Catalogue 2011/2012 - Schneider-Airsystems

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Here is a small taste of what you can expect in our latest catalogue: Discover ..... Standard features include: all safety fittings and electric connection cable with ...
Do you know what it feels like to hold a brand new, dynamic and powerful product in your hands? A product characterised by an above-average service life that thrills you on account of its enormous power and robustness? We can help you experience this feeling.

Schneider airsystems

4 011666 004758

Schneider airsystems – Your partner for compressed air systems.

Your partner for compressed air systems.

Catalogue 2011/2012

We offer you a diverse selection of premium products designed for the generation, purification, distribution and use of compressed air.

November 2011 · I300079

Schneider Druckluft GmbH Ferdinand-Lassalle-Strasse 43 D - 72770 Reutlingen, Germany Telephone +49 (0)7121 959-0 Fax +49 (0)7121 959-151 Member of the group TTS Tooltechnic Systems AG & Co. KG Wertstrasse 20 D - 73240 Wendlingen a.N.

Your local specialist dealer

Call us

+49 (0)7121 959-222 +49 (0)7121 959-161 +49 (0)7024 804-20300

Domestic Sales Export Sales Service

Or send a fax to

Catalogue 2011/2012

+49 (0)7121 959-151 E-mail us at

[email protected] Visit our website

www.schneider-airsystems.com

3 year warranty on mobile compressors and compressed air tools.

Valid from January 2012

Innovative services

Customer-friendly warranties

Powerful products Informative website

Dear customer, taking a brief look back over the achievements of the past year, we have seen numerous new products such as our series of mobile UniMaster compressors or the new RF 6 XG tyre pressure gauge with many unique selling points setting new standards on the market. If that wasn’t enough, Schneider airsystems has a host of impressive product, service and performance innovations in store for 2011 – in a premium quality that you have come to expect from Schneider airsystems. Your special wishes, requests and suggestions for improvement have helped us provide you with a series of innovative new products, outstanding services and customer-friendly warranties. Here is a small taste of what you can expect in our latest catalogue: Discover new products like the powerful stationary piston compressor with state-of-the-art equipment and vertical or horizontal vessel, or be inspired by the new energy-efficient AirMaster screw compressors with Easy Service Concept for quick and easy maintenance.

Enjoy browsing through the new catalogue! Your Schneider airsystems team

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1 | Generating compressed air Mobile compressors ...................................... 18-35 UniMaster ........................................................ 20-26 CompactMaster ............................................... 27-30 SilentMaster .................................................... 31-33 PetrolMaster .................................................... 34-35 Mobile compressed air system MAS ........... 36-38 Stationary compressors................................. 39-63 UniMaster ........................................................ 41-52 Medic-Air compressors ................................... 53-54

2 | Purifying compressed air Compressed air purification ......................... 78-98 Compressed air cold dryer .............................. 82-85 Adsorption dryers ............................................ 86-87 Condensate dischargers ...................................... 88 Oil-water separators ............................................. 89 Maintenance units and filters .......................... 90-97

3 | Distributing compressed air Pipe systems ............................................... 100-146 Plug-in system 15-28 mm ............................ 106-114 Pipe boxes.................................................... 115-132 Brass pipe system 15-28 mm ..................... 133-135 Brass pipe system 32-63 mm ..................... 136-140 Plastic pipe system 32-63 mm .................... 141-146 Hoses and workshop equipment .............. 147-153 Hoses ........................................................... 148-151 Hose rewinder ............................................. 151-152 Tractions ............................................................. 152 Supply units/power and air supply units ............ 153

4 | Using compressed air Compressed air tools ................................ 176-251 Systainers .................................................... 180-183 Impact screwdrivers .................................... 184-189 Ratchet screwdriver .................................... 190-191 Rotary screwdrivers...................................... 192-193 Drills ............................................................. 194-195 Grinding machines ...................................... 196-198 Saws ................................................................... 199 Special cutter ..................................................... 200 Riveting tongs .................................................... 201 Grease guns ....................................................... 202 Oil extracting device ........................................... 203 Needle descaler ........................................... 204-205 Chisel hammers............................................ 206-208 Staplers and nail guns ................................. 209-214 Paint spray guns .......................................... 215-223

Appendix

17-75 AirMaster screw compressors ......................... 55-63 Accessories for compressed air generation ....................................................... 64-75 Useful information Screw or piston compressor? ............................... 39 Assessments and tests for your compressed air station ............................ 40

77-97 Useful information Correct purification of your compressed air .......... 78 Design data for compressed air dryers and filters ............................................................... 79 Compressed air quality classes ....................... 80-81

99-173 Brass parts/screw fittings ........................ 154-167 Screw fitting, A series ................................... 168-170 Fox quick plug-in connections .................... 171-173 Useful information Piping material comparison................................. 101 Design data for compressed air pipelines .... 102-103 Determining the pipeline diameter ...................... 104 Pipe system 15-28 mm ....................................... 105

174-252 Plaster sprayers ........................................... 224-226 Spray guns .................................................. 227-228 Special gun ......................................................... 229 Blasting devices .......................................... 230-233 Pressure vessels........................................... 234-237 Cartridge guns .............................................. 238-240 Blowing guns ................................................ 241-245 Tyre inflator ................................................... 246-251 Accessories ....................................................... 252 Useful information Compressed air tools .................................. 176-177 The right compressor for your tool? ............. 178-179

253-256 Index ........................................................... 253-255

Overseas branches ........................................... 256

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Screw compressors

Piston compressors

The new energy-efficient AirMaster screw compressors with Easy Service Concept

The new series of the stationary UniMaster piston compressors – maximum efficiency with individual fittings (see page 41 for more details)

(see page 55 for more details)

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Compressed air purification

Pipe systems

Compressed air tools

The energy-saving ECO cold dryer with super dry technology and other high-quality products for compressed air purification (see

A flexible system of innovative products for compressed air distribution

The right tool for every application (see page 176 for more details)

(see page 100 for more details)

page 82 for more details)

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What’s new for 2011 at a glance

The brand new AirMaster screw compressors Highlights of 2011 include brand new screw compressors from performance categories 4.0, 5.5 and 7.5 kW. Setting new standards on the market as a result of high demands during the development and implementation of customer requirements. Our new AirMaster screw compressors are available as a space-saving individual compressor on a mounted vessel or TÜV-free tandem vessel. The compressors are also available in complete sets with a mounted cold dryer.

Your gateway to quick and easy maintenance – for significant cost savings: The new energy-efficient AirMaster screw compressors with impressive Easy Service Concept. All technical components are clearly arranged to allow extremely easy access for maintenance work. A host of other special technical features contribute to the above-average service life of the compressor, such as the recently developed clear text display, which is easy to handle and operate, as well as high-quality compressor blocks and components. The sound-insulated housing and optimised air guide guarantee silent compressor operation and protect your health. More on page 55 View our products online at www.schneider-airsystems.com

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Powerful stationary UniMaster compressors The new series of stationary UniMaster compressors offers outstanding power and the best overall equipment package with top-of-the-line equipment as standard and the choice of an upright or horizontal vessel. Vertical piston compressors are also available with a cold dryer mounted on the left or right for improved accessibility and ease of operation as well as greater flexibility in the use of your compressor. If you require an additional air supply, we offer high-quality auxiliary compressors as a low-cost standalone solution. All our vessels come with a 15 year rust guarantee as standard. The main highlight is an easy to install, retrofittable sound absorbing cover for all 4 kW compressors. Compressors can be converted into a silent model in minutes with minimal work required. More on page 41 View our products online at www.schneider-airsystems.com

Seven different variants – The RF 6 and RF 12 tyre pressure gauges Different models of our best-selling tyre pressure gauge are now available so every user can find the right solution for the application in hand. Our 6 and 12 bar versions now include a conventional safety valve clip with a 1.5 or 2.5 metre hose. We offer both products with a double-sided valve connector for use in petrol stations and on double tyres. All variants impress with a fully impact-proof and drive-over-proof pressure gauge, exact readability and easy, flexible one-hand operation. Outstanding features that allow you to inflate and deflate tyres quickly as well as supply exactly the right amount of air. Regulating tyre pressures in the workshop has never been easier or more convenient. More on page 246 View our products online at www.schneider-airsystems.com

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Discover our website

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The advantages at a glance

Online product catalogue Read all about the benefits of our products in our completely new online product catalogue. You can compare individual products directly with one another on the clearly laid out pages.

Excellent service In our new service area, you can find information about our unique warranty services. Use our contact form to receive a quick reply to your personal queries.

Dealer and service partner search engine Are you searching for a dealer or service partner in the vicinity? Our new search engine is the quick and easy way to find what you’re looking for.

About us – Find out everything about the company! Find out current information about the company, read the latest press releases and check event and trade fair dates.

Personal customer area In the “mySchneider” area, you are always the first to know about promotional offers, new products and attractive competitions. And of course you can register for free.

Instruction manuals and EKAT spare parts catalogue Are you searching for spare parts or the right instruction manual for your compressor? A wide variety of services and information are available at www.schneider-airsystems.com. Here, you can access our electronic spare parts catalogue (EKAT) to find the find the spare part you need quickly and easily. Just look for the article number on the type plate and type it into the web interface to retrieve an easy-to-understand and detailed exploded drawing with the associated spare parts list and the recommended selling prices of the spare parts.

Compressed air from A-Z Contains technical terms and explanations relating to compressed air.

Our newsletter You don’t want to miss anything in future? Keep up to date with our free e-mail newsletter.

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You can count on us – Guaranteed

1+2 warranty With our “1+2 warranty”, we provide a 3-year warranty on mobile compressors and many compressed air tools if the product is registered online within 30 days of purchase. For you, this means greater cost effectiveness and more assurance for your work. For warranty terms and conditions and registration, visit: www.schneider-airsystems.com/warranty

Warranty extension We will gladly extend your warranty to 3 years on all stationary systems when a maintenance contract is concluded with an authorised Schneider airsystems service centre.

Spare parts delivery guarantee 98% of spare parts are delivered within 24 hours from the warehouse for shorter downtimes. The latest version of our spare parts catalogue is always available online at www.schneider-airsystems.com/td.

Supply guarantee All spare parts remain in stock and are available for years after the date of purchase. Spare parts for compressed air tools, mobile piston compressors, accessories and other devices have guaranteed availability for 7 years. Alongside this, we are offering you a full 12 year supply guarantee for our stationary piston and screw compressors, cold and absorption dryers, as well as control systems and star-delta switches.

Anti-rust guarantee All vessels with a burnt-in inner coating come with a 15 year rust guarantee, which extends far beyond the statutory warranty. All other vessels are covered by a 10 year warranty.

Return and disposal guarantee You can hand over your old disused compressors to your local service partner, who will dispose of them at an environmental friendly recycling centre free of charge.

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Have any questions? We also provide comprehensive support for our customers

Are you considering installing a complete new compressed air solution? Do you wish to retrofit an existing system? Irrespective of where you require support – we will be glad to help and offer you personal advice at any time.

We also offer the following services: Complete on-site repair management: Service technicians complete the job right in your workshop, particularly practical for stationary systems. In a warranty case, this is free of charge. Drop-off repair at service partner or specialised dealer’s facility: You drop off the machine to the service partner. Once the product is repaired, you are notified immediately and can pick the machine up straightaway. Compressor rental service: Our service partners give you the option to rent compressors so that your business continues to operate smoothly, if necessary.

We are glad to help: Spare parts orders, repairs, service queries, etc. Telephone: +49 (0)7024 804-20300 Fax: +49 (0)7024 804-22269 E-mail: [email protected] Product queries, orders, etc. Telephone: +49 (0)7121 959-222 Domestic Sales +49 (0)7121 959-161 Export Sales Fax: +49 (0)7121 959-151 E-mail: [email protected] Internet: www.schneider-airsystems.com

A Schneider airsystems specialist dealer near you can be found easily and conveniently on our website www.schneider-airsystems.com.

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Our maintenance contracts – Added value for you

We accept service at face value and offer you a maintenance contract specifically for your compressed air system. Allow our authorised service partner to set up, disassemble and repair your system. We would be glad to answer any questions about our contract proposal: Tel.: +49 (0)7024 / 804-20300 or via e-mail: [email protected]

1. Extended warranty For maintenance contracts concluded as part of a new purchase, the warranty period of the respective system is extended to 3 years.

2. Optimal functionality of the system The systems are maintained and checked on a regular basis by professionally trained service technicians. The service technicians can draw on the knowledge base of all corporate divisions of Schneider Druckluft GmbH for all service requirements.

3. Operating safety Downtimes are reduced considerably as trained specialist personnel check and maintain all components and wear parts of the system on a regular basis for the entire period of the agreement.

4. Professional maintenance Maintenance work and functional checks are performed using original Schneider Druckluft spare parts by trained service technicians.

5. Reduction in operating costs Early detection of wear and technical defects prevents repairs subject to a fee as well as unavoidable downtimes and guarantees the long-term maintenance value of the system.

6. Costs can be planned to size Work time + travel costs are calculated according to agreed flat rates. The calculation of material costs is based on the actual cost.

7. System optimisation Constant optimisation of the compressed air system through regular competent assessment by our service technicians as part of the maintenance work increases the efficiency of your system.

8. Reduced administration The service partner coordinates and monitors all measures and deadlines required for maintenance and service. The maintenance and support services offered by our service technicians are automatically guaranteed at fixed intervals.

9. Minimal travel costs Through the long-term planning of maintenance work, savings can be made in the area of travel costs as rally trips are avoided and round trips can be sensibly planned. This has a positive impact on flat-rate maintenance fees.

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Do you know what it feels like to hold a brand new, dynamic and powerful product in your hands? A product characterised by an above-average service life that thrills you on account of its enormous power and robustness? We can help you experience this feeling. Products from our compressed air generation, purification, distribution and utilisation ranges are characterised by outstanding quality and impressive power. We are fully aware of these properties and therefore recommend combining the system power supply of the four product areas – for efficient working and perfect results.

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Using compressed air

Distributing compressed air

Purifying compressed air

Generating compressed air

Quality is our top priority

Consistent top quality Our claim is that we always deliver top quality products to continuously improve ourselves and satisfy our customers. All Schneider airsystems products are therefore subject to stringent quality requirements and regular inspections. The certification of our company according to DIN EN ISO 9001 covers all areas – from development and production to marketing, sales and service – and underscores this very high standard. We not only focus on our own design and development and our own testing laboratory, but also on in-house production and assembly at our headquarters in Wendlingen (Baden-Württemberg). To have these processes on your own premises also means that you have complete control of all activities related to added value and quality.

Quality assurance However, we do not stop there. Our quality management system continuously monitors and safeguards the high standard of quality, e.g. with 100 % testing. If a machine fails in operation despite this, we analyse the failure and use it as a tool to further improve our products. In the event of complaints, we guarantee a response time of no more than 5 working days offering fast assistance without bureaucracy to get you back up and running quickly. If you have suggestions or concrete questions about quality assurance, just e-mail us at: [email protected]

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An overview of our pictograms

10 year rust guarantee

15 year rust guarantee

No technical inspection required

7 year spare parts warranty

12 year spare parts warranty

Unoiled compressed air

Oil regularly

Oiled compressed air

“Click it” plug-in pipeline system

Delivered in a Systainer

Delivered in a case

Safety quick-release coupling

With integral electronic elements

With integral electronic elements

VARIO SPEED Rubber hand grip (soft grip)

VALOR AÑADIDO

WARTOŚĆ DODANA

MEHRWERT

BENEFIT

Quiet

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1+2 warranty

EXTRA product

Generating compressed air

Mobile compressors |

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Stationary piston compressors |

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Stationary screw compressors |

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Accessories |

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Mobile compressors

UniMaster All-round geniuses

CompactMaster Ideal companions for the construction site

SilentMaster The silent type

The UniMaster compressors are available in five performance classes between 1.1 kW and 4.0 kW as well as in a standard- and EXTRA variant.

The robust, compact and lightweight construction of the CompactMaster compressor is perfect for construction sites and interior fitting: proven in practice, they are also available in an oil-free version.

With especially quiet noise insulation, this portable/mobile compressor series is ideal for applications where silence is required – such as directly at the workplace. All models are equipped with technically advanced components and also available in an oil-free version.

The simple handling and high degree of flexibility of the UniMaster compressors is impressive. With a comprehensive range of equipment and outstanding operating comfort, the EXTRA versions scores highly on several fronts.

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1 | Generating compressed air

PetrolMaster Independent from the power supply

MAS The mobile compressed air system

Manufactured with the highest quality craftsmanship, this compressor series works independently of the mains power supply – and provides a reliable supply of power for work up to 15 bar. Idling and speed control enable duty cycles of 100 %.

The MAS mobile compressed air system combines all the power of a stationary unit with the advantages of a mobile compressor and keeps noise levels to a minimum. The system ensures comfortable working conditions and maximum flexibility – both in mobile and stationary applications.

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1 | Generating compressed air

UniMaster Flexible and user-friendly for universal use

The main characteristics of mobile UniMaster compressors are simple handling and a high degree of flexibility. The impressive EXTRA version incorporates a comprehensive range of equipment and guarantees maximum operating comfort.

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In the fast lane – the EXTRA compressors using the UNM 410-10-50 WX as an example

User-friendly operating panel for easy reading of the pressure gauges and protection of sensitive parts

Extra long handle for simple, convenient transport

15 year rust warranty on the vessel

Flexible operation through separate compressed outlets for unoiled and oiled compressed air, equipped with safety quick-release coupling

Easy to manoeuvre and resistant to breaking due to stable soft rubber wheels

High operating comfort due to condensate drainage at operation level

EXTRA equipment VALOR AÑADIDO

WARTOŚĆ DODANA

MEHRWERT

BENEFIT

Mobile use thanks to front guide rolls

Our EXTRA UniMaster compressors are characterised by comprehensive equipment and a high degree of operating comfort – for easier handling, excellent working results and your complete satisfaction. All EXTRA products are identified at a glance by the EXTRA symbol.

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Compressors, mobile UniMaster

Compressors for universal use

Common features Movable piston compressor with horizontal vessel  Standard features include: all safety fittings and electric connection cable with plug and Condor pressure switch

Compressed air vessel equipped with safety valve, vessel pressure

gauge and condensate outlet valve The welded-on rear handle facilitates loading and transport Fully automatic operation due to pressure switch with start-up relief,

motor protection and ON/OFF switch UNM 210-8-25 W Handy starter compressors  With upgraded equipment for universal use Directly-flanged 1-cylinder unit and 230-V alternating current motor with integrated motor protection Including pressure reducer for optimum control of the working pressure In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling 10-year rust guarantee on all vessels

UNM 210-8-25 WXOF With EXTRA equipment for universal use  Directly-flanged, oil-free 1-cylinder unit and 230-V alternating current motor with integrated motor

protection Savings on time and cost through less maintenance work due to oil-free operation Filter pressure reducer for regulated compressed air and compressed air free of condensate,

dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release

coupling Extra long lifetime thanks to new high-performance reeling pistons 10-year rust guarantee on all vessels

UNM 260-10-50 W With upgraded equipment for universal use  Directly-flanged 1-cylinder unit and 230-V alternating current motor with integrated motor

protection Filter pressure reducer for regulated compressed air and compressed air free of condensate,

dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release

coupling 10-year rust guarantee on all vessels

UNM 260-10-50 WX With EXTRA equipment for universal use  Directly-flanged 1-cylinder unit and 230-V alternating current motor with integrated motor

protection Filter pressure reducer for regulated compressed air and compressed air free of condensate,

dirt and oil In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 quick-release

couplings The front guide rolls and the longer handle increase mobility Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels

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Compressors, mobile UNM 410-10-50 W With upgraded equipment for universal use  With V-belt drive, 2 cylinders with in-line configuration for particularly smooth running and 230-V alternating current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling 10-year rust guarantee on all vessels

UNM 410-10-50 WX With EXTRA equipment for universal use  Condensate drainage at operating height With V-belt drive, 2 cylinders with in-line configuration for particularly smooth running and

230-V alternating current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the

noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free

of condensate, dirt and oil, and a mist oiler for oiled compressed air Optimised operating panel with user-friendly reading of the pressure gauge and protection for

sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release

couplings The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic

wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate). 15-year rust guarantee on all vessels

UNM 410-10-50 D With upgraded equipment for universal use  With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling 10-year rust guarantee on all vessels

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Compressors, mobile UNM 410-10-50 DX With EXTRA equipment for universal use  Condensate drainage at operating height With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Optimised operating panel with user-friendly reading of the pressure gauge and protection for sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release couplings The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate). 15-year rust guarantee on all vessels UNM 510-10-90 D With upgraded equipment for universal use  With V-belt drive, 2 cylinders with in-line configuration for particularly smooth running and

400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the

noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate,

dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release

coupling Equipment line with phase alternator 10-year rust guarantee on all vessels

UNM 510-10-90 DX With EXTRA equipment for universal use  Condensate drainage at operating height With V-belt drive, 2 cylinders with in-line configuration for particularly smooth running and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Optimised operating panel with user-friendly reading of the pressure gauge and protection for sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release couplings Equipment line with phase alternator The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate). 15-year rust guarantee on all vessels

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UNM 660-10-90 D With upgraded equipment for universal use  With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling Equipment line with phase alternator 10-year rust guarantee on all vessels

UNM 660-10-90 DX With EXTRA equipment for universal use  Condensate drainage at operating height With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration

and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the

noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of

condensate, dirt and oil Optimised operating panel with user-friendly reading of the pressure gauge and protection for

sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release

couplings Equipment line with phase alternator The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic

wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate). 15-year rust guarantee on all vessels

UNM 580-15-90 D With upgraded equipment for universal use  With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Large ventilator flywheel for optimal cooling Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil In addition, with 2 m equipment line with rubber sheathing and air outlet via quick-release coupling Equipment line with phase alternator 10-year rust guarantee on all vessels

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Compressors, mobile

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Compressors, mobile

1)

Type

Art. no. Pressure (bar)

Suction capacity (l/min)

Filling capacity (l/min)

Drive power (kW)

Voltage (V)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Dimensions (W x D x H)

UNM 580-15-90 DX With EXTRA equipment for universal use  Condensate drainage at operating height With V-belt drive, 2-stage compressing unit with V-belt drive, 2 cylinders with in-line configuration and 400-V three-phase current motor with external motor protection Low compressor speed, which is gentle on the compressor components and also reduces the noise level and vibrations Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil Optimised operating panel with user-friendly reading of the pressure gauge and protection for sensitive parts In addition, with 4 m equipment line with rubber sheathing and air outlet via 2 safety quick-release couplings Equipment line with phase alternator The front guide rolls and the longer handle increase mobility The rear wheels are made of soft rubber. This combines the breakdown safety of a synthetic wheel with the driving comfort of inflated tyres Large ventilator flywheel for optimal cooling Vessel with composite inner coating (zinc-phosphate). 15-year rust guarantee on all vessels

UNM 210-8-25 W

A711000

8

200

110

1,1

230

2850

24

25

95

655x365x595

UNM 210-8-25 WXOF

A711001

8

210

120

1,1

230

2850

24

24

95

655x365x635

UNM 260-10-50 W

A712000

10

260

160

1,5

230

2850

50

32

95

770x425x640

UNM 260-10-50 WX

A712001

10

260

160

1,5

230

2850

50

33

95

770x425x640

UNM 410-10-50 W

A713000

10

410

295

2,2

230

1210

50

64

96

820x410x810

UNM 410-10-50 WX

A713001

10

410

295

2,2

230

1210

50

68

96

885x410x870

UNM 410-10-50 D

A713010

10

410

295

2,2

400

1210

50

62

96

820x410x810

UNM 410-10-50 DX

A713011

10

410

295

2,2

400

1210

50

67

96

885x410x870

UNM 510-10-90 D

A714000

10

510

390

3,0

400

1240

90

80

97

1070x495x895

UNM 510-10-90 DX

A714001

10

510

390

3,0

400

1240

90

84

97

1100x505x935

UNM 660-10-90 D

A715000

10

660

520

4,0

400

1000

90

102

97

1070x495x1000

UNM 660-10-90 DX

A715001

10

660

520

4,0

400

1000

90

106

97

1100x505x1000

UNM 580-15-90 D

A715100

15

580

470

4,0

400

915

90

111

94

1070x495x1000

UNM 580-15-90 DX

A715101

15

580

470

4,0

400

915

90

116

95

1100x505x1000

Sound power level according to DIN EN ISO 3744 (RL 2000/14/EC)

26

1 | Generating compressed air

CompactMaster Light and handy – ideal for the construction site

The robust, compact and lightweight construction of the CompactMaster compressor is perfect for construction sites and interior fitting: available as a portable or mobile version with height-adjustable handle depending on requirements.

27

1 | Generating compressed air

Compressors, mobile CompactMaster

Compressors for special requirements – Lightweight and compact

Common features Mobile piston compressor  Fully automatic operation due to pressure switch with start-up relief,  motor protection and ON/OFF switch Compressed air vessel equipped with safety valve, vessel pressure gauge and condensate outlet valve Applications: suitable for mobile use on building sites and for interior fitting

Standard features include: all safety fittings and electric connection

cable with plug and Condor pressure switch Air outlets with quick release coupling for easy connection of

compressed air devices All fragile parts, such as pressure switches, pressure gauges, fittings,

etc. are well protected

CPM 300-10-20 W Portable and mobile  1 cylinder Directly-flanged power unit Outstanding transportation characteristics due to height-adjustable bracket with special clamping mechanism for ease of use Can be transported vertically and horizontally Easy transportation up stairs due to large, perfectly positioned wheels User-friendly fittings unit with all-round protection Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air High flexibility thanks to a 4 m long equipment line with rubber sheathing Cable rewinder ensures unobstructed freedom of movement Two pressure gauges for vessel pressure and working pressure Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels

CPM 342-10-20 W Portable and mobile  1 cylinder Directly-flanged power unit The low speed of rotation reduces vibrations, preserves the compressor components and reduces

noise levels Good start-up characteristics Outstanding transportation characteristics due to height-adjustable bracket with special clamping

mechanism for ease of use Can be transported vertically and horizontally Easy transportation up stairs due to large, perfectly positioned wheels User-friendly fittings unit with all-round protection Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of

condensate, dirt and oil, and a mist oiler for oiled compressed air High flexibility thanks to a 4 m long equipment line with rubber sheathing Cable rewinder ensures unobstructed freedom of movement Two pressure gauges for vessel pressure and working pressure Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels

CPM 160-8-2 W-oilfree Portable, extremely handy and lightweight  1 cylinder Directly-flanged power unit Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Pressure reducer for setting the working pressure 10-year rust guarantee on all vessels

28

1 | Generating compressed air

Compressors, mobile CPM 160-8-6 W-oilfree Portable, extremely handy and lightweight  1 cylinder Directly-flanged power unit Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Pressure reducer for setting the working pressure Solid frame with 6 l vessel 10-year rust guarantee on all vessels

CPM 212-10-2 W Portable  1 cylinder Directly-flanged power unit Filter pressure reducer for regulated compressed air and compressed air free of condensate,

dirt and oil The surrounding frame is used both as a vessel and a guard for all sensitive parts 10-year rust guarantee on all vessels

CPM 200-8-12 W-oilfree Portable  1 cylinder Directly-flanged power unit Can be transported vertically and horizontally Service life up to ten times longer than traditional oil-free compressors due to the high quality,

wear-resistant materials used Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Inflation performance improved by up to 32% due to high-performance reeling pistons Filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels

CPM 250-10-12 W Portable and mobile  1 cylinder Directly-flanged power unit Can be transported vertically and horizontally Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of

condensate, dirt and oil, and a mist oiler for oiled compressed air Guard with non-slip protection Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels

CPM 320-10-18 W Mobile  2 cylinders, V layout Directly-flanged power unit Vessel with zinc-phosphate and plastic coating Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Stable steel frame with cover plate 10-year rust guarantee on all vessels

29

1 | Generating compressed air

Compressors, mobile CPM 400-10-20 W Mobile  2 cylinders, V layout Vessel with zinc-phosphate and plastic coating Directly-flanged power unit The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels User-friendly fittings unit with all-round protection Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Sturdy steel frame with cover plate and extendable handle. 10-year rust guarantee on all vessels CPM 560-10-20 D Mobile  2 cylinders, V layout Vessel with zinc-phosphate and plastic coating Directly-flanged power unit The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels User-friendly fittings unit with all-round protection Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Sturdy steel frame with cover plate and extendable handle. 10-year rust guarantee on all vessels 400 V: Cekon connector with phase alternator ZPM 97-15-2 W Portable  Pressure up to 15 bar 1 cylinder Directly-flanged power unit Standard features include: all safety fittings and electric connection cable with plug The low speed of rotation reduces vibrations, preserves the compressor components and reduces

noise levels One additional air outlet with quick release coupling for maximum pressure Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of

condensate, dirt and oil. 10-year rust guarantee on all vessels

1)

Type

Art. no. Pressure (bar)

Suction capacity (l/min)

Filling capacity (l/min)

Drive power (kW)

Voltage (V)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Dimensions (W x D x H)

The surrounding frame is used both as a vessel and a guard for all sensitive parts

CPM 300-10-20 W

A222012

10

300

195

2,0

230

2850

20

37,0

97

490x490x830

CPM 342-10-20 W

A222011

10

340

265

2,2

230

1465

20

49,0

95

490x490x830

CPM 160-8-2 W-oilfree

A222002

8

160

70

1,1

230

2850

2

11,0

94

330x250x420

CPM 160-8-6 W-oilfree

A222010

8

160

70

1,1

230

2850

6

13,0

94

340x280x510

CPM 212-10-2 W

A222003

10

200

125

1,1

230

2850

2,4

18,5

93

530x300x400

CPM 200-8-12 W-oilfree

A222007

8

200

110

1,1

230

2800

12

21,0

94

430x350x660

CPM 250-10-12 W

A222006

10

240

155

1,5

230

2850

12

26,0

97

430x350x660

CPM 320-10-18 W

A222001

10

310

240

1,9

230

1420

18

48,0

92

610x610x530

CPM 400-10-20 W

A222009

10

390

300

2,2

230

1430

20

77,0

91

800x670x640

CPM 560-10-20 D

A222008

10

560

450

3,0

400

1440

20

74,0

95

800x670x640

ZPM 97-15-2 W

A555004

15

97

55

0,55

230

1420

2,4

21

87

530x300x430

Sound power level according to DIN EN ISO 3744 (RL 2000/14/EC)

30

1 | Generating compressed air

SilentMaster When quiet operation is required

The SilentMaster models have special noise insulation and are especially quiet. This portable/mobile compressor series is therefore ideal for applications where silence is required – such as directly at the workplace.

31

1 | Generating compressed air

Compressors, mobile SilentMaster

Compressors for special requirements – Quiet due to special sound insulation

Common features Mobile piston compressor  Directly-flanged power unit 1 cylinder Standard features include: all safety fittings and electric connection cable with plug

Compressed air vessel equipped with safety valve, vessel pressure

gauge and condensate outlet valve Quiet due to special sound insulation

SEM 30-8-4 W Portable  Fully automatic operation via pressure switch Air outlet with quick release coupling for easy connection of compressed air devices Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil Pressure gauge for working pressure Virtually silent operation. Specially designed to be used directly at the workplace Suitable for airbrush work 10-year rust guarantee on all vessels

SEM 50-8-9 W Portable  Fully automatic operation via pressure switch Air outlet with quick release coupling for easy connection of compressed air devices Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of

condensate, dirt and oil Pressure gauge for working pressure Virtually silent operation. Specially designed to be used directly at the workplace Suitable for airbrush work Pressure switch for start-up relief With special head for lower operating temperatures and therefore particularly small amounts of

residual oil in the compressed air 10-year rust guarantee on all vessels

SEM 100-8-6 W-oilfree Portable  Fully automatic operation with pressure switch and relief valve Pressure reducer for setting the working pressure Quiet due to special casing on the power unit The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Extremely long service life compared to traditional oil-free compressors due to the high quality, wear-resistant materials used Inflation performance improved by up to 32% due to high-performance reeling pistons Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Air outlet with quick release coupling for easy connection of compressed air devices 10-year rust guarantee on all vessels

SEM 200-8-6 W-oilfree Portable and mobile  Compact, flat design – requires little space Fully automatic operation with pressure switch and relief valve Pressure reducer for setting the working pressure Integrated accessory compartment with spiral hose 8 x 1 mm, length 4 m and blowing gun Quiet due to special casing on the power unit Extremely long service life compared to traditional oil-free compressors due to the high quality, wear-resistant materials used Inflation performance improved by up to 32% due to high-performance reeling pistons Oil-free operation saves on maintenance. No oil changes, no oil in the condensate Air outlet with quick release coupling for easy connection of compressed air devices 10-year rust guarantee on all vessels

32

1 | Generating compressed air

Compressors, mobile SEM 255-10-50 W Mobile  Fully automatic operation due to pressure switch with start-up relief, motor protection and ON/OFF switch Large compressed air aftercooler for reduced moisture in the compressed air Air outlets with quick safety coupling for simple connection and safe disconnection of compressed air tools Sound-insulated power unit Two pressure gauges for vessel pressure and working pressure Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of condensate, dirt and oil 10-year rust guarantee on all vessels SEM 320-10-60 W Vibration-free operation and extended service life due to low rotation speed  Large ventilator flywheel for optimal cooling Large compressed air aftercooler for reduced moisture in the compressed air Fully automatic operation with special start-up relief, motor protection and ON/OFF switch Fitting unit with filter pressure reducer for regulated compressed air and compressed air free of

condensate, dirt and oil, and a mist oiler for oiled compressed air Air outlets with quick safety coupling for simple connection and safe disconnection of

compressed air tools

Type

Art. no. Pressure (bar)

Suction capacity (l/min)

Filling capacity (l/min)

Drive power (kW)

Voltage (V)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Dimensions (W x D x H)

Two pressure gauges for vessel pressure and working pressure Soundproofed power unit with integrated electric extractor fan 2 cylinders, V layout Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels

SEM 30-8-4 W

A333005

8

30

19

0,2

230

2900

4

19

311)

410x190x435

SEM 50-8-9 W

A333004

8

50

36

0,34

230

2900

9

22

331)

360x360x480

SEM 100-8-6 W-oilfree

A333002

8

95

50

0,55

230

1420

6

14

872)

380x210x430

SEM 200-8-6 W-oilfree

A333003

8

200

110

1,1

230

2850

6

19

892)

460x220x650

SEM 255-10-50 W

A333001

10

255

165

1,5

230

2850

50

56

872)

1000x390x770

SEM 320-10-60 W

A333006

10

310

240

1,9

230

1410

60

90

852)

970x480x770

1)

Sound pressure level at distance of 4 m according to 79/113 EEC, L(PA4) 2) Sound power level according to DIN EN ISO 3744 (RL 2000/14/EC)

33

1 | Generating compressed air

PetrolMaster Mobile and independent from the mains power supply

Manufactured with the highest quality craftsmanship, this compressor series works independently of the mains power supply – and provides a reliable supply of power for work up to 15 bar. Idling and speed control enable duty cycles of 100%.

34

PetrolMaster

1 | Generating compressed air

Compressors, mobile Compressors for special requirements – Independent from the mains power supply due to petrol drive

Common features Mobile piston compressor  Independent from the mains power supply due to petrol drive Equipped with all the necessary safety fittings Compressed air vessel equipped with safety valve, vessel pressure gauge and condensate outlet valve

Fitting unit with filter pressure reducer for regulated compressed air

and compressed air free of condensate, dirt and oil, and a mist oiler for oiled compressed air Air outlets with quick release coupling for easy connection of compressed air devices Operation in closed rooms not permitted

PEM 240-10-10 B Suitable for use on building sites  Portable and mobile 1 cylinder Directly-flanged power unit Idling control 10-year rust guarantee on all vessels

PEM 500-15-50 B

1)

Type

Art. no. Pressure (bar)

Suction capacity (l/min)

Filling capacity (l/min)

Drive power (kW)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Oil quantity (l)

Dimensions (W x D x H)

Mobile  2 cylinders, layout designed for particularly quiet operation Two-stage compressing power unit for pressures up to 15 bar Idling and speed regulation V-belt drive Low speed of rotation Large ventilator flywheel for optimal cooling Large compressed air aftercooler for reduced moisture in the compressed air Vessel with composite inner coating (zinc-phosphate and plastic) 15-year rust guarantee on all vessels

PEM 240-10-10 B

A444001

10

230

140

3,0

3400

10

31

97

0,6

450x520x730

PEM 500-15-50 B

A444002

15

500

400

6,6

1140

50

114

97

1,1

1060x490x960

Sound power level according to DIN EN ISO 3744 (RL 2000/14/EC)

35

1 | Generating compressed air

MAS Mobilna instalacja The mobile compressed air system sprężonego powietrza MAS for professional businesses Przenośna instalacja sprężonego powietrza dla zakładów rzemieślniczych

The MASinstalacja mobile compressed system combines all the swe power of a dzięki stationary with the Mobilna sprężonegoair powietrza MAS prezentuje zalety mocyunit urządzenia advantages of apołączonej mobile compressor keeps mobilnej, noise levels torównocześnie a minimum. The system ensures stacjonarnego, z zaletamiand sprężarki przy niskim poziomie comfortable working and maximum – both inelastyczności practical mobile and w hałasu. Umożliwia to conditions bardzo komfortową pracęflexibility przy najwyższej – zarówno stationary mobilnym,applications. jak i w stacjonarnym obszarze praktycznych zastosowań.

36

Mobile compressed air system MAS

Common features Mobile compressed air system for profes sional businesses Piston compressor with proven V-belt drive and vertical vessel Motor with 2 cylinders, layout designed for particularly quiet operation 4 KW version with two-stage compressing power unit The low speed of rotation and springmounted power unit reduce vibrations and preserve the compressor components Additional compressed air aftercooler for reduced moisture in the compressed air Large ventilator for optimal cooling Standard features include: all safety fittings and electric connection cable with Cekon connector and phase inverter Fully automatic operation due to pressure switch with start-up relief, motor protection and ON/OFF switch 15-year rust guarantee on the vessel. Inner coating provides effective protection Frame with 2 large wheels and 2 guide rollers with parking brakes Standard features include water separator with filter (with float valve for automatic condensate drainage), mist oiler, 2 pressure gauges for vessel and working pressure, 2 safety quick-action couplings ½˝, operating hour meter, 2 x 230 V power outlets, 2 cables (230 and 400 V) each 5 m in length

Suction capacity (l/min)

Filling capacity (l/min)

Drive power (kW)

Voltage (V)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))

Dimensions (W x D x H)

Art. no.

vicinity of the work place close at hand. No more time wasted searching for what you need Operating elements are all within easy reach and display elements are easy to read, largely excluding the possibility of operational errors Users can arrange and extend the machine according to the layout of their work place and their personal requirements Operating the compressed air system in the workshop is a viable option because of the low level of noise generated. No additional soundproofing measures required Automatic Condensate Extractor (ACE): Time-consuming condensate drainage is no longer required due to the automatic condensate drain. Full vessel capacity available at all times. The automatic evaporator saves on disposal costs Silent versions with automatic belt tensioning function require minimal maintenance

Pressure (bar)

Type

All tools and materials are stored in the direct

MAS 650-10-90 D

A888008

10

650

520

4,0

400

950

90

175

75

730x935x1260

MAS 575-15-60 D

A888009

15

575

460

4,0

400

850

60

172

75

730x935x1260

MAS 650-10-90 D-Silent

A888010

10

650

520

4,0

400

950

90

183

69

730x935x1260

37

1 | Generating compressed air

Compressors, mobile

1 | Generating compressed air

Compressors, mobile MAS modules

Accessories modules for mobile compressed air system MAS

MAS-Panel Perforated rear wall panel for maximum organisation at the work place  With fastening hooks Time savings, everything is close at hand Height 350 mm With mounting hardware

MAS-Store Tool holder with storage space for compressed air tools, accessories and consumable material 

for maximum organisation at the work place Time savings, everything is close at hand With 3 quick-release couplings and 4 partitions

MAS-Tank Easy to install auxiliary vessel, can be retrofitted if compressed air requirements change  Machines fitted with an additional vessel are exempt from compressed air inspections.

