mage” Kretingos g. 9 92218 Klaipeda Phone: +370 46 35 02 03 Fax: +370 46 35 02 04 E-mail:
[email protected] www.mage.lt Luxemburg Maison J. Charles Printz S.A. 2, Rue Henri Schnadt 2530 Luxembourg Phone: +352 (0)40 41 31 Fax: +352 (0)40 41 35 E-mail:
[email protected] www.printz.lu Romania Novatech S.R.L. Drumul Odaii 26A 075100 Otopeni Phone: +40 21 3 50 43 01 Fax: +40 21 3 50 43 04 E-mail: offi
[email protected] www.novatech.ro Slovenia Arbona d.o.o. Ljubljana Celovska Cesta 462A 1210 Ljubljana-Sentvid Phone: +386 1 5 11 60 36 Fax: +386 1 5 16 13 78 Mobile: +386 4 1 63 46 06 E-mail:
[email protected] www.arbona.si Syria I.T.C. Itcan Tool Center P.O. Box 12521 Damascus Phone: +963 11 6 22 20 77 Fax: +963 11 6 25 97 122 E-mail:
[email protected] www.alfarouk-ind.com Belarus SI-Alphtec Industries Ltd. ul. Knorina, 50 A 220103 Minsk Phone: +375 17 2 81 13 90 Fax: +375 17 2 81 14 11 E-mail: alphte
257
Appendix
Notes
Appendix
Notes
258
Appendix
The contents of this catalogue were correct at the time of going to print (04/2011). Technical details and equipment versions may deviate from the descriptions. We therefore reserve the right to change the published data.
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Schneider airsystems
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Schneider airsystems – Your partner for compressed air systems.
Your partner for compressed air systems.
Catalogue 2011/2012
We offer you a diverse selection of premium products designed for the generation, purification, distribution and use of compressed air.
November 2011 · I300079
Schneider Druckluft GmbH Ferdinand-Lassalle-Strasse 43 D - 72770 Reutlingen, Germany Telephone +49 (0)7121 959-0 Fax +49 (0)7121 959-151 Member of the group TTS Tooltechnic Systems AG & Co. KG Wertstrasse 20 D - 73240 Wendlingen a.N.
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