The type test specified in the Ordinance on Industrial Safety and Health § 17 AN stipulates that an inspection by a qualified person (technical expert) is sufficient Vessel with inner coating for a long service life 15-year rust guarantee on all vessels With safety valve and pressure gauge as standard Including connection material Volume 60 l Dimensions (W x D x H): 385 x 410 x 1000 mm Weight 20 kg 11 bar MAS-Dryer Compressed air conditioned in line with the application, even on mobile units  Easy to install cold dryer as an immediate expansion level or retrofit for a higher degree

of air quality Volume flow (at pressure dew point +3°C) 400 l/min Power input 0.27 kW Including connection material Dimensions (W x D x H): 315 x 410 x 745 mm Weight 34 kg

MAS-Hose rewinder No more dangerous obstacles or tangled hoses on the floor with the additional hose retractor  PUR compressed air hose with woven fabric inlay Inner dia. 8 mm Extendable length: 9 + 1 m

Type

38

Art. no.

MAS-Panel

B060000

MAS-Store

B060001

MAS-Tank

H110610

MAS-Dryer

H611000

MAS-Hose rewinder

B312511

1 | Generating compressed air

Screw or piston compressor? Or both?

Determining the requirements When analysing the amount of compressed air you need, several parameters must be considered. Of course, the compressed air consumers are the first variable that represent a certain basic requirement. Beyond that, however, the pressure level, line losses and buffer quantities must be taken into account. The required compressed air quality is classified as another important component of the requirements analysis (including properties such as moisture, oil content, particle proportion, etc.).

The system components A wide variety of compressors are available for compressing air. The positive displacement compressors include two main principles: piston compressors and screw compressors. One of the most important features of piston compressors is intermittent operation, which means that their duty cycle should not exceed 70 percent an hour. Screw compressors, on the other hand, are the marathon runners among compressors. They perform best for continuous air requirements. Continuous switching cycles diminish their service life because the necessary operating temperature is either not reached or not maintained and condensate forms in the oil circuit. Some of the consequences include increased wear and shorter maintenance intervals, which result in higher costs. In most cases, the compressed air requirements in trade and industry consist of a base load and a peak load. Here, both compressor systems can be combined ideally. The screw compressor covers the base load, and the piston compressor covers the peak load.

Project engineering, installation and maintenance of compressed air systems A compressed air system is a highly complex system. Factors such as available space, room temperature, air intake and exhaust, ambient conditions, accessibility for maintenance work and noise development should also be considered. Equally important is the regular inspection of the systems. Regular, timely maintenance with original spare parts can minimise failures and increase the service life of the system. Schneider airsystems will be glad to help you plan your compressed air system. Our field service consultants analyse the on-site conditions, determine your current and future compressed air requirements and create a matching compressed air system. Of course, your individual wants and needs are taken into account as well. We also provide you with support in installing and maintaining your compressed air system.

39

1 | Generating compressed air

Assessments and tests – Your compressed air station according to Industrial Safety Regulations (BetrsichV.). Technical safety and risk assessment The so-called Industrial Safety Regulations (BetrSichV) have been binding for all operators of pressure vessels that require monitoring since 01.01.2003. Vessels that require monitoring include all compressed air vessels with a pressure content product of PS x V > 50 PS = maximum permitted pressure / V = volume

Binding tests and assessments: Completion of technical safety assessment (by qualified personnel according to the Industrial Safety Regulations (BetrSichV) or ATS (Approved Test Centre such as TÜV, Dekra, etc.)) Definition of recurring tests and report to the relevant authorities (by qualified personnel according to the Industrial Safety Regulations or ATS) Completion of recurring tests PS x V < 1,000 qualified personnel PS x V > 1,000 ATS Risk assessment of the compressed air station (by qualified personnel according to Industrial Safety Regulations) Test of compressed air vessel prior to commissioning: PS x V < 200 ►no longer required PS x V > 200 and < 1,000 for mobile compressors ►can be omitted PS x V > 200 and < 1,000 for stationary compressors with ZUA approval ►qualified personnel (both vessels on a tandem vessel must be tested individually – for 2 vessel with PS x V = 10 bar each x 90 l = 900 each, testing can be performed by qualified personnel) PS x V > 1,000 ►ATS In terms of the Industrial Safety Regulations, a qualified person is a person who possesses the technical knowledge required to test working equipment based on their professional training, professional experience and recent professional activities.

Test deadlines: The test deadlines are defined in the technical safety assessment with reference to the vessel documentation. In the case of recurring tests, 5 years usually applies for the internal test and 10 years for the strength test in Germany. The availability of all vessel documents is essential for all tests and technical safety assessments.

40

1 | Generating compressed air

UniMaster All-rounders with individual fittings

The new series of stationary UniMaster compressors combines outstanding power and robustness, offers top-of-the-range equipment as standard, the choice of an upright or horizontal vessel and can be used as an auxiliary compressor. The modular system allows the separate attachment of a cold dryer and sound absorbing cover.

41

1 | Generating compressed air

Make a wish – The modular system for your compressor UniMaster vertical compressor

UniMaster UniMaster horizontal compressor auxiliary compressor

UniMaster STS 4.0kW / 5.5kW / 7.5kW 10 bar / 15 bar 90l* / 270l / 500l vessel

UniMaster STL 4.0kW / 5.5kW / 7.5kW 10 bar / 15 bar 270l / 500l vessel

UniMaster STB 4.0kW / 5.5kW / 7.5kW 10 bar / 15 bar 10l vessel

4,0 kW

DK-ECO cold dryer (XDK)

Sound absorbing cover (XS)

UniMaster STS XDK

UniMaster STS XS

UniMaster STS XSDK

UniMaster STL XS

UniMaster STB XS

5,5 and 7,5 kW

DK ECO cold dryer (XDK)

UniMaster STS XDK * 90l vessel only available for 10 bar, dryer cannot be attached

Assemble your compressor solution individually and select the right equipment from a maximum of 60 different combinations! Choose a compressor with vertical or horizontal vessel or an auxiliary compressor from one of 3 different performance categories with different sized vessels designed for a pressure of 10 or 15 bar and an additional optional cold dryer and/or sound absorbing cover. Whatever choice you make, you can benefit from a 15 year rust warranty on all vessels.

42

The piston compressors with individual fittings UniMaster STS

Vertical UniMaster compressors Common features V-belt driven 2-cylinder unit with 2-stage  compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (threephase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station

Suction capacity (l/min)

Filling capacity (l/min)2)

Drive power (kW)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

Art. no.

power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger Option of retrofitting cold dryer with minimum fuss Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kW motor from spring 2011)

Pressure (bar)

Type

It is compulsory for all compressors and

UNM STS 660-10-90

H811000

10

660

520

4

1025

90

123

78

3/4 ˝ i

750x705x1170

UNM STS 660-10-270

H812000

10

660

520

4

1025

270

170

78

3/4 ˝ i

750x705x1800

UNM STS 660-10-500

H813000

10

660

520

4

1025

500

215

78

3/4 ˝ i

850x850x1945

UNM STS 580-15-270

H822000

15

580

470

4

915

270

177

78

3/4 ˝ i

750x705x1800

UNM STS 580-15-500

H823000

15

580

470

4

915

500

230

78

3/4 ˝ i

850x850x1945

UNM STS 1000-10-90

H831000

10

1000

790

5,5

995

90

187

82

3/4 ˝ i

975x705x1245

UNM STS 1000-10-270

H832000

10

1000

790

5,5

995

270

234

82

3/4 ˝ i

975x705x1875

UNM STS 1000-10-500

H833000

10

1000

790

5,5

995

500

279

82

3/4 ˝ i

975x850x2020

UNM STS 780-15-270

H842000

15

780

640

5,5

830

270

241

80

3/4 ˝ i

975x705x1875

UNM STS 780-15-500

H843000

15

780

640

5,5

830

500

294

80

3/4 ˝ i

975x850x2020

UNM STS 1250-10-90

H851000

10

1250

980

7,5

1240

90

199

84

3/4 ˝ i

975x705x1245

UNM STS 1250-10-270

H852000

10

1250

980

7,5

1240

270

246

84

3/4 ˝ i

975x705x1875

UNM STS 1250-10-500

H853000

10

1250

980

7,5

1240

500

291

84

3/4 ˝ i

975x850x2020

UNM STS 1000-15-270

H862000

15

1000

790

7,5

995

270

253

82

3/4 ˝ i

975x705x1875

UNM STS 1000-15-500

H863000

15

1000

790

7,5

995

500

306

82

3/4 ˝ i

975x850x2020

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

43

1 | Generating compressed air

Stationary piston compressors

The piston compressors with individual fittings UniMaster STS Silent

Sound-insulated compressors Common features V-belt driven 2-cylinder unit with 2-stage  compression for 10 bar increases the output and guarantees high efficiency With sound absorption hood, extremely quiet Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station

Filling capacity (l/min)2)

Drive power (kW)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

Art. no.

power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger Option of retrofitting cold dryer with minimum fuss

Suction capacity (l/min)

Type

It is compulsory for all compressors and

Pressure (bar)

1 | Generating compressed air

Stationary piston compressors

UNM STS 660-10-90 XS

H811100

10

660

520

4,0

1025

90

162

69

3/4 ˝ i

775x740x1275

UNM STS 660-10-270 XS

H812100

10

660

520

4,0

1025

270

209

69

3/4 ˝ i

775x740x1905

UNM STS 660-10-500 XS

H813100

10

660

520

4,0

1025

500

254

69

3/4 ˝ i

850x850x2055

UNM STS 580-15-270 XS

H822100

15

580

470

4,0

915

270

216

69

3/4 ˝ i

775x740x1905

UNM STS 580-15-500 XS

H823100

15

580

470

4,0

915

500

269

69

3/4 ˝ i

850x850x2055

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

44

The piston compressors with individual fittings UniMaster STS with cold dryer

Vertical UniMaster compressors with cold dryer Intermediate cooler and aftercooler quickly

cool the generated compressed air The low speed of rotation reduces vibrations,

Type

Art. no. Suction capacity (l/min)

Filling capacity (l/min)2)

Drive power (kW)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger High-performance cold dryer with super dry technology and ECO switch-off Improved compressed air quality. The cold dryer draws the unwanted condensation water from the compressed air. Standard features include a bypass line for dryer maintenance Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kW motor from spring 2011)

Pressure (bar)

Common features V-belt driven 2-cylinder unit with 2-stage  compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is

UNM STS 660-10-270 XDK

H812010

10

660

520

4,0

1025

270

206

78

3/4 ˝ i

945x705x1800

UNM STS 660-10-500 XDK

H813010

10

660

520

4,0

1025

500

251

78

3/4 ˝ i

1070x850x1945

UNM STS 580-15-270 XDK

H822010

15

580

470

4,0

915

270

213

78

3/4 ˝ i

945x705x1800

UNM STS 580-15-500 XDK

H823010

15

580

470

4,0

915

500

266

78

3/4 ˝ i

1070x850x1945

UNM STS 1000-10-270 XDK

H832010

10

1000

790

5,5

995

270

271

82

3/4 ˝ i

1070x705x1875

UNM STS 1000-10-500 XDK

H833010

10

1000

790

5,5

995

500

316

82

3/4 ˝ i

1145x850x2020

UNM STS 780-15-270 XDK

H842010

15

780

640

5,5

830

270

278

80

3/4 ˝ i

1070x705x1875

UNM STS 780-15-500 XDK

H843010

15

780

640

5,5

830

500

331

80

3/4 ˝ i

1145x850x2020

UNM STS 1250-10-270 XDK

H852010

10

1250

980

7,5

1240

270

283

84

3/4 ˝ i

1070x705x1875

UNM STS 1250-10-500 XDK

H853010

10

1250

980

7,5

1240

500

328

84

3/4 ˝ i

1145x850x2020

UNM STS 1000-15-270 XDK

H862010

15

1000

790

7,5

995

270

290

82

3/4 ˝ i

1070x705x1875

UNM STS 1000-15-500 XDK

H863010

15

1000

790

7,5

995

500

343

82

3/4 ˝ i

1145x850x2020

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

45

1 | Generating compressed air

Stationary piston compressors

The piston compressors with individual fittings UniMaster STS Silent with cold dryer

Sound-insulated compressors

Common features V-belt driven 2-cylinder unit with 2-stage  compression for 10 bar increases the output and guarantees high efficiency With sound absorption hood, extremely quiet Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station

Filling capacity (l/min)2)

Drive power (kW)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

Art. no.

power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger High-performance cold dryer with super dry technology and ECO switch-off Improved compressed air quality. The cold dryer draws the unwanted condensation water from the compressed air. Standard features include a bypass line for dryer maintenance.

Suction capacity (l/min)

Type

It is compulsory for all compressors and

Pressure (bar)

1 | Generating compressed air

Stationary piston compressors

UNM STS 660-10-270 XSDK

H812110

10

660

520

4,0

1025

270

245

69

3/4 ˝ i

960x740x1905

UNM STS 660-10-500 XSDK

H813110

10

660

520

4,0

1025

500

290

69

3/4 ˝ i

1070x850x2055

UNM STS 580-15-270 XSDK

H822110

15

580

470

4,0

915

270

252

69

3/4 ˝ i

960x740x1905

UNM STS 580-15-500 XSDK

H823110

15

580

470

4,0

915

500

305

69

3/4 ˝ i

1070x850x2055

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

46

The piston compressors with individual fittings UniMaster STL

Horizontal UniMaster compressors It is compulsory for all compressors and

Type

Art. no. Suction capacity (l/min)

Filling capacity (l/min)2)

Drive power (kW)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kW motor from spring 2011)

Pressure (bar)

Common features V-belt driven 2-cylinder unit with 2-stage  compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station

UNM STL 660-10-270

H815000

10

660

520

4,0

1025

270

174

78

3/4 ˝ i

1620x515x1205

UNM STL 660-10-500

H816000

10

660

520

4,0

1025

500

228

78

3/4 ˝ i

1950x625x1305

UNM STL 580-15-270

H825000

15

580

470

4,0

915

270

188

78

3/4 ˝ i

1620x515x1205

UNM STL 580-15-500

H826000

15

580

470

4,0

915

500

244

78

3/4 ˝ i

1950x625x1305

UNM STL 1000-10-270

H835000

10

1000

790

5,5

995

270

238

82

3/4 ˝ i

1620x555x1285

UNM STL 1000-10-500

H836000

10

1000

790

5,5

995

500

292

82

3/4 ˝ i

1950x625x1380

UNM STL 780-15-270

H845000

15

780

640

5,5

830

270

252

80

3/4 ˝ i

1620x555x1285

UNM STL 780-15-500

H846000

15

780

640

5,5

830

500

308

80

3/4 ˝ i

1950x625x1380

UNM STL 1250-10-270

H855000

10

1250

980

7,5

1240

270

250

84

3/4 ˝ i

1620x555x1285

UNM STL 1250-10-500

H856000

10

1250

980

7,5

1240

500

304

84

3/4 ˝ i

1950x625x1380

UNM STL 1000-15-270

H865000

15

1000

790

7,5

995

270

264

82

3/4 ˝ i

1620x555x1285

UNM STL 1000-15-500

H866000

15

1000

790

7,5

995

500

320

82

3/4 ˝ i

1950x625x1380

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

47

1 | Generating compressed air

Stationary piston compressors

The piston compressors with individual fittings UniMaster STL Silent

Sound-insulated compressors Common features V-belt driven 2-cylinder unit with 2-stage  compression for 10 bar increases the output and guarantees high efficiency With sound absorption hood, extremely quiet Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements

Drive power (kW)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Intermediate cooler and aftercooler quickly cool the generated compressed air The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels Large ventilator flywheel for optimal cooling Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger

Filling capacity (l/min)2)

Art. no.

(three-phase current) For compressors with a 4 kW motor, observe

Suction capacity (l/min)

Type

Electrical connection 400 V/50 Hz

Pressure (bar)

1 | Generating compressed air

Stationary piston compressors

UNM STL 660-10-270 XS

H815100

10

660

520

4,0

1025

270

213

69

3/4 ˝ i

1620x600x1315

UNM STL 660-10-500 XS

H816100

10

660

520

4,0

1025

500

267

69

3/4 ˝ i

1950x670x1415

UNM STL 580-15-270 XS

H825100

15

580

470

4,0

915

270

227

69

3/4 ˝ i

1620x600x1315

UNM STL 580-15-500 XS

H826100

15

580

470

4,0

915

500

283

69

3/4 ˝ i

1950x670x1415

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

48

The piston compressors with individual fittings UniMaster STB

UniMaster auxiliary compressors Can be used if the existing air flow rate is

Type

Art. no. Suction capacity (l/min)

Filling capacity (l/min)2)

Drive power (kW)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

insufficient, to cover peak capacities, to guarantee 100% reliability and/or if old machines require expensive repairs Intermediate cooler and aftercooler quickly cool the generated compressed air Series standard with control vessel for automated operation A pressure vessel with the appropriate dimensions must be available to ensure that the auxiliary compressor functions correctly. The auxiliary compressor is connected to this pressure vessel via an elastic connecting pipe Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kW motor from spring 2011)

Pressure (bar)

Common features V-belt driven 2-cylinder unit with 2-stage  compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and ball valve Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station It is compulsory for all compressors and power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is

UNM STB 660-10-10

H814000

10

660

520

4,0

1025

10

94

78

3/4 ˝ i

945x605x690

UNM STB 580-15-10

H824000

15

580

470

4,0

915

10

94

78

3/4 ˝ i

945x605x690

UNM STB 1000-10-10

H834000

10

1000

790

5,5

995

10

158

82

3/4 ˝ i

1005x650x770

UNM STB 780-15-10

H844000

15

780

640

5,5

830

10

158

80

3/4 ˝ i

1005x650x770

UNM STB 1250-10-10

H854000

10

1250

980

7,5

1240

10

170

84

3/4 ˝ i

1005x650x770

UNM STB 1000-15-10

H864000

15

1000

790

7,5

995

10

170

82

3/4 ˝ i

1005x650x770

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

49

1 | Generating compressed air

Stationary piston compressors

The piston compressors with individual fittings UniMaster STB Silent

Sound-insulated compressors

1)

It is compulsory for all compressors and

Type

Art. no. Filling capacity (l/min)2)

Drive power (kW)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

power units above 5.5 kW to be started via an automatic star-delta switch. This switch is not included in the scope of delivery but the start-up relief is Can be used if the existing air flow rate is insufficient, to cover peak capacities, to guarantee 100% reliability and/or if old machines require expensive repairs Intermediate cooler and aftercooler quickly cool the generated compressed air Series standard with control vessel for automated operation A pressure vessel with the appropriate dimensions must be available to ensure that the auxiliary compressor functions correctly. The auxiliary compressor is connected to this pressure vessel via an elastic connecting pipe

Suction capacity (l/min)

Common features V-belt driven 2-cylinder unit with 2-stage  compression for 10 bar increases the output and guarantees high efficiency With sound absorption hood, extremely quiet Set up in sensitive areas possible because the compressor is fitted with a sound absorption hood Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and ball valve Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) For compressors with a 4 kW motor, observe the regulations stipulated by the local power station

Pressure (bar)

1 | Generating compressed air

Stationary piston compressors

UNM STB 660-10-10 XS

H814100

10

660

520

4,0

1025

10

133

69

3/4 ˝ i

920x700x820

UNM STB 580-15-10 XS

H824100

15

580

470

4,0

915

10

133

69

3/4 ˝ i

920x700x820

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

Sound absorbing cover

Type

Art. no.

SDH UNM ST 4,0

B800100

Set up in sensitive areas possible because 

the compressor is fitted with a sound absorption hood Option of retrofitting a sound-absorbing cover with minimum fuss (available for compressors with 4 kW motor from spring 2011)

50

The piston compressors with individual fittings UniMaster STH on tandem vessel

Tandem vessel, no technical inspection required Common features V-belt driven 2-cylinder unit with 2-stage  compression for 10 bar increases the output and guarantees high efficiency Vessel with burned-in interior coating 15-year rust guarantee on all vessels Standard features include: all fittings, such as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current)

Easily accessible condensate trap under the

vessel. Also suitable for simple connection of an Ecomat condensate discharger Machines are attached to a pallet, which makes transportation and set-up much easier With 2x90-l vessel, TÜV-approved (Technical Inspection Agency) through type test according to Ordinance on Industrial Safety and Health, section 17. No installation check or recurring checks required by TÜV. Check by qualified person (specialist) is sufficient

For compressors with a 4 kW motor, observe

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

H112017

Drive power (kW)

UNM STH 650-10-180

Filling capacity (l/min)2)

Art. no. Suction capacity (l/min)

Type

Pressure (bar)

the regulations stipulated by the local power station

10

650

520

4,0

950

2x90

175

83

3/4 ˝ i

1200x800x1240

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

UniMaster STH tandem unit

Compressors for universal use – The solution for maximum reliability

1) 2)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

H112022

Drive power (kW)

UNM STH 650/650-10-500

Filling capacity (l/min)2)

Art. no.

as electromagnetic valve or pressure switch with relief valve for fully automatic operation, motor protection, safety valve, pressure gauge, check valve, condensate drain cock and stop cock Standard features include: rubber vibration elements Electrical connection 400 V/50 Hz (three-phase current) Easily accessible condensate trap under the vessel. Also suitable for simple connection of an Ecomat condensate discharger

Suction capacity (l/min)

Type

Standard features include: all fittings, such

Pressure (bar)

Common features 2 power units, each with 2 cylinders,  two-stage compression Two power units fitted to one vessel – maximum reliability (if one power unit should fail) and sufficient reserves in the event of a peak in demand With basic load alternation switch as standard (control system for distributing basic and additional air supplies for several power units) Vessel with burned-in interior coating 15-year rust guarantee on all vessels

10

2x650

2x520

2x4,0

950

500

280

83

1˝i

2320x700x1200

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

51

1 | Generating compressed air

Stationary piston compressors

The piston compressors with individual fittings SilentMaster STS

Other sound-insulated compressors Common features V-belt driven 2-cylinder unit with 2-stage  compression for 10 bar increases the output and guarantees high efficiency The electronic oil level monitor and the operating hours counter make it easier to observe service and maintenance intervals. The compressor switches off automatically if the oil level is insufficient

Electrical connection 400 V/50 Hz

(three-phase current) Intermediate cooler and aftercooler quickly

cool the generated compressed air Compact and space-saving due to overall

dimensions

Type

Art. no. Suction capacity (l/min)

Filling capacity (l/min)2)

Drive power (kW)

Speed (min-1)

Weight (kg)

Noise (dB(A))1)

Air outlet

Voltage (V)

Dimensions (W x D x H)

Low-vibration operation

Pressure (bar)

1 | Generating compressed air

Stationary piston compressors

SEM STS 850-10

H114006

10

850

680

5,5

1240

155

67

3/4 ˝ i

400

790x785x700

ZPM STS 750-15

H113011

15

750

525

5,5

785

140

67

3/4 ˝ i

400

790x785x700

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

52

1 | Generating compressed air

Medic-Air compressors Sound-insulated, oil-free compressors for an outstanding air quality

Medic-Air compressors have a high-quality, oil-free power unit with polytetrafluoroethylenecoated pistons, generate minimal noise and are therefore ideal for use in medical practices.

53

The piston compressors with individual fittings Medic-Air compressors

Sound-insulated oil-free compressors

Common features High-quality oil-free power units with polytetrafluoroethylene-coated  pistons No oil changes, no oil in the condensate The low speed of rotation reduces vibrations, preserves the compressor components and reduces noise levels

Standard features include: all safety fittings and electric connection

cable with plug Vessel with burned-in interior coating 15-year rust guarantee on all vessels With sound absorption hood, extremely quiet Extra fan

MA 150-25 W-Silent Stationary  1 cylinder With water separator (with filter insert) and condensate collection vessel

MA 300-50 W-Silent Stationary  2 cylinders, V layout With water separator (with filter insert) and condensate collection vessel

1)

Type

Art. no. Suction capacity (l/min)

Filling capacity (l/min)2)

Drive power (kW)

Speed (min-1)

Tank vol. (l)

Weight (kg)

Noise (dB(A))1)

Voltage (V)

Dimensions (W x D x H)

MA 600-90 D-Silent Stationary  2 x 2 cylinders in V layout Three-phase current model Air outlet with ball valve 1/2 ˝ With basic load alternation switch as standard (control system for distributing basic and additional air supplies for several power units)

Pressure (bar)

1 | Generating compressed air

Stationary piston compressors

MA 150-25 W-Silent

H300060

8

150

100

1,1

1420

24

48

56

230

820x400x750

MA 300-50 W-Silent

H300062

8

300

200

1,8

1420

50

75

62

230

980x500x800

MA 600-90 D-Silent

H300064

8

2x300

2x200

2x1,8

1420

90

115

64

400

1200x580x900

Sound pressure level at distance of 1 m according to DIN 45635, T 13 2) In acc. with ISO 1217

54

1 | Generating compressed air

AirMaster Screw compressors with the Easy Service Concept

The impressive features of the AirMaster screw compressors include easy access to the machine housing, sound absorbing mats for reduced operating noise, particularly easy handling and a clearly laid out, easily accessible operating panel for a high degree of operating comfort.

55

1 | Generating compressed air

AirMaster – The new screw compressors Using the AM 4-10 E1 as an example Optimal positioning possibilities due to compressed air outlet on the rear of the compressor

Maximum safety through integrated control of rotation direction as well as effective control, warning and safety systems

Unique Easy Service Concept for the best access possibilities due to a machine housing that can be fully opened

Reduced noise during operation due to the soundabsorbing mat on the housing, a special fan and optimised air guide in the housing

Simple set-up as a fork-lift truck can access the compressor from all sides

Clearly arranged, easily accessible operating panel for easy handling and maximum operating comfort

Easy to understand electronic control system thanks to 20-character clear text display in 10 different languages

Simple assembly of outlet channel through exhaust air guide directed upwards Maintenance-free electric ventilator Optimal operating temperatures thanks to electronically controlled fan and new cooling air guide for optimised air circulation

Particularly long service life of the compressor also under extreme conditions as the oil temperature is subject to fewer deviations

56

Saves time and costs in maintenance situations due to clear arrangement of all components

Simple oil level control through oil inspection glass

The screw compressor with the Easy-Service Concept AirMaster individual compressors

Space-saving single compressor Common features Robust, V-belt driven screw-type  compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages Maximum safety thanks to auxiliary control, warning and safety systems Integrated control of rotation direction prevents expensive damage during operation Load and operating hours counter for correct service and maintenance intervals Quiet due to soundproofed housing and optimised air flow in the housing

Volume flow (l/min)2)

Voltage (V)

Drive power (kW)

Tank vol. (l)

Noise (dB(A))1)

Air outlet

Weight (kg)

Dimensions (W x D x H)

Art. no.

in comparison to traditional thermostat control valves extend the service life of the compressor The electronically controlled fan and air circulation system with new type of cooling air duct regulate the operating temperatures Small base that saves space Simple and uncomplicated set-up as the compressor can be accessed from all sides with the lift truck Optimal positioning options of the screw compressor thanks to compressed air outlet on the rear Simple assembly of outlet channel through exhaust air guide directed upwards Large multi-purpose cooler for oil and compressed air Simple oil level control through oil inspection glass Standard features include: star-delta switch

Pressure (bar)

Type

Minimised fluctuations in the oil temperature

AM4-10 E1

H415460

10

460

400

4,0

-

62

1/2 ˝

168,50

930x700x905

AM5-8 E1

H415570

8

750

400

5,5

-

65

1/2 ˝

168,50

930x700x905

AM5-10 E1

H415560

10

630

400

5,5

-

65

1/2 ˝

168,50

930x700x905

AM5-13 E1

H415580

13

520

400

5,5

-

65

1/2 ˝

168,50

930x700x905

AM7-10 E1

H415660

10

935

400

7,5

-

67

1/2 ˝

168,50

930x700x905

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

57

1 | Generating compressed air

Screw compressors, stationary

The screw compressor with the Easy-Service Concept AirMaster compressors on vessel

The traditional solution with horizontal vessel Common features Robust, V-belt driven screw-type  compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages Maximum safety thanks to auxiliary control, warning and safety systems

Volume flow (l/min)2)

Voltage (V)

Drive power (kW)

Tank vol. (l)

Noise (dB(A))1)

Air outlet

Weight (kg)

Dimensions (W x D x H)

Art. no.

prevents expensive damage during operation Small base that saves space Simple assembly of outlet channel through exhaust air guide directed upwards Vessel with burned-in interior coating 15-year rust guarantee on all vessels

Pressure (bar)

Type

Integrated control of rotation direction

AM4-10 E1 270

H415461

10

460

400

4,0

270

62

G 3/4 ˝

263,50

1000x800x1650

AM5-10 E1 270

H415561

10

630

400

5,5

270

65

G 3/4 ˝

263,50

1000x800x1650

AM7-10 E1 270

H415661

10

935

400

7,5

270

67

G 3/4 ˝

263,50

1000x800x1650

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

AirMaster compressors with cold dryer on vessel

The traditional solution with horizontal vessel

Common features Robust, V-belt driven screw-type  compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages

1)

prevents expensive damage during operation Small base that saves space Simple assembly of outlet channel through

exhaust air guide directed upwards Vessel with burned-in interior coating 15-year rust guarantee on all vessels High-performance cold dryer with super dry

technology and ECO switch-off Improved compressed air quality. The cold

Drive power (kW)

Tank vol. (l)

Noise (dB(A))1)

Air outlet

Weight (kg)

Dimensions (W x D x H)

dryer draws the unwanted condensation water from the compressed air. Standard features include a bypass line for dryer maintenance.

Voltage (V)

Art. no.

warning and safety systems Integrated control of rotation direction

Volume flow (l/min)2)

Type

Maximum safety thanks to auxiliary control,

Pressure (bar)

1 | Generating compressed air

Screw compressors, stationary

AM4-10 E1 270 DK 600

H415462

10

460

400

4,0

270

62

G 3/4 ˝

288,50

1170x800x1650

AM5-10 E1 270 DK 600

H415562

10

630

400

5,5

270

65

G 3/4 ˝

288,50

1170x800x1650

AM7-10 E1 270 DK 985

H415662

10

935

400

7,5

270

67

G 3/4 ˝

288,50

1170x800x1650

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

58

The screw compressor with the Easy-Service Concept AirMaster compressors on tandem vessel

Tandem vessel, no technical inspection required Common features Robust, V-belt driven screw-type  compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages

prevents expensive damage during operation Small base that saves space Simple assembly of outlet channel through

exhaust air guide directed upwards Vessel with burned-in interior coating 15-year rust guarantee on all vessels Does not require Technical Inspection Autho-

Voltage (V)

Drive power (kW)

Tank vol. (l)

Noise (dB(A))1)

Air outlet

Weight (kg)

Dimensions (W x D x H)

rity certification because of type approval test in accordance with Industrial Safety Regulation § 17. No set-up inspection or other repeat inspections. Testing by a qualified expert is sufficient

Volume flow (l/min)2)

Art. no.

warning and safety systems Integrated control of rotation direction

Pressure (bar)

Type

Maximum safety thanks to auxiliary control,

AM4-10 E1 180

H415463

10

460

400

4,0

180

62

G 3/4 ˝

298,50

1200x800x1650

AM5-10 E1 180

H415563

10

630

400

5,5

180

65

G 3/4 ˝

298,50

1200x800x1650

AM7-10 E1 180

H415663

10

935

400

7,5

180

67

G 3/4 ˝

298,50

1200x800x1650

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

59

1 | Generating compressed air

Screw compressors, stationary

The screw compressor with the Easy-Service Concept AirMaster compressors on tandem vessel with cold dryer

Small base that saves space Simple assembly of outlet channel through

exhaust air guide directed upwards Vessel with burned-in interior coating 15-year rust guarantee on all vessels Does not require Technical Inspection Autho-

Drive power (kW)

Tank vol. (l)

Noise (dB(A))1)

Air outlet

Weight (kg)

Dimensions (W x D x H)

rity certification because of type approval test in accordance with Industrial Safety Regulation § 17. No set-up inspection or other repeat inspections. Testing by a qualified expert is sufficient. High-performance cold dryer with super dry technology and ECO switch-off Improved compressed air quality. The cold dryer draws the unwanted condensation water from the compressed air. Standard features include a bypass line for dryer maintenance.

Voltage (V)

Art. no.

Common features Robust, V-belt driven screw-type  compressors with durable, compressor blocks Easy service concept: machine housing that can be opened fully for the best possible access to all components The layout of all components (such as the oil filter, air filter, oil vessel and external microfilter) saves time and costs during maintenance work Simple handling and maximum operating comfort thanks to easy-to-understand electronic control system with 20-character clear text display in 10 different languages Maximum safety thanks to auxiliary control, warning and safety systems Integrated control of rotation direction prevents expensive damage during operation

Volume flow (l/min)2)

Type

Tandem vessel, no technical inspection required

Pressure (bar)

1 | Generating compressed air

Screw compressors, stationary

AM4-10 E1 180 DK 600

H415464

10

460

400

4,0

180

62

G 3/4 ˝

323,50

1200x800x1650

AM5-10 E1 180 DK 600

H415564

10

630

400

5,5

180

65

G 3/4 ˝

323,50

1200x800x1650

AM7-10 E1 180 DK 985

H415664

10

935

400

7,5

180

67

G 3/4 ˝

323,50

1200x800x1650

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

60

1 | Generating compressed air

Screw compressors, stationary The screw compressor with the Easy-Service Concept AirMaster compressors from 11 kW

Compressors for continuous operation Visual display and automatic function for

Art. no.

Drive power (kW)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

AM11-8 E1

H411808

8

1650

400

11,0

200

64

3/4 ˝ i

960x740x1090

AM11-10 E1

H411810

10

1500

400

11,0

200

64

3/4 ˝ i

960x740x1090

AM11-13 E1

H411813

13

1150

400

11,0

200

64

3/4 ˝ i

960x740x1090

AM15-8 E1

H411908

8

2210

400

15,0

230

65

3/4 ˝ i

960x740x1090

AM15-10 E1

H411910

10

2000

400

15,0

230

65

3/4 ˝ i

960x740x1090

AM15-13 E1

H411913

13

1600

400

15,0

230

65

3/4 ˝ i

960x740x1090

AM 18-8

H417518

8

3000

400

18,5

280

74

1˝i

960x740x1090

AM 18-10

H417520

10

2500

400

18,5

280

67

1˝i

960x740x1090

AM 18-13

H417523

13

1930

400

18,5

340

74

1˝i

960x740x1090

AM 22-8

H417618

8

3270

400

22,0

360

75

1˝i

960x740x1090

AM 22-10

H417620

10

2950

400

22,0

360

75

1˝i

960x740x1090

AM 22-13

H417623

13

2480

400

22,0

360

75

1˝i

960x740x1090

Pressure (bar)

Type

Voltage (V)

shutting off the motor or the compressor block if they overheat (oil), prevents costly damage High-quality glycerine pressure gauge for displaying the operating pressure Transparent rising pipe for easy oil level checks Exhaust air outlet directed upwards, wide range of set-up locations therefore possible Standard features include: star-delta switch

Volume flow (l/min)2)

Common features Robust, V-belt driven screw-type compres sors with durable, compressor blocks New electronic control with important monitoring and control functions Small base that saves space Quiet due to soundproofed housing Pressure sensor prevents start-up under load Rotation direction check prevents costly damage during operation Adjustable run-on time control for individual adaptation to the respective operation conditions Large multi-purpose cooler for oil and compressed air High-quality, robust electropneumatic suction control Easy to service and maintain due to removable side panels and external filter cartridges Load and operating hours counter for correct service and maintenance intervals Easy access to belt tensioner Visual display for clogged suction filter

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

61

The screw compressor for intensive operation AirMaster individual compressors

Also for lower air requirements High operational reliability due to thermal

Type

Art. no.

Drive power (kW)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

motor protection, oil temperature monitor (max. 110°C) and operating hours counter Perfectly suited for complementing existing systems, e.g. to cover the compressed air base load All elements subject to regular maintenance are easy to remove and refit

Volume flow (l/min)2)

Common features Can also be set up in noise-sensitive rooms  thanks to extremely quiet running The screw block with low compressor speeds is specially developed for 2.2 and 3.0 kW. This reduces wear and ensures a quiet, pleasant running noise Start-stop operation via pressure switch, which results in substantial energy savings compared to using star starting current

Pressure (bar)

1 | Generating compressed air

Screw compressors, stationary

AM 2-10

H411420

10

290

2,2

93

60

1/2 ˝ i

690x570x890

AM 3-10

H411425

10

385

3,0

101

61

1/2 ˝ i

690x570x890

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

62

The screw compressor for intensive operation AirMaster individual compressors

With Variospeed energy-saving speed control No pressure losses due to compressed air

Type

Art. no. Volume flow (l/min)2)

Drive power (kW)

Weight (kg)

Noise (dB(A))1)

Air outlet

Dimensions (W x D x H)

lines with small cross sections. Air outlet with ¾˝ connection as standard Operating hour meter that measures load and run-on times ensures that service and maintenance is performed at the intervals specified. An automatic message is displayed when maintenance is required The housing is lined with sound absorbing mats that reduce the operating noise of the compressor to a minimum. The special fan and air guide in the housing make a significant contribution to reducing noise levels The electronically controlled fan and air circulation system with new type of cooling air duct regulate the operating temperatures This extends the service life of the screw compressor, even under extreme conditions, because the oil temperature does not fluctuate like with conventional thermostat controls.

Pressure (bar)

Common features Speed-controlled screw compressor with  continuously adjustable speeds to adapt to the actual requirements (resulting from the compressed air network). This avoids expensive and inefficient after-run times and achieves energy savings up to 35%. The compressed air system attains higher efficiency Soft start from zero to full load. No starting and switch-over peak loads as occur for machines with star-delta switches. Expensive current peak loads are avoided and mechanical stress is reduced An electronic monitoring function prevents the motor from overloading, reduces wear and extends the service life of the machine The integrated emergency stop function offers maximum safety Clearly laid out, easily accessible operating panel for easy handling and maximum operating comfort. Operating elements are all within easy reach, display elements easy to read. Operational errors virtually excluded The electronic control system (EasyTronic) can be operated in 17 languages. Messages appear in clear text (uncoded) Manual control of the rotation direction of the motor not required. The EasyTronic control system selects the direction without starting the compressor, thus preventing costly damage during operation

AM 11-10 F2 VS

H411410

10

660-1660

11,0

210

70

3/4 ˝ i

810x690x880

AM 15-10 F2 VS

H411415

10

920-2050

15,0

225

72

3/4 ˝ i

810x690x880

1)

LpA1 sound pressure level according to DIN EN ISO 2151 and application of EN ISO 3744 2) Max. volume flow at service pressure in acc. with ISO 1217 (service pressure = pressure specification – 1 bar)

63

1 | Generating compressed air

Screw compressors, stationary

1 | Generating compressed air

Accessories for generating compressed air Compressor accessories for every requirement

You will find all types of compressor accessories here, from basic changeover circuits to start reliefs, safety valves and condensate drain valves.

64

Compressed air vessel

Vertical with fittings Common features Standard features include: all fittings, such as  pressure gauge, safety valve and 2 ball valves 90 l vessel with plug nipple and quick release coupling Vessel with composite inner coating Special outer coating 15-year rust guarantee on all vessels

retrofitting of a dryer (except BH-VZBA 90-11) Connecting hose With hand hole or corresponding viewing

window for assisting with maintenance and technical inspections We recommend connecting a condensate discharger

Tank vol. (l)

Weight (kg)

Air outlet

Dimensions (W x D x H)

Art. no. Pressure (bar)

Type

Standard features include console for

BH-VZBA 90-11

H110205

11

90

38

G1/2 ˝

520x400x1230

BH-VZBA 270-11

H110404

11

270

95

R 3/4 ˝ i

780x850x1320

BH-VZBA 500-11

H110199

11

500

130

R 1˝i

850x830x2030

BH-VZBA 270-16

H110407

16

270

125

R 3/4 ˝ i

850x830x1430

BH-VZBA 500-16

H110202

16

500

165

R 1˝i

850x830x2040

Compressed air vessel

Vertical without fittings We recommend connecting a condensate

discharger Side connections for ball valve or elastic

connecting hoses

Type

Art. no. Tank vol. (l)

Coating

Weight (kg)

Air outlet

Dimensions (W x D x H)

15-year rust guarantee on all vessels

Pressure (bar)

Common features Vessel with composite inner coating  Special outer coating Includes all sleeves for attaching fittings, inlets and outlets With hand hole or corresponding viewing window for assisting with maintenance and technical inspections

BH-VZB 270-11

G502455

11

270

coated

88

R 3/4 ˝

750x630x1300

BH-VZB 500-11

H110600

11

500

coated

120

R 1˝

750x850x2020

BH-VZB 500-16

H110601

16

500

coated

175

R 1˝

750x850x2020

65

1 | Generating compressed air

Accessories for compressed air generation

Compressed air vessel

Vertical without fittings Side connections for ball valve or elastic

connecting hoses

Type

Art. no. Tank vol. (l)

Coating

Weight (kg)

Air outlet

Dimensions (W x D x H)

15-year rust guarantee on all vessels

Pressure (bar)

Common features Includes all sleeves for attaching fittings,  inlets and outlets With hand hole or corresponding viewing window for assisting with maintenance and technical inspections We recommend connecting a condensate discharger

BH-VZ 750-11

H110333

11

750

galvanised

210

R 1 1/4 ˝

830x860x2060

BH-VZ 750-16

H110365

16

750

galvanised

265

R 1 1/4 ˝

830x860x2060

BH-VZ 1000-11

H110367

11

1000

galvanised

290

R 1 1/4 ˝

880x890x2360

BH-VZ 1000-16

H110369

16

1000

galvanised

330

R 1 1/4 ˝

880x890x2360

BH-VZ 2000-11

H110386

11

2000

galvanised

515

R 1 1/2 ˝

1160x1260x2450

BH-VZ 2000-16

H110388

16

2000

galvanised

600

R 1 1/2 ˝

1160x1260x2450

BH-VZ 3000-11

H110376

11

3000

galvanised

740

R 1 1/2 ˝

1250x1350x2690

BH-VZ 3000-16

H110377

16

3000

galvanised

810

R 1 1/2 ˝

1250x1350x2690

Compressed air vessel

Horizontal, without fittings

Type

Art. no. Tank vol. (l)

Coating

Weight (kg)

Air outlet

Dimensions (W x D x H)

Common features Vessel with composite inner coating  Special outer coating

Pressure (bar)

1 | Generating compressed air

Accessories for compressed air generation

BH-HB 20-11

G502145

10

20

coated

10,5

R 1/2 ˝

650x210x280

BH-HZB 50-11

G502316

11

50

coated

26,2

R 1/2 ˝

925x260x420

BH-HZB 90-11

G502448

10

90

coated

33,14

R 1/2 ˝

1030x340x490

BH-HZB 500-11

H110602

11

500

coated

135

R 1˝

1880x660x800

BH-HZB 500-16

H110603

16

500

coated

162,5

R 1˝

1880x660x800

66

Compressed air vessel

1 | Generating compressed air

Accessories for compressed air generation

Type

Art. no. Pressure (bar)

Tank vol. (l)

Coating

Weight (kg)

Air outlet

Dimensions (W x D x H)

Horizontal, without fittings

BH-HZ 750-11

H110375

11

750

galvanised

210

R 1 1/4 ˝

1880x750x880

BH-HZ 750-16

H110604

16

750

galvanised

265

R 1 1/4 ˝

1880x750x880

BH-HZ 1000-11

H111310

11

1000

galvanised

280

R 1 1/4 ˝

2150x800x930

BH-HZ 1000-16

H110605

16

1000

galvanised

330

R 1 1/4 ˝

2150x800x930

BH-HZ 2000-11

H110606

11

2000

galvanised

490

R 1 1/2 ˝

2170x1150x1280

BH-HZ 2000-16

H110607

16

2000

galvanised

600

R 1 1/2 ˝

2170x1150x1280

BH-HZ 3000-11

H110608

11

3000

galvanised

740

R 1 1/2 ˝

2490x1480x1380

BH-HZ 3000-16

H110609

16

3000

galvanised

810

R 1 1/2 ˝

2490x1480x1380

For pressure vessel  Consists of: pressure gauge, safety valve,

Sets of instruments

AMS-B-V: for vertical vessels AMS-B-H: for horizontal vessels

Type

Art. no. Pressure (bar)

Air outlet

test flange, ball valve, condensate discharge including mini ball valve, various screw connections and retaining elements

AMS-B-V 500-11

B110089

11

2 x 1˝i

AMS-B-H 500-11

B110102

11

2 x 1˝i

AMS-B-V 750-11

B110093

11

2 x 1˝i

AMS-B-H 750-11

B110092

11

2 x 1˝i

AMS-B-V 1000-11

B110097

11

2 x 1˝i

AMS-B-H 1000-11

B110096

11

2 x 1˝i

AMS-B-V 2000-11

B110083

11

2 x 1 1/2 ˝ i

AMS-B-V 3000-11

B110100

11

2 x 1 1/2 ˝ i

AMS-B-V 500-16

B110091

16

2 x 1˝i

AMS-B-H 500-16

B110103

16

2 x 1˝i

AMS-B-V 750-16

B110095

16

2 x 1˝i

AMS-B-H 750-16

B110094

16

2 x 1˝i

AMS-B-V 1000-16

B110099

16

2 x 1˝i

AMS-B-V 2000-16

B110081

16

2 x 1 1/2 ˝ i

OESYN Silent 1.0: for SilentMaster 

Lubricants/oil Type

Art. no. Basis

Container

Compressor type

Start-up behaviour cold

Temperature resistance

Residue formation

Long service life

Water separation

compressors SEM 30 and SEM 50 only

OEMIN-Kolben-fahr 1,0

B111014

mineral

1,0

Piston

+

++

+

++

+

OEMIN-Kolben-stat 3,0

B111002

mineral

3,0

Piston

+

++

+

++

+

OEMIN-Schraub-stat 5,0

B111010

mineral

5,0

Screw

++

++

+

++

+

OETSYN-Schraub-stat 1,0

B111013

partly synthetic

1,0

Screw

+++

+++

+++

+++

++

OETSYN-Schraub-stat 5,0

B111012

partly synthetic

5,0

Screw

+++

+++

+++

+++

++

OESYN-Silent 1,0

B770010

fully synthetic

1,0

Piston

++++

++++

++++

++++

+++

OESYN-Kolben-stat 3,0

B111006

fully synthetic

3,0

Piston

++++

++++

++++

++++

+++

67

1 | Generating compressed air

Accessories for compressed air generation Star-delta switch

Type

Art. no.

Ready to install (wired in full) star-delta or  SDS 5,5

B111150

The integral motor protection prevents

SDS 7,5

B111152

the motor from overloading to avoid damage An integral low voltage circuit breaker prevents the machine from starting automatically after a power failure Integrated solenoid-valve activation makes the switch-off/start relief easier to connect Main switch with emergency stop function Electrical connection 400 V/50 Hz (three-phase current) Protection category IP 54 With operating hours counter The device corresponds to DIN EN 60204

SDS 11

B111151

Type

Art. no.

AE 4

B111055

Type

Art. no.

GLW-SGSD 17

B111201

smooth start-up combination

Startup-load relief Required for compressors with 4 kW 

motor and star-delta switch

Basic load alternation control Pressure sensor 0-16 bar  Display with 3 control buttons Potential-free fault contact Option of integrating a remote switch Electrical connection 230 V/50 Hz

(alternating current) For 2 piston compressors 3 / 4 kW

(without contactors) Connection for electric ball valve and

energy-saving system Scope of supply includes operating

hours counter but does not include motor protection or startup-load relief (please order AE 4 separately)

68

Basic load alternation control

Type

Art. no.

GLW 4

B111200

Type

Art. no.

BSZ

B111073

Type

Art. no.

ESAR 3/4 M

B111081

1 | Generating compressed air

Accessories for compressed air generation Electronic control of up to 4 compressors 

for distribution of basic and additional air requirements Pressure sensor 0-16 bar Text display Display with 3 control buttons Real-time clock Time switch function with up to 6 programmes Potential-free fault contact Option of integrating a remote switch Connection for electric ball valve and energy-saving system Electrical connection 230 V/50 Hz (alternating current) Screw-type and piston compressor can be combined For screw compressors/piston compressors from 3.0 kW with contactors Harmonisation of operating hours – saves on maintenance costs Pressure monitor with delayed activation of the compressor

Operating hours counter Electrical connection 230 V/50 Hz 

(alternating current)

Energy-saving system manual Shutting off the compressed air pipes 

reduces energy costs Improves operational safety and increases

ESAR 1 M

B111083

the service life of components used in compressed air conditioning by preventing high flow speeds (e.g. after depressurised phases) Open slowly e.g. to fill the pipe without generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hard-chrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) With manual actuator and control lamp

ESAR 1 1/4 M

B111085

ESAR 1 1/2 M

B111087

ESAR 2 M

B111089

69

Energy-saving system automatic

Type

Art. no.

ESAR 3/4 A

B111082

Shutting off the compressed air pipes 

reduces energy costs Improves operational safety and increases

ESAR 1 A

B111084

the service life of components used in compressed air conditioning by preventing high flow speeds (e.g. after depressurised phases) Open slowly e.g. to fill the pipe without generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hardchrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) For automatic operation via time switch

ESAR 1 1/4 A

B111086

ESAR 1 1/2 A

B111088

ESAR 2 A

B111090

Type

Art. no.

Connecting hoses Can be used in combination with 

compressor vessels Two connections with external thread Elastic version Pressure up to 16 bar

Rubber dampers

VSL 1/2-1800

B111066

VSL 3/4-800

B111071

VSL 3/4-1300

B111076

VSL 3/4-1800

B111067

VSL 1-800

B111069

VSL 1-1300

B111072

VSL 1-1800

B111068

VSL 1 1/4-1300

B111074

VSL 1 1/2-1300

B111078

Diameter (mm)

Wielkość

Art. no.

GSE 40 L 1/4

B110059

40

M8

GSE 70 L 1/4

B110060

70

M 12

GSE 100 L 1/4

B110061

100

M 12

GSE 100 S1 /3

B110063

100

M 12

With thread on both sides  Art. no.

Wielkość

Type

70

B111070 B111075

With thread on one side  Type

Rubber dampers

VSL 1/2-800 VSL 1/2-1300

Diameter (mm)

1 | Generating compressed air

Accessories for compressed air generation

GSE 40 L2 /4

B110064

40

M8

GSE 75 L2 /4

B110062

75

M 12

GSE 100 L2 /4

B110066

100

M 12

GSE 100 S2 /3

B110067

100

M 12

Casing made from high-quality ABS  Face made from scratch-proof plexiglas

Standard pressure gauge, vertical

Mains supply

Measuring range (bar)

Art. no.

Diameter (mm)

Type

MM-W 40-6b

E670040

40

1/8 ˝

0-6

MM-W 40-10b

E670014

40

1/8 ˝

0-10

MM-W 40-16b

E670017

40

1/8 ˝

0-16

MM-W 50-6b

E670018

50

1/8 ˝

0-6

MM-W 50-10b

E670001

50

1/8 ˝

0-10

MM-W 50-16

G012038

50

1/8 ˝

0-16

MM-W 50-6b

E670020

50

1/4 ˝

0-6

MM-W 50-10b

E670021

50

1/4 ˝

0-10

MM-W 50-16b

E670002

50

1/4 ˝

0-16

MM-W 50-25b

E670003

50

1/4 ˝

0-25

MM-W 63-6b

E670025

63

1/4 ˝

0-6

MM-W 63-10b

E670026

63

1/4 ˝

0-10

MM-W 63-16b

E670006

63

1/4 ˝

0-16

MM-W 63-25b

E670007

63

1/4 ˝

0-25

MM-W 80-16b

E670010

80

1/4 ˝

0-16

MM-W 80-25b

E670011

80

1/4 ˝

0-25

Casing made from high-quality ABS  Inspection glass made from scratch-proof

Steel housing and inspection glass with

dia. 40 and 100 mm

Plexiglas with dia. 50 and 63 mm

Mains supply

Art. no.

Diameter (mm)

Type

Measuring range (bar)

Standard pressure gauge, horizontal

1 | Generating compressed air

Accessories for compressed air generation

MM-S 40-6b

E670028

40

1/8 ˝

0-6

MM-S 40-10b

G012060

40

1/8 ˝

0-10

MM-S 40-16b

E670029

40

1/8 ˝

0-16

MM-S 50-6b

E670030

50

1/4 ˝

0-6

MM-S 50-10b

E670031

50

1/4 ˝

0-10

MM-S 50-16b

E670004

50

1/4 ˝

0-16

MM-S 50-25b

E670005

50

1/4 ˝

0-25

MM-S 63-6b

E670032

63

1/4 ˝

0-6

MM-S 63-10b

E670033

63

1/4 ˝

0-10

MM-S 63-16b

E670008

63

1/4 ˝

0-16

MM-S 63-25b

E670009

63

1/4 ˝

0-25

MM-S 80-16b

E670012

80

1/4 ˝

0-16

MM-S 80-25b

E670013

80

1/4 ˝

0-25

MM-S 100-6b

E670102

100

1/2 ˝

0-6

MM-S 100-10b

E670103

100

1/2 ˝

0-10

MM-S 100-16b

E670104

100

1/2 ˝

0-16

MM-S 100-25b

E670105

100

1/2 ˝

0-25

Type

Art. no.

Diameter (mm)

Mains supply

Measuring range (bar)

Pressure gauge for vessel

MM-S 100-16b

E670100

100

1/2 ˝

0-16

MM-S 100-25b

E670101

100

1/2 ˝

0-25

71

Ball valve standard Art. no. Nominal pressure (bar)

Type

Ball valve AD

KH-NI-16 G1i

E050082

16

KH-NI-16 G1 1/4i

E050083

16

KH-NI-16 G1 1/2i

E050084

15

With identification according to statutory 

specifications Type

Art. no.

KH-NI-40 G3/8i

E050086

40

KH-NI-40 G1/2i

E050087

40

KH-NI-40 G3/4i

E050088

40

KH-NI-40 G1i

E050089

30

KH-NI-25 G 1 1/4i

G010015

25

KH-NI-40 G1 1/2i

E050093

20

KH-NI-40 G2i

E050094

20

Nominal pressure (bar)

1 | Generating compressed air

Accessories for compressed air generation

Ball valve 1 external, 1 internal thread  Nominal pressure 16 bar

Mini ball valve

Type

Art. no.

KH-NI-16 G1/2a x G1/2i

E050110

KH-NI-16 G3/4a x G3/4i

E050111

Type

Art. no.

KH-20 G1/4i x G1/4a

G012033

KH-G 3/8ixG 3/8a

E043233

For installation upstream of the conden

sate discharger. Allows maintenance work to be performed during operation Nominal pressure 15 bar

Safety valve

KH-G 3/8ixG 3/8i

E043133

KH-20 G1/2i x G1/2a

G470592

Type

Art. no.

CE-version, set at the factory and sealed 

72

SV-G1/4a-8 bar

G207010

SV-G1/4a-11 bar

E700102

SV-G1/4a-16 bar

E700103

SV-G3/8a-11 bar

E700104

SV-G3/8a-16 bar

E700105

SV-G1/2a-11 bar

E700106

SV-G1/2a-16 bar

E700107

Safety valve

Type

1 | Generating compressed air

Accessories for compressed air generation Art. no.

Full stroke model 

Condensate drain valve Nickel-plated brass  O-ring seal on valve seat With knurled screw

Check valve

SV-G1/2a-8 bar

E700050

SV-G1/2a-11 bar

E700051

SV-G1/2a-16 bar

E700052

SV-G3/4a-8 bar

E700053

SV-G3/4a-11 bar

E700054

SV-G3/4a-16 bar

E700055

SV-G1a-11 bar

E700057

SV-G1a-16 bar

E700058

Type

Art. no.

KAV-G1/4a

E030050

KAV-G3/8a

E030051

KAV-G1/2a

E030058

Type

Art. no.

RV-G1/2i

E770092

Type

Art. no.

SMF 2xG3/8i

E072001

SMF 2xG1/2i

E072002

T-shape  Internal thread on both sides Viton seal Pressure up to 16 bar Opening pressure 0.5 – 0.8 bar

Dirt pan

Suitable for compressed air, water, non

toxic gases, non-aggressive materials Operating pressure 16 bar 2 internal threads Double strainer insert made from chrome

nickel steel

Accessories

Type

Art. no.

Filter screen FS-SMF G3/8

B072001

Filter screen FS-SMF G1/2

B072002

Silencer Sintered metal, short  Noise reduction approx. 13 dB (A) For assembly at air outlet of valves

Silencer Sintered metal, long  Noise reduction approx. 16 dB (A) For assembly at air outlet of valves

Type

Art. no.

SDP-SMK-G1/8a

E024611

SDP-SMK-G1/4a

E024612

SDP-SMK-G3/8a

E024613

SDP-SMK-G1/2a

E024614

SDP-SMK-G3/4a

E024615

SDP-SMK-G1a

E024616

Type

Art. no.

SDP-SML-M5a

E024620

SDP-SML-G1/8a

E024621

SDP-SML-G1/4a

E024622

SDP-SML-G3/8a

E024623

SDP-SML-G1/2a

E024624

SDP-SML-G3/4a

E024625

SDP-SML-G1a

E024626

73

Silencer

Type Porous, sintered PE  Noise reduction approx. 20 – 25 dB (A) Environmentally friendly, the oil mist

condenses because of the large surface area For assembly at air outlet of valves

Silencer Sintered polythene  Noise reduction approx. 28 – 35 dB (A) For assembly at air outlet of valves

E071110

SDP-SPEP-G1/8a

E071111

SDP-SPEP-G1/4a

E071112

SDP-SPEP-G3/8a

E071113

SDP-SPEP-G1/2a

E071114

SDP-SPEP-G3/4a

E071115

Type

Art. no.

SDP-SPE-G1/2a

E072114

SDP-SPE-G3/4a

E072115

SDP-SPE-G1a

E072116

Differential gap with maximum switch-off 

Art. no.

Voltage (V)

Mains supply

Pressure range on (bar)

Pressure range off (bar)

Differential gap (bar)

pressure up to specified value in bar Type

MDR 2-11

E270000

2

230

G 1/4 ˝

2,8-9,2

4-13

3,5

MDR 2/11 SL F4

G004177

2

230

G 1/4 ˝

2,8-9,2

4-13

3,5

MDR 4-16

E270001

2

230

G 1/4 ˝

4-13

6-16

8

MDR 3-11

E270110

3

230/400

G 1/2 ˝

3-9,1

4-11

5

MDR 3-16

E270111

3

230/400

G 1/2 ˝

4-13

6-16

8

Differential gap with maximum switch-off

With motor protection relay (with thermal 

Type

Art. no.

Differential gap (bar)

pressure up to specified value in bar

Pressure range off (bar)

overcurrent trip) With on/off switch, without relief valve, 3 additional connection options R 1/4 ˝

Pressure range on (bar)

Diaphragm pressure switch with motor protective relay

SDP-SPEP-M5a

Pins (piece(s))

Diaphragm pressure switch without motor protective relay

Art. no.

Nominal current range (A)

1 | Generating compressed air

Accessories for compressed air generation

MDR 3-11-R 3/4

E270112

2,5-4,0

3-9,1

4-11

5

MDR 3-16-R3/4

E270113

2,5-4,0

4-13

6-16

8

MDR 3-11-R 3/6,3

E270114

4,0-6,3

3-9,1

4-11

5

MDR 3-16-R3/6,3

E270115

4,0-6,3

4-13

6-16

8

MDR 3-11-R3/10

E270116

6,3-10

3-9,1

4-11

5

MDR 3-16-R3/10

E270117

6,3-10

4-13

6-16

8

Relief valve

Type

Art. no.

For attaching to pressure switch 

74

ELV 2

E270020

ELV 4

E270019

ELV3W

E270021

ELV3WS

E270022

ELV 5

E270018

Spare hood

Type

Art. no.

EH 2

B270019

EH 4

B270020

1 | Generating compressed air

Accessories for compressed air generation

For pressure switch MDR 3 

Spare hood For pressure switch MDR 3  With operating hours counter

EH 3

B270031

EH 3 S

B270032

EH 5

B270021

EH 5 S

B270022

Type

Art. no.

EH 3SZ

B271032

75

Do you know what it feels like to hold a brand new, dynamic and powerful product in your hands? A product characterised by an above-average service life that thrills you on account of its enormous power and robustness? We can help you experience this feeling. Products from our compressed air generation, purification, distribution and utilisation ranges are characterised by outstanding quality and impressive power. We are fully aware of these properties and therefore recommend combining the system power supply of the four product areas – for efficient working and perfect results.

4

3

2

1

76

Using compressed air

Distributing compressed air

Purifying compressed air

Generating compressed air

Purifying compressed air

Compressed air cold dryers |

82

Adsorption dryers |

86

Condensate dischargers |

88

Oil-water separators |

89

Maintenance units and filters |

90

2 | Purifying compressed air

02

Compressed air of the highest quality

2 | Purifying compressed air

Benefit from the correct purification of compressed air Proper purification ensures high quality of the compressed air, which extends the service life of your compressed air tools and machines, saves high maintenance costs, preserves the health of your staff and protects the environment. On the following pages, we have presented a wide range of powerful and effective machines for purifying compressed air. You can integrate these into your compressed air system individually or in a combination.

Save money by investing in the correct equipment for purifying compressed air: Extend the service life of compressed air tools Prevent expensive damage to high-quality compressed air machines Effective separation reduces costs for the disposal of condensate Automatic discharge of condensate reduces the amount of maintenance required on your compressed air system High degree of availability of your compressed air system Perfect working results minimise costs incurred for rework and keep your customers satisfied

78

Design data for compressed air dryers and filters

The performance specifications of our compressed air cold dryers are based on an operating pressure of 7 bar, an air inlet temperature of 35 °C and an ambient temperature of 25 °C. For other pressures or temperatures, please refer to the factors (f) that correspond to your values in the tables below. With other operating pressures p1, multiply the flow volume by factor (f1): p1 [bar] (f1)

3

4

5

6

7

8

9

10

11

12

14

16

0,75

0,85

0,90

0,95

1,00

1,04

1,07

1,10

1,12

1,14

1,18

1,20

With other compressed air inlet temperatures t1, multiply the flow volume by factor (f2): t1 [°C] (f2)

30

35

40

45

50

1,25

1,00

0,85

0,75

0,60

With other cooling medium temperatures tc, multiply the flow volume by factor (f3): tc [°C] (f3)

25

30

35

40

45

1,00

0,96

0,92

0,88

0,80

For other pressure dew points tpd, multiply the flow volume by factor (f4): tdp [°C]

3

5

7

9

(f4) ECO

1

1,2

1,35

1,45

(f4) VIA / PT

1

1,12

1,24

10 1,35

Correction factors for compressed air filters With other operating pressures (p1), multiply the flow volume of the filter by factor f: p1 [bar] (f)

1

2

3

4

5

6

7

8

9

10

12

16

0,138

0,53

0,65

0,76

0,84

0,92

1,00

1,07

1,13

1,19

1,31

2,13

Conversion factor for operating pressure/compressed air inlet temperature for adsorption dryers Operating pressure 5 bar 6 bar 7 bar 8 bar 9 bar 10 bar 11 bar 12 bar 13 bar 14 bar 15 bar 16 bar

35 °C 0,75 0,89 1,00 1,08 1,26 1,31 1,36 1,49 1,62 1,71 1,79 1,90

40 °C 0,64 0,78 0,91 1,00 1,08 1,16 1,24 1,36 1,47 1,57 1,67 1,77

45 °C 0,61 0,73 0,82 0,94 1,03 1,07 1,10 1,23 1,35 1,46 1,57 1,66

50 °C 0,59 0,67 0,79 0,86 0,99 1,03 1,07 1,18 1,29 1,38 1,46 1,55 79

2 | Purifying compressed air

Design data for compressed air cold dryers

Compressed air purification

2 | Purifying compressed air

made to measure

Conforms to the following quality classes in accordance with DIN ISO 8573-1

Contamination of the compressed air by

Compressed air qualities

Coarse dirt

Fine dirt

Oil

Condensate

Particles

Water

Oil

Not purified

5

7

5

Purified of coarse dirt Conditionally recommended

4

7

4

Purified of fine dirt Conditionally recommended

1

7

2

Purified of fine dirt and oil Not recommended

1

7

1

Purified of coarse dirt and condensate For using tools For machines with their own filtration

4

4

4

Purified of fine dirt and condensate For using tools For painting For machines that require these quality classes

1

4

2

Purification of fine dirt, condensate and oil For high-quality paints For machines that require these quality classes

1

4

1

Purification of fine dirt and condensate For outdoor lines For machines that require these quality classes

1

2

2

Purification of fine dirt, condensate and oil For machines that require these quality classes

1

2

1

Compressed air quality classes as per DIN ISO 8573 Particles (dirt) Class

80

Particle size in μm (max.)

Water (condensate)

Particle density in mg/m³ (max.)

0

+10 °C

> 9.4



2 | Purifying compressed air

Required Schneider airsystems products to attain the compressed air quality

Notes about compressed air quality

Compressor

Cyclone separator (1)

Vessel

Prefilter

Compressed Adsorption Microfilter air cold dryer dryer

Activated carbon filters

Aggressive condensate (environmentally harmful) Short service life of connected consumers Aggressive condensate (environmentally harmful) Short service life of connected consumers Aggressive condensate (environmentally harmful) Very short service life of the filter element Short service life of connected consumers Aggressive condensate (environmentally harmful) Very short service life of the filter element Short service life of connected consumers Short service life of machine filters Pipeline and connected consumers are contaminated by fine dirt and oil Compressed air only used as a direct working medium to a limited extent Optimal protection of connected consumers Compressed air used as direct working medium

No freezing of outdoor lines

Compressed air used as direct working medium (1) Recommendation for protecting the vessel, prefilter and compressed air cold dryer

81

Compressed air cold dryers Robust compressed air cold dryers

2 | Purifying compressed air

for durable compressed air systems and tools

Compressed air cold dryers supply dry and clean compressed air for standard and complex requirements. The dryers are exceptionally powerful and reliable due to the high-quality components and keep pressure losses to a minimum.

82

Energy-saving, efficient, reliable – the ECO cold dryer

Energy-saving even when used sporadically due to ECO switch-off function

Ideal protection of compressed air line against corrosion through reheating of dried compressed air

Reliable continuous operation also for demanding applications in accordance with ISO 8573 Class 4

Space-saving installation optional wall or vessel mounting

2 | Purifying compressed air

Super dry technology for best operating safety of production systems through continuous operation with stable dew point

Consistently reliable condensate discharge due to electronic discharger

Extremely low maintenance self-cleaning vertical arrangement of rust-free heat transfer areas reduces dirt quantities

Cost savings in standard applications according to ISO 8573 Class 5 through generous component design and ECO control system

Technical features: Adherence to strict requirements of tool and CNC machines or for high-quality paint work

Maximum function stability for varied operating conditions – also for temporary overload

ECO switch-off function saves on operating costs – significant savings can be made depending on the size of the dryer and the nature of the application

Maintenance-friendly and energy-efficient thanks to the best available condensate discharge technology

83

Compressed air cold dryer ECO High-performance cold dryer with super dry technology and ECO switch-off Compressed air cold dryer ECO

Super-dry technology for maximum operational reliability

Type

Art. no.

Volume flow1) at pressure dew point +7 °C (l/min)

Power input (kW)

Pressure loss (bar)

Weight (kg)

Air outlet

Dimensions (W x D x H)

– Optimal condensate discharge Benefits: – Minimal pressure losses, low operating costs – No contamination, no increase in pressure loss – Condensate collected at lowest point Condensate separator – optimised flow rate for easy droplet formation – droplet forming heat exchanger surface – condensate collection in cold area of dryer Benefits: – optimum degree of Filteration – prevention of re-evaporation of the condensate into the compressed air Efficient, economical discharge without no pressure losses due to automatic condensate discharger Generous connection dimensions adapted to the flow rate Indicator for monitoring the pressure dew point Extremely simple assembly of wall-hung units DK 5000/7100/10000 ECO: upright unit

Volume flow1) at pressure dew point +3 °C (l/min)

2 | Purifying compressed air

Common features Suitable for continuous applications for  dependable protection of valuable machines and control systems, designed for a 3 °C pressure dew point (Class 4 according to ISO 8573) Suitable for energy-saving, sporadic and continuous applications for protecting air consumers (e.g. tools), designed for a 7 °C pressure dew point (Class 5 according to DIN ISO 8573) Energy-saving function ECO: Fan and cold compressor switch off if air is not drawn from the unit for a certain time. Makes energy-saving dryer operation possible Heat exchangers with large flow crosssections ensure consistently high air quality and constantly low pressure losses over the entire operating time Efficient heat transfer – Precooled by cold air flow – Excellent coolant distribution for efficient cooling – Large surfaces Benefits: – Energy savings Vertical attachment of heat exchanger – Direct air guide – Cleaned automatically by discharged condensate

DK 600 ECO

H612075

600

810

0,20

0,20

24

G 3/4 ˝ i

325x263x745

DK 985 ECO

H612114

985

1330

0,30

0,25

25

G 3/4 ˝ i

325x263x745

DK 1500 ECO

H612162

1500

2025

0,40

0,25

34

G 3/4 ˝ i

325x263x745

DK 2200 ECO

H612222

2200

2970

0,50

0,16

48

G 1 1/2 ˝ i

410x415x845

DK 3500 ECO

H612360

3500

4725

0,75

0,28

56

G 1 1/2 ˝ i

410x415x845

DK 5000 ECO

H612540

5000

6750

1,00

0,21

111

G 1 1/2 ˝ i

670x550x844

DK 7100 ECO

H612720

7100

9585

1,30

0,22

170

G 2˝i

670x550x844

DK 10000 ECO

H612105

10000

13500

1,80

0,23

195

G 2˝i

752x695x1100

1)

Flow rate in acc. with ISO 7183, compressed air temperature 35 °C, ambient temperature 25 °C, inlet pressure at cold dryer 7 bar (high pressure). Compressed air inlet temperature max. 50 °C, operating pressure max. 16 bar (high pressure)

Accessories

Type

Art. no.

Bypass line UGL 3/4

B110172

Bypass line UGL 1 1/2

B110175

Bypass line UGL 2

B110178

Mounting kit

Type

Art. no.

ABZ-DK ECO 1

B612000

Can be retrofitted to stationary piston 

compressors (UniMaster STS) on 270 or 500 l vessel

84

Compressed air cold dryer Dry and clean compressed air for normal requirements “Vertical” PT series

Type

Art. no.

Volume flow1) at pressure dew point +7 °C (l/min)

Power input (kW)

Pressure loss (bar)

Weight (kg)

Air outlet

Dimensions (W x D x H)

Benefits: – Minimal pressure losses, low operating costs – No contamination, no increase in pressure loss – Condensate collected at lowest point Condensate separation – Optimal flow speed for easy droplet formation – Plate profile encourages bead formation Benefits: – Maximum degree of separation guaranteed Efficient, economical discharge without no pressure losses due to automatic condensate discharger Heating compressed air – Outgoing air flow cools the incoming air Benefits: – Energy-saving Clear layout, easy to operate, ergonomic and user-friendly Generous connection dimensions adapted to the flow rate Floor-mounted machine with compact overall dimensions Electrical connection 230 V/50 Hz (alternating current) For continuous use and protecting highquality machines and control systems Available while stocks last

Volume flow1) at pressure dew point +3 °C (l/min)

Common features  ESA control system  – Incorporates precision sensors that guarantee optimised, dynamic adjustment to the relevant performance requirements, fan and compressor activated independently of one another – Allows energy-saving operation and consistent, high-qual Stainless steel heat exchanger – No corrosion – Permanently smooth surfaces Benefits: – Long service life – Consistently high air quality – No future increase in pressure loss Efficient heat transfer – Precooled by cold air flow – Excellent coolant distribution for efficient cooling – Large surfaces Benefits: – Energy savings Vertical attachment of heat exchanger – Direct air guide – Cleaned automatically by discharged condensate – Optimal condensate discharge

DK 14700 PT

H607147

14700

18230

2,1

0,12

288

G 2˝i

800x670x1350

1)

Flow rate in acc. with ISO 7183, compressed air temperature 35 °C, ambient temperature 25 °C, inlet pressure at cold dryer 7 bar (high pressure). Compressed air inlet temperature max. 50 °C, operating pressure max. 16 bar (high pressure)

Accessories

Type

Art. no.

Bypass line UGL 2

B110178

85

2 | Purifying compressed air

Compressed air cold dryer

Adsorption dryers Dryers for

2 | Purifying compressed air

demanding requirements

The adsorption dryers satisfy even the most demanding requirements for air quality, are therefore suitable for high-quality machines and systems, and make sure that your production processes are both reliable and economical.

86

“Cooling” adsorption dryer Dry and clean compressed air for special requirements

Adsorption dryer

“Vertical” DAT series

Type

Art. no. Weight (kg)

Air outlet

Dimensions (W x D x H)

function displays on the front of the switch cabinet for: power, adsorption, regeneration and economy cycle Operating costs reduced in direct proportion to the partial load: Dew point-dependent control system with digital display and floating output Drying agent with extended useful life: Prefilter at intake point for filtering solids and aerosols up to 0.01 mg/m³ incl. automatic discharger Compressed air free of particles: Downstream filter at the outlet for filtering particles in the drying agent incl. manual drain valve Standard features include prefilter and downstream filter

DRY-DAT 120

H604012

133

9

1/4 ˝ i

312x210x390

DRY-DAT 230

H604023

250

13

1/4 ˝ i

312x210x565

DRY-DAT 350

H604035

416

17

1/4 ˝ i

359x210x815

DRY-DAT 580

H604058

583

24

1/4 ˝ i

359x210x1085

DRY-DAT 850

H604085

933

52

3/8 ˝ i

436x300x1160

DRY-DAT 1200

H604120

1200

65

3/8 ˝ i

436x300x1410

DRY-DAT 1400

H604140

1433

77

1/2 ˝ i

436x300x1610

1)

Compressed air inlet temperature 35°C, ambient temperature 20°C, operating pressure 7 bar. Compressed air inlet temperature max. 50°C/min. 5°C, operating pressure max. 16 bar/ min. 5 bar

87

2 | Purifying compressed air

All elements within view at all times: LED

Volume flow1) (l/min)

Common features  10 years continuous operation: Vessel with  drawn aluminium profile as per PEDMinimum load cycle 1,000,000 at ºp 15 bar 5.6 % energy saved: Pressure changes only 12 times an hour for max. regeneration air requirements of 14.3 % Longer service life: Collecting chamber within the moist zone protects the drying agent from concentrated moisture High degree of process security: Highly active molecular screen ensures stable pressure dew point of -40°C Stability in all operating situations: Valve bank with directly controlled main and blow valves. Clear defined valve positions Regeneration unit: Passive presetting of regeneration air Pressure dew point can be preset: Microprocessor control system in clearly laid out,easily accessible housing

Condensate dischargers Energy saving

Condensate dischargers automatically drain the condensate from vessels, filters and compressed air dryers while maintaining even the highest pressures at a constant level (up to 16 bar). The dischargers are extremely low-maintenance due to the electronic level measurement function.

Ecomat

Automatic condensate drainage Electrical connection 230 V/50 Hz (alternating

current) Ready to install with 2.5 m connection cable

Simple installation For operating pressures up to 16 bar No compressed air loss Compact design

Mounting kit

Type

Art. no.

For suction capacity (l/min)

Weight (kg)

Compressed-air supply

Dimensions (W x D x H)

and plug

KAL-Ecomat 3100

D605023

2500

0,80

G1/2 ˝ i

149x65x118

KAL-Ecomat 4500

D605025

6300

0,85

G 1/2 ˝ i

150x65x141

KAL-Ecomat 20000

D605030

28000

2,0

G 1/2 ˝ i

212x93x162

For Ecomat condensate discharger on

pressure vessels, cold dryers and filters Type

Art. no.

ABZ-Eco 3000 B

B605082

ABZ-Eco 3000 BST

B605086

UniMaster STA, 10+Master STA

ABZ-Eco 3000 AM

B605085

AirMaster compressors on vessel

ABZ-Eco 3000 F

B605084

Filter DFP 6 to DFP 160 and DVP 6 to DVP 160

ABZ-Eco 4500 B

B605080

all pressure vessels (except 90 l horizontal) and all pressure vessels vertikal without pressure line

Adapted for

Condensate collection pipe

88

Pressure vessel 90 l horizontal manufactured from 1997

Condensate collection pipe discharges the

compressed air condensate to the oil-water separator Type

Art. no.

Condensate inlets (piece(s))

2 | Purifying compressed air

and reliable

KSL 2

B605062

2

KSL 3

B605063

3

KSL 4

B605061

4

Compressed air devices (such as

compressed air vessels, cold dryers or filters) can be connected

Oil-water separators For the environmentally friendly

2 | Purifying compressed air

purification of condensate

Oil-water separators use an automatic separation process and multiple-stage cleaning process to purify condensate containing oil. These environmentally friendly, cost-saving machines separate water from the condensate, which can then be discharged into the sewage system as specified in §7a of the Water Resources Act.

Art. no. For suction capacity (l/min)1)

Weight (kg)

Dimensions (W x D x H)

1)

Type

OWS-ÖWAMAT 10

H601001

2400/1700

3,5

290x222x528

OWS-ÖWAMAT 11

H601002

4900/3400

5,8

387x260x595

For suction capacity (l/min)1)

Oil-water separator, Öwamat

Screw/piston compressors

1)

Type

Art. no. Weight (kg)

Dimensions (W x D x H)

Oil-water separator, Öwamat

OWS-ÖWAMAT 12

H601003

7300/5100

12,0

350x397x719

OWS-ÖWAMAT 14

H601004

14600/10100

16,0

410x461x892

Screw/piston compressors

Activated carbon refill pack for Öwamat

Accessories

Type

Art. no.

Incl. prefilter According to the law, a spare filter must

FE-Öwamat 10

B201023

FE-Öwamat 11

B201024

be kept in reserve if an Öwamat is used

FE-Öwamat 12

B201025

FE-Öwamat 14

B201026

Type

Art. no.

Activated carbon refill pack AKP 10/40 Öwatec

B201013

Activated carbon refill pack AKP 130 Öwatec

B201014

Activated carbon refill pack AKP 175 Öwatec

B201019

89

Maintenance units, filters Perfect air quality

2 | Purifying compressed air

for your applications

Our filters and maintenance devices achieve the highest quality compressed air – prefilters, microfilters and activated carbon filters produce purified compressed air that is especially suitable for spraying applications.

90

Filter

1)

Type

Art. no.

Weight (kg)

Dimensions (mm)

Particle size, class 4: ≤15 μm Particle density, class 3: ≤5 mg/m³ Residual oil content, class 4: ≤5 mg/m³

Compressedair supply

taminants with particles up to 15 μm when used upstream of a compressed air dryer. Compressed air quality as per ISO 8573.1 Standard features include: VP filter element and automatic condensate discharger with float valve Used upstream of a compressed air dryer

VF-DVP 6

D640700

700

R 3/8 ˝ i

0,6

200x70

VF-DVP 10

D640701

1300

R 1/2 ˝ i

1,1

240x105

VF-DVP 15

D640702

1900

R 1/2 ˝ i

1,2

295x105

VF-DVP 30

D640703

3000

R 3/4 ˝ i

2

300x125

VF-DVP 45

D640704

5200

R 1˝i

2,4

420x125

VF-DVP 80

D640706

8500

R 1 1/2 ˝ i

3,2

452x125

2 | Purifying compressed air

For separating condensate and solid con-

Volume flow (l/min)1)

Preliminary filter

Air volume flow in acc. with ISO 7183 (7 bar input pressure), 35 °C air inlet temperature)

Accessories for prefilters

Type

Art. no.

F-VP 6

B640700

F-VP 10

B640701

F-VP 15

B640702

F-VP 30

B640703

F-VP 45

B640704

F-VP 80

B640706

Replacement filter element

For separating extremely fine oil and water

Compressed air quality in combination with

aerosols and solid contaminants with particles up to 0.01 μm Standard features include: FP filter element and automatic condensate discharger with float valve

Particle size, class 1: ≤0.1 μm Particle density, class 1: ≤0.1 mg/m³ Residual oil content, class 1: ≤0.01 mg/m³

1)

Type

Art. no.

Compressedair supply

Weight (kg)

Dimensions (mm)

a prefilter and compressed air dryer only

Volume flow (l/min)1)

Micro filter

FF-DFP 6

D640710

700

R 3/8 ˝ i

0,6

200x70

FF-DFP 10

D640711

1300

R 1/2 ˝ i

1,1

240x105

FF-DFP 15

D640712

1900

R 1/2 ˝ i

1,2

295x105

FF-DFP 30

D640713

3000

R 3/4 ˝ i

2,0

300x125

FF-DFP 45

D640714

5200

R 1˝i

2,4

420x125

FF-DFP 80

D640716

8500

R 1 1/2 ˝ i

3,2

452x125

Air volume flow in acc. with ISO 7183 (7 bar input pressure), 35 °C air inlet temperature)

Accessories for microfilters

Type

Art. no.

F-FP 6

B640710

F-FP 10

B640711

F-FP 15

B640712

F-FP 30

B640713

F-FP 45

B640714

F-FP 80

B640716

Replacement filter element

91

Filter Differential pressure gauge

Type

Art. no.

MM-DDM-F

B640503

Differential pressure manometer for the

prefilter and microfilter (6-45) available as an optional extra. Provides information on whether the filter element is fully functional or needs replacing

Activated carbon filters

With FP filter element For separating oil vapours, aroma and flavou-

Type

Art. no. Volume flow (l/min)1)

Compressed-air supply

Weight (kg)

Dimensions (mm)

2 | Purifying compressed air

tion with a series-connected microfilter only Residual oil content, class 1: ≤0.008 mg/m³

ring additives

1)

Compressed air quality and use in combina-

AF-DAP 6

D640720

700

R 3/8 ˝ i

0,6

200x70

AF-DAP 10

D640721

1300

R 1/2 ˝ i

1,1

240x105

AF-DAP 15

D640722

1900

R 1/2 ˝ i

1,2

295x105

AF-DAP 30

D640723

3000

R 3/4 ˝ i

2,0

300x125

AF-DAP 45

D640724

5200

R 1˝i

2,4

420x125

AF-DAP 80

D640726

8500

R 1 1/2 ˝ i

3,2

452x125

Air volume flow in acc. with ISO 7183 (7 bar input pressure), 35 °C air inlet temperature)

Accessories for activated carbon filters

Type

Art. no.

F-AP 6

B640720

F-AP 10

B640721

F-AP 15

B640722

F-AP 30

B640723

F-AP 45

B640724

F-AP 80

B640726

Replacement filter element

Including condensate discharger with

For discharging condensate between the

1)

Art. no.

ZA 5500

D640055

Air outlet

Type

Weight (kg)

compressor and vessel

Dimensions (mm)

integrated float valve

Volume flow (l/min)1)

Cyclone separator

5500

367 x 109

2,2

R 1˝i

Air volume flow in acc. with ISO 7183 (7 bar input pressure), 35 °C air inlet temperature)

Mounting kit

Type

Art. no.

WKB-F-G3/8

B640399

WKB-F-G1/2

B640400

WKB-F-G3/4

B640401

For mounting the complete filter DVP, DFP,

DAP and filter combinations to the wall.

Double nipple

WKB-F-G1

B640402

WKB-F-G1 1/2

B640404

Type

Art. no.

DNL-MS-R3/8a x R3/8a

E030054

DNL-MS-R1/2a x R1/2a

E030055

DNL-MS-R3/4a x R3/4a

E030056

For connecting several complete filters to

create a combination of filters

92

DNL-MS-R1a x R1a

E030057

DNL-R1 1/2a x R1 1/2a

G004123

Maintenance units Maintenance units

Robust maintenance units with metal housing for an air-flow volume of up to 3000 l/min. Maintenance-free operation Admission pressure max. 18 bar Free of silicone Lockable adjusting button for pressure reducer and filter pressure

reducer

Bleed function for quick, precise regulation  Pressure regulator with piston for high

Pressure reducer

operational reliability High secondary pressure stability (adjusting

pressure), even if the input pressure or the flow rate changes Locking control knob Installation independent of flow direction because pressure gauge can be connected on both sides Regulation range 0-12 bar Standard features include: pressure gauge For installation in machines or mounting on walls. Can be integrated in control panels

Pressure reducer 3/8 ˝ – 1/2 ˝

Pressure reducer 1/4 ˝

Dimension A (mm)

Dimension B (mm)

Dimension C (mm)

Dimension D (mm)

Dimension E (mm)

Connection for pressure gauge

Art. no.

Pressure reducer 3/4 ˝ – 1 ˝

Connecting thread

Type

Flow charts: Measurement carried out at admission pressure of 8 bar. The set pressure can be read at the far left (2, 4 and 6 bar). Example: pressure reducer 1/4˝: set value 6 bar. At 700 l/min., 5 bar is available after the pressure reducer.

DM 1/4 W

D202002

G 1/4 ˝ i

42

94

42

42

32

G 1/8 ˝ i

DM 3/8 W

D302002

G 3/8 ˝ i

60

130

60

60

46

G 1/8 ˝ i

DM 1/2 W

D402002

G 1/2 ˝ i

60

130

60

60

46

G 1/8 ˝ i

DM 3/4 W

D502002

G 3/4 ˝ i

80

184

80

80

66

G 1/4 ˝ i

DM 1 W

D602002

G 1˝i

80

184

80

80

66

G 1/4 ˝ i

93

2 | Purifying compressed air

Common features   High flow volumes with low pressure drop reduce the energy costs Flexible installation thanks to modular principle; assembly possible on right or left High control accuracy

Maintenance units Combines the technical benefits of the 

pressure reducer and the water separator in one compact unit Semi-automatic drainage Pressure gauge connector G 1/8 ˝i Regulation range 0-12 bar Standard features include: pressure gauge and 20 μm filter element For installation in machines or mounting on walls

Pressure reducer z Filterem 3/8 ˝ – 1/2 ˝

Pressure reducer z Filterem 1/4 ˝

Dimension A (mm)

Dimension B (mm)

Dimension C (mm)

Dimension D (mm)

Dimension E (mm)

Cond. vessel volume (cm³)

Art. no.

Pressure reducer z Filterem 3/4 ˝ – 1 ˝

Connecting thread

Type

Flow charts: Measurement carried out at admission pressure of 8 bar. The set pressure can be read at the far left (2, 4 and 6 bar). Example: filter pressure reducer 1/4 ˝: set value 6 bar. At 700 l/min., 5 bar is available after the controller.

FDM 1/4 W

D225026

G 1/4 ˝ i

42

190

42

42

36

10

FDM 3/8 W

D325026

G 3/8 ˝ i

60

245

60

60

52

45

FDM 1/2 W

D425026

G 1/2 ˝ i

60

245

60

60

52

45

FDM 3/4 W

D458305

G 3/4 ˝ i

80

332

80

80

66

170

FDM 1 W

D468305

G 1˝i

80

332

80

80

66

170

Water separator with filter

Centrifugal acceleration of compressed air 

for efficient separation of dirt particles and condensate Two-stage mechanical filter with 20 μm Filtering function upstream of the pressure reducer Low pressure losses Semi-automatic drainage

Filter 3/8 ˝ – 1/2 ˝

Filter 1/4 ˝

Dimension B (mm)

Dimension C (mm)

Dimension D (mm)

Dimension E (mm)

Cond. vessel volume (cm³)

Art. no.

Filter 3/4 ˝ – 1 ˝

Dimension A (mm)

Type

Flow charts: Measurement carried out at different admission pressures: A = 2 bar; B = 4 bar; C = 6 bar, D = 8 bar; E = 10 bar. The pressure drop is shown in bar. Example: filter 1/4 ˝: at an admission pressure of 8 bar (=D) and a pressure drop of 0.35 bar, the maximum flow rate is 1250 l/min.

Connecting thread

2 | Purifying compressed air

Filter pressure reducer

FWA 1/4 W

D221002

G 1/4 ˝ i

42

142

42

42

32

10

FWA 3/8 W

D321002

G 3/8 ˝ i

60

180

60

60

46

45

FWA 1/2 W

D421002

G 1/2 ˝ i

60

180

60

60

46

45

FWA 3/4 W

D521002

G 3/4 ˝ i

80

235

80

80

66

170

FWA 1 W

D621002

G 1˝i

80

235

80

80

66

170

94

Maintenance units Fine adjustment for a regular oil supply  Proportional adjustment of the oil supply to

the air flow rate for optimal lubrication, even at low pressures and low air flow rates Oil purification downstream of the filter pressure reducer Can be integrated anywhere due to compact dimensions

Mist oiler 1/4 ˝

Flow charts: Measurement carried out at different admission pressures: A = 2 bar; B = 4 bar; C = 6 bar, D = 8 bar; E = 10 bar. The pressure drop is shown in bar. Example: mist oiler 1/4 ˝: at an admission pressure of 8 bar (=D) and a pressure drop of 0.4 bar, the maximum flow rate is 800 l/min.

Type

Art. no.

Dimension A (mm)

Dimension B (mm)

Dimension C (mm)

Dimension D (mm)

Dimension E (mm)

Oil reservoir volume (cm³)

Mist oiler 3/4 ˝ – 1 ˝

Connecting thread

Mist oiler 3/8 ˝ – 1/2 ˝

N 1/4 W

D223001

G 1/4 ˝ i

42

156

42

42

32

50

N 3/8 W

D323001

G 3/8 ˝ i

60

195

60

60

46

150

N 1/2 W

D423001

G 1/2 ˝ i

60

195

60

60

46

150

N 3/4 W

D523001

G 3/4 ˝ i

80

260

80

80

66

379

N1W

D623001

G 1˝i

80

260

80

80

66

379

Consists of filter pressure reducer and 

Standard features include: pressure gauge

mist oiler Fully assembled Regulation range 0-12 bar Semi-automatic drainage

For installation in machines or mounting on walls The technical data corresponds to that of the

and 20 μm filter element

individual components

Type

Art. no.

Connecting thread

2-way filter unit

2 | Purifying compressed air

Mist oiler

WE 2-fach 1/4 W

D226026

G 1/4 ˝ i

WE 2-fach 3/8 W

D326026

G 3/8 ˝ i

WE 2-fach 1/2 W

D426026

G 1/2 ˝ i

WE 2-fach 3/4 W

D458405

G 3/4 ˝ i

WE 2-fach 1 W

D468405

G 1˝i

95

Maintenance units Consists of a water separator with filter,

Standard features include: pressure gauge

pressure reducer and mist oiler Fully assembled Regulation range 0-12 bar Semi-automatic drainage

For installation in machines or mounting on walls The technical data corresponds to that of the

and 20 μm filter element

individual components

Type

Art. no.

Connecting thread

2 | Purifying compressed air

3-way filter unit

WE 3-fach 1/4 W

D224026

G 1/4 ˝ i

WE 3-fach 3/8 W

D324026

G 3/8 ˝ i

WE 3-fach 1/2 W

D424026

G 1/2 ˝ i

WE 3-fach 3/4 W

D524026

G 3/4 ˝ i

WE 3-fach 1 W

D624026

G 1˝i

Accessories for maintenance units

Type

Art. no.

Filter cartridge 20 μm, complete

Mounting kit

FE-FDM 1/4 W

G405012

FE-FDM 3/8-1/2 W

G405013

FE-FDM 3/4-1 W

G405014

Type

Art. no.

For simple and fast wall mounting

Disassembly spanner

WKB-WE 1/4

B200701

WKB-WE3/8-1/2

B400701

WKB-WE3/4-1

B400703

Type

Art. no.

DSL-WE

B400707

For condensate vessel

96

Filter units Series in modular design

Accessories

FDM/FF 1/2

D426030

183x124x290

264x124x290

D640760

Permitted temperature range: +5°C to +40°C Working pressure: 1.5 to 12 bar For retrofitting the 2-way filter unit

Dimensions (W x D x H)

AF 1/2

conditioned compressed air, suitable for spraying applications Permitted temperature range: +5°C to +40°C Working pressure: 1.5 to 12 bar

3,5

conditioned compressed air, suitable for spraying applications For separating oil vapours, aroma and flavouring additives Residual oil content 0.005 mg/m³ Art. no.

through quick-bleed valve Activated charcoal filter for perfectly

G 1/2 ˝

Activated charcoal filter for perfectly 

Type

using a second air outlet ( 1x G 1/4 ˝, 1 x G 1/2 ˝ ) Simple draining of the sludge container

Dimensions (W x D x H)

D424030

Residual oil content 0.005 mg/m³ Connection option for two pneumatic tools

Weight (kg)

FDM/FF/AF 1/2

+65°C Working pressure: 1.5 to 12 bar

2,5

drainage via float valves on filter pressure reducer Highest possible control accuracy thanks to lockable fine adjustment Standard features include 40 μm filter element With microfilter for separating extremely fine oil and water aerosols and solid contaminants with particles up to 0.01 μm

Art. no.

operational readiness Permitted temperature range: +1,5°C to

G 1/2 ˝

No unnecessary work thanks to automatic 

Type

through quick-bleed valve Colour indicator for quick check of

Dimensions (W x D x H)

Art. no.

using a second air outlet ( 1x G 1/4 ˝, 1 x G 1/2 ˝) Simple draining of the sludge container

Weight (kg)

Type

Residual oil content 0.01 mg/m³ Connection option for two pneumatic tools

Air inlet

drainage via float valves on filter pressure reducer Highest possible control accuracy thanks to lockable fine adjustment Standard features include 40 μm filter element With microfilter for separating extremely fine oil and water aerosols and solid contaminants with particles up to 0.01 μm

Weight (kg)

Activated carbon filters

No unnecessary work thanks to automatic 

Air inlet

3-way filter unit

individual filters Robust metal casing

Air inlet

2-way filter unit

The modular design permits quick expansion or replacement of

2 | Purifying compressed air

Common features   Filter unit with either 2 or 3 elements for compressed air conditioning

G 1/2 ˝

1,0

70x63x245

Type

Art. no.

Filter F-FF 1/2

B640360

Filter F-AF 1/2

B640760

97

We would also be glad to help you design your compressed air system

2 | Purifying compressed air

Are you considering installing a complete new compressed air solution? Do you wish to retrofit an existing system? Or are you planning on purchasing another product? Irrespective of where you require support – we will be glad to help at any time and offer you personal advice eared specifically towards your individual company requirements. Our nationwide team of experts will support you on the telephone and with the planning of your compressed air system on site. We will take close and thorough consideration of the available space and your specific compressed air requirements. and then create the perfect compressed air solution to match your application. We will be glad to assist you further: Telephone: +49 (0)7121 959-222 +49 (0)7121 959-161 Fax: +49 (0)7121 959-151 E-mail: [email protected]

1

1

Screw compressors

Domestic Sales Export Sales

2

Piston compressors

3

Compressed air purification

4

Pipe systems

Compressed air tools

3

2 1

1

98

4

03 Pipe systems |

100

Hoses and workshop equipment |

147

Connecting and joining technology |

154

3 | Distributing compressed air

Distributing compressed air

The perfect pipe system – for plugging, fastening or clamping

Pipe systems in various sizes and designs: tested and certified, stable, robust and flexible Efficient conveying of compressed air from the compressor to the workplace with robust, quickly installed pipe systems. With a variety of connection systems and pipelines made of different materials, we always have the right solution for your requirements – whether for indoor, outdoor, underground or clean room routing.

3 | Compressed air distribution

All pipe systems from Schneider Druckluft are variable and can be extended or combined with one another as required – without any welding, soldering or adhesive.

All components are tested and certified by the TÜV (German Technical Inspection Agency). A unique claim. Furthermore, the certificate confirms the compatibility of the systems.

100

Whether plastic, aluminium or stainless steel: our pipelines are robust and resistant to corrosion

The reasons for our material selection are easy to explain: pipes made of the materials we use are smooth on the inside and as a result, the compressed air flows with less friction so that the pressure drop remains very low. This saves costs, as the compressor has to work less. In addition, the pipes do not rust, which ensures a long service life and prevents maintenance. Moreover, each of the materials offers its own special advantages and properties. The pipelines can also be combined with one another.

Features of our compressed air pipes made of polyamide and polyethylene netting:

3 | Compressed air distribution

Available in various lengths and diameters, by the roll or by the length Weigh approx. 75 % less than conventional steel pipes and are therefore easy to mount on walls and ceilings without requiring expensive retaining clips Also available in UV resistant version for outdoor installations (black pipes)

Features of our pipes made of a special aluminium alloy: Calibrated, rigid, powder-coated, 6 m long and recommended for indoor and outdoor installations Lightweight, stable and easy to lay using few pipe clips, ideal when used as a main pipe (can be used in combination with flexible PA pipes) Ideal in visible areas

Our stainless steel pipes: Particularly hygienic and therefore ideal for clean room technology (e.g. chip production) as well as food production and pharmaceutical industries Also ideally suited for indoor and outdoor installations Lightweight, stable and easy to lay using few pipe clips, ideal when used as a main pipe Ideal for visible areas thanks to high-quality, attractive appearance

101

Design data for compressed air pipelines

When dimensioning a compressed air pipeline, the following items are particularly important: A pressure decrease from 6 to 5 bar reduces the power of your machines and tools by up to 27% If the final compression pressure is increased by 1 bar to compensate for decreases in pressure, costs for operating power increase by 10% Maintaining the compressed air flow speed at 5-10 m/s is a main priority Apart from the straight pipeline sections, any pipeline fittings may be responsible for the pressure loss. Substitute pipeline lengths are specified for these pipeline fittings

3 | Compressed air distribution

For a closed circular pipeline, take half of the nominal length of the total closed circular pipeline and the entire compressed air requirement into consideration For a stub line, take half of the total length of the stub line and the entire compressed air requirement into consideration For working overpressures higher than 7 bar, the pressure drop in the compressed air pipeline decreases. Ask your Schneider airsystems partner, who will determine the optimum size of the compressed air pipeline for you The design tables refer to a working overpressure of 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s

102

Substitute pipeline lengths for fittings Fittings

Comparable with

3/8“

1/2“

3/4“

1“

1 1/4“

1 1/4“

1 1/2“

2“

2 1/2“

Dia.

internal

12

14

18

24

28

32

38

50

63

Dia.

external

15

18

22

28

32

40

50

63

80

Ball valve

0,1

0,2

0,3

0,4

0,5

0,5

0,6

0,7

0,8

Angle

0,7

1,0

1,3

1,5

2,0

2,0

2,5

3,5

4,0

Pipe elbow r=d

0,1

0,2

0,3

0,3

0,4

0,4

0,5

0,6

0,9

Pipe elbow r=2d

0,1

0,1

0,1

0,2

0,2

0,2

0,3

0,3

0,4

T-piece

0,8

1,0

1,5

2,0

2,5

2,5

3,0

4,0

5,0

Reduction fitting 2d to d

0,4

0,5

0,5

0,6

0,7

0,7

0,8

1,0

1,5

3 | Compressed air distribution

Working overpressure 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s

Compressed air distribution with closed circular pipeline A

B

C Length A B C = 250 m Length D E F = 250 m

2000 l/min D

F E

Compressed air requirement: 2000 l/min Working overpressure: 7 bar Half closed circular pipeline length: 250 m For dimensioning the circular pipeline, take half of the nominal length of the total circular pipeline and the entire compressed air requirement into consideration.

Determining the pipeline diameter First of all, calculate the replacement pipe length for the fittings. The following fittings were included:

1 Ball valve dia. 28 2 Angle pieces 90°, dia. 28 5 T-pieces, dia. 28 Total

Replacement pipe length 0.4 m 1.5 m 2.0 m

Nominal length 0.4 m 3.0 m 10.0 m 13.4 m

The compressed air pipe length corrected by the replacement pipe length is:

Lcorrected = Lstraight + Lreplacement Lcorrected = 250 m + 13.4 m = 263.4 m

You can deduce from the tables that an aluminium pipe 32 mm in diameter or a VPE pipe 40 mm in diameter is large enough for a compressed air flow rate of 2000 l/min. and a halved compressed air pipe length of 250 m (Lcorrected = 263.4 m).

103

Determine the diameter of your pipeline

Closed circular pipeline, aluminium Working overpressure 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s

100 l/min 200 l/min 300 l/min 400 l/min 500 l/min 1000 l/min 1500 l/min 2000 l/min 3000 l/min 4000 l/min 5000 l/min 6000 l/min 8000 l/min 10000 l/min 12000 l/min 15000 l/min 20000 l/min

50 m 15 15 15 15 18 18 22 22 28 28 32 32 32 40 40 50 50

75 m 15 15 15 18 18 22 22 28 28 32 32 32 40 40 50 50 63

100 m 15 15 18 18 18 22 22 28 28 32 32 40 40 40 50 50 63

150 m 15 15 18 18 22 22 28 28 32 32 32 40 40 50 50 63 63

200 m 15 18 18 18 22 22 28 28 32 32 40 40 40 50 50 63 63

250 m 15 18 18 22 22 28 28 32 32 32 40 40 50 50 63 63 63

300 m 15 18 18 22 28 28 32 32 32 40 40 50 50 63 63 63 63

400 m 18 18 22 22 28 28 32 32 40 40 40 50 50 63 63 63 63

500 m 18 18 22 28 28 28 32 32 40 40 50 50 63 63 63 63 >63

750 m 18 22 22 28 28 32 32 40 40 50 50 50 63 63 63 63 >63

1000 m 18 22 22 28 28 32 32 40 40 50 50 63 63 63 63 >63 >63

Closed circular pipeline, polyamide (PA)/ cross-linked polyethylene (PeX) Working overpressure 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s Compressed air delivery quantity

Length of the line 100 l/min 200 l/min 300 l/min 400 l/min 500 l/min 1000 l/min 1500 l/min 2000 l/min 3000 l/min 4000 l/min 5000 l/min 6000 l/min 8000 l/min 10000 l/min

20 m 15 15 15 15 15 22 22 28 32 40 40 40 50 50

40 m 15 15 15 15 18 22 28 28 32 40 40 40 50 63

80 m 15 15 18 18 22 28 28 32 40 40 50 50 63 63

100 m 15 15 18 18 22 28 28 32 40 40 50 50 63 63

120 m 15 18 22 22 22 28 32 40 40 50 50 50 63 63

140 m 15 18 22 22 22 28 32 40 40 50 50 63 63 63

160 m 15 18 22 22 22 28 40 40 50 50 50 63 63 >63

180 m 15 18 22 22 22 28 40 40 50 50 50 63 63 >63

200 m 15 18 22 22 28 28 40 40 50 50 50 63 63 >63

220 m 15 18 22 22 28 32 40 40 50 50 63 63 63 >63

240 m 15 22 22 22 28 32 40 40 50 50 63 63 63 >63

260 m 15 22 22 22 28 32 40 40 50 50 63 63 63 >63

280 m 15 22 22 28 28 32 40 40 50 63 63 63 63 >63

300 m 15 22 22 28 28 32 40 50 50 63 63 63 63 >63

350 m 15 22 22 28 28 32 40 50 50 63 63 63 63 >63

400 m 18 22 28 28 28 32 40 50 50 63 63 63 63 >63

500 m 18 22 28 28 32 32 40 50 50 63 63 63 63 >63

Stub line, aluminium / polyamide (PA)/ cross-linked polyethylene (PeX) Working overpressure 7 bar, Δ p (max.) 0.2 bar, flow speed (max.) 10 m/s Length of the line Compressed air delivery quantity

3 | Compressed air distribution

Compressed air delivery quantity

Length of the line 25 m 15 15 15 15 15 18 22 22 28 28 28 32 32 40 40 40 50

104

100 l/min 200 l/min 300 l/min 400 l/min 500 l/min 1000 l/min 1500 l/min 2000 l/min 3000 l/min 4000 l/min 5000 l/min 6000 l/min 8000 l/min 10000 l/min

10 m 15 15 15 15 15 22 22 28 32 32 40 40 50 50

20 m 15 15 15 15 18 22 28 28 32 40 40 40 50 63

40 m 15 15 18 18 22 28 28 32 40 40 50 50 63 63

60 m 15 15 22 22 22 28 32 40 40 50 50 50 63 63

80 m 15 18 22 22 22 28 40 40 50 50 50 63 63 >63

100 m 15 18 22 22 28 28 40 40 50 50 63 63 63 >63

120 m 15 22 22 22 28 32 40 40 50 50 63 63 63 >63

140 m 15 22 22 22 28 32 40 40 50 63 63 63 63 >63

160 m 15 22 22 28 28 32 40 50 50 63 63 63 63 >63

180 m 15 22 22 28 28 40 40 50 50 63 63 63 63 >63

200 m 18 22 22 28 28 40 40 50 50 63 63 63 63 >63

220 m 18 22 28 28 28 40 40 50 50 63 63 63 63 >63

240 m 18 22 28 28 32 40 40 50 50 63 63 63 63 >63

260 m 18 22 28 28 32 40 40 50 50 63 63 63 63 >63

280 m 18 22 28 32 32 40 50 50 50 63 63 63 63 >63

300 m 18 22 28 32 32 40 50 50 50 63 63 63 63 >63

350 m 18 22 28 32 32 40 50 50 63 63 63 63 63 >63

400 m 22 28 28 32 32 40 50 50 63 63 63 63 63 >63

Our pipe system 15-28 mm

The pipe system for air requirements up to 4000 l/min In line with our philosophy as a complete system provider that offers you the right solution down to the last detail, you can assemble the perfect pipeline for your needs from our pipe systems with diameters from 15-28 mm: All of the pipes, connectors and dead-end distribution blocks guarantee long-lasting reliability and impermeability. Of course, they also include the added extra of consultation, if you should have any questions or special requests. Our 15-28 mm pipe system offers you the following advantages: Materials to suit your wants and needs – all pipelines are available in aluminium, stainless steel and polyamide

3 | Compressed air distribution

Quick pipeline routing due to easy installation in “Click it” plug-in system – without soldering, adhesive or screws Easy use of compressed air at the workplace with pipeline sockets as the perfect complement For very high temperatures, the brass clamping ring system in sizes up to 28 mm offers a reliable, long-lasting leakproof connection between pipelines

A cost comparison: Conventional screw-fit pipe system Maintenance costs

Operating costs

Patented “Click it” plug-in system from Schneider airsystems Maintenance costs Operating costs

Installation costs

Installation costs

Material costs

Material costs

Summarised: Low installation costs Low operating costs Low maintenance costs

105

Socket system 15-28 mm “Click it” –

3 | Compressed air distribution

a flexible system

Lay pipelines quickly and easily with a few hand movements with the practical “Click it” system and extend or modify existing pipelines – the flexible plug-in system offers a wide selection of different connectors.

106

Click it – the innovative pipe system No other pipe system is modified as often as a compressed air network. No problem with the “Click it” system: The connection can be detached easily with only a few hand movements and without causing damage to the pipe or connector. All parts can be reused as a result.

1. Cut the pipe to the right size Accurate to the millimetre using the Schneider airsystems pipe shears.

Cutting to length

2. Deburr and chamfer So that everything runs smoothly and fits together, visually and otherwise.

Deburring

3. Join the pipes using plug connectors

3 | Compressed air distribution

When inserted as far as it will go, the pipe is completely airtight and ease of installation saves an enormous amount of time.

Assembling

4. Disassembly with just a few hand movements Press clip against connector – pull pipe out of connector – and you're done.

Disassembling

1

2

3 | Pipe stop makes a “click” when the pipe is attached

4 3

5

4 | Spacer for centring the pipe in the fitting exactly – protects the O-ring 5 | Support sleeve for securing all components in the correct position 6 7

1 | The stainless steel retaining claw provides a force lock for retaining the pipe securely 2 | Oil-resistant O-ring for complete impermeability, even with oil containing compressed air

6 | Disassembly ring for easy separation of the plug connection. Impossible for the connection to accidentally come loose 7 | Compact metal body for maximum resistance to breakage

107

Socket system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Polyamide pipes

System/Ø

Polyamide (PA) Colour: grey Rolled pipe (DLR-R) Lengths of pipe (DLR-S) UV-resistant Free of silicone

Type

Art. no.

 

DLR-R-PA-G 15x12mm/10m

E815108

 

DLR-R-PA-G 15x12mm/25m

E815109

 

DLR-R-PA-G 18x14mm/10m

E818108

 

DLR-R-PA-G 18x14mm/25m

E818109

15

18

22

28

           

Polyamide pipes

System/Ø

Polyamide (PA) Colour: black Rolled pipe (DLR-R) Lengths of pipe (DLR-S) UV-resistant Free of silicone

3 | Compressed air distribution

Special aluminium alloy pipes Inflexible Calibrated Colour: grey Powder-coated For interior and exterior installation Ideal as a main pipe as lightweight, stable

15

18

 

E828109

DLR-S-PA-G 15x12mm/6m

E815107

DLR-S-PA-G 18x14mm/6m

E818107

DLR-S-PA-G 22x18mm/6m

E822107

DLR-S-PA-G 28x23mm/6m

E828107

Type

Art. no.

DLR-R-PA-S 15x12mm/25m

E815100

DLR-R-PA-S 18x14mm/25m

E818100

 

DLR-R-PA-S 22x18mm/25m

E822100

 

DLR-S-PA-S 22x18mm/6m

E822106

Type

Art. no.

DLR-ALU-G 15x12mm/6m

E815205

DLR-ALU-G 18x15mm/6m

E818205

System/Ø 18

E822109

DLR-R-PA-G 28x23mm/25m

22

 

15

DLR-R-PA-G 22x18mm/25m

22

28

       

DLR-ALU-G 22x18mm/6m

E822205

DLR-ALU-G 28x24mm/6m

E828205

Type

Art. no.

and easy to lay using few pipe clips Compatible with flexible PA pipe UV-resistant Free of silicone

Straight screwed coupling Brass NBR seal Free of silicone

System/Ø 15

18

22

28

 

STV-GES15-G1/2a

E815335

 

STV-GES18-G3/4a

E818334

 

STV-GES18-G 1/2a

E818335

STV-GES22-G3/4a

E822334

     

Straight screw-on click connector Brass NBR seal Free of silicone

System/Ø 15

18

22

E822335 E828335

Type

Art. no.

28

 

STV-GES15-G1/2i

E815333

 

STV-GES18-G1/2i

E818332

 

STV-GES18-G3/4i

E818333

 

STV-GES22-G1/2i

E822332

 

STV-GES22-G3/4i

E822333

STV-GES28-G1i

E828333

 

108

STV-GES22-G1/2a STV-GES28-G1a

Socket system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. System/Ø

Brass  NBR seal Free of silicone

15

18

22

       

Angular connector 90°

System/Ø

Brass  NBR seal Free of silicone

15

18

22

     

System/Ø

Brass  NBR seal Free of silicone

15

18

22

     

Brass  NBR seal Free of silicone

System/Ø 15 18

22

     

System/Ø

Brass  NBR seal Free of silicone

15

18

22

   

STV-W90-15

E815338

STV-W90-18

E818338

STV-W90-22

E822338

STV-W90-28

E828338

Type

Art. no.

STV-W45-15

E815355

STV-W45-18

E818355

STV-W45-22

E822355

STV-W45-28

E828355

Type

Art. no.

WV15-G1/2a

E815336

WV18-G1/2a

E818336

WV22-G 3/4a

E822336

WV28-G1a

E828336

Type

Art. no.

STV-TS15

E815339

STV-TS18

E818339

 

STV-TS22-15-22

E822330

   

STV-TS22-18-22

E822331

 

STV-TS28-18-18

E828328

   

STV-TS28-22-22

E828329

 

STV-TS28-18-28

E828330

   

STV-TS28-22-28

E828331

Type

Art. no.

STV-GRS 22a x 18i

E822351

System/Ø 18

22

 

 

28

   

 

STV-GRS 28a x 18i

E828340

 

STV-GRS 28a x 22i

E828341

Type

Art. no.

STV-SM 15

E815352

STV-SM 18

E818352

System/Ø

NBR seal Free of silicone

Art. no.

E822339

 

15

Type

E828339

 

For repairing pipelines  For closing ring lines Brass

E828337

STV-TS28

 

Sliding sleeve

E822337

STV-GS28

STV-TS22  

With slot for retaining claw  Brass NBR seal Free of silicone

E818337

STV-GS22

28

 

Reduction fitting

E815337

STV-GS18

28

 

T-plug-in connector

STV-GS15

28

 

Angular male connector

Art. no.

28

 

Angular connector 45°

Type 28

18

3 | Compressed air distribution

Straight pipe fitting

22

28

       

STV-SM 22

E822352

STV-SM 28

E828352

109

Socket system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Blind cap

System/Ø

Brass  NBR seal Free of silicone

15

18

22

       

Connecting adapter

System/Ø

Brass  Free of silicone

15

18

22

 

15

individual sections of stub, ring or outlet pipes Shutting off the compressed air pipes reduces energy costs NBR seal

 

Shutting off the compressed air pipes 

22

3 | Compressed air distribution

Energy-saving system

E815314

STV-BK 18

E818314

STV-BK 22

E822314

STV-BK 28

E828314

Type

Art. no.

VST15xG1/2a

E815360

VST18xG1/2a

E818360

 

VST18xG3/4a

E818361

 

VST22xG1/2a

E822360

 

VST22xG3/4a

E822361

VST28xG1a

E828361

Type

Art. no.

STS-LAH 15-2GES 15

E815350

STS-LAH 18-2GES 18

E818350

18

22

28

     

System/Ø

reduces energy costs

STV-BK 15

 

System/Ø

For shutting off compressed air pipes or 

Art. no.

28

 

Air shut-off cock

Type 28

STS-LAH 22-2GES 22

E822350

STS-LAH 28-2GES 28

E828350

Type

Art. no.

28

   

Open slowly e.g. to fill the pipe without

STS-ESAT 22 S

E822365

STS-ESAT 28 S

E828365

Type

Art. no.

STS-WSM 15

E815414

STS-WSM 18

E818414

STS-WSM 22

E822414

Type

Art. no.

STS-WSA 15

E815345

STS-WSA 18

E818345

STS-WSA 22

E822345

generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hardchrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) Control lamp NBR seal

Water collector

System/Ø

For manual operation  For installation at the end of a pipe or

15

   

System/Ø

For automatic operation  With automatic condensate discharger

and float valve For installation at the end of a pipe or incline With ball valve as standard Wit male connector NBR seal

110

22

 

incline With ball valve as standard Wit male connector NBR seal

Water collector

18

15

18

22

     

V4A socket system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. V4A stainless steel pipes

System/Ø

Stainless steel V4A  Inflexible For interior and exterior installation Ideal as a main pipe as lightweight, stable

15

Type

Art. no.

22

   

DLR-V4A 15x13mm/6m

E815400

DLR-V4A 22x19,6mm/6m

E822400

Type

Art. no.

and easy to lay using few pipe clips Compatible with flexible PA pipe

Stainless steel V4A  EPDM seal

Straight screw-on click connector Stainless steel V4A  EPDM seal

Straight pipe fitting

System/Ø 15

22

 

STV-GES15-G1/2a V4A

E815381

 

STV-GES22-G1/2a-V4A

E822381

 

STV-GES22-G3/4a-V4A

E822382

Type

Art. no.

System/Ø 15

22

 

STV-GES15-G1/2i V4A

E815383

 

STV-GES22-G1/2i-V4A

E822383

 

STV-GES22-G3/4i-V4A

E822384

Type

Art. no.

System/Ø

Stainless steel V4A  EPDM seal

15

22

   

Angular connector 90°

System/Ø

Stainless steel V4A  EPDM seal

15

 

System/Ø

Stainless steel V4A  EPDM seal

15

 

Stainless steel V4A  EPDM seal

System/Ø 15

Type

Art. no.

STV-W90/15 V4A

E815386

STV-W90/22 V4A

E822386

Type

Art. no.

22

 

Angular male connector

E815385 E822385

22

 

Angular connector 45°

STV-GS15 V4A STV-GS22 V4A

3 | Compressed air distribution

Straight screwed coupling

STV-W45/15 V4A

E815387

STV-W45/22 V4A

E822387

Type

Art. no.

22

   

WV15-G1/2a-V4A

E815392

WV22-G3/4a-V4A

E822392

111

V4A socket system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. T-plug-in connector

System/Ø

Stainless steel V4A  EPDM seal

15

   

Straight pipe fitting Stainless steel V4A  EPDM seal

E822388

STV-T22-15-22 V4A

E822389

Type

Art. no.

22

 

15

3 | Compressed air distribution

STV-SM 15 V4A

E815390

STV-SM 22 V4A

E822390

Type

Art. no.

22

   

112

E815388

 

System/Ø

Stainless steel V4A  EPDM seal

STV-T15 V4A STV-T22 V4A

 

Blind cap

Art. no.

 

System/Ø 15

Type 22

STV-BK 15 V4A

E815391

STV-BK 22 V4A

E822391

Socket system 15-28 mm Assembly aids System/Ø

For mounting using dowels  Compressed air pipe inserted with

minimal effort With elongated hole for attachment with screw and centring point on base for accurate alignment Screw head countersunk in the base Resistant to cold Colour: grey and black Quantity in pack: 25

15

18

22

               

Fixing set Set including screws and dowels  For pipe clips Screws 4x35 galvanised, dowel S 6 Quantity in pack: 100

Assembly clips

System/Ø

MKL 1-4mm: For steel girders, thickness 

1-4 mm

15

18

Pipe clamp

                       

System/Ø

Quantity in pack: 25 

15

18

22

Art. no.

RK15grau/25

E815425

RK18grau/25

E818425

RK22grau/25

E822425

RK28grau/25

E828425

RK15schwarz/25

E815125

RK18schwarz/25

E818125

RK22schwarz/25

E822125

RK28schwarz/25

E828125

Type

Art. no.

BEFG 4x35,0-S6/100

B030203

Type

Art. no.

MKL 1-4mm/18/50

E815028

MKL 1-4mm/22/50

E822028

MKL 4-7mm/18/50

E815026

28

   

MKL 4-7mm: For steel girders, thickness

4-7 mm MKL 8-12mm: For steel girders, thickness 8-12 mm HA-13-20mm: For assembly clips (thickness 1-4 mm) for thickness 13-20 mm Quantity in pack: 50

22

Type 28

MKL 4-7mm/22/50

E822026

MKL 4-7mm/32/50

E832026

MKL 8-12mm/18/50

E815027

MKL 8-12mm/22/50

E822027

MKL 8-12mm/32/50

E832027

HA-13-20mm/50

E800100

Type

Art. no.

RSL 15-19mm/25

E818448

3 | Compressed air distribution

Pipe clips

28

       

Hanger bolt

RSL 21-23mm/25

E822448

RSL 26-28mm/25

E828448

Type

Art. no.

SS-M 8 x 80

B030204

Type

Art. no.

STS-DZ 15

B322670

STS-DZ 18

B322671

M8 x 80 

Disassembly pliers

System/Ø

For detaching the plug-in system 

15

18

22

28

       

Disassembly clip

System/Ø

For detaching the plug-in system 

15

18

22

STS-DZ 22

B322672

STS-DZ 28

B322673

Type

Art. no.

STS-DMC 15

B322674

STS-DMC 18

B322675

28

       

STS-DMC 22

B322676

STS-DMC 28

B322677

113

Socket system 15-28 mm Assembly aids Universal tool

Type

Art. no.

STS-EG 12-28

B322678

Type

Art. no.

RS 28 PA

D200602

Type

Art. no.

MR-RS 28 PA / 2

B322687

Type

Art. no.

ROS 32 Alu

D200108

Type

Art. no.

MR-RS 32 Alu

B322291

Type

Art. no.

EG 35 PA-Alu-V4A

B800552

Type

Art. no.

EG-Alu

D200603

Type

Art. no.

GMI 65

B111015

For chamfering and deburring aluminium 

pipes, marking insertion depths and notching indentations on hard surfaces (e.g. V4A pipelines) For all diameters, 15-28 mm system

Pipe shears For cutting PA piping, max. dia. 28 mm 

(with revolving blade) With impact function

Spare knife for pipe shears 2 units 

Tubing cutter For aluminium and stainless steel piping, 

Spare knife for tubing cutter 1 unit 

Deburring tool For deburring plastic, aluminium and 

stainless steel pipes For inner and outer diameters up to

35 mm

Deburring blade For deburring the inside of aluminium 

pipes

Anti-friction agent For easy installation of compressed air 

pipes Free of silicone

114

For labelling pipelines according to VBG 1, 

DIN 2403 Type

Art. no. Dimensions (mm)

Sticker

Contents

3 | Compressed air distribution

dia. 15-32 mm

AK-Compressed air small RL-Sy

B800600

Sheet with 10 stickers

75x16

AK-Condensate

B800602

Sheet with 10 stickers

75x16

Pipe sockets 15-28 mm Growing with your requirements –

3 | Compressed air distribution

for greater economic efficiency

Innovative, flexible and economical – versatile pipe boxes are fully compatible with the Schneider airsystems pipe system and various attachment parts and can be extended by fitting additional outlet components.

115

A flexible system with unimagined possibilities Economical Continued use of existing basic sockets for extensions

Long-lasting and permanently tight thanks to metal thread inserts

Flexible use as an air inlet, air passage and air junction box – some even with rear outlet

Simple assembly by removing the screens from the basis sockets and screwing on the top sockets

Extra versatility The top sockets are available in three different models

Protection of lines The air outlet is directed downwards to avoid bending hoses

3 | Compressed air distribution

Uncomplicated assembly The screens of the basis sockets serve additionally as drilling templates and spirit level supports.

INDUSTRY PRIZE 2010 NOMINATED

Model overview: Example designation: RLD-BT 15-KH-3SSK = basis + top pipe box for pipe system Ø 15 mm with ball valve and 3 safety quick-release couplings

Five basis sockets with two to six air outlets can be combined with three top sockets with two to four outlets. Model

Art. no.

Outlets

Thread

E 800 230 E 800 231

2 3

1/2" 1/2"

RLD-B 4x1/2i

E 800 232

4

1/2"

RLD-B 6x1/2i

E 800 233

6

1/2"

RLD-B 4x1i-1/2i

E 800 234

4/1

1" / 1/2"

Basis socket

RLD-B 2x1/2i RLD-B 3x1/2i

Top socket

RLD-T 2x1/2i

E 800 240

2

1/2"

RLD-T 3x1/2i

E 800 241

3

1/2"

RLD-T 4x1/2i

E 800 242

4

1/2"

116

If one basis socket is initially sufficient, the screen included in the delivery is clipped onto it. If your socket requirements increase, the system can be extended at any time by adding a top socket without having to disassemble the basis socket. Further pipe sockets can be connected without any problem at the side via a short pipeline or a double nipple. If an outlet is no longer needed, simply lock it with a locking screw.

Midi pipe blocks for plug-in system 15-18 mm Midi system for applications with limited space. With technical inspection certificate. Midi dead-end distribution box EVM

Type

Art. no.

For air distribution to the end of outlet  EVM 3/8-1/2

E800212

End distribution adapter, extremely

EVM 2 x 3/8-1/2

E800213

compact for cramped spaces W x D x H: 60 x 43 x 49 mm Wall or ceiling mounting 1-way or 2-way air distribution Max. operating pressure 15 bar at 20°C

STS-LDDM 3/8-2x1/2

E800214

Type

Art. no.

pipes

System/Ø

Wall mounting  With quick-action coupling and 1/2 ˝

15

   

internal thread for connecting hose to compressor. Max. operating pressure 15 bar at 20°C

Midi air connection block LDDM with quick-action coupling Wall or ceiling mounting  Max. operating pressure 15 bar at 20°C

Midi dead-end distribution box EVM with quickaction coupling One-way air distribution  Wall or ceiling mounting Max. operating pressure 15 bar at 20°C

Midi dead-end distribution box EVM with quickaction coupling 2-way air distribution  Wall or ceiling mounting Max. operating pressure 15 bar at 20°C

Midi dead-end distribution box EVM with quick-action coupling and stop cock One-way air distribution  Wall or ceiling mounting Max. operating pressure 15 bar at 20°C

18

System/Ø 15

 

System/Ø

 

System/Ø

Art. no.

STS-LDDM15-SK-2GES15

E815367

STS-LDDM18-SK-2GES18

E818367

Type

Art. no.

EVM15-SK-GES15

E815369

EVM18-SK-GES18

E818369

Type

Art. no.

18

   

System/Ø 15

Type

18

 

15

E815365 E818365

18

 

15

STS-LEM15-G1/2i-SK-GES15 STS-LEM18-G1/2i-SK-GES18

3 | Compressed air distribution

Midi air inlet box LEM

EVM15-2SK-GES15

E815371

EVM18-2SK-GES18

E818371

Type

Art. no.

18

   

EVM15-SK-GES15

E815379

EVM18-SK-GES18

E818379

117

Midi pipe blocks for plug-in system 15-18 mm Midi system for applications with limited space. With technical inspection certificate. Midi dead-end distribution box EVM with quick-action coupling and stop cock 2-way air distribution  Wall or ceiling mounting Max. operating pressure 15 bar at 20°C

Midi dead-end distribution box EVM with maintenance device and stop cock Standard features include: pressure 

System/Ø 15

   

System/Ø 15

Midi dead-end distribution box EVM with maintenance device and stop cock

 

3 | Compressed air distribution

Complete with filter pressure reducer with 

System/Ø 15

Midi dead-end distribution box EVM with maintenance device and stop cock

 

Complete with filter pressure reducer with 

manual condensate discharge, pressure gauge, mist oiler and quick-release coupling and 1 quick-release coupling for unregulated pressure Wall mounting Max. operating pressure 13 bar at 20°C

118

System/Ø 15

EVM15-2SK-GES15

E815380

EVM18-2SK-GES18

E818380

Type

Art. no.

EVM15-DM-SK-GES15

E815374

EVM18-DM-SK-GES18

E818374

Type

Art. no.

18

 

manual condensate discharge, pressure gauge with quick-release coupling and 1 quick-release coupling for unregulated pressure Wall mounting Max. operating pressure 13 bar at 20°C

Art. no.

18

 

reducer, pressure gauge and 2 quick release couplings Wall or ceiling mounting Max. operating pressure 13 bar at 20°C

Type 18

EVM15-FDM-SK-GES15

E815373

EVM18-FDM-SK-GES18

E818373

Type

Art. no.

18

   

EVM15-FDM/N-SK-GES15

E815376

EVM18-FDM/N-SK-GES18

E818376

Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. System/Ø

Wall or ceiling mounting  Basis socket with integrated plug

15

   

System/Ø 15

Wall or ceiling mounting  Basis socket with integrated plug

18

Air inlet box with safety quick-release coupling

   

System/Ø 15

Wall or ceiling mounting  Basis socket with integrated plug connector

18

RLD-B 15-2x1/2i

E815276

RLD-B 18-2x1/2i

E818276

RLD-B 22-2x1/2i

E822276

Type

Art. no.

RLD-B 15-1/2i-SK

E815286

RLD-B 18-1/2i-SK

E818286

RLD-B 22-1/2i-SK

E822286

Type

Art. no.

RLD-B 15-1/2i-SSK

E815296

RLD-B 18-1/2i-SSK

E818296

RLD-B 22-1/2i-SSK

E822296

Type

Art. no.

RLD-B 2x15-SK

E815283

RLD-B 2x18-SK

E818283

RLD-B 2x22-SK

E822283

22

     

for simple connection of the pipeline

Art. no.

22

 

connector for simple connection of the pipeline With quick-release coupling for direct air extraction Can be extended by Top socket 1x G1/2 ˝i threaded connection for connection of the compressor Including removable screen, which can be used as a drilling template

Type 22

 

connector for simple connection of the pipeline Can be extended by Top socket 2x G1/2 ˝i threaded connection, 1x for connection of the compressor, 1x for extraction Including removable screen, which can be used as a drilling template

Air inlet box with quick-release coupling

18

3 | Compressed air distribution

Air inlet box

With safety quick-release coupling for

direct air extraction Can be extended by Top socket 1x G1/2 ˝i threaded connection for

connection of the compressor Including removable screen, which can

be used as a drilling template

Air connection block with quick-release coupling

System/Ø 15

Wall or ceiling mounting  Basis socket with integrated plug

connector for simple connection of the pipeline Can be extended by Top socket 1x G1/2 ˝i threaded connection for connection of the compressor Including removable screen, which can be used as a drilling template

18

22

     

119

Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Air distribution box

System/Ø

Wall or ceiling mounting  Basis socket with integrated plug

15

   

System/Ø 15

Wall or ceiling mounting  Basis socket with integrated plug

18

3 | Compressed air distribution

Transverse distributor

   

System/Ø 15

Wall or ceiling mounting  Basis socket with integrated plug

18

Dead-end distribution box Wall or ceiling mounting  Basis socket with integrated plug

   

connector for simple connection of the pipeline Can be extended by Top socket 1x G1/2 ˝i threaded connection for air extraction Including removable screen, which can be used as a drilling template

120

System/Ø 15

18

RLD-B 3x15-1/2i

E815274

RLD-B 3x18-1/2i

E818274

RLD-B 3x22-1/2i

E822274

Type

Art. no.

RLD-B 3x15-SK

E815284

RLD-B 3x18-SK

E818284

RLD-B 3x22-SK

E822284

Type

Art. no.

RLD-B 4x15-2x1/2i

E815275

RLD-B 4x18-2x1/2i

E818275

RLD-B 4x22-2x1/2i

E822275

Type

Art. no.

RLD-B 15-1/2i

E815270

RLD-B 18-1/2i

E818270

RLD-B 22-1/2i

E822270

22

 

connector for simple connection of the pipeline Can be extended by Top socket 2x G1/2 ˝i threaded connection for extraction, both sealed with blind plugs Including removable screen, which can be used as a drilling template

Art. no.

22

 

connector for simple connection of the pipeline Can be extended by Top socket With quick-release coupling for direct air extraction Including removable screen, which can be used as a drilling template

Type 22

 

connector for simple connection of the pipeline Can be extended by Top socket 1x G1/2 ˝i threaded connection for air extraction Including removable screen, which can be used as a drilling template

Air junction box with quick-release coupling

18

22

     

Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. System/Ø 15

Wall or ceiling mounting  Basis socket with integrated plug

18

     

connector for simple connection of the pipeline Can be extended by Top socket With quick-release coupling for direct air extraction Including removable screen, which can be used as a drilling template

Dead-end distribution box with ball valve Wall or ceiling mounting  Basis socket with integrated plug

System/Ø 15

 

Wall or ceiling mounting  Basis socket with integrated plug

connector for simple connection of the pipeline Ball valve for shutting off the air – ideal for assembly of the Top socket Can be extended by Top socket With quick-release coupling for direct air extraction Including removable screen, which can be used as a drilling template

 

System/Ø 15

18

Art. no.

RLD-B 15-SK

E815280

RLD-B 18-SK

E818280

RLD-B 22-SK

E822280

Type

Art. no.

RLD-B 15-KH-1/2i

E815271

RLD-B 18-KH-1/2i

E818271

RLD-B 22-KH-1/2i

E822271

Type

Art. no.

RLD-B 15-KH-SK

E815281

RLD-B 18-KH-SK

E818281

RLD-B 22-KH-SK

E822281

22

 

connector for simple connection of the pipeline Ball valve for shutting off the air – ideal for assembly of the Top socket Can be extended by Top socket 1x G1/2 ˝i threaded connection for air extraction Including removable screen, which can be used as a drilling template

Dead-end distribution box with ball valve and quick-action coupling

18

Type 22

3 | Compressed air distribution

Dead-end distribution box with quick-release coupling

22

     

121

Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Dead-end distribution box with ball valve and quick-action safety coupling Wall or ceiling mounting  Basis socket with integrated plug

connector for simple connection of the pipeline Ball valve for shutting off the air – ideal for assembly of the Top socket Can be extended by Top socket With safety quick-release coupling for direct air extraction Including removable screen, which can be used as a drilling template

Top socket with quick-release couplings For assembly on a Basis socket  Top socket including fastening material

System/Ø 15

18

Type

Art. no.

RLD-B 15-KH-SSK

E815291

RLD-B 18-KH-SSK

E818291

RLD-B 22-KH-SSK

E822291

Type

Art. no.

RLD-T 2xSK

E800245

Type

Art. no.

RLD-T 3xSK

E800246

Type

Art. no.

RLD-T 4xSK

E800247

Type

Art. no.

RLD-T 2xSSK

E800255

22

     

3 | Compressed air distribution

and sealing With quick-release couplings made of brass for direct air extraction 2-way air distribution

Top socket with quick-release couplings For assembly on a Basis socket  Top socket including fastening material

and sealing With quick-release couplings made of brass for direct air extraction 3-way air distribution

Top socket with quick-release couplings For assembly on a Basis socket  Top socket including fastening material

and sealing With quick-release couplings made of brass for direct air extraction 4-way air distribution

Top socket with safety quick-release coupling For assembly on a Basis socket  Top socket including fastening material

and sealing With safety quick-release couplings made

of hardened steel for direct air extraction With 2 safety quick-release couplings with

a specially high flow capacity

122

Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Top socket with safety quick-release coupling For assembly on a Basis socket  Top socket including fastening material

Type

Art. no.

RLD-T 3xSSK

E800256

Type

Art. no.

RLD-T 4xSSK

E800257

Type

Art. no.

RLD-T 2xSK-FE

E800265

Type

Art. no.

RLD-T 3xSK-FE

E800266

Type

Art. no.

RLD-T 4xSK-FE

E800267

and sealing With safety quick-release couplings made

of hardened steel for direct air extraction With 3 safety quick-release couplings with

a specially high flow capacity

Top socket with safety quick-release coupling For assembly on a Basis socket  Top socket including fastening material

and sealing With safety quick-release couplings made

of hardened steel for direct air extraction With 4 safety quick-release couplings with

Top socket with steel quick-release couplings For assembly on a Basis socket  Top socket including fastening material

3 | Compressed air distribution

a specially high flow capacity

and sealing With quick-release couplings made of

hardened steel for direct air extraction With 2 steel quick-release couplings with

a specially high flow capacity

Top socket with steel quick-release couplings For assembly on a Basis socket  Top socket including fastening material

and sealing With quick-release couplings made of

hardened steel for direct air extraction With 3 steel quick-release couplings with

a specially high flow capacity

Top socket with steel quick-release couplings For assembly on a Basis socket  Top socket including fastening material

and sealing With quick-release couplings made of

hardened steel for direct air extraction With 4 steel quick-release couplings with

a specially high flow capacity

123

Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Top socket with pressure reducer For assembly on a Basis socket  Top socket including fastening material

Type

Art. no.

RLD-T 2xSK-DM

E800248

Type

Art. no.

RLD-T 2xSK-FDM

E800260

and sealing With 2 quick-release couplings, 1 of which with pressure reducer Including pressure gauge Regulation range 0-12 bar

Top socket with filter pressure reducer For assembly on a Basis socket  Top socket including fastening material

and sealing With 2 quick-release couplings, 1 of which

with filter pressure reducer

3 | Compressed air distribution

Including pressure gauge Regulation range 0-12 bar Filter cartridge 20 μm, complete Semi-automatic drainage

124

Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Pipeline socket Basis G1/2 ˝i Common features   Universal use for air distribution in the pipe system Can be used as an air inlet box, distribution box and dead-end distribution box Ideal for combining with the plug-in system 15-22 mm and the corresponding pipe clamps because the wall clearance is perfectly matched Air inlets and outlets in G1/2 ˝i, with brass thread

Front air outlet with integrated interface for simple assembly

of a Top socket Body made of impact-resistant, glass-fibre reinforced polyamide

(PA6 GF30) Including removable screen, which can be used as a drilling

template Dimensions without screen LxWxH: 85x85x45 mm, with screen:

48 mm height

Pipeline socket Basis G1/2 ˝i

Type

Art. no.

RLD-B 2x1/2i

E800230

Type

Art. no.

RLD-B 3x1/2i

E800231

Type

Art. no.

RLD-B 4x1/2i

E800232

Type

Art. no.

RLD-B 6x1/2i

E800233

With 2 air inlets and outlets G1/2 ˝i, with 

brass thread

Pipeline socket Basis G1/2 ˝i brass thread

Pipeline socket Basis G1/2 ˝i

3 | Compressed air distribution

With 3 air inlets and outlets G1/2 ˝i, with 

With 4 air inlets and outlets G1/2 ˝i, with 

brass thread

Pipeline socket Basis G1/2 ˝i With 6 air inlets and outlets G1/2 ˝i, with 

brass thread

Accessories

Type

Art. no.

Reducing nipple RDN-G1/2a x G3/4i

E770275

125

Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Pipeline socket Basis G1˝

Type

Art. no.

RLD-B 4x1i-1/2i

E800234

Universal use for air distribution in the 

pipe system Can be used as an air inlet box,

transverse distributor and dead-end distribution box Ideal for combining with the plug-in system 28 mm and the corresponding pipe clamps because the wall clearance is perfectly matched 4 air inlets in G1˝i, 1 air outlet G1/2˝i with interface for Top socket Body made of black, hard-anodised aluminium, lasered logo Dimensions LxWxH: 90x90x53 mm

Accessories

Type

Art. no.

Reduction fitting RDS-G1 x G3/4i

E770079

Pipeline socket Top G1/2 ˝

Type

Art. no.

RLD-T 2x1/2i

E800240

Type

Art. no.

RLD-T 3x1/2i

E800241

The perfect extension of the Basis 

sockets G1/2 ˝ and G1 ˝

3 | Compressed air distribution

For creating additional air outlets Easy to assemble: simply screwed onto

the Basis socket Including assembly material, sealing and

transport protective cap – to prevent loss of equipment Body made of impact-resistant, glassfibre reinforced polyamide (PA6 GF30) Dimensions including screen LxWxH: 83x83x45 mm With 2 air outlets G1/2 ˝i, with brass thread

Pipeline socket Top G1/2 ˝ The perfect extension of the Basis 

sockets G1/2 ˝ and G1 ˝ For creating additional air outlets Easy to assemble: simply screwed onto

the Basis socket Including assembly material, sealing and

transport protective cap – to prevent loss of equipment Body made of impact-resistant, glassfibre reinforced polyamide (PA6 GF30) Dimensions including screen LxWxH: 83x83x45 mm With 3 air outlets G1/2 ˝i, with brass thread

126

Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Pipeline socket Top G1/2 ˝

Type

Art. no.

RLD-T 4x1/2i

E800242

Type

Art. no.

Universal use for air distribution in the 

RLD-BT 2+2x1/2i

E800243

pipe system Ideal for combining with the plug-in system 15-22 mm and the corresponding pipe clamps because the wall clearance is perfectly matched Set consisting of Basis and Top socket Air inlets and outlets in G1/2 ˝i, with brass thread Body made of impact-resistant, glassfibre reinforced polyamide (PA6 GF30) Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing Easy to assemble: first secure the Basis socket on the wall and then screw the Top socket onto the Basis socket RLD-BT 2+2x1/2i: Basis socket with 2xG1/2 ˝i, Top socket 2xG1/2 ˝i RLD-BT 2+3x1/2i: Basis socket with 2xG1/2 ˝i, Top socket 3xG1/2 ˝i

RLD-BT 2+3x1/2i

E800244

Type

Art. no.

RLD-BT 15-2xSK

E815245

RLD-BT 18-2xSK

E818245

RLD-BT 22-2xSK

E822245

The perfect extension of the Basis 

sockets G1/2 ˝ and G1 ˝ For creating additional air outlets Easy to assemble: simply screwed onto

the Basis socket Including assembly material, sealing and

transport protective cap – to prevent loss of equipment Body made of impact-resistant, glass-fibre reinforced polyamide (PA6 GF30) Dimensions including screen LxWxH: 83x83x45 mm With 4 air outlets G1/2 ˝i, with brass thread

Dead-end distribution box Basis+Top with quick-release couplings Wall or ceiling mounting  Basis socket with integrated plug connector

for simple connection of the pipeline Top socket with 2 quick-release couplings made of brass for direct air extraction Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing

3 | Compressed air distribution

Dead-end distribution box Basis+Top G1/2 ˝

System/Ø 15

18

22

     

127

Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Dead-end distribution box Basis+Top with quick-release couplings Wall or ceiling mounting  Basis socket with integrated plug

System/Ø 15

18

     

connector for simple connection of the pipeline Top socket with 3 quick-release couplings made of brass for direct air extraction Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing

Dead-end distribution box Basis+Top with ball valve and quick-release couplings

System/Ø 15

Art. no.

RLD-BT 15-3xSK

E815246

RLD-BT 18-3xSK

E818246

RLD-BT 22-3xSK

E822246

Type

Art. no.

RLD-BT 15-KH-2xSK

E815445

RLD-BT 18-KH-2xSK

E818445

RLD-BT 22-KH-2xSK

E822445

Type

Art. no.

RLD-BT 15-KH-3xSK

E815446

RLD-BT 18-KH-3xSK

E818446

RLD-BT 22-KH-3xSK

E822446

22

   

Wall or ceiling mounting  Basis socket with integrated plug

3 | Compressed air distribution

18

Type 22

 

connector for simple connection of the pipeline Top socket with 2 quick-release couplings made of brass for direct air extraction Ball valve for shutting off the air – ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing

Dead-end distribution box Basis+Top with ball valve and quick-release couplings Wall or ceiling mounting  Basis socket with integrated plug

connector for simple connection of the pipeline Top socket with 3 quick-release couplings made of brass for direct air extraction Ball valve for shutting off the air – ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing

128

System/Ø 15

18

22

     

Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Dead-end distribution box Basis+Top with ball valve and safety quick-release couplings

System/Ø 15

18

   

Wall or ceiling mounting  Basis socket with integrated plug

Type

Art. no.

RLD-BT 15-KH-2xSSK

E815255

RLD-BT 18-KH-2xSSK

E818255

RLD-BT 22-KH-2xSSK

E822255

Type

Art. no.

RLD-BT 15-KH-3xSSK

E815256

RLD-BT 18-KH-3xSSK

E818256

RLD-BT 22-KH-3xSSK

E822256

Type

Art. no.

RLD-BT 15-KH-2xSK-FE

E815265

RLD-BT 18-KH-2xSK-FE

E818265

RLD-BT 22-KH-2xSK-FE

E822265

22

 

connector for simple connection of the pipeline Top socket with 2 safety quick-release couplings for direct air extraction Ball valve for shutting off the air – ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing

Dead-end distribution box Basis+Top with ball valve and safety quick-release couplings

System/Ø 15

18

22

   

Wall or ceiling mounting  Basis socket with integrated plug

 

Dead-end distribution box Basis+Top with ball valve and steel quick-release couplings Wall or ceiling mounting  Basis socket with integrated plug

System/Ø 15

18

3 | Compressed air distribution

connector for simple connection of the pipeline Top socket with 3 safety quick-release couplings for direct air extraction Ball valve for shutting off the air – ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing

22

     

connector for simple connection of the pipeline Top socket with 2 steel quick-release couplings for direct air extraction Ball valve for shutting off the air – ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing

129

Pipe blocks for plug-in system 15-22 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Dead-end distribution box Basis+Top with ball valve and steel quick-release couplings

System/Ø 15

18

   

Wall or ceiling mounting  Basis socket with integrated plug

Type

Art. no.

RLD-BT 15-KH-3xSK-FE

E815266

RLD-BT 18-KH-3xSK-FE

E818266

RLD-BT 22-KH-3xSK-FE

E822266

Type

Art. no.

RLD-BT 15-KH-2xSK-DM

E815248

RLD-BT 18-KH-2xSK-DM

E818248

RLD-BT 22-KH-2xSK-DM

E822248

Type

Art. no.

RLD-BT 15-KH-2xSK-FDM

E815260

RLD-BT 18-KH-2xSK-FDM

E818260

RLD-BT 22-KH-2xSK-FDM

E822260

22

 

connector for simple connection of the pipeline Top socket with 3 steel quick-release couplings for direct air extraction Ball valve for shutting off the air – ideal for assembly of the Top socket Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing

Dead-end distribution box Basis+Top with ball valve, pressure reducer and quick-release couplings

System/Ø 15

18

22

   

Wall or ceiling mounting  Basis socket with integrated plug connector

 

for simple connection of the pipeline

3 | Compressed air distribution

Top socket with 2 quick-release couplings made

of brass, 1 of which with pressure reducer Ball valve for shutting off the air – ideal for

assembly of the Top socket Including pressure gauge Regulation range 0-12 bar Including removable screen, which can be

used as a drilling template Top socket including fastening material

and sealing

Dead-end distribution box Basis+Top with ball valve, filter pressure reducer and quick-release couplings Wall or ceiling mounting  Basis socket with integrated plug

connector for simple connection of the pipeline Top socket with 2 quick-release couplings made of brass, 1 of which with filter pressure reducer Ball valve for shutting off the air – ideal for assembly of the Top socket Including pressure gauge Regulation range 0-12 bar Filter cartridge 20 μm, complete Semi-automatic drainage Including removable screen, which can be used as a drilling template Top socket including fastening material and sealing

130

System/Ø 15

18

22

     

Pipe blocks for plug-in system 15-22 mm Assembly aids Plug-in connector

System/Ø

Brass  NBR seal

15

18

22

       

Ball valve

Type

Art. no.

STV-GES15-G1/2a

E815335

28

STV-GES18-G 1/2a

E818335

STV-GES22-G1/2a

E822335

STV-GES28-G1a

E828335

Type

Art. no.

KH-NI-40 G1/2i

E050087

Type

Art. no.

DN-MS-G1/2a x G1/2a

E030144

Type

Art. no.

KAV-G1/2a

E030058

Type

Art. no.

SK-NW7,2-G1/2a

E700003

Type

Art. no.

SSK-NW7,6-EURO-G1/2a

E036913

Type

Art. no.

SK-FE-NW7,6-EURO-G1/2a

E033403

Type

Art. no.

BEFG 5x45,0-S6/50

B030205

Hot-pressed brass casing, nickel-plated, 

hard-chrome plated brass ball, Teflon ball seal, cast aluminium painted lever

Double nipple For assembly of the ball valve 

Condensate drain valve

Quick-release coupling

3 | Compressed air distribution

Nickel-plated brass 

Brass 

Safety quick-release coupling Hardened and galvanised steel 

Steel quick-release coupling Hardened and galvanised steel 

Fixing set Set including screws and dowels  For distribution adapters Screws 5x45 galvanised, dowel S 6 Quantity in pack: 50

131

Pipe blocks for plug-in system 15-22 mm Assembly aids Thread-locking liquid

Type

Art. no.

SSI 10ml

E771142

SSI 50ml

E771140

Type

Art. no.

BND-12mx12mm/10

E770125

Type

Art. no.

LKSS 300 ml

E770126

Screw locking device SSI: for sealing and 

securing metal screw connections under medium load

Sealant Polytetrafluoroethylene sealing tape BND: 

12 mm wide, 0.1 mm thick (10 reels in pack)

Leak search spray For locating minute leaks in compressed

3 | Compressed air distribution

air systems

132

Brass pipe system 15-28 mm The robust pipe system

3 | Compressed air distribution

for small to medium air requirements

The brass 15-28 mm pipe system is extremely robust and resistant to weathering. Furthermore, the pipes are temperature-resistant, insensitive to UV radiation and suitable for operating pressures of 15 bar at 20°C.

133

Conduit system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Polyamide pipes

System/Ø

Polyamide (PA)  Colour: grey Rolled pipe (DLR-R) Lengths of pipe (DLR-S) UV-resistant Free of silicone

Type

Art. no.

 

DLR-R-PA-G 15x12mm/10m

E815108

 

DLR-R-PA-G 15x12mm/25m

E815109

 

DLR-R-PA-G 18x14mm/10m

E818108

 

DLR-R-PA-G 18x14mm/25m

E818109

15

18

22

28

           

Polyamide pipes

System/Ø

Polyamide (PA)  Colour: black Rolled pipe (DLR-R) Lengths of pipe (DLR-S) UV-resistant Free of silicone

3 | Compressed air distribution

Special aluminium alloy pipes Inflexible  Calibrated Colour: grey Powder-coated For interior and exterior installation Ideal as a main pipe as lightweight, stable

15

18

 

E828109

DLR-S-PA-G 15x12mm/6m

E815107

DLR-S-PA-G 18x14mm/6m

E818107

DLR-S-PA-G 22x18mm/6m

E822107

DLR-S-PA-G 28x23mm/6m

E828107

Type

Art. no.

DLR-R-PA-S 15x12mm/25m

E815100

DLR-R-PA-S 18x14mm/25m

E818100

 

DLR-R-PA-S 22x18mm/25m

E822100

 

DLR-S-PA-S 22x18mm/6m

E822106

Type

Art. no.

DLR-ALU-G 15x12mm/6m

E815205

DLR-ALU-G 18x15mm/6m

E818205

System/Ø 18

E822109

DLR-R-PA-G 28x23mm/25m

22

 

15

DLR-R-PA-G 22x18mm/25m

22

28

     

DLR-ALU-G 22x18mm/6m

E822205

DLR-ALU-G 28x24mm/6m

E828205

Type

Art. no.

KSY-GE15-R1/2a

E815035

KSY-GE18-R1/2a

E818035

 

KSY-GE22-R1/2a

E822032

 

KSY-GE22-R3/4a

E822035

 

KSY-GE28-R3/4a

E828036

 

KSY-GE28-R1a

E828035

Type

Art. no.

KSY-G15

E815037

KSY-G18

E818037

 

and easy to lay using few pipe clips Compatible with flexible PA pipe UV-resistant Free of silicone

Straight screwed coupling Clamping ring connections  Brass Used in combination with plastic pipes

System/Ø 15

18

 

System/Ø

Clamping ring connections  Brass Used in combination with plastic pipes

the required support sleeves should be ordered with the compression ring connections

134

28

 

the required support sleeves should be ordered with the compression ring connections

Straight pipe fitting

22

15

18

22

28

       

KSY-G22

E822037

KSY-G28

E828037

Conduit system 15-28 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Threaded pipe angle

System/Ø

Clamping ring connections  Brass Used in combination with plastic pipes

15

18

   

Art. no.

KSY-WV90-15

E815038

KSY-WV90-18

E818038

KSY-WV90-22

E822038

KSY-WV90-28

E828038

Type

Art. no.

KSY-BV28

E828031

Type

Art. no.

KSY-WEV15-R1/2a

E815036

KSY-WEV18-R1/2a

E818036

 

KSY-WEV22-R1/2a

E822031

 

KSY-WEV22-R3/4a

E822036

Type

Art. no.

KSY-TVS15

E815039

 

System/Ø

Clamping ring connections  Brass Used in combination with plastic pipes the

Type 28

 

the required support sleeves should be ordered with the compression ring connections

Screwed bend fitting

22

28

 

required support sleeves should be ordered with the compression ring connections

System/Ø

Clamping ring connections  Brass Used in combination with plastic pipes

15

18

22

   

the required support sleeves should be ordered with the compression ring connections

T-union

System/Ø

Clamping ring connections  Brass Used in combination with plastic pipes

15

18

22

28

 

the required support sleeves should be ordered with the compression ring connections

 

KSY-TVS18

E818039

 

KSY-TVS18-15-18

E818033

 

KSY-TVS22

E822039

 

KSY-TVS22-15-22

E822033

KSY-TVS22-18-22

E822034

 

Support sleeve

 

KSY-TVS28

E828039

 

KSY-TVS28-15-28

E828033

 

KSY-TVS28-18-28

E828034

Type

Art. no.

KSY-SH15

E815030

KSY-SH18

E818030

System/Ø

Used in combination with plastic pipes 

the required support sleeves should be ordered with the compression ring connections

15

18

22

28

       

Clamping ring

System/Ø 15

18

22

3 | Compressed air distribution

Angular male connector

KSY-SH22

E822030

KSY-SH28

E828030

Type

Art. no.

KSY-SRI 15

G025004

KSY-SRI18

G025005

28

       

KSY-SRI22

G025006

KSY-SRI28

G028000

135

Brass pipe system 32-63 mm The robust pipe system

3 | Compressed air distribution

for high air requirements

The brass 32-63 mm pipe system is particularly robust and resistant to harsh weather conditions. The pipes are extremely temperature-resistant, insensitive to UV radiation and suitable for operating pressures of 15 bar at 20°C.

136

Conduit system 32-63 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. Special aluminium alloy pipes Inflexible  Calibrated Colour: grey Powder-coated For interior and exterior installation Ideal as a main pipe as lightweight, stable

System/Ø 32

40

50

Type

Art. no.

DLR-ALU-G 32x28mm/6m

E832205

DLR-ALU-G 40x36mm/6m

E840205

63

       

DLR-ALU-G 50x46mm/6m

E850305

DLR-ALU-G 63x58mm/6m

E863205

Type

Art. no.

MKS-AVI 32xG1i

E832436

MKS-AVI 40xG1 1/4i

E840436

and easy to lay using few pipe clips Compatible with flexible PA pipe UV-resistant Free of silicone

System/Ø 32

As an air inlet for compressed air pipes 

For connecting compressed air pipes 

with fittings

50

63

   

or for connecting compressed air pipes with fittings Brass

Connection screw fitting with male thread

40

   

System/Ø 32

40

50

     

Screw fitting

System/Ø

Screw connector/binder  Brass

32

40

50

     

System/Ø

Screw connector/binder  Brass

32

40

50

                     

System/Ø

Screw connector/binder  Brass

32

40

50

Type

Art. no.

MKS-AVA 32xR1a

E832435

MKS-AVA 40xR1 1/4a

E840435

MKS-AVA 50xR1 1/2a

E850435

MKS-AVA 63xR2a

E863435

Type

Art. no.

MKS-SBV 32x32

E832437

MKS-SBV 40x40

E840437

MKS-SBV 50x50

E850437

MKS-SBV 63x63

E863437

Type

Art. no.

MKS-WV90-32x32mm

E832438

MKS-WV90-40x40mm

E840438

63

 

Angle 45°

E863436

63

 

Angle 90°

E850436

MKS-AVI 63xG2i

63

 

Brass

MKS-AVI 50xG1 1/2i

3 | Compressed air distribution

Connection screw fitting with female thread

MKS-WV90-50x50mm

E850438

MKS-WV90-63x63mm

E863438

MKS-WV90-32mmxR1a

E832442

MKS-WV90-40mmxR1 1/4a

E840442

MKS-WV90-50mmxR1 1/2a

E850442

MKS-WV90-63mmxR2a

E863442

MKS-WV90-32mmxG1i

E832443

MKS-WV90-40mmxG1 1/4i

E840443

MKS-WV90-50mmxG1 1/2i

E850443

MKS-WV90-63mmxG2i

E863443

Type

Art. no.

MKS-WV45-32x32mm

E832355

MKS-WV45-40x40mm

E840355

63

       

MKS-WV 50x50mm/45

E850355

MKS-WV 63x63mm/45

E863355

137

Conduit system 32-63 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. T-union 90°

System/Ø

Screw connector/binder  Brass

32

40

50

       

T-union 90° with female thread on middle adapter Screw connector/binder  Brass

System/Ø 32

40

50

Type

Art. no.

MKS-TVS32x32x32mm

E832439

MKS-TVS40x40x40mm

E840439

63

MKS-TVS50x50x50mm

E850439

MKS-TVS63x63x63mm

E863439

Type

Art. no.

MKS-TVS32mmxG1ix32mm

E832440

MKS-TVS40xG1 1/4ix40mm

E840440

63

       

Air outlet clamp

MKS-TVS50xG1 1/2ix50mm

E850440

MKS-TVS63xG2ix63mm

E863440

Type

Art. no.

LAS 32 x G1/2i

E832612

LAS 32 x G3/4i

E832634

LAS 40 x G1/2i

E840612

LAS 40 x G3/4i

E840634

LAS 50 x G1/2i

E850612

LAS 50 x G3/4i

E850634

LAS 63 x G1/2i

E863612

LAS 63 x G3/4i

E863634

Type

Art. no.

MKS-SM 32

E832352

MKS-SM 40

E840352

3 | Compressed air distribution

For additional air outlets on existing 

pipes or if a gooseneck or direct air outlet cannot be installed because of a lack of space Wall and ceiling installation Max. operating pressure 10 bar at 20°C A hole is drilled in the pipe. The size of the hole matches the diameter of the hole on the air outlet clip Only for use with PE-Xa pipes

Sliding sleeve

System/Ø

For repairing pipelines  For closing ring lines Screw connector/binder Brass

32

40

50

63

       

Reduction fitting With external and internal thread  For connecting a T-union to the plug-in

system Brass

138

MKS-SM 50

E850352

MKS-SM 63

E863352

Type

Art. no.

RDS-G1a x G1/2i

E770078

RDS-G1 x G3/4i

E770079

RDS-G1 1/4a x G1/2i

E770095

RDS-G1 1/4a x G3/4i

E770096

RDS-G1 1/2a x G1i

E770093

RDS-G2a x G1i

E770094

Conduit system 32-63 mm Maximum operating pressure 15 bar at 20°C. With technical inspection certificate. System/Ø

For shutting off pipes or individual 

32

sections of stub, ring or outlet pipes, e.g. for inspection and upgrade work Shutting off the compressed air pipes reduces energy costs

 

Shutting off the compressed air pipes 

32

Energy-saving system

40

   

System/Ø

reduces energy costs

40

50

     

System/Ø 32

40

50

     

System/Ø 32

40

50

     

System/Ø 32

40

50

E832350

MKS-LAH 40-2AVA 40

E840350

MKS-LAH 50-2AVA 50

E850350

MKS-LAH 63-2AVA 63

E863350

Type

Art. no.

MKS-ESAT 32 MK

E832365

MKS-ESAT 40 MK

E840365

MKS-ESAT 50 MK

E850365

MKS-ESAT 63 MK

E863365

Type

Art. no.

MKS-OR 32x3mm

E832445

MKS-OR 40x3,5mm

E840445

MKS-OR 50x3,5mm

E850445

MKS-OR 63x5mm

E863445

Type

Art. no.

MKS-ZR 37,5x33mm

E832446

MKS-ZR 46,9x41mm

E840446

63

 

Clamping ring

MKS-LAH 32-2AVA 32

63

 

Intermediate ring

Art. no.

63

 

generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hardchrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) With manual actuator and control lamp

Type 63

 

Open slowly e.g. to fill the pipe without

O-ring

50

3 | Compressed air distribution

Air shut-off cock

MKS-ZR 50x56,9mm

E850446

MKS-ZR 64x72,5mm

E863446

Type

Art. no.

MKS-KLR 38,5x33mm

E832447

MKS-KLR 48x40,75mm

E840447

63

       

MKS-KLR 50x58mm

E850447

MKS-KLR 66,5x73mm

E863447

139

Conduit system 32-63 mm Assembly aids Assembly spanner

System/Ø

For tightening union nuts in the brass 

clamping ring system

32

40

50

       

Tubing cutter For cutting aluminium piping  max. dia. 63 mm

Spare knife for tubing cutter

Type

Art. no.

MKS-KMS 32

B800536

MKS-KMS 40

B800537

63

MKS-KMS 50

B800538

MKS-KMS 63

B800539

Type

Art. no.

RS 63 Alu

D200109

Type

Art. no.

MR-RS 63 Alu

B322295

Type

Art. no.

EG 54 Alu

B800551

Type

Art. no.

EG-Alu

D200603

Type

Art. no.

GMI 65

B111015

1 unit 

Deburring tool For deburring plastic, aluminium and 

stainless steel pipes dia. 10-54 mm

For deburring the inside of aluminium 

pipes

Anti-friction agent For easy installation of compressed air 

pipes Free of silicone

140

For labelling pipelines according to VBG 1, 

DIN 2403 Type

Art. no. Dimensions (mm)

Sticker

Contents

3 | Compressed air distribution

Deburring blade

AK-Compressed air small RL-Sy

B800600

Sheet with 10 stickers

75x16

AK-Condensate

B800602

Sheet with 10 stickers

75x16

Plastic pipe system 32-63 mm Flexible use

3 | Compressed air distribution

with low weight

The plastic pipe system is ideal for quick, low-cost installation in applications with high air requirements. The pipe is supplied on 50 m rolls and is therefore ideal for covering longer distances.

141

Conduit system 32-63 mm Maximum operating pressure 13 bar at 20°C. With technical inspection certificate. Polyethylene pipes

System/Ø

Rolled pipe  50 m Polyethylene (PE-Xb) Colour: grey

Polyethylene pipes

32

40

 

50

Lengths of pipe  6 m Polyethylene (PE-Xb) Colour: grey

 

DLR-R-PE-G 32x26,2mm/50m

E832111

DLR-R-PE-G 40x32,6mm/50m

E840111

 

DLR-R-PE-G 50x40,8mm/50m

E850111

   

DLR-R-PE-G 63x51,4mm/50m

E863111

Type

Art. no.

DLR-S-PE-G 32x26,2mm/6m

E832110

DLR-S-PE-G 40x32,6mm/6m

E840110

40

50

63

       

Connection screw fitting with female thread

System/Ø 32

As an air inlet for compressed air pipes 

Connection screw fitting with male thread 3 | Compressed air distribution

For connecting compressed air pipes 

with fittings

40

50

     

System/Ø 32

40

50

Screw connector/binder  Polypropylene (PP) For compressed air pipes made of

E850536 E863535

Type

Art. no.

SKS-SBV 32x32

E832537

SKS-SBV 40x40

E840537

50

63

50

 

System/Ø

Screw connector/binder  Polypropylene (PP) For compressed air pipes made of

polythene

40

50

E850540

SKS-SBV 63x63

E863537

Type

Art. no.

SKS-W45 32x32mm

E832555

SKS-W45 40x40mm

E840555

SKS-W45 50x50mm

E850555

SKS-W45 63x63mm

E863555

Type

Art. no.

SKS-W90 32x32mm

E832538

SKS-W90 40x40mm

E840538

63

       

142

SKS-SBV 50x50

63

 

32

Art. no.

SKS-AVA 63mm x R2a

 

Angle 90°

Type

E850535

 

polythene

E863536

SKS-AVA 50mm x R2a

System/Ø

Screw connector/binder  Polypropylene (PP) For compressed air pipes made of

E850537

SKS-AVI 63mm x G2i

SKS-AVA 50mm x R1 1/2a

 

40

E840536

SKS-AVI 50mm x G1 1/2i

 

 

32

E832536

SKS-AVI 40mm x G1 1/4i

 

 

Angle 45°

SKS-AVI 32mm x G1i

E832535

 

polythene

Art. no.

E840535

System/Ø 40

Type

SKS-AVA 40mm x R1 1/4a

 

32

E863110

SKS-AVA 32mm x R1a  

polythene

Screw fitting

E850110

DLR-S-PE-G 63x51,4mm/6m

63

 

Screw connector/binder Polypropylene (PP) For compressed air pipes made of

DLR-S-PE-G 50x40,8mm/6m

63

 

or for connecting compressed air pipes with fittings Screw connector/binder Polypropylene (PP) For compressed air pipes made of polythene

Art. no.

   

System/Ø 32

Type 63

SKS-W90 50x50mm

E850538

SKS-W90 63x63mm

E863538

Conduit system 32-63 mm Maximum operating pressure 13 bar at 20°C. With technical inspection certificate. System/Ø

Screw connector/binder  Polypropylene (PP) For compressed air pipes made of

32

40

50

     

polythene

Screw connector/binder  Polypropylene (PP) For compressed air pipes made of

E832539

SKS-TVS40x40x40mm

E840539 E850539 E863539

Type

Art. no.

 

SKS-TVS32xR3/4ix32mm

E832541

 

SKS-TVS32xR1ix32mm

E832540

 

SKS-TVS40xR1ix40mm

E840540

 

SKS-TVS40xR2ix40mm

E840541

System/Ø 32

40

50

63

 

SKS-TVS50xR1 1/2ix50mm

E850541

 

SKS-TVS63xR1 1/4ix63mm

E863540

 

SKS-TVS63xR2x63mm

E863541

Type

Art. no.

 

SKS-LAD 32-1 GES 15

E832510

 

SKS-LAD 32-1 GES 18

E832511

 

SKS-LAD 32-1 GES 22

E832509

 

SKS-LAD 40-1 GES 15

E840510

 

SKS-LAD 40-1 GES 18

E840511

 

SKS-LAD 40-1 GES 22

E840512

 

SKS-LAD 50-1 GES 15

E850510

 

SKS-LAD 50-1 GES 18

E850511

 

SKS-LAD 50-1 GES 22

E850512

 

SKS-LAD 63-1 GES 15

E863510

 

SKS-LAD 63-1 GES 18

E863511

 

SKS-LAD 63-1 GES 22

E863512

Type

Art. no.

LAS 32 x G1/2i

E832612

LAS 32 x G3/4i

E832634

LAS 40 x G1/2i

E840612

LAS 40 x G3/4i

E840634

LAS 50 x G1/2i

E850612

LAS 50 x G3/4i

E850634

LAS 63 x G1/2i

E863612

LAS 63 x G3/4i

E863634

Type

Art. no.

 

SKS-UEV32xR1/2a

E832547

 

SKS-UEV32 x R3/4a

E832548

SKS-UEV40 x R1a

E840546

System/Ø

Air outlet to compressed air consumers  Screw connector/binder Polypropylene (PP) For compressed air pipes made of

SKS-TVS32x32x32mm

SKS-TVS63x63x63mm

polythene

Air outlet

Art. no.

SKS-TVS50x50x50mm  

T-union 90° with female thread on middle adapter

Type 63

32

polythene

40

50

63

Air outlet clamp

3 | Compressed air distribution

T-union 90°

For additional air outlets on existing 

pipes or if a gooseneck or direct air outlet cannot be installed because of a lack of space Wall and ceiling installation Max. operating pressure 10 bar at 20°C A hole is drilled in the pipe. The size of the hole matches the diameter of the hole on the air outlet clip Only for use with PE-Xa pipes

Transition screw fitting Screw connector/binder  Polypropylene (PP)

System/Ø 32

40

50

63

     

SKS-UEV50 x R1a

E850547

SKS-UEV63 x R1a

E863547

143

Conduit system 32-63 mm Maximum operating pressure 13 bar at 20°C. With technical inspection certificate. Dummy plug

System/Ø

For closing off screw/clamp connectors 

at end points in the pipe

32

40

50

Type

Art. no.

SKS-BK 32

E832542

SKS-BK 40

E840542

63

       

Double nipple

SKS-BK 50

E850543

SKS-BK 63

E863542

Type

Art. no.

SKS-DN-R1a x R1/2a

G004108

With external thread 

Reduction fitting

SKS-DN-R1a x R3/4a

G004109

SKS-DN-R1 1/4a x R3/4a

G004111

Type

Art. no.

SKS-RDS-R3/4a x R1/2i

E832546

SKS-RDS-R1a x R1/2i

E840545

With external and internal thread 

3 | Compressed air distribution

Air shut-off cock

System/Ø

For shutting off pipes or individual 

32

sections of stub, ring or outlet pipes, e.g. for inspection and upgrade work Shutting off the compressed air pipes reduces energy costs

 

Shutting off the compressed air pipes 

32

Energy-saving system

50

     

reduces energy costs generating pressure surges Capable of performing simple control tasks Brass nickel-plated ball valve, hardchrome plated ball with Teflon coating 230 V control boxes (switching compressed air supply on and off) With manual actuator and control lamp

40

50

E832545

SKS-RDS-R1 1/4a x R1/2i

E863545

SKS-RDS-R1 1/4a x R3/4i

E863546

SKS-RDS-R1 1/2a x R1/2i

E850545

SKS-RDS-R1 1/2a x R3/4i

E850546

Type

Art. no.

SKS-LAH 32-2 AVI 32

E832550

SKS-LAH 40-2AVI 40

E840550

63

System/Ø

Open slowly e.g. to fill the pipe without

144

40

SKS-RDS-R1a x R3/4i

SKS-LAH 50-2AVI 50

E850550

SKS-LAH 63-2AVI 63

E863550

Type

Art. no.

SKS-ESAT 32 SK

E832565

SKS-ESAT 40 SK

E840565

63

       

SKS-ESAT 50 SK

E850565

SKS-ESAT 63 SK

E863565

Conduit system 32-63 mm Assembly aids C-spanner

System/Ø

For tightening union nuts on plastic clamp 

screw connections

32

40

Type

Art. no.

HSL 32 K

B800541

63

     

Pipe shears For cutting PE-Xa pipes  max. dia. 63 mm

Spare knife for pipe shears

HSL 40 K

B800542

HSL 50-63 K

B800543

Type

Art. no.

RS 63 PE

D200106

Type

Art. no.

MR-RS 63 PE

B322293

Type

Art. no.

EG 63 PE

B800550

Type

Art. no.

MR-EG 63 PE

B322285

Type

Art. no.

GMI 65

B111015

Type

Art. no.

BND-12mx12mm/10

E770125

1 unit 

Deburring tool For chamfering PE-Xa pipes  For all diameters up to 63 mm

Spare cutter for deburring tool

Anti-friction agent

3 | Compressed air distribution

2 units 

For easy installation of compressed air 

pipes Free of silicone

Sealant Polytetrafluoroethylene sealing tape BND: 

12 mm wide, 0.1 mm thick (10 reels in pack)

For labelling pipelines according to VBG 1,  Art. no. Dimensions (mm)

DIN 2403 Type

Contents

Sticker

AK-Compressed air small RL-Sy

B800600

Sheet with 10 stickers

75x16

AK-Condensate

B800602

Sheet with 10 stickers

75x16

145

Conduit system 32-63 mm Assembly aids Pipe clips

System/Ø

For mounting PE-Xa pipes to walls or 

32

suspending PE-Xa pipes from ceilings using dowels Quantity in pack: 25 or 10

 

40

50

     

Fixing set Set including screws and dowels  For pipe clips Screws 4x35 galvanised, dowel S 6 Quantity in pack: 100

Pipe clamp

System/Ø

With M 8 thread 

32

40

50

Art. no.

RK32grau/25

E832425

RK40weiß/25

E840025

RK50schwarz/10

E850025

RK63grau/10

E863024

Type

Art. no.

BEFG 4x35,0-S6/100

B030203

Type

Art. no.

RSL 32-35mm

E835448

RSL 40-43mm

E842448

63

       

Hanger bolt

Type 63

RSL 48-52mm

E850448

RSL 60-64mm

E863448

Type

Art. no.

SS-M 8 x 80

B030204

3 | Compressed air distribution

With M 8 thread 

146

Hoses and workshop equipment For greater ergonomics

3 | Compressed air distribution

at the workplace

Whether extremely robust braided hoses, flexible Super-Flex hoses or hard-wearing polyurethane hoses – you are sure to find the right product for your application. Practical accessories such as hose rewinders, power and air supply units for supplying power and compressed air to the workplace and tractions ensure greater comfort at the workplace and ergonomic working progress.

147

Air hoses For normal conditions when using 

Exterior Ø (mm)

Interior Ø (mm)

Length (m)

DLS-SK 11-6/5m

D740003

15

11

6

5

x

DLS-SK 11-6/10m

D740004

15

11

6

10

x

DLS 11-6/25m

E740003

15

11

6

25

DLS 11-6/50m

E740002

15

11

6

50

DLS-SK 15-9/5m

D740012

15

15

9

5

x

DLS-SK 15-9/10m

D740013

15

15

9

10

x

DLS 15-9/25m

E740012

15

15

9

25

DLS 15-9/50m

E740011

15

15

9

50

DLS-SK 18,5-12,5/10m

D750021

15

18,5

12,5

10

DLS 18,5-12,5/25m

E740022

15

18,5

12,5

25

DLS 18,5-12,5/50m

E740021

15

18,5

12,5

50

Extremely resistant to compressed air 

With woven fabric inlay Quick release coupling with large air passage

Type

Art. no. Pressure max. (bar)

Exterior Ø (mm)

Interior Ø (mm)

Length (m)

With quick release coupling and plugin nipple

containing oil Colour: orange Max. operating pressure 15 bar at 20°C

DLS-SK-OA 15-9/10m

D740040

15

15

9

10

x

DLS-OA 15-9/25m

E740042

15

15

9

25

Reinforced external material with woven 

fabric inlay for greater resistance to ageing and protection against compressed air containing oil Extremely flexible, even at low temperatures Colour: grey Max. operating pressure 15 bar at 20°C

Length (m)

With quick release coupling and plugin nipple

with ARO profile NW 5.5

Interior Ø (mm)

Art. no.

Quick release coupling with large air passage DLS-SSK: with quick-action safety coupling DLS-SK-ARO: with quick-action coupling

Exterior Ø (mm)

Type

148

x

Pressure max. (bar)

3 | Compressed air distribution

Superflex hose

Art. no. Pressure max. (bar)

Type

Oil-air hose with fabric ply

With woven fabric inlay Quick release coupling with large air passage

compressed air Colour: blue Max. operating pressure 15 bar at 20°C

With quick release coupling and plugin nipple

Hose with fabric ply

DLS-SK-SF 11-6,3/5m

D730030

15

11

6,3

5

x

DLS-SK-SF 11-6,3/10m

D730033

15

11

6,3

10

x

DLS-SF 11-6,3/25m

E730037

15

11

6,3

25

DLS-SF 11-6,3/50m

E730031

15

11

6,3

50

DLS-SK-SF 15,5-10/5m

D730032

15

15,5

10

5

x

DLS-SK-SF 15,5-10/10m

D730031

15

15,5

10

10

x

DLS-SK-ARO-SF15,5-10-10m

D732031

15

15,5

10

10

x (ARO)

DLS-SF 15,5-10/25m

E730036

15

15,5

10

25

DLS-SF 15,5-10/50m

E730033

15

15,5

10

50

DLS-SSK-SF 15,5-10/10m

D735031

15

15,5

10

10

DLS-SF 19-12,7/25m

E730024

15

19

12,7

25

DLS-SF 19-12,7/50m

E730023

15

19

12,7

50

DLS-SF 27-19/25m

E730040

10

27

19

25

DLS-SF 27-19/50m

E730041

10

27

19

50

x (SSK)

Air hoses Extremely flexible, even at low 

With reinforced polyester threads, smooth

temperatures Particularly suitable for connecting compressed air tools For temperature range from -15 °C to +60 °C

Colour: blue High-pressure version 40 bar With woven fabric inlay

Type

Art. no.

Exterior Ø (mm)

Interior Ø (mm)

Length (m)

hose core and UV-resistant outer lining

Pressure max. (bar)

Hose high-pressure version

DLS 40 16-9/50m

E171112

40

16

9

50

DLS 40 21-13/50m

E171113

40

21

13

50

Hose failure safety device

Type

Art. no.

SLBS 3/8

E700231

SLBS 1/2

E700232

Type

Art. no.

WH-WSH

E104002

Cuts off the compressed air supply when 

a hose bursts so that the hose will not thrash around No risk of injury or damage to material One condition is that dryers and filters are installed to purify the air Fitted between pipeline and dead-end distribution box

Wall hose holder the hazard of hoses lying around Robust plastic version. Also suitable for

heavy-duty hoses Additional hook for hanging tools, small

parts, etc.

Polyamide hose

Largely resistant to oil, grease, acid, 

Narrow wall thickness yet extremely

salt and leach Applications: measuring and control technology, laboratories, welding technology and for smaller compressed air tools and spray guns

For temperature range from -40 °C to +80 °C Corresponds to DIN 73378 Colour: blue Polyamide (PA)

Exterior Ø (mm)

Interior Ø (mm)

Length (m)

DLS-PA 6-4/50m

E111131

27

6

4

50

DLS-PA 8-6/50m

E111141

19

8

6

50

DLS-PA 10-8/50m

E111151

15

10

8

50

Ideal for all pneumatic control systems  Flexible and impact-resistant, low weight For temperature range from -10 °C to +60 °C Colour: blue

Interior Ø (mm)

Length (m)

Art. no.

A / Fox Polythene (PE-Xb)

Exterior Ø (mm)

Type

Suitable for screw connection series

Pressure max. (bar)

Polythene hose

Art. no. Pressure max. (bar)

Type

pressure-resistant

DLS-PE 6-4/50m

E094131

12

6

4

50

DLS-PE 8-6/50m

E094141

8

8

6

50

DLS-PE 10-8/50m

E094151

6

10

8

50

149

3 | Compressed air distribution

Creates a tidy working area and eliminates 

Air hoses Ideal pneumatic hose within normal 

Suitable for screw connection series

temperature range Ability to return to original size, even after sustained periods of pressure Extremely resistant to wear, flexible at low temperatures, resistant to ruptures Operating pressure at 20 °C Colour: blue

A / Fox

Type

Art. no.

Exterior Ø (mm)

Interior Ø (mm)

Length (m)

Polyurethane (PUR)

Pressure max. (bar)

Polyurethane hose

DLS-PUR 6-4/50m

E095131

12

6

4

50

DLS-PUR 8-6/50m

E095141

9,5

8

6

50

DLS-PUR 10-8/50m

E095151

7

10

8

50

Hose/Pipe cutter

Type

Art. no.

ROS 14 PA

D200100

Ideal for cutting hoses with a maximum 

external dia. of 14 mm

Polyurethane spiral hose

Interior Ø (mm)

Working length (m)

SSL-SK-PA 8-6/5m

D770133

8

8

6

2,5

5

SSL-SK-PA 8-6/7,5m

D770131

8

8

6

4

7,5

SSL-SK-PA 10-8/10m

D770132

8

10

8

6

10

Highly resistant to abrasion and elastic  No scratches on painted parts No restricted hose sections caused by

Max. operating pressure 8 bar at 20 °C Temperature range –40 °C to +85 °C Polyurethane (PUR) With quick release coupling and plug-in

kinking

Interior Ø (mm)

Working length (m)

Developed length (m)

Mains supply

Art. no.

nozzle (rotating)

Exterior Ø (mm)

Type

Developed length (m)

Art. no.

Exterior Ø (mm)

D770133)

Type

Small winding diameter With straight hose connection Connections with swivel joints

150

Polyamide (PA) Connections with swivel joints (excluding

Pressure max. (bar)

With quick release coupling and plug-in nozzle  Colour: blue Max. operating pressure 8 bar at 20 °C

Pressure max. (bar)

3 | Compressed air distribution

Polyamide spiral hose

SSL-SK-PUR 10-6,5/6m

D770136

8

10

6,5

4,8

6

R 1/4“

SSL-SK-PUR 10-6,5/7,5m

D770137

8

10

6,5

6

7,5

R 1/4“

SSL-SK-PUR 12-8/6m

D770138

8

12

8

4,8

6

R 3/8“

SSL-SK-PUR 12-8/7,5m

D770139

8

12

8

6

7,5

R 3/8“

Air hoses Highly resistant to abrasion and elastic  No scratches on painted parts No restricted hose sections caused by

Max. operating pressure 8 bar at 20 °C Temperature range –40 °C to +85 °C Polyurethane (PUR) With threaded screw connections

kinking Small winding diameter With straight hose connection Connections with swivel joints

Hose rewinder, manual

Exterior Ø (mm)

Interior Ø (mm)

Working length (m)

Developed length (m)

Mains supply

Art. no. Pressure max. (bar)

Type

(rotating)

SSL-PUR 10-6,5/6m

E038704

8

10

6,5

4,8

6

R 1/4“

SSL-PUR 10-6,5/7,5m

E038705

8

10

6,5

6

7,5

R 1/4“

SSL-PUR 12-8/6m

E038105

8

12

8

4,8

6

R 3/8“

SSL-PUR 12-8/7,5m

E038106

8

12

8

6

7,5

R 3/8“

With plug nipple  Super Flex hose: extremely flexible, even at

low temperatures

Hose rewinder, manual

Weight (kg)

D312530

Length (m)

SLA 9

Interior Ø (mm)

Art. no.

Exterior Ø (mm)

Type

Pressure max. (bar)

Double distributor with 2 quick release couplings

Can be unrolled in a vertical or horizontal position With guide and hose holder Unrolling stop Max. operating pressure 15 bar at 20°C

15

15,5

10

20

4,3

Large internal dia. of 10 mm for a high air flow 

rate. Virtually no pressure losses The 360° rotary base prevents the roller from tipping over when unrolling Swivel joint on the air inlet hose

Retractable crank handle With quick release coupling and plug-in nozzle Max. operating pressure 15 bar at 20°C

Length (m)

Weight (kg)

D312540

Interior Ø (mm)

SLA 10

Exterior Ø (mm)

Art. no.

15

14,5

10

20

7,2

Automatic  With PU (SLA 8 A) or PVC (SLA 9 A + 10 A)

Standard features include: swivelling

air hose with woven fabric inlay Standard features include: quick release coupling and connecting hose with plug nipple

For wall mounting Plastic housing Max. operating pressure 15 bar at 20°C

Type

Art. no.

Exterior Ø (mm)

Interior Ø (mm)

Developed length

Weight (kg)

U-bracket and hose locking device

Pressure max. (bar)

Hose rewinder, automatic

Type

Pressure max. (bar)

Steel pipe holder provides all-round protection Polyurethane compressed air hose

SLA 8 A

D312511

15

13

8

10+1

4,3

SLA 9 A

D312514

15

13

8

15+1

7,3

SLA 10 A

D312503

15

15,5

10

12+1

8,8

151

3 | Compressed air distribution

Polyurethane spiral hose

Air hoses

Spring balancer with hose

Automatic  Special flexible soft hose with quick release

Suitable for wall mounting and ceiling

coupling for convenient working Hose locking device Air inlet via hose nozzle with swivel joint

With robust metal casing

19,5

12,7

15

10,8

Air flow 370 l/min., pressure difference

2.5 kg in weight With PUR hose 6 x 1 mm Robust aluminium casing Max. operating pressure 8 bar at 50 °C

Rubber stop at the end Connecting hose approx. 0.4 m, R 1/4 ˝a

0.5 bar

on both sides

Carrying power (kg)

Stroke length (m)

Weight (kg)

Art. no.

FZS 1

D070012

0,4 – 0,8

1,4

1,25

FZS 2

D070013

0,8 – 1,5

1,4

1,30

FZS 3

D070014

1,2 – 2,5

1,4

1,35

For all types of portable device and tool  Compact, with robust aluminium

Easy to adjust Cable exits from below Rubber stop at the end

housing

Spring balancer

Stroke length (m)

Weight (kg)

Art. no. Carrying power (kg)

Type

FZ 0,4-1

D070015

0,4 – 1,0

1,6

0,63

FZ 1-2

D070016

1,0 – 2,0

1,6

0,67

FZ 2-3

D070017

2,0 – 3,0

1,6

0,79

For all types of portable device and tool  Compact, with robust aluminium

Easy to adjust Cable exits from below Rubber stop at the end

housing

152

Weight (kg)

Art. no. Stroke length (m)

Type

Carrying power (kg)

3 | Compressed air distribution

15

For all types of portable device and tool up to 

Type

Spring balancer

Weight (kg)

D312537

Developed length

SLA 1212 A

Interior Ø (mm)

Art. no.

Exterior Ø (mm)

Type

suspension

Pressure max. (bar)

Hose rewinder, automatic

FZ 2-4

D070018

2,0 – 4,0

2,5

2,85

FZ 4-6

D070019

4,0 – 6,0

2,5

3,00

FZ 6-8

D070020

6,0 – 8,0

2,5

3,10

Air hoses

Power and air supply unit Suspension spring for convenient use Air connected via 13 mm hose nozzle Working pressure up to 15 bar Compressed air connections with safety

Common features  Ideal for workplaces where compressed air  and electricity are both used regularly Dust and splash water protection in accordance with IP 44 (approved for wood processing applications) Preassembled electric cable (H 07 RN), length 5 m for easy connection to the power supply

Pressure reducer (piece(s))

Filter pressure reducer & mist oiler (piece(s))

Compressed air connections

Weight (kg)

EA 4

D100028

4

-

-

-

2

2,9

EA 4/ DM

D100029

4

-

1

-

2

3,7

EA 3/1

D100030

3

1

-

-

2

3,4

EA 3/1 WE

D100031

3

1

-

1

2+1

5,5

3 | Compressed air distribution

Cekon power outlets 16A/400V (piece(s))

Art. no. Schuko power outlets 16A/230V (piece(s))

Type

couplings. No risk of accident because the couplings prevent the hose from sliding out when disconnected

153

Connecting and joining technology For all types of

3 | Compressed air distribution

connection

Select compatible connection and joining products from our diverse selection of different quick-release couplings, plug nipples, screw fittings and hose nozzles manufactured from a range of materials.

154

Safety and a high degree of operating comfort – high-quality steel couplings Safety quick-release coupling

Extended service life because steel body and sleeve are tempered and galvanised

Full power at high flow rate (1900 l/min)

Low coupling force 64.0 N

Steel quick-release coupling Full power at very high flow rate (2100 l/min)

Low coupling force 70.7 N Simple operation same coupling movement as current standard couplings

Flange prevents coupling from opening

Common features   European standard profile Nominal width 7.6 for high air flow rate Flow capacity 1900 l/min Highly abrasion-proof, extremely robust Long service life Very simple to operate – coupling movement is the same as conventional standard couplings Low coupling force: 64.0 N

Body and sleeve made of hardened, galvanised steel Max. operating pressure 16 bar, temperature range -20 °C to +80 °C Corresponds to standard DIN EN ISO 4414 and DIN EN 983 Free of silicone

Safety quick-release couplings with male thread Hardened and galvanised steel  NW 7.6 Such a function can only be guaranteed

Type

Art. no.

SSK-NW7,6-EURO-G1/4a

E036911

SSK-NW7,6-EURO-G3/8a

E036912

SSK-NW7,6-EURO-G1/2a

E036913

Type

Art. no.

SSK-NW7,6-EURO-G1/4i

E036914

SSK-NW7,6-EURO-G3/8i

E036915

SSK-NW7,6-EURO-G1/2i

E036916

Type

Art. no.

SSK-NW7,6-EURO-6mm

E036917

in conjunction with hardened steel plug nipples

Safety quick-release couplings with female thread Hardened and galvanised steel  NW 7.6 Such a function can only be guaranteed

in conjunction with hardened steel plug nipples

Safety quick-release couplings hose nozzle Hardened and galvanised steel  NW 7.6 Such a function can only be guaranteed

SSK-NW7,6-EURO-9mm

E036918

SSK-NW7,6-EURO-13mm

E036919

in conjunction with hardened steel plug nipples

155

3 | Compressed air distribution

Quick release safety couplings

Screw fittings and brass parts Quick-release couplings made of hardened steel Flanging prevents unintended opening of the coupling when,

Common features   European standard profile Nominal width 7.6 for high air flow rate Flow capacity 2100 l/min Highly abrasion-proof, extremely robust Long service life

for example, it is pulled across the floor Low coupling force: 70.7 N Body and sleeve made of hardened, galvanised steel Max. operating pressure 16 bar, temperature range -20 °C to +100 °C Free of silicone

Quick-release couplings with male thread Hardened and galvanised steel  NW 7.6 Such a function can only be guaranteed

in conjunction with hardened steel plug nipples

Quick-release couplings with female thread Hardened and galvanised steel  NW 7.6 Such a function can only be guaranteed

in conjunction with hardened steel plug nipples

3 | Compressed air distribution

Quick-release couplings with hose nozzle Hardened and galvanised steel  NW 7.6 Such a function can only be guaranteed

in conjunction with hardened steel plug nipples

Steel plug nipple with external thread European standard profile  Nominal width 7.6 for high air flow rate Highly abrasion-proof, extremely robust Long service life Hardened and galvanised steel Max. operating pressure 16 bar,

Type

Art. no.

SK-FE-NW7,6-EURO-G1/4a

E033401

SK-FE-NW7,6-EURO-G3/8a

E033402

SK-FE-NW7,6-EURO-G1/2a

E033403

Type

Art. no.

SK-FE-NW7,6-EURO-G1/4i

E033404

SK-FE-NW7,6-EURO-G3/8i

E033405

SK-FE-NW7,6-EURO-G1/2i

E033406

Type

Art. no.

SK-FE-NW7,6-EURO-6mm

E033407

SK-FE-NW7,6-EURO-9mm

E033408

SK-FE-NW7,6-EURO-13mm

E033409

Type

Art. no.

STNP-FE-NW7,6-EURO-G1/4a

E033241

STNP-FE-NW7,6-EURO-G3/8a

E033242

STNP-FE-NW7,6-EURO-G1/2a

E033243

Type

Art. no.

STNP-FE-NW7,6-EURO-G1/4i

E033244

STNP-FE-NW7,6-EURO-G3/8i

E033245

STNP-FE-NW7,6-EURO-G1/2i

E033246

temperature range -20 °C to +100 °C

Steel plug nipple with internal thread European standard profile  Nominal width 7.6 for high air flow rate Highly abrasion-proof, extremely robust Long service life Hardened and galvanised steel Max. operating pressure 16 bar,

temperature range -20 °C to +100 °C

156

Screw fittings and brass parts Steel plug nipple with hose nozzle European standard profile  Nominal width 7.6 for high air flow rate Highly abrasion-proof, extremely robust Long service life Hardened and galvanised steel

Type

Art. no.

STNP-FE-NW7,6-EURO-6mm

E033247

STNP-FE-NW7,6-EURO-9mm

E033248

STNP-FE-NW7,6-EURO-13mm

E033249

Type

Art. no.

SK-NW7,2-G1/4a

E700001

SK-NW7,2-G3/8a

E700002

SK-NW7,2-G1/2a

E700003

Type

Art. no.

SK-NW7,2-G1/4i

E700004

SK-NW7,2-G3/8i

E700005

SK-NW7,2-G1/2i

E700006

Type

Art. no.

SK-NW7,2-6mm

E700007

Max. operating pressure 16 bar,

Quick-release couplings with male thread Brass  NW 7.2

Quick-release couplings with female thread Brass  NW 7.2

Quick-release couplings with hose nozzle Brass  NW 7.2 With nozzle for hose dia.

Quick-release coupling for plastic hose Brass  NW 7.2

Quick-release coupling for plastic hose Brass  NW 7.2 With antikink spring

Distributor with quick-release couplings Quick-release brass couplings  NW 7.2 for air flow rate up to 1100 l/min.

SK-NW7,2-9mm

E700008

SK-NW7,2-13mm

E700209

Type

Art. no.

SK-NW7,2-8x6mm

E031143

SK-NW7,2-12x9mm

E031145

Type

Art. no.

SK-NW7,2-8x6mm-KF

E031153

SK-NW7,2-12x9mm-KF

E031155

Type

Art. no.

VT 2 G3/8i-2xSK

E700120

VT 2 G3/8i-3xSK

E700121

3 | Compressed air distribution

temperature range -20 °C to +100 °C

at 6 bar, pressure difference 0.5 bar With 2 connections (VT 2) With 3 connections (VT 3)

157

Screw fittings and brass parts Distributor without quick-release couplings Large version  Brass With internal thread With 2 connections (VT 2) With 3 connections (VT 3)

Plug nipple with male thread Brass  NW 7.2

Plug nipple with female thread

Type

Art. no.

VT 2 3xG3/8i

E035833

VT 2 3xG1/2i

E035834

VT 3 4xG3/8i

E035733

VT 3 4xG1/2i

E035734

Type

Art. no.

STNP-MS-NW7,2-G1/8a

E031201

STNP-MS-NW7,2-G1/4a

E700213

STNP-MS-NW7,2-G3/8a

E700214

STNP-MS-NW7,2-G1/2a

E700215

Type

Art. no.

STNP-MS-NW7,2-G1/8i

E031231

STNP-MS-NW7,2-G1/4i

E700216

STNP-MS-NW7,2-G3/8i

E700217

STNP-MS-NW7,2-G1/2i

E700218

Type

Art. no.

Brass  NW 7.2

3 | Compressed air distribution

Plug nipple with hose nozzle Brass  NW 7.2 With nozzle for hose dia.

Plug nipple with hose nozzle Brass  NW 7.2 For plastic hose

Plug nipple with hose nozzle NW 7.2  Brass For plastic hose With antikink spring

158

STTL 4mm

E031360

STNP-MS-NW7,2-6mm

E700010

STNP-MS-NW7,2-9mm

E700011

STNP-MS-NW7,2-13mm

E700212

Type

Art. no.

STTL-K 4mm

E031342

STTL-K 6mm

E031343

STTL-K 9mm

E031345

Type

Art. no.

STTL-KF 6mm

E031353

STTL-KF 9mm

E031355

Screw fittings and brass parts Mini quick-action coupling with external thread

Type

Art. no.

SK-NW5-G1/8a-mini

E032101

SK-NW5-G1/4a-mini

E032102

Type

Art. no.

SK-NW5-G1/8i-mini

E032131

SK-NW5-G1/4i-mini

E032132

Type

Art. no.

With nozzle for hose dia.  Brass

SK-NW5-4mm-mini

E032160

SK-NW5-6mm-mini

E032161

NW 5

SK-NW5-9mm-mini

E032162

Type

Art. no.

SK-NW5-6x4mm-mini

E032142

SK-NW5-8x6mm-mini

E032143

Type

Art. no.

STNP-MS-NW5-G1/8a-mini

E032201

STNP-MS-NW5-G1/4a-mini

E032202

Type

Art. no.

STNP-MS-NW5-G1/8i-mini

E032231

STNP-MS-NW5-G1/4i-mini

E032232

Type

Art. no.

STTL-4mm-mini

E032360

STTL-6mm-mini

E032361

STTL-9mm-mini

E032362

Type

Art. no.

STTL-6x4mm-mini

E032342

STTL-8x6mm-mini

E032343

With external thread  Brass NW 5

Mini quick-action coupling with internal thread With internal thread  Brass NW 5

Mini quick-action coupling with hose nozzle

Mini quick-action coupling for plastic hose For plastic hose  Brass NW 5

Mini plug nipple with external thread

3 | Compressed air distribution

Coupling system Mini

With external thread 

Mini plug nipple with internal thread With internal thread 

Mini plug nipple with hose nozzle With nozzle for hose dia. 

Mini plug nipple with hose nozzle For plastic hose 

159

Screw fittings and brass parts Profile ARO/Orion Quick-release couplings with male thread With external thread  Brass NW 5,5 Profile ARO/Orion

Quick-release couplings with female thread With internal thread  Brass NW 5,5 Profile ARO/Orion

Quick-release couplings with hose nozzle With nozzle for hose dia.  Brass NW 5,5 Profile ARO/Orion

Plug nipple with male thread

3 | Compressed air distribution

With external thread  NW 5,5 Profile ARO/Orion

Plug nipple with female thread With internal thread  NW 5,5 Profile ARO/Orion

Plug nipple with hose nozzle With nozzle for hose dia.  NW 5,5 Profile ARO/Orion

160

Type

Art. no.

SK-NW5,5-ARO-G1/4a

E032701

SK-NW5,5-ARO-G3/8a

E032702

SK-NW5,5-ARO-G1/2a

E032703

Type

Art. no.

SK-NW5,5-ARO-G1/4i

E032704

SK-NW5,5-ARO-G3/8i

E032705

SK-NW5,5-ARO-G1/2i

E032706

Type

Art. no.

SK-NW5,5-ARO-6mm

E032707

SK-NW5,5-ARO-9mm

E032708

SK-NW5,5-ARO-13mm

E032709

Type

Art. no.

STNP-NW5,5-ARO-G1/4a

E032721

STNP-NW5,5-ARO-G3/8a

E032722

STNP-NW5,5-ARO-G1/2a

E032723

Type

Art. no.

STNP-NW5,5-ARO-G1/4i

E032724

STNP-NW5,5-ARO-G3/8i

E032725

STNP-NW5,5-ARO-G1/2i

E032726

Type

Art. no.

STNP-NW5,5-ARO-6mm

E032727

STNP-NW5,5-ARO-9mm

E032728

STNP-NW5,5-ARO-13mm

E032729

Screw fittings and brass parts Quick-release couplings with male thread With external thread  Brass NW 5,5 ISO profile

Quick-release couplings with female thread With internal thread  Brass NW 5,5 ISO profile

Quick-release couplings with hose nozzle With nozzle for hose dia.  Brass NW 5,5 ISO profile

Plug nipple with male thread With external thread  NW 5,5 ISO profile

Plug nipple with female thread With internal thread  NW 5,5 ISO profile

Plug nipple with hose nozzle With nozzle for hose dia.   NW 5,5  ISO profile

Type

Art. no.

SK-NW5,5-ISO-G1/4a

E032811

SK-NW5,5-ISO-G3/8a

E032812

SK-NW5,5-ISO-G1/2a

E032813

Type

Art. no.

SK-NW5,5-ISO-G1/4i

E032814

SK-NW5,5-ISO-G3/8i

E032815

SK-NW5,5-ISO-G1/2i

E032816

Type

Art. no.

SK-NW5,5-ISO-6mm

E032817

SK-NW5,5-ISO-9mm

E032818

SK-NW5,5-ISO-13mm

E032819

Type

Art. no.

STNP-NW5,5-ISO-R1/4a

E032821

STNP-NW5,5-ISO-R3/8a

E032822

STNP-NW5,5-ISO-R1/2a

E032823

Type

Art. no.

STNP-NW5,5-ISO-G1/4i

E032824

STNP-NW5,5-ISO-G3/8i

E032825

STNP-NW5,5-ISO-G1/2i

E032826

Type

Art. no.

STNP-NW5,5-ISO-6mm

E032827

STNP-NW5,5-ISO-9mm

E032828

STNP-NW5,5-ISO-13mm

E032829

3 | Compressed air distribution

ISO profile

161

Screw fittings and brass parts Hose nozzle with male thread

Type

Art. no.

STL-G1/8a x 4mm

E770022

STL-G1/8a x 6mm

E770023

STL-G1/4a x 4mm

E770024

STL-G1/4a x 6mm

E770225

STL-G1/4a x 9mm

E770226

STL-G3/8a x 6mm

E770227

STL-G3/8a x 9mm

E770228

STL-G3/8a x 13mm

E770229

STL-G1/2a x 6mm

E770230

STL-G1/2a x 9mm

E770231

STL-G1/2a x 13mm

E770232

STL-G3/4a x 13mm

E770033

STL-G3/4a x 19mm

E770034

Type

Art. no.

STL-G1/4i x 6mm

E770235

STL-G1/4i x 9mm

E770236

STL-G3/8i x 6mm

E770237

STL-G3/8i x 9mm

E770238

STL-G1/2i x 9mm

E770241

STL-G1/2i x 13mm

E770242

Type

Art. no.

Brass 

Hose nozzle with female thread

3 | Compressed air distribution

Brass 

Hose nozzle Hose connecting tube  Brass

Hose clamp Steel  Galvanised and polished with 2 profiled

lugs, no sharp, protruding parts Range 7 mm

Terminal screw Steel  Galvanised and polished Worm thread for cross-head screw, 7 mm Range 9 mm

162

SLVR 4mm

E770049

SLVR 6mm

E770250

SLVR 9mm

E770251

SLVR 13mm

E770052

Type

Art. no.

SLK 11-13mm

E770210

SLK 13-15mm

E770211

SLK 15-18mm

E770212

Type

Art. no.

SRK 8-12mm

E131012

SRK 10-16mm

E770215

SRK 12-20mm

E770216

SRK 16-25mm

E770217

SRK 20-32mm

E770218

SRK 25-40mm

E131040

SRK 32-50mm

E131050

Double nipple Galvanised steel  With internal cone

Double nipple Brass  With internal cone

Double nipple Brass  With conical thread

Double nipple Brass  Detachable Conical seal

Type

Art. no.

DN-St-G1/4a x G1/4a

E770256

DN-St-G3/8a x G3/8a

E770258

DN-St-G1/2a x G1/2a

E770260

DN-St-G1/4a x G1/8a

E770255

DN-St-G3/8a x G1/4a

E770257

DN-St-G1/2a x G1/4a

E770288

DN-St-G1/2a x G3/8a

E770259

Type

Art. no.

DN-MS-G1/8a x G1/8a

E030111

DN-MS-G1/4a x G1/4a

E030122

DN-MS-G3/8a x G3/8a

E030133

DN-MS-G1/2a x G1/2a

E030144

DN-MS-G3/4a x G3/4a

E030155

DN-MS-G1a x G1a

E030166

DN-MS-G1/8a x G1/4a

E030112

DN-MS-G1/8a x G3/8a

E030113

DN-MS-G1/4a x G3/8a

E030123

DN-MS-G1/4a x G1/2a

E030124

DN-MS-G3/8a x G1/2a

E030134

DN-MS-G3/8a x G3/4a

E030135

DN-MS-G1/2a x G3/4a

E030145

DN-MS-G1/2a x G1a

E030146

DN-MS-G3/4a x G1a

E030156

Type

Art. no.

DN-MS-R1/8a x R1/8a

E030011

DN-MS-R1/4a x R1/4a

E030022

DN-MS-R3/8a x R3/8a

E030033

DN-MS-R1/2a x R1/2a

E030044

DN-MS-R3/4a x R3/4a

E030045

Type

Art. no.

DNL-MS-R1/8a x R1/8a

E030048

DNL-MS-R1/8a x R1/4a

E030049

DNL-MS-R1/4a x R1/4a

E030052

DNL-MS-R1/4a x R3/8a

E030053

DNL-MS-R3/8a x R3/8a

E030054

DNL-MS-R1/2a x R1/2a

E030055

DNL-MS-R3/4a x R3/4a

E030056

DNL-MS-R1a x R1a

E030057

3 | Compressed air distribution

Screw fittings and brass parts

163

Screw fittings and brass parts Double nipple Nickel-plated  With cylindrical external thread

Reduction fitting

3 | Compressed air distribution

Brass  With external and internal thread

Reduction fitting Nickel-plated  Conical external thread Cylindrical internal thread

Reducing nipple Brass  With external and internal thread

164

Type

Art. no.

DN-NI-G1/8a x G1/8a

E041111

DN-NI-G1/4a x G1/4a

E041122

DN-NI-G3/8a x G3/8a

E041133

DN-NI-G1/2a x G1/2a

E041144

DN-NI-G3/4a x G3/4a

E041155

DN-NI-G1/8a x G1/4a

E041112

DN-NI-G1/8a x G3/8a

E041113

DN-NI-G1/4a x G3/8a

E041123

DN-NI-G1/4a x G1/2a

E041124

DN-NI-G3/8a x G1/2a

E041134

DN-NI-G1/2a x G3/4a

E041145

Type

Art. no.

RDS-G1/4a x G1/8i

E770265

RDS-G3/8a x G1/8i

E770061

RDS-G3/8a x G1/4i

E770266

RDS-G1/2a x G1/8i

E770062

RDS-G1/2a x G1/4i

E770063

RDS-G1/2a x G3/8i

E770267

RDS-G3/4a x G3/8i

E770064

RDS-G3/4a x G1/2i

E770077

RDS-G1a x G1/2i

E770078

RDS-G1 x G3/4i

E770079

RDS-G1 1/4a x G1/2i

E770095

RDS-G1 1/4a x G3/4i

E770096

RDS-G1 1/2a x G1i

E770093

RDS-G2a x G1i

E770094

Type

Art. no.

RDS-R1/4a x G1/8i

E041221

RDS-R3/8a x G1/4i

E041232

RDS-R1/2a x G3/8i

E041243

RDS-R3/4a x G1/2i

E041254

Type

Art. no.

RDN-G1/8a x G1/8i

E770080

RDN-G1/8a x G1/4i

E770081

RDN-G1/4a x G1/8i

E770082

RDN-G1/4a x G1/4i

E770083

RDN-G1/4a x G3/8i

E770268

RDN-G3/8a x G1/4i

E770084

RDN-G3/8a x G3/8i

E770085

RDN-G3/8a x G1/2i

E770269

RDN-G1/2a x G3/8i

E770086

RDN-G1/2a x G1/2i

E770087

RDN-G1/2a x G3/4i

E770275

Screw fittings and brass parts Reducing nipple Nickel-plated  With external and internal thread Cylindrical external thread

Reducing nipple Malleable cast iron  2 internal threads

Reducing nipple Nickel-plated  Rotary With external and internal thread

Sleeves

Type

Art. no.

RDN-G1/4a x G1/8i

E041312

RDN-G1/4a x G3/8i

E041323

RDN-G1/2a x G3/8i

E041334

Type

Art. no.

RDN-TG-G1i x G1/2i

G017010

RDN-TG-G1i x G1/2a

G017088

RDN-TG-G1 1/4i x G3/4i

G017011

Type

Art. no.

DRN-G1/8a x G1/8i

E023411

DRN-G1/4a x G1/4i

E023422

DRN-G3/8a x G3/8i

E023433

Type

Art. no.

MU-MS-G1/8i

E770076

MU-MS-G1/4i

E770270

MU-MS-G3/8i

E770271

MU-MS-G1/2i

E770272

MU-MS-G3/4i

E770073

MU-MS-G1i

E770074

Type

Art. no.

MU-NI-G1/8i

E041411

MU-NI-G1/4i

E041422

MU-NI-G3/8i

E041433

MU-NI-G1/2i

E041444

Type

Art. no.

VSS-MS-I-B-G1/8a

E030510

VSS-MS-I-B-G1/4a

E030520

VSS-MS-I-B-G3/8a

E030530

VSS-MS-I-B-G1/2a

E030540

VSS-MS-I-B-G3/4a

E030550

VSS-G1/2a

G432011

Type

Art. no.

VSS-MS-I-R1/8a

E030501

VSS-MS-I-R1/4a

E030502

VSS-MS-I-R3/8a

E030503

Sleeves

3 | Compressed air distribution

Brass 

Nickel-plated 

Locking screw Brass  With internal hexagonal bolt Cylindrical external thread

Locking screw Brass  With internal hexagonal bolt Conical external thread Knurled thread

165

Screw fittings and brass parts Locking screw Steel  With internal hexagonal bolt Conical external thread Knurled thread

Locking screw Nickel-plated  Hexagonal bolt

Bracket Brass  2 external threads With internal cone

Bracket

3 | Compressed air distribution

Nickel-plated brass   1 external, 1 internal thread

Bracket Nickel-plated brass   2 internal threads

Bracket Brass  2 internal threads Large version

T-piece Brass  3 internal threads Large version

166

Type

Art. no.

VSS-ST-I-R1/2a

G205208

VSS-ST-I-R3/4a

G205216

Type

Art. no.

VSS-NI-AS-G1/8a

E041510

VSS-NI-AS-G3/8a

E041530

VSS-NI-AS-G1/2a

E041540

Type

Art. no.

WKS-MS 90-2xR1/8a

E030611

WKS-MS 90-2xR1/4a

E030622

WKS-MS 90-2xR3/8a

E030633

WKS-MS 90-2xR1/2a

E030644

Type

Art. no.

WKS-W90-R1/8axG1/8i

E041611

WKS-W90-R1/4axG1/4i

E041622

WKS-W90-G3/8axR3/8i

E041633

WKS-W90-R1/2axG1/2i

E041644

WKS-W90-R3/4axG3/4i

E041655

Type

Art. no.

WKS-W90-NI 2xG1/8i

E041711

WKS-W90-NI 2xG1/4i

E041722

WKS-W90-NI 2xG3/8i

E041733

WKS-W90-NI 2xG1/2i

E041744

Type

Art. no.

WKS-W90 2x G 1/4i MS

E039137

WKS-W90 2x G 3/8i MS

E039139

WKS-W90 2x G 1/2i MS

E039141

WKS-W90 2x G 3/4i MS

E039143

WKS-W90 2x G1i MS

E039145

Type

Art. no.

TSK-MS 90-3xG1/8i

E039008

TSK-MS 90-3xG1/4i

E039010

TSK-MS 90-3xG3/8i

E039012

TSK-MS 90-3xG1/2i

E039014

TSK-MS 90-3xG3/4i

E039016

TSK-MS 90-3xG1i

E039018

T-piece Nickel-plated brass   3 internal threads

T-piece Nickel-plated brass   1 external, 2 internal threads

T-piece Brass  3 external threads With internal cone

T-piece Nickel-plated brass   3 external threads

Y-piece Nickel-plated brass   1 external, 2 internal threads

Y-piece Nickel-plated brass   3 internal threads

Crossjoint Aluminium  4 internal threads

Type

Art. no.

TSK-NI 3xG1/8i

E042111

TSK-NI 3xG1/4i

E042122

TSK-NI 3xG3/8i

E042133

TSK-NI 3xG1/2i

E042144

Type

Art. no.

TSK-MS 1xR1/8a-2xG1/8i

E041911

TSK-MS 1xR1/4a-2xG1/4i

E041922

TSK-MS 1xR3/8a-2xG3/8i

E041933

TSK-MS 1xR1/2a-2xG1/2i

E041944

Type

Art. no.

TSK-MS 90-3xR1/8a

E030811

TSK-MS 90-3xR1/4a

E030822

TSK-MS 90-3xR3/8a

E030833

TSK-MS 90-3xR1/2a

E030844

Type

Art. no.

TSK-NI 90-3xR1/8a

E041811

TSK-NI 90-3xR1/4a

E041822

TSK-NI 90-3xR3/8a

E041833

TSK-NI 90-3xR1/2a

E041844

Type

Art. no.

YS-NI 1xR1/4a-2xG1/4i

E042222

YS-NI 1xR3/8a-2xG3/8i

E042233

YS-NI 1xR1/2a-2xG1/2i

E042244

Type

Art. no.

YS-NI 3xG1/4i

E042592

YS-NI 3xG3/8i

E042593

YS-NI 3xG1/2i

E042594

Type

Art. no.

KZS-Alu 4 x G1/8i

E023311

KZS-Alu 4 x G1/4i

E023322

VRB-Alu 4 x G3/8i

E023333

KZS-Alu 4 x G1/2i

E023344

3 | Compressed air distribution

Screw fittings and brass parts

167

Screw fittings series A Particularly robust

3 | Compressed air distribution

and temperature-resistant

The screw fittings from the A series are particularly quick and easy to fit – the hoses or pipes are retained in position on the guide cone and can be tightened with one twist of the hand, saving you time and money.

168

Screw fittings, series A Maximum operating pressure 16 bar at 20°C

Hose D/d

G

NW

D1

l

L1

SW

SW1

GESV-NI 6-4xG1/8a

E021131

6/4

1/8˝

3,3

11,5

18,5

6,0

13

10

GESV-NI 6-4xG1/4a

E021132

6/4

1/4˝

3,3

11,5

19,0

8,0

17

10

GESV-NI 6-4xG3/8a

E021133

6/4

3/8˝

3,3

11,5

19,0

9,0

19

15

GESV-NI 8-6xG1/8a

E021141

8/6

1/8˝

5,3

13,5

18,5

6,0

13

12

GESV-NI 8-6xG1/4a

E021142

8/6

1/4˝

5,3

13,5

19,0

8,0

17

12

GESV-NI 8-6xG3/8a

E021143

8/6

3/8˝

5,3

13,5

19,0

9,0

19

12

GESV-NI 8-6xG1/2a

E021144

8/6

1/2˝

5,3

13,5

19,5

10,0

24

12

GESV-NI 10-8xG1/4a

E021152

10/8

1/4˝

7,0

15,5

20,5

8,0

17

13

GESV-NI 10-8xG3/8a

E021153

10/8

3/8˝

7,0

15,5

20,5

9,0

19

13

GESV-NI 10-8xG1/2a

E021154

10/8

1/2˝

7,0

15,5

21,0

10,0

24

13

SW

Art. no.

NW

D

D1

l

L1

GAVS-NI 6-4xG1/8i

E021331

6/4

1/8˝

3,3

5,5

11,5

24,0

8,0

13

GAVS-NI 6-4xG1/4i

E021332

6/4

1/4˝

3,3

5,5

11,5

26,5

10,5

17

GAVS-NI 8-6xG1/8i

E021341

8/6

1/8˝

5,3

5,5

13,5

24,0

8,0

13

GAVS-NI 8-6xG1/4i

E021342

8/6

1/4˝

5,3

5,5

13,5

26,5

10,5

17

GAVS-NI 8-6xG3/8i

E021343

8/6

3/8˝

5,3

6,5

13,5

27,5

11,5

19

GAVS-NI 10-8xG1/4i

E021352

10/8

1/4˝

7,0

7,0

15,5

28,0

10,5

17

GAVS-NI 10-8xG3/8i

E021353

10/8

3/8˝

7,0

7,0

15,5

29,0

11,5

19

GAVS-NI 10-8xG1/2i

E021354

10/8

1/2˝

7,0

7,0

15,5

33,0

15,0

24

SW

3 | Compressed air distribution

Type

G

With internal thread 

Type

Art. no.

G

NW

D

l

L1

L2 (mm)

With conical external thread 

WEV-NI 6-4xR1/8a

E021431

6/4

1/8˝

3,3

11,5

21,5

17,0

7,5

8

WEV-NI 6-4xR1/4a

E021432

6/4

1/4˝

3,3

11,5

22,5

21,0

11,0

10

WEV-NI 8-6xR1/8a

E021433

8/6

1/8˝

4,6

13,5

21,5

17,0

7,5

8

WEV-NI 8-6xR1/4a

E021442

8/6

1/4˝

5,3

13,5

22,5

21,0

11,0

10

WEV-NI 8-6xR3/8a

E021443

8/6

3/8˝

5,3

13,5

28,5

25,0

11,5

13

WEV-NI 10-8xR1/4a

E021452

10/8

1/4˝

7,0

15,5

24,0

21,0

11,0

10

WEV-NI 10-8xR3/8a

E021453

10/8

3/8˝

7,0

15,5

29,0

25,0

11,5

13

Type

Art. no.

D1

D3

l

L1

L2 (mm)

Max. operating pressure 12 bar at 20°C

NW

With cylindrical external thread  Rotary

G

T-male connector A 18

Art. no.

Hose D/d

Angular male connector A 14

Type

Hose D/d

Straight female stud coupling A 13

With cylindrical external thread 

Hose D/d

Straight screwed coupling A 11

TVS-DR 6-4xG1/8ax6-4

E021831

6/4

1/8˝

3,3

10,0

11,5

22,5

16,5

6,0

TVS-DR 6-4xG1/4ax6-4

E021832

6/4

1/4˝

3,3

10,0

11,5

22,5

16,5

8,0

TVS-DR 8-6xG1/8ax8-6

E021841

8/6

1/8˝

4,1

12,0

13,5

22,5

16,5

6,0

TVS-DR 8-6xG1/4ax8-6

E021842

8/6

1/4˝

4,1

12,0

13,5

22,5

16,5

8,0

TVS-DR 10-8xG1/4ax10-8

E021852

10/8

1/4˝

4,1

13,0

15,5

24,0

16,5

8,0

169

Screw fittings, series A Maximum operating pressure 16 bar at 20°C

Type

Art. no.

Hose A D/d

Hose B D/d

NW

D1

D2

l

SW

SW1

GVS-NI 6-4x6-4

E022133

6/4

6/4

3,3

11,5

11,5

31,0

12

10

GVS-NI 8-6x6-4

E022143

8/6

6/4

3,3

13,5

11,5

31,0

12

12

GVS-NI 8-6x8-6

E022144

8/6

8/6

5,3

13,5

13,5

31,0

12

12

GVS-NI 10-8x10-8

E022155

10/8

10/8

7,0

15,5

15,5

34,5

14

13

Art. no.

Hose A D/d

Hose B D/d

NW

D1

D2

l

L1

SW

WV-NI 6-4x6-4

E022233

6/4

6/4

3,3

11,6

11,5

19,5

19,5

8

WV-NI 8-6x8-6

E022244

8/6

8/6

5,3

13,5

13,5

22,5

22,5

10

WV-NI 10-8x10-8

E022255

10/8

10/8

7,0

15,5

15,5

24,0

24,0

10

Art. no.

Hose B D/d

NW

D1

D2

l

L1

SW

Threaded pipe angle A 22

For hose connection on both sides 

Hose A D/d

Straight union A 21

TVS-NI 3x6-4

E022333

6/4

6/4

3,3

11,5

11,5

21,5

21,5

8

TVS-NI 3x8-6

E022344

8/6

8/6

5,3

13,5

11,5

21,5

21,5

8

TVS-NI 3x10-8

E022355

10/8

10/8

7,0

15,5

15,5

24,0

24,0

10

For hose connection on both sides  Type

T-union A 23

For hose connection on three sides 

3 | Compressed air distribution

Type

170

Plug connector Fox series Quick and easy

3 | Compressed air distribution

handling

These wear-resistant plug connectors are especially suited to connecting hoses and cylinders. The established push-in screw fittings make these connectors extremely easy to use - the hose is simply inserted into the connector.

171

Fox quick plug-in connections Maximum operating pressure 16 bar at 20°C

172

Ø (mm)

F

E

D

l

P

CH

CH1

SVG-R1-6xG1/8a

E014133

6

1/8˝

14,0

4,1

20,6

6,0

12

4

SVG-R1-6xG1/4a

E014134

6

1/4˝

18,0

4,1

19,3

8,0

12

4

SVG-R1-8xG1/8a

E014144

8

1/8˝

14,0

5,2

24,5

6,0

13

5

SVG-R1-8xG1/4a

E014145

8

1/4˝

18,0

6,2

24,4

8,0

14

6

SVG-R1-8xG3/8a

E014146

8

3/8˝

22,0

6,2

21,9

9,0

14

6

SVG-R1-10xG1/4a

E014154

10

1/4˝

18,0

7,2

28,5

8,0

16

7

SVG-R1-10xG3/8a

E014155

10

3/8˝

22,0

8,2

25,8

9,0

16

8

Type

Art. no. Ø (mm)

F

E

D

l

P

CH

With internal thread 

SVG-R2-6xG1/8i

E014233

6

1/8˝

14,0

5,0

26,1

7,0

12

SVG-R2-6xG1/4i

E014234

6

1/4˝

17,0

5,0

28,3

8,0

12

SVG-R2-8xG1/8i

E014243

8

1/8˝

14,0

7,0

27,3

7,0

13

SVG-R2-8xG1/4i

E014244

8

1/4˝

17,0

7,0

29,1

8,0

14

Type

Art. no.

F

D

l

2 hose connections 

SVG-R3-6x6

E014334

6

M13

4,5

31,2

SVG-R3-8x8

E014345

8

M15

6,5

33,9

SVG-R3-10x10

E014356

10

M17

8,0

37,8

Type

Art. no.

l

2 hose connections 

D

Angle connection R 4

Art. no.

E

Straight connection R 3

Type

Ø (mm)

3 | Compressed air distribution

Straight screw-on connection R 2

With cylindrical external thread 

Ø (mm)

Straight screw-in connection R1

SVG-R4-6x6 L

E014434

6

11,5

4,5

18,3

SVG-R4-8x8 L

E014445

8

13,5

6,5

20,7

SVG-R4-10x10 L

E014456

10

15,5

8,0

23,0

Fox quick plug-in connections Maximum operating pressure 16 bar at 20°C

Art. no. Ø (mm)

E

D

l

L1

SVG-R5-6x6x6 T

E014534

6

11,5

4,5

18,3

36,6

SVG-R5-8x8x8 T

E014545

8

13,5

6,5

20,7

41,4

SVG-R5-10x10x10 T

E014556

10

15,5

8,0

23,0

46,0

Type

Art. no.

F

E

E1

l

L1

P

CH

Rotary 

SVG-R15-6xG1/8a L

E015732

6

1/8˝

14,0

11,3

22,5

24,9

6,0

3

SVG-R15-8xG1/4a L

E015743

8

1/4˝

18,0

13,8

26,1

29,4

8,0

4

SVG-R15-10xG1/4a L

E015753

10

1/4˝

18,0

16,5

31,3

29,4

8,0

4

Art. no.

E1

ØE2

l

L1

SVG-R23-6x6x6 Y

E015834

6

6

3,3

15,0

11,3

11,3

35,5

5,8

SVG-R23-8x8x8 Y

E015845

8

8

3,3

15,8

13,8

13,8

39,5

7,2

3 | Compressed air distribution

Type

I

Max. operating pressure 12 bar at 20°C

F

Made from technopolymer 

Ø2 (mm)

Y-hose connector R 23

Type

Ø (mm)

Angular male connector R 15

3 hose connections 

Ø1 (mm)

T-connection R 5

173

We would also be glad to help you design your compressed air system

Are you considering installing a complete new compressed air solution? Do you wish to retrofit an existing system? Or are you planning on purchasing another product? Irrespective of where you require support – we will be glad to help at any time and offer you personal advice eared specifically towards your individual company requirements. Our nationwide team of experts will support you on the telephone and with the planning of your compressed air system on site. We will take close and thorough consideration of the available space and your specific compressed air requirements. and then create the perfect compressed air solution to match your application. We will be glad to assist you further:

3 | Compressed air distribution

Telephone: +49 (0)7121 959-222 +49 (0)7121 959-161 Fax: +49 (0)7121 959-151 E-mail: [email protected]

1

1

Screw compressors

Domestic Sales Export Sales

2

Piston compressors

3

Compressed air purification

4

Pipe systems

Compressed air tools

3

2 1

1

174

4

04 Using compressed air

Systainers | 180 Impact screwdrivers | 184 Ratchet screwdriver | 190 Rotary screwdrivers | 192 Drills | 194 Grinding machines | 196 Saws | 199 Special cutters | 200 Riveting tongs | 201 Grease guns | 202 Oil extracting device | 203 Needle descaler | 204 Chisel hammers | 206 Staplers and nail guns | 209

Plaster sprayers |

224

Spray guns | 227 Special gun | 229 Blasting devices | 230 Pressure vessels | 234 Cartridge guns | 238 Blowing guns | 241 Tyre pressure gauges | 246 Accessories | 252

4 | Using compressed air

Paint spray guns | 215

Compressed air tools in premium quality

Compressed air tools – lightweight, handy, safe Compressed air tools from Schneider Druckluft are particularly light, particularly handy, particularly robust and particularly safe. We are not the only ones who believe that ease of handling forms the basis for perfect working results – and fortunately our compressed air tools have proven themselves many times before in practical applications working under professional conditions.

Compressed air tools have critical advantages Tools powered by compressed air offer the best prerequisites for making your work as effective and comfortable as possible. Compared to electric tools, compressed air tools simply have more going for them – including greater staying power: More robust and less prone to breakdowns – even in continuous operation Safer and can be used in potentially explosive areas, as possibility of sparks is eliminated Lighter and handier

4 | Using compressed air

Cannot overheat

176

Compressed air tools in action

An important detail: the air requirements of the tool The inflation performance of the compressor must be compatible with the air requirements of the tool. So that this value matches up, we specify the inflation performance in addition to the displacement flow or suction capacity for each compressor. The inflation performance is the air flow rate generated by the compressor. Only the inflation performance gives you a reliable indication of how much compressed air is actually available for operating your machines or tools.

This is the most important attribute of a compressor Operating duration How often will the tool be used – only occasionally or for continuous operation? Application area What work do you intend to use the tool for? How much space is available at the site of use? Equipment What functions should the tool have? What kind of material do you wish to process? Transport or construction site packaging?

4 | Using compressed air

If you have any questions, please do not hesitate to contact us

177

The right compressor* for your tool? Minimum power [kW] Brief operation

Continuous use

SGS 345 - 1/2" SGS 141 - 1/2" SGS 340 - 3/8" SGS 405 - 1/2" SGS 600 - 1/2" SGS 815 - 1/2" SGS 1000 - 1/2" SGS 1625 - 3/4" SGS 1900 - 1" SGS 315 - 1"

1.8 1.8 1.5 1.5 2.2 2.2 2.2 2.2 2.2 2.2

2.2 2.2 2.2 2.2 4.0 3.0 4.0 4.0 4.0 3.0

RAS 760-1/4'' RAS 176-1/2'' RAS 134-1/2''

1.5 1.5 1.5

1.8 1.5 1.8

DRS 800 DRS 810 DRS 1800 DRS 1000 DRS 140 SYS

1.8 2.2 1.8 1.8 2.2

2.2 2.2 1.8 1.8 3.0

BM 525-3/8'' BM-W 510 BM 753

2.2 3.0 3.0

4.0 4.0 4.0

WSL 125 SYS BDS 330 SYS SBS-W 522 SBS 700 SYS SBS 1031 SYS SBS set

4.0 4.0 4.0 1.8 3.0 3.0

4.0 4.0 4.0 2.2 4.0 4.0

KS 9A-SYS KS 9A

1.8 1.8

2.2 2.2

SPA-SYS

1.8

1.8

NZ-SYS

0.55

0.55

FP-M FP-A

0.55 0.55

0.55 0.55

OBG

1.8

1.8

NP-AT 28 SYS NP-AT 12 SYS

3.0 2.2

4.0 2.2

MLH-MHM MLH-KFZ MLH-SMH 19 SYS MLH-MMH 10 SYS MLH-P 880

1.5 1.8 4.0 2.2 2.2

2.2 2.2 4.0 3.0 3.0

KLG 80-16 KLG 114-65 KLG 90-40 SYS SNG-SK 50 SYS PNG-PN 25 SYS

0.55 0.55 0.55 0.55 0.55

0.55 1.1 0.55 0.55 0.55

Impact screwdrivers

4 | Using compressed air

D327347 D327400 D322800 D322811 D322812 D322813 D322814 D322830 D322840 D322623 Ratchet screwdrivers D322590 D322602 D322603 Rotary screwdrivers D322672 D322673 D322676 D322677 D322678 Drills D322642 D322643 D322647 Grinding machines D322295 D322314 D322653 D322659 D322661 D322301 Saws D322320 D322321 Special cutter D322669 Riveting tongs D322311 Grease guns D040025 D040026 Oil extracting device D040152 Needle descalers D322414 D322415 Chisel hammers D322254 D322297 D323003 D323004 D323017 Staplers/nail guns D200091 D200094 D200098 D300067 D300068

178

Air quality Oiled

Oil-free

Minimum power [kW] Brief operation

Continuous use

FSP-FP-HTE2 WB FSP-FP-HTE2-1.5 FSP-FP-HTE2-1.3 FSP-FP-HTE2-1.8 FSP-MINI-VARIO 2 FSP-OPTIMAL 2001-1.5 FSP-AZ 2 FSP-FP-HTE-S FSP-FP-HTE-MA FSP-W 400-1.3 FSP-W 400-1.8 FSP-W 200-1.2 FSP-FP 2001 M-MA

3.0 3.0 3.0 3.0 1.8 2.2 2.2 3.0 3.0 3.0 3.0 3.0 2.2

3.0 3.0 3.0 3.0 2.2 3.0 2.2 3.0 3.0 4.0 4.0 4.0 3.0

TSP SPR 330-6.5 SPR 215-6.5 SPR 215-8.5 SPR-SET 215 SYS

3.0 4.0 4.0 4.0 4.0

3.0 4.0 4.0 4.0 4.0

SPP-SE SPP-SM SPL 750

1.1 1.5 1.5

1.8 2.2 2.2

UHW 2000

1.5

1.8

SSP-SAV SSP-STRAHLFIX SSP-DSP SSP-SAW 4 SYS

3.0 2.2 3.0 4.0

4.0 2.2 4.0 4.0

KTP 310 DR SIP 600 KTP 310 KTP 310 ALU

0.55 1.1 1.1 1.1

1.1 1.5 1.5 1.5

AP-BM-SN AP-BM-T9 AP-SOFT AP-BM-SNV100 AP-VARIO-S AP-VARIO-L AP-VARIO-L-500 AP-VARIO-F AP-VARIO-V AP-VARIO-P AP-BM-S

0.55 0.55 1.1 1.1 1.1 1.1 1.1 1.8 1.1 1.1 1.5

1.1 1.1 1.5 1.5 1.5 1.8 1.8 2.2 1.8 1.8 1.8

RF-RMG RF-RMG-K RF-RM RF 6 (all) RF 12 (all)

0.55 0.55 0.55 0.55 0.55

1.5 1.5 1.5 1.5 1.5

Air quality Oiled

Oil-free

D030305 D030310 D030311 D030312 D030290 D030059 D030206 D030202 D030203 D030400 D030401 D030405 D030194 Plaster sprayers D030063 D900514 D900521 D900529 D900621 Spray guns D040006 D040008 D900512 Special gun D040052 Blasting devices D030025 D030030 D030034 D030262 Cartridge guns D040118 D040130 D040137 D040138 Blowing guns D740015 D740017 D740035 D740115 D740140 D740141 D740148 D740142 D740143 D740144 D740145 Tyre inflators D004009 D004011 D040011 D004020 D004021

4 | Using compressed air

Paint spray guns

* The overview does not include the simultaneous use of tools.

179

Systainers The intelligent, mobile

4 | Using compressed air

storage system

Systainers from the latest generation are opened, closed and locked in the blink of an eye. The sturdy, robust containers provide a clearly laid out storage system and make sure that the workshop is organised tidily.

180

Permanent organisation, perfect overview – the new T-LOC Systainer

Robust and stable thanks to durable, temperatureresistant ABS material

Clearly laid out, sophisticated system creates a professional appearance for customers

Easy to stack and connect several Systainers for simple, combined transportation

Compatibility of Systainers from old and new generations

Inlays and protective function for product-adapted storage of tools and accessories

4 | Using compressed air

T-LOC the flexible, intelligent locking mechanism allows you to open, close and lock Systainers with a single turn

Systainers The right solution for every need – with a high degree of flexibility

Foam inserts For perfect protection of your products 181

Systainer The intelligent transport and arrangement system

4 | Using compressed air 182

Weight (kg)

Internal dimensions (H x W x D) (mm)

Dimensions (W x D x H)

1,3

75x273x383

296x396x105

Internal dimensions (H x W x D) (mm)

Dimensions (W x D x H)

D322500

Weight (kg)

SYS 1 TL

1,5

127,5x267x383

296x396x157,5

Systainer without inlays 

Type

Art. no.

SYS 2 TL

D322501

Art. no.

SYS-Mini 1

B323414

Dimensions (W x D x H)

Type

0,4

50x248x158

268x171x70

Can be combined with Mini Systainers only 

Type

Art. no.

SYS-Mini 2

B323417

Systainer without inlays

Internal dimensions (H x W x D) (mm)

Can be combined with Mini Systainers only 

Systainer without inlays

Dimensions (W x D x H)

Mini-Systainer

Art. no.

Internal dimensions (H x W x D) (mm)

Mini-Systainer

Type

Weight (kg)

Systainer

Systainer without inlays 

Weight (kg)

Systainer

0,45

67x248x158

268x171x87

Systainer The intelligent transport and arrangement system Inserts and inlays Common features The various inlays and inserts allow Systainers to be adapted  individually to different requirements and applications

For protection as well as systematic storage of tools and

materials

Bottom cushion

Type

Art. no.

EIL-BP SYS 1-5 – 50mm

B323483

Type

Art. no.

EIL-DP SYS 1-5

B323481

With pre-perforated cubes for individual 

adaptation to tools and contents of any form

Cover cushion in the cover

4 | Using compressed air

All contents protected by the burl padding 

183

Impact screwdrivers Powerful tools

4 | Using compressed air

for all applications

The impact screwdrivers are characterised by extremely high torques and a low weight. A balanced design, perfect centre of gravity and ergonomic handle mean they rest snugly in the hand.

184

Overview of our impact screwdrivers

Pass. car wheels

SGS 405 1/2"

SGS 600 1/2"

SGS 815 1/2"

SGS 1000 1/2"

++

++ ++ ++ ++

++ ++

++

++ ++

++ ++

++ ++

++

++

++ ++ ++

++ ++

++ ++ ++

++ ++ ++

Pass. car axles Pass. car engines Pass. car body

++ ++

++ ++

Comm. veh. wheels Comm. veh. axles Comm. veh. engines

++

Comm. veh. body

++ ++

++ ++ ++

Lorry wheels

++

Lorry axles

++

Lorry engines

++

Lorry body Metal structures Machinery

++ ++

++ ++

++ ++

++ ++ ++ ++

++

SGS 1625 3/4"

++

SGS 1900 1"

very well suited

4 | Using compressed air

SGS 340 3/8"

185

Impact screwdriver Impact screwdriver Common features Powerful, lightweight impact screwdriver  The compact isolated non-slip plastic housing, low weight, balanced design, perfect centre of gravity Ergonomic handle and operating elements within easy reach guarantee comfortable handling and effortless work

186

parts, machinery and metal constructions

Type

Art. no.

Tool reception (Square bolt)

Air requirements (l/s)

Working pressure (bar)

Release torque (Nm)

Weight (kg)

connections For vehicle, repair, metalworking and assembly workshops. For smaller, lightweight screw connections on motors, attachment

SGS 340-3/8 ˝

D322800

3/8 ˝

5

6,3

340

1,2

Powerful impact wrench for medium-sized 

Type

Art. no.

Working pressure (bar)

Release torque (Nm)

Weight (kg)

engines and bodyshells of passenger vehicles and transporters, machinery and metal constructions

Air requirements (l/s)

screw connections For tyre service, vehicle, repair, metalworking and assembly workshops. For small to medium-sized screw connections on wheels,

SGS 405-1/2 ˝

D322811

1/2 ˝

5

6,3

405

1,2

Lightweight impact wrench for large screw 

Extremely compact housing Non-slip rubber handle reduces vibrations

Type

Art. no.

Release torque (Nm)

Weight (kg)

and prevents cold hands

Working pressure (bar)

connections Extremely powerful, lightweight, compact impact screwdriver for vehicle workshops. For medium-sized to large screw connections on wheels, engines, axles and bodies of passenger vehicles and transporters

Air requirements (l/s)

4 | Using compressed air

Impact screwdriver 1/2 ˝

Handy impact wrench for lightweight screw 

Tool reception (Square bolt)

Impact screwdriver 1/2 ˝

of screws and sensitive working Low operating noise Twin-hammer impact mechanism

Tool reception (Square bolt)

Impact screwdriver 3/8 ˝

Adjustable air supply for 3-stage adjusting the torque The smooth switch (smooth starting) guarantees the safe insertion

SGS 600-1/2 ˝

D322812

1/2 ˝

8,5

6,0

600

1,5

Impact screwdriver

Type

Art. no.

Tool reception (Square bolt)

Air requirements (l/s)

Working pressure (bar)

Release torque (Nm)

Weight (kg)

SGS 815-1/2 ˝

D322813

1/2 ˝

8,2

6,3

815

1,8

Type

Art. no.

Air requirements (l/s)

Working pressure (bar)

Release torque (Nm)

Weight (kg)

vehicles as well as wheels, axles and bodyshells of transporters and trucks Extremely compact housing Non-slip rubber handle reduces vibrations and prevents cold hands

Tool reception (Square bolt)

connections For passenger and commercial vehicle workshops. For large, extremely heavy-duty screw connections on axles of passenger

SGS 1000-1/2 ˝

D322814

1/2 ˝

10

6,3

1000

1,9

Type

Art. no.

Working pressure (bar)

Release torque (Nm)

Weight (kg)

Scope of delivery: In plastic case with 10 box spanners (10 to 13, 15, 17, 19, 22, 24, 27 mm)

Air requirements (l/s)

Powerful impact wrench for all applications  Change rotation direction using one hand Hammer impact mechanism

SGS 345-1/2 ˝

D327347

1/2 ˝

6

6

345

2,2

Handy impact wrench with roller impact 

Type

Art. no.

Weight (kg)

Higher torque in anticlockwise direction Change rotation direction using one hand

Release torque (Nm)

mechanism for lightweight screw connections Robust impact wrench with roller impact mechanism

SGS 141-1/2 ˝

D327400

1/2 ˝

6

6,3

400

2,3

4 | Using compressed air

Powerful impact wrench for heavy-duty screw 

Working pressure (bar)

Impact screwdriver 1/2 ˝

axles of passenger vehicles and transporters, machinery and metal constructions

Air requirements (l/s)

Impact screwdriver 1/2 ˝

connections For tyre service, vehicle, repair, metalworking and assembly workshops. For large, heavy-duty screw connections on wheels and

Tool reception (Square bolt)

Impact screwdriver 1/2 ˝

Powerful impact wrench for large screw 

Tool reception (Square bolt)

Impact screwdriver 1/2 ˝

187

Impact screwdriver Wall bracket for impact screwdriver 1/2 ˝ Impact wrench always close at hand to save 

Type

Art. no.

WH-SGS

B322610

time With 4 retaining pins for socket wrenches and

storage trays for small parts 2 strong magnetic holders for simple

attachment to all vertical metal surfaces Compatible with impact wrenches

up to 1/2 ˝

Impact screwdriver 1 ˝

Type

Art. no.

Tool reception (Square bolt)

Air requirements (l/s)

Working pressure (bar)

Release torque (Nm)

Weight (kg)

SGS 1625-3/4 ˝

D322830

3/4 ˝

9,1

6,3

1625

3,4

Powerful impact wrench for the commercial 

For commercial vehicle workshops. For extremely

Type

Art. no.

Release torque (Nm)

Weight (kg)

large, heavy-duty screw connections on wheels, axles and bodyshells of trucks and buses as well as machinery and metal constructions

Working pressure (bar)

vehicle trade

SGS 1900-1 ˝

D322840



9,1

6,3

1900

3,4

Robust impact wrench for all commercial 

No dispersion of brake dust because exhaust

air is discharged from below Long working spindle (200 mm) for easy

work, even on double tyres Rubber protection prevents damage to wheel

rims, etc.

Type

Art. no.

Air requirements (l/s)

Working pressure (bar)

Release torque (Nm)

Weight (kg)

Standard features include: additional handle

Tool reception (Square bolt)

4 | Using compressed air

vehicles Extremely powerful impact screwdriver with dual-ring hammer impact mechanism for the most demanding applications in commercial vehicle and bus workshops, haulage companies, agricultural and industrial sectors Only one adjusting wheel for changing the rotation direction and adjusting the torque. Easy handling as a result

188

For commercial vehicle workshops. For extremely

large, heavy-duty screw connections on wheels, axles and bodyshells of transporters and trucks as well as machinery and metal constructions

connections in the commercial vehicle trade

Air requirements (l/s)

Impact screwdriver 1 ˝

Lightweight impact wrench for heavy-duty screw 

Tool reception (Square bolt)

Impact screwdriver 3/4 ˝

SGS 315-1 ˝

D322623



11

8,0

3000

10,6

Art. no.

SKSL-Set 3/8 ˝ -8

D322275

8

8, 10, 11, 12, 13, 14, 17, 19

SKSL-Set 1/2 ˝ -10

D322268

10

SKSL-Set 1/2 ˝ -2 long

D322292

2

SKSL-Set 1/2 ˝ -3 Alu

D322294

3

SKSL-Set 3/4 ˝ -8

D322298

8

11, 12, 13, 14, 15, 17, 19, 21, 22, 24 17, 19 (extended version, 78 mm long) 17, 19, 21 (plastic bonded, for aluminium wheels) 24, 27, 29, 30, 32, 35, 36, 38

SKSL-Set 1 ˝ -7

D322278

7

24, 27, 30, 32, 35, 36, 38

SKSL-Set 1/2 ˝ -3

B322303

3

17, 19, 21

Lubricants/oil Tool oil for daily use  Impact tools, in particular, should be oiled

every day via the plug nipple

Type

Art. no.

OEMIN-DLW 0,1

E771130

OEMIN-DLW 1,0

B770000

4 | Using compressed air

Type

Socket sizes

Set of sockets for impact wrench

Number of box spanners (piece(s))

Impact screwdriver

189

Ratchet screwdriver Can also reach locations

4 | Using compressed air

with limited access

The handy design and low weight of the ratchet screwdriver allow you to work effortlessly for long periods of time.

190

Ratchet screwdriver Ratchet screwdriver 1/4 ˝

Handy, lightweight ratchet screwdriver  Clockwise/Anticlockwise direction adjustment

Quiet because exhaust air is discharged from

the rear

Ratchet screwdriver 1/2 ˝

Art. no.

Air requirements (l/min)

Working pressure (bar)

Speed (min-1)

Weight (kg)

Release torque (Nm)

RAS 760-1/4 ˝

D322590

1/4 ˝

210

6,3

310

0,5

33

Clockwise/Anticlockwise direction adjustment 

Quiet because exhaust air is discharged

Type

Art. no.

Working pressure (bar)

Speed (min-1)

Weight (kg)

Release torque (Nm)

from the rear

Air requirements (l/min)

in the ratchet head Rubber ratchet head for protection against scratches

Tool reception (Square bolt)

Ratchet screwdriver 1/2 ˝

Type

Tool reception (Square bolt)

in the ratchet head Rubber protection prevents damage

RAS 134-1/2 ˝

D322603

1/2 ˝

235

6,3

170

1,2

70

Very powerful  With roller impact mechanism for loosening

and tightening stiff screws

Lever for adjusting the tightening torque Air inlet with dirt strainer extends the service

life of the machine

Clockwise/Anticlockwise direction adjustment

Air requirements (l/min)

Working pressure (bar)

Speed (min-1)

Weight (kg)

Release torque (Nm)

RAS 176-1/2 ˝

D322602

1/2 ˝

200

6,3

280

1,5

100

Type

Art. no.

Socket sizes

SKSL-Set 1/2 ˝ -10

D322268

10

11, 12, 13, 14, 15, 17, 19, 21, 22, 24

4 | Using compressed air

Art. no.

Tool reception (Square bolt)

Set of sockets for ratchet screwdriver

Type

Number of box spanners (piece(s))

in the ratchet head

191

Rotary screwdrivers For all types of

4 | Using compressed air

screw fitting

The powerful rotary screwdriver with 1/4" hexagon adapter is suitable for all kinds of different application. Available with straight design, bar grip and hanger bracket or gun design.

192

Rotary screwdrivers

Type

Art. no.

Air requirements (l/min)

Working pressure (bar)

Torque max. (Nm)

Speed (min-1)

Weight (kg)

DRS 1000

D322677

276

6

3,0

1000

0,5

DRS 1800

D322676

276

6

1,6

1800

0,5

Forward/reverse switch for rapid changes in 

Type

Art. no.

Working pressure (bar)

Torque max. (Nm)

Speed (min-1)

Weight (kg)

Torque adjusted via external adjusting ring High torque for screws up to 6.5 mm Quiet due to exhaust air hose

Air requirements (l/min)

direction Straight design with bar grip and hanging bracket Hexagon adapter 1/4 ˝ (6.35 mm) With keyless chuck

DRS 800

D322672

300

7

10,0

1800

1,0

Forward/reverse switch for rapid changes in 

Non-slip rubber handle reduces vibrations

direction Hexagon adapter 1/4 ˝ (6.35 mm) With keyless chuck

Torque adjusted via external adjusting ring Quiet due to exhaust air hose

Art. no.

Torque max. (Nm)

Speed (min-1)

Weight (kg)

DRS 810

D322673

360

7

8,0

1650

1,2

Very powerful machine with dual impact 

Forward/reverse switch for rapid changes in

mechanism Well suited for screw fittings in joiner’s and carpenter’s workshop Hexagon adapter 1/4 ˝ (6.35 mm)

direction

Type

Art. no.

Speed (min-1)

Weight (kg)

Scope of delivery: Mini-Systainer; Magnetic bit holder, 4 bits

DRS 140 SYS

D322678

420

6,3

100

11500

1

193

4 | Using compressed air

Type

Working pressure (bar)

and prevents cold hands

Torque max. (Nm)

Gun rotary screwdriver

application through external guide ring with scale Non-slip rubber handle reduces vibrations and prevents cold hands High safety thanks to cut-out clutch. The screwdriver switches off automatically when the set torque is reached

Working pressure (bar)

Gun rotary screwdriver

Stepless adaptation of the torque on different

bracket Light weight for effortless work Hexagon adapter 1/4 ˝ (6.35 mm) Simple tool change thanks to quick-change chuck Extremely low noise due to exhaust air silencer Forward/reverse switch for rapid changes in direction

Air requirements (l/min)

Straight rotary screwdriver

Straight design with bar grip and hanging 

Air requirements (l/min)

Straight rotary screwdriver

Drills Light

4 | Using compressed air

and powerful

The drills not only have an impressive ergonomic design, but also a practical exhaust air guide directed to the rear to prevent the dispersion of dust and drilling chips into the air.

194

Drills Gun drill

Very powerful  Forward/reverse switch for rapid changes in

No dust dispersion due to exhaust air hose

direction

Gun drill

Drill chuck (mm)

Speed (min-1)

D322642

Drilling capacity, wood (mm)

BM 525-3/8 ˝

Drilling capacity, steel (mm)

Art. no. Working pressure (bar)

Type

Air requirements (l/min)

With quick clamp chuck 3/8 ˝

360

6,3

10

20

10

1800

Clockwise rotation  With 3/8 ˝ keyless chuck and additional

No dust dispersion due to exhaust air hose Powerful model with slow rotating motor.

handle

Therefore also suitable for tools with a larger diameter (e.g. stirring rods)

Non-slip rubber handle reduces vibrations

Drilling capacity, wood (mm)

Drill chuck (mm)

Speed (min-1)

D322647

Drilling capacity, steel (mm)

BM 753

Working pressure (bar)

Art. no.

480

6,3

13

25

13

500

Forward/reverse switch for rapid changes in 

No dispersion of drilling chips because

direction With quick clamp chuck 3/8 ˝ Compact design, suitable for tight spaces Air inlet with dirt strainer extends the service life of the machine

exhaust air is discharged from the rear

Art. no.

SSBF 3/8 ˝ – 10 mm

B322230

10

SSBF 3/8 ˝ – 13 mm

B322231

13

Speed (min-1)

Type

Drill chuck (mm)

D322643

Drilling capacity, wood (mm)

BM-W 510

Drilling capacity, steel (mm)

Art. no. Working pressure (bar)

Type

Air requirements (l/min)

Angle drill

Type

Air requirements (l/min)

and prevents cold hands

420

6,3

10

20

10

1800

4 | Using compressed air

Adapted for

Clamping width (mm)

Keyless chuck

BM 3/8 ˝ HW 525-L, BM-W-HW 510 AH-L BM-HW 753 L

195

Grinding machines Versatile grinding machines

4 | Using compressed air

for optimised work results

The low weight and compact size of the grinding machines ensure effortless operation throughout your working day. The machines are also relatively quiet and are fitted with an exhaust air hose that prevents the dispersion of dust.

196

Grinding machines Axial grinder

Safety lever prevents unintentional start-up  Non-slip rubber handle reduces vibrations

Scope of delivery: in Systainer; Standard features include: 3 mm and 6 mm clamping collet

and prevents cold hands

Working pressure (bar)

Speed (min-1)

Weight (kg)

SBS 1031 SYS

D322661

300

7

22000

0,6

Type

Art. no.

Speed (min-1)

Weight (kg)

SBS-Set-Standard

D322301

250-340

6,3

22000

0,6

Mini axial grinder  Effortless work thanks to small size, light

No dust dispersion due to exhaust air

hose

weight and perfect manageability Non-slip rubber handle reduces vibrations and prevents cold hands Infinitely variable speed adjustment for different working conditions

Type

Art. no.

Air requirements (l/min)

Working pressure (bar)

Speed (min-1)

Weight (kg)

Length (cm)

Scope of delivery: Mini-Systainer; One 2,3 mm and one 3,0 mm collet chuck

SBS 700 SYS

D322659

170

6,3

70000

0,23

13,0

Suitable for grinding discs and points up to 

Type

Art. no.

Speed (min-1)

Weight (kg)

Length (cm)

Scope of delivery: Standard features include: 6 mm clamping collet

Working pressure (bar)

dia. 45 mm Effortless work thanks to small size, light weight and perfect manageability No dust dispersion due to exhaust air hose Safety lever prevents unintentional start-up

Air requirements (l/min)

Angle grinder

Scope of delivery: Standard features include: 3 mm and 6 mm clamping collet; 5 grinding points respectively with 6 mm and 3 mm shaft, grit P60 or P80; In plastic case

Working pressure (bar)

Safety lever prevents unintentional start-up 

SBS-W 522

D322653

330

7

22000

0,45

15,5

4 | Using compressed air

Precision axial grinder

Art. no.

Air requirements (l/min)

Axial grinder

Type

Air requirements (l/min)

No dust dispersion due to exhaust air hose

197

Grinding machines

SFI-Standard

B322525

Shank diameter (mm)

Art. no.

P60 / P80

6/3

4 grinding drums made of rubber, plus 

Grinding drums 9/12 mm diameter with 3 mm

sanding paper

shaft, 18/25 mm with 6 mm shaft

Type

Art. no.

SLW-Set 9/12/18/25

B322500

Type

Art. no.

Shank diameter (mm)

Grinding drum

Type

Grit

Grinding points

3/6

Accessories

198

Grit

Shank diameter (mm)

B322533

10

P100

6

B322534

10

P100

6

SFH 9/10

B322531

10

P100

3

SFH 12/10

B322532

10

P100

3

For standard grinding wheels up to 

Safety lever prevents unintentional start-up Standard features include: additional handle

Type

Art. no.

Working pressure (bar)

Speed (min-1)

Weight (kg)

Scope of delivery: in Systainer

Air requirements (l/min)

dia. 125 mm M 14 threaded spindle for standard grinding discs Handy, robust model

WSL 125 SYS

D322295

380

6,3

11000

1,8

Automatic belt tensioner  360° rotary sanding arm (width 10 mm)

Type

Art. no.

Speed (min-1)

Weight (kg)

Scope of delivery: in Systainer; 5 Abrasive belts K80

Working pressure (bar)

4 | Using compressed air

Abrasive belt

SFH 18/10 SFH 25/10

Air requirements (l/min)

Angle grinder

Contents

Abrasive sleeve

BDS 330 SYS

D322314

400

6,3

16000

0,75

Type

Art. no.

Abrasive belt SFB 330x10 K80/5

B322502

Abrasive belt SFB 330x10 K120/5

B322503

Abrasive belt SFB 330x10 K180/5

B322504

Saws High safety and long service life

The saws are extremely pleasant to work with because the rubber-coated handle reduces vibrations and protects your hands from the cold. Furthermore, the stop bracket makes sure that your working results turn out perfectly.

Body saw

Safety lever prevents unintentional start-up  Stop bracket ensures reliable saw guidance

Scope of delivery: D322321: 1 saw blade; D322320: in Systainer with 2x5 saw blades

and extends the useful life of saw blades Non-slip rubber handle reduces vibrations

and prevents cold hands No dust dispersion due to exhaust air

Working pressure (bar)

Stroke rate (min-1)

Stroke length (mm)

Cutting thickness (mm)

Weight (kg)

KS 9A-SYS

D322320

200

6,3

9300

9

1,2

0,9

KS 9A

D322321

200

6,3

9300

9

1,2

0,9

Bi-metal version 

Quantity in pack: 5

Pitch (mm)

Art. no.

Length of cutting blade (mm)

Type

4 | Using compressed air

Art. no.

For metal plate thickness (mm)

Saw blades

Type

Air requirements (l/min)

hose

SGB-Bimet 0,3-0,8/5

B322520

0,3 – 0,8

50

0,8

SGB-Bimet 0,8-1,2/5

B322521

0,8 – 1,2

50

1,0

199

Special cutter The special cutter for flexible operation

This special cutter is particularly handy and user-friendly, primarily due to the low weight and compact design of the machine. The safety lever prevents the user from switching on the machine unintentionally and reduces the risk of injury as a result.

Special cutter

Handy, lightweight tool  Oscillating drive with 20,000 oscillations Suitable for continuous use 19 mm hexagon tool holder No dust dispersion due to exhaust air hose Safety lever prevents unintentional start-up Compatible with standard grinding discs,

Scope of delivery: in Systainer; One straight, one straight-stepped and one curved-stepped knife

4 | Using compressed air

Type

Art. no.

Air requirements (l/min)

Working pressure (bar)

Vibrations (min-1)

Weight (kg)

diamond wheels, scrapers and cutters

SPA-SYS

D322669

280

6,3

20.000

1,0

Accessories for special cutter

Type

Art. no.

MR-Set-HW-SPA

B322284

Knife set (1 straight-flat, straight-offset, 

bent-offset knife respectively)

200

Riveting tongs Tidies up even during work

These riveting tongs have a special storage container that catches the rivets while you are working. A selection of various rivet guides makes them suitable for different rivets – the air requirements of the tool are low as well.

For rivet sizes 2.4 – 4.8 mm

Type

Art. no.

Riveting (Ø mm)

Weight (kg)

Scope of delivery: in Systainer; Various rivet holders, 4 x 10 riveting bolts

Working pressure (bar)

standard rivet types Rivet pins collect in container, reducing your workload Can be used on building sites in combination with small compressors because of low air requirement

NZ-SYS

D322311

1,1

6,3

2,4 – 4,8

1,7

4 | Using compressed air

Different rivet guides allow the use of all 

Air requirements (l/Stroke length)

Blind rivet gun

201

Grease guns Fast working progress without great effort

The long hose on these grease guns can reach into the most difficult areas with ease – the extremely versatile guns can take 400 g cartridges or loose grease and are the only guns available with two venting valves for easier ventilation.

Grease gun Common features With 1:40 pressure ratio. 6 bar input pressure corresponds to 240 bar  pressure at the hydraulic nipple Quick and easy working progress with two convenient venting valves For standard 400 g cartridges or poured grease

4-claw retainer system for perfect grip of the grease nipple With robust metal casing

Type

Art. no.

Working pressure (bar)

Weight (kg)

FP-A Automatic grease gun  Grease is delivered when the trigger lever is pressed and stops when the trigger is released The 800 mm long connecting hose enables you to reach awkward spots Can be used with grease NLGI, stages 1-3

Air requirements (l/stroke)

4 | Using compressed air

FP-M Manual grease gun  A shot of grease is produced every time the trigger is pressed With 200 mm connection hose

FP-M

D040025

0,6

2-10

1,5

FP-A

D040026

0,6

2-10

1,5

202

Oil extracting device Quiet and durable

This oil extracting device has two suction probes that enable you to work more quickly and an extra-large nozzle that allows you to empty the vessel without using tools. Suitable for all kinds of application.

Wide base for extra stability Locking lever for smooth continuous

operation

Type

Art. no.

Tank vol. (l)

Weight (kg)

Scope of delivery: With 3 probes (7 and 10 mm in dia., length 1 m)

Working pressure (bar)

ensure rapid probe changes without requiring tools 2 suction probes attached via connector sleeves for rapid working Impact-resistant plastic casing for a long service life Quiet due to exhaust air silencer The large 20 cm nozzle allows for rapid vessel drainage without requiring tools

OBG

D040152

160

6,3

5,5

1,7

4 | Using compressed air

The plug adapter for the suction probes 

Air requirements (l/min)

Oil extraction device

203

Needle descalers Specially robust

4 | Using compressed air

all-metal enclosure

The needle descalers in a solid metal housing have an impressively long service life and are fitted with extremely durable needles made from special steel.

204

Needle descaler Straight needle descaler

Robust metal casing for a long service life  Special steel needles with an extended useful

Scope of delivery: in Systainer

Gun needle descaler

Type

Art. no.

Air requirements (l/min)

Working pressure (bar)

Stamping number (min-1)

Number of needles

Weight (kg)

life, needle length 145 mm, dia. 3 mm Guide bush easy to remove for rapid needle replacement, no tools required

NP-AT 12 SYS

D322415

120

6,3

4000

12

1,2

Robust metal casing for a long service life  Special steel needles with an extended useful

Scope of delivery: in Systainer

Type

Art. no.

Air requirements (l/min)

Working pressure (bar)

Stamping number (min-1)

Number of needles

Weight (kg)

life, needle length 145 mm, dia. 3 mm Depth adjustment of needle guide bush for perfect adaptation to changing working conditions Gun grip for ergonomic handling

NP-AT 28 SYS

D322414

220

6,3

4500

28

3,5

Type

Art. no.

AT 12

B322279

Set with 12 pieces for AT 12

AT 28

B322281

Set with 28 pieces for AT 28

4 | Using compressed air

Contents

Spare needles

205

Chisel hammers Enormous impact power

4 | Using compressed air

and low weight

The chisel hammers are characterised by an extremely high impact power and a relatively low weight. Whether pointed chisels, flat chisels, boasting chisel, sheet metal cutting chisels or grooving chisels – you are sure to find the right chisel hammer and accessories for every application.

206

Overview of our chisel types Application

Pointed chisel

For general chiselling and demolition work in masonry, concrete and stone, e.g. for installing electric cables

Flat chisel

For general chiselling and demolition work in masonry, concrete and stone

Boasting chisel, straight

Removal of material from large surfaces, e.g. tiles or plaster

Boasting chisel, curved

Removal of tiles or plaster, for example, ergonomic curve for effortless work

Sheet metal cutting chisel

Cutting of body parts or cutting sheet metal to size

Grooving chisel

Chiselling slots and channels in masonry, stone and concrete, ergonomic curve for effortless work

Type

Art. no.

Tool reception (Hexagonal bolt)

Air requirements (l/min)

Working pressure (bar)

Stamping number (min-1)

Stroke length (mm)

Weight (kg)

MLH-MHM

D322254

10

150-240

4–6

3000

65

1,5

Thanks to the high impact frequency, 

Type

Art. no.

Working pressure (bar)

Stamping number (min-1)

Stroke length (mm)

Weight (kg)

Scope of delivery: metal slitting chisel 125 mm, metal cutting chisel 130 mm; Hole cutting chisel 125 mm, flat chisel, bent, 180 mm; Plastic case

Air requirements (l/min)

particularly well suited to sheet metal cutting work, e.g. in the automotive trade With cross-slot holding cap

MLH-Kfz

D322297

10

220

4-6

4500

41

1,2

Robust chisel hammer with high impact 

Scope of delivery: in Systainer; pointed chisel 180 mm, flat chisel 180 mm, boasting chisel – curved

Type

Art. no.

Working pressure (bar)

Stamping number (min-1)

Stroke length (mm)

Weight (kg)

power and low weight With cross-slot holding cap

Air requirements (l/min)

Chisel hammer 10 mm

Scope of delivery: Pointed chisel 185 mm, flat chisel 175 mm, metal slitting chisel 175 mm; Metal slitting chisel 180 mm, bolt removal chisel 175 mm; Plastic case

Tool reception (Hexagonal bolt)

Chisel hammer 10 mm

With cross-slot holding cap 

Tool reception (Hexagonal bolt)

Chisel hammer 10 mm

4 | Using compressed air

Chisel type

MLH-MMH 10 SYS

D323004

10

280

6,3

3000

45

1,5

207

Chisel hammers

Chisel with hexagon 12 mm

Type

Art. no. Dimensions (mm)

Version

ML10-S 200x12

B322255

200x12

Pointed chisel

ML10-F 180x20

B322256

180x20

Flat chisel

ML10-F 250x20

B322253

250x20

Flat chisel

ML10-BG 180x50

B322258

180x50

Boasting chisel, straight

ML10-BK 180x50

B322260

180x50

Boasting chisel, bent

ML10-BK215x100

B323012

215x100

Boasting chisel, bent

ML10-BS 135x18

B322363

135x18

Sheet metal cutting chisel

ML10-N 210x23

B322259

210x23

Grooving chisel

ML10-S 180x12 HSS

B322372

180x12

Pointed chisel

ML10-S 250x12 HSS

B322374

250x12

Pointed chisel

ML10-F 250x12 HSS

B322370

250x12

Flat chisel

Type

Art. no.

Retaining cap HK-K-MHM/Kfz

B323029

Retaining cap HK-K-MMH 10

G408579

Tension spring SSF-SM/Kfz

B322249

Lightweight chisel hammer with enormous 

Scope of delivery: in Systainer; pointed chisel 195 mm, flat chisel 250 mm

Type

Art. no.

Stamping number (min-1)

Stroke length (mm)

Weight (kg)

impact power Extremely wear-resistant, even after continuous operation

Working pressure (bar)

Chisel hammer 12 mm

HSS: extra hard, wear-resistant

holder

Air requirements (l/min)

Accessories

Compatible with chisel hammers with 10 mm 

Tool reception (Hexagonal bolt)

Chisel 10 mm

MLH-SMH 19 SYS

D323003

12

320

7

2400

60

3,2

Made of high-alloy tool steel  Compatible with chisel hammer with 12 mm

HSS: extra hard, wear-resistant

Accessories

208

Type

Art. no. Dimensions (mm)

Version

4 | Using compressed air

holder

ML12-S 190x20 HSS

B323004

190x20

Pointed chisel

ML12-S 270x20 HSS

B323005

270x20

Pointed chisel

ML12-F 190x20 HSS

B323001

190x20

Flat chisel

ML12-F 270x20 HSS

B323002

270x20

Flat chisel

ML12-BG 255x50 HSS

B323010

255x50

Boasting chisel

ML12-BG 265x95 HSS

B323011

265x95

Boasting chisel

Type

Art. no.

Retaining cap HK-K-SMH 19

B323018

Retaining cap HK-K-SMH 55

B323019

Staplers and nail guns For strong

4 | Using compressed air

joints

Our extensive range of staplers and nail guns offers the perfect machine for every application and includes a wide selection of compatible nails and staples.

209

Overview of our staplers and nail guns

Sheeting, insulation material Fabrics, leather Furniture rear panels

KLG 80-16

KLG 90-40

++ ++ ++

+

KLG 114-65

SNG-SK 50

PNG-PN 25

++ + +

+

Skirting boards

++ ++

Wooden decks Groove and tongue boards/ panels

++ ++

Plaster fibre boards/OSBs

+

Crates, pallets

+ + +

Trim strips, decorative elements Window beads

++

210

well suited

 Non-slip rubber handle reduces vibrations 

and prevents cold hands  Two-stage trigger prevents injuries caused 

by tool triggering accidentally  Quiet because exhaust air is discharged from 

the rear

Type

Art. no.

Working pressure (bar)

Magazine capacity

Weight (kg)

 For type 80 staples, length 4-16 mm 

Air requirements (l/impact)

back boards, plastic sheets, fabrics, leather, insulating material, carpets, upholstery and fur/hides  Extremely compact design, effortless work  for long periods due to low weight  Long tip suitable for reaching areas that are  difficult to access

KLG 80-16

D200091

0,3

4–7

157

0,87

Type

Art. no.

Packaging unit (piece(s))

Bulk buying (piece(s))

 Price for bulk quantities on request

Length (mm)

C = chisel point   NK = galvanised

Wire gauge (mm)

Staples, type 80

For attaching interior panelling, furniture 

+

very well suited

Back width (mm)

4 | Using compressed air

Stapler

++ ++

KL 80/06 CNK/3000

C420003

12,8

0,9x0,7

6

3000

30000

KL 80/08 CNK/3000

C420004

12,8

0,9x0,7

8

3000

30000

KL 80/10 CNK/3000

C420005

12,8

0,9x0,7

10

3000

30000

KL 80/12 CNK/3000

C420006

12,8

0,9x0,7

12

3000

30000

KL 80/14 CNK/3000

C420007

12,8

0,9x0,7

14

3000

30000

KL 80/16 CNK/3000

C420008

12,8

0,9x0,7

16

3000

30000

Tackers, staplers and nail guns

Art. no.

Magazine capacity

Weight (kg)

Scope of delivery: in Systainer; Protective goggles; 2000 type 90 staples, length 30 mm

Type

KLG 90-40 SYS

D200098

0,8

5–8

100

1,1

C = chisel point  NK = galvanised H = resinated

V2A: stainless steel Price for bulk quantities on request

Wire gauge (mm)

Length (mm)

Packaging unit (piece(s))

Bulk buying (piece(s))

Art. no. Back width (mm)

Type

KL 90/15 CNKH/2000

C420022

5,7

1,25x1,0

15

2000

20000

KL 90/20 CNKH/2000

C420024

5,7

1,25x1,0

20

2000

20000

KL 90/25 CNKH/2000

C420027

5,7

1,25x1,0

25

2000

20000

KL 90/28 CNKH/5000

C420029

5,7

1,25x1,0

28

5000

25000

KL 90/30 CNKH/2000

C420030

5,7

1,25x1,0

30

2000

20000

KL 90/30 CV2AH/5000

C421030

5,7

1,25x1,0

30

5000

25000

KL 90/35 CNKH/2000

C420034

5,7

1,25x1,0

35

2000

20000

KL 90/40 CNKH/2000

C420035

5,7

1,25x1,0

40

2000

20000

For attaching plasterboard, OSBs and chip 

Rotatable exhaust air guide For type 114 staples, up to 64 mm TIP: Set the working pressure or insertion

depth so that the staple only sinks in slightly to prevent tearing away when working with plasterboards

Type

Art. no.

Magazine capacity

Weight (kg)

Scope of delivery: Protective goggles

Working pressure (bar)

board as well as manufacturing pallets, boxes, crates, shuttering, etc. With depth regulator for adjusting the insertion depth Selection between single release and contact release for rapid working progress Front panel easy to open without tools in the event of problems Non-slip rubber handle reduces vibrations and prevents cold hands

Air requirements (l/impact)

Stapler

and prevents cold hands Rotatable exhaust air guide For type 90 staples, length 13-40 mm

Working pressure (bar)

groove boards, profiled boards and furniture back boards as well as manufacturing boxes and fences, suitable for exhibition construction and interior fittings Compact design, effortless work for long periods due to low weight Contact release for rapid working progress With depth regulator for adjusting the insertion depth

KLG 114-65

D200094

1,3

5–8

130

2,5

4 | Using compressed air

Staples, type 90

Non-slip rubber handle reduces vibrations

For attaching wall panelling, tongue and 

Air requirements (l/impact)

Stapler

211

Tackers, staplers and nail guns

212

Type

Art. no. Back width (mm)

Wire gauge (mm)

Length (mm)

Packaging unit (piece(s))

KL 114/30 CNKH/20000

C430021

10,8

1,6x1,4

30

20000

KL 114/35 CNKH/10000

C430022

10,8

1,6x1,4

35

10000

KL 114/40 CNKH/10000

C430023

10,8

1,6x1,4

40

10000

KL 114/45 CNKH/10000

C430024

10,8

1,6x1,4

45

10000

KL 114/50 CNKH/10000

C430025

10,8

1,6x1,4

50

10000

KL 114/65 CNKH/10000

C430026

10,8

1,6x1,4

65

10000

For staples (invisible joins in the jaws of the 

groove on tongue and groove boards) and pan-head nails (edges of wood panelling, decorative or profiled strips and skirting board) With depth regulator for adjusting the insertion depth Safe to use with contact fuse Non-slip rubber handle reduces vibrations and prevents cold hands Rubber cap for the contact safety catch prevents damage to sensitive wood

The rubber contact points with anti-slip

function protect sensitive surfaces Front panel easy to open without tools in the

event of problems For type SN pan-head nails (16-40 mm) and

type 90 staples (15-40 mm)

Type

Art. no.

Working pressure (bar)

Magazine capacity

Weight (kg)

Scope of delivery: in Systainer; 1000 type SN panhead nails, length 40mm; 2000 type 90 staples, length 30 mm

KNG 40 SYS

D300044

0,7

4–7

125

1,4

For securing wooden ceilings, panels, skirting 

Rotatable exhaust air guide For brad nails type SN, length 16-50 mm

Type

Art. no.

Weight (kg)

Scope of delivery: in Systainer; Protective goggles; 5000 type SN pan-head nails, length 30mm

Magazine capacity

board, decorative strips and manufacturing fences Compact design, effortless work for long periods due to low weight Contact release for rapid working progress With depth regulator for adjusting the insertion depth Front panel easy to open without tools in the event of problems Non-slip rubber handle reduces vibrations and prevents cold hands

Working pressure (bar)

4 | Using compressed air

Upsetting nail driver

H = resinated

Air requirements (l/impact)

Combination nailer

Corresponds to standard DIN 18182-D40-D63  C = chisel point NK = galvanised

Air requirements (l/impact)

Staples, type 114

SNG-SK 50 SYS

D300067

1,1

5–8

100

1,26

Tackers, staplers and nail guns NK = galvanised 

Length (mm)

Packaging unit (piece(s))

C520011

0,9x1,2

13

1000

C520012

0,9x1,2

16

1000

SN 116 NK/5000

C520002

0,9x1,2

16

5000

SN 120 NK/5000

C520003

0,9x1,2

20

5000

SN 125 NK/1000

C520014

0,9x1,2

25

1000

SN 125 NK/5000

C520004

0,9x1,2

25

5000

SN 130 NK/1000

C520015

0,9x1,2

30

1000

SN 130 NK/5000

C520005

0,9x1,2

30

5000

SN 130 V2A/5000

C521005

0,9x1,2

30

5000

SN 135 NK/5000

C520006

0,9x1,2

35

5000

SN 140 NK/5000

C520008

0,9x1,2

40

5000

SN 150 NK/5000

C520010

0,9x1,2

50

5000

For securing decorative profiles, window 

tool triggering accidentally For pin nails type PN, length 15-25 mm

Art. no.

Magazine capacity

Weight (kg)

Scope of delivery: in Systainer; Protective goggles

Type

PNG-PN 25 SYS

D300068

0,3

4–7

102

0,95

Art. no.

NK = galvanised  Wire gauge (mm)

Length (mm)

Packaging unit (piece(s))

Type

PN 15-0,6 NK/10000

F440130

0,64

15

10000

PN 18-0,6 NK/10000

F440131

0,64

18

10000

PN 22-0,6 NK/10000

F440132

0,64

22

10000

PN 25-0,6 NK/10000

F440133

0,64

25

10000

C = chisel point  NK = galvanised

Length (mm)

Packaging unit (piece(s))

Bulk buying (piece(s))

Art. no.

Wire gauge (mm)

Type

H = resinated

Back width (mm)

Staples, type 347

Two-stage trigger prevents injuries caused by

beads and ornamentation Pin ensures virtually invisible join, subsequent expansion of holes not necessary Extremely compact design, effortless work for long periods due to low weight Non-slip rubber handle reduces vibrations and prevents cold hands

Working pressure (bar)

Push pin

SN 113 NK/1000 SN 116 NK/1000

Air requirements (l/impact)

Pin nailer

Art. no.

Wire gauge (mm)

Type

V2A: stainless steel

4 | Using compressed air

Type SN pan-head nails

KL 347/10 CNK/2500

C430003

4,55

0,9x0,7

10

2500

25000

KL 347/16 CNK/2500

C430006

4,55

0,9x0,7

16

2500

25000

KL 347/20 CNK/2500

C430008

4,55

0,9x0,7

20

2500

25000

KL 347/25 CNKH/2500

C430010

4,55

0,9x0,7

25

2500

25000

213

Tackers, staplers and nail guns T-nail type TN

NK = galvanised 

4 | Using compressed air 214

Length (mm)

Packaging unit (piece(s))

TN 22/50 NK/10000

F440014

2,18

50

10000

TN 22/60 NK/10000

F440016

2,18

60

10000

TN 22/64 NK/10000

F440017

2,18

64

10000

Type

Art. no.

Length (mm)

Packaging unit (piece(s))

BK = bright H = resinated Wire gauge (mm)

Round-head nail  In plastic-bound strips

Nail angle (°)

Nail strip type RN

Art. no.

Wire gauge (mm)

Type

RN 29/65 BKH/3000

F440021

21

2,9

65

3000

RN 31/70 BKH/3000

F440027

21

3,1

70

3000

RN 31/80 BKH/3000

F440024

21

3,1

80

3000

RN 31/90 BKH/3000

F440025

21

3,1

90

3000

RN 34/100 BKH/2000

F440120

21

3,4

100

2000

Paint spray guns Flexibility

4 | Using compressed air

in every application

The right gun and compatible accessories for every application. Our paint spray guns produce an even spray pattern and achieve a high transfer rate – the foundation for efficient working and cost savings.

215

Overview of our paint spray guns Sector: woodworking/painting Paint spray guns with flow cups or replaceable cups

D030290

Materials

D030206

Mini-Vario 2 FSP-AZ 2

D030059

D030310; D030011; D030312; D030305

FSP-Optimal FSP-FP-HTE2 2001 FSP-FP-HTE2-WB

Paint spray guns with material connection

Paint spray gun with suction cup

D030400; D030401

D030203

D030194

D030202

FSP-W 400

FSP-FPHTE-MA

FSP-FP 2001 M-MA

FSP-FP-HTE-S

Staining

1.0 / 1.2

1.0 / 1.2

1.3 / 1.5

1.3 / 1.5 / 1.8

1.3 / 1.4 / 1.6 / 1.8

1.3 / 1.5 / 1.8



1.3 / 1.5 / 1.8

Glazes

1.0 / 1.2

1.0 / 1.2

1.3 / 1.5

1.0 / 1.3

1.3 / 1.4

1.0 / 1.3



1.0 / 1.3

Putty





2.2 / 2.5

2.0 / 2.5 / 3.0 / 3.5



2.0 / 2.5



2.0 / 2.5 / 3.0

Filler





1.7 / 1.9

1.3 / 1.5 / 1.8

1.3 / 1.4 / 1.6

1.3 / 1.5 / 1.8



1.3 / 1.5 / 1.8

Primer



1.0 / 1.2

1.3 / 1.5

1.3 / 1.5 / 1.8

1.3 / 1.4 / 1.6

1.3 / 1.5 / 1.8



1.3 / 1.5 / 1.8

1-C top coat

1.0 / 1.2

1.0 / 1.2

1.3 / 1.5

1.3 / 1.5 / 1.8 / 2.0

1.3 / 1.4 / 1.6

1.3 / 1.5 / 1.8 / 2.0



1.3 / 1.5 / 1.8 / 2.0

2-C top coat

1.0 / 1.2

1.0 / 1.2

1.3 / 1.5

1.3 / 1.5 / 1.8 / 2.0

1.3 / 1.4 / 1.6

1.3 / 1.5 / 1.8 / 2.0



1.3 / 1.5 / 1.8 / 2.0

Clear varnishes

1.0 / 1.2

1.0 / 1.2

1.3 / 1.5

1.0 / 1.3 / 1.5

1.3 / 1.4

1.0 / 1.3 / 1.5



1.0 / 1.3 / 1.5

Textured paint





1.9 / 2.2 / 2.5

1.8 / 2.0 / 2.5



1.8 / 2.0 / 2.5



1.8 / 2.0 / 2.5

Latex paint











2.0 / 2.5

2.0 / 2.5 / 3.0



Branch: automotive Paint spray guns with flow cups or replaceable cups

D030290

4 | Using compressed air

Materials

D030206

Mini-Vario 2 FSP-AZ 2

D030059

D030310; D030011; D030312; D030305

FSP-Optimal FSP-FP-HTE2 2001 FSP-FP-HTE2-WB

Paint spray guns with material connection

Paint spray gun with suction cup

D030400; D030401

D030203

D030194

D030202

FSP-W 400

FSP-FPHTE-MA

FSP-FP 2001 M-MA

FSP-FP-HTE-S

Putty







2.0 / 2.5 / 3.0

--

2.0 / 2.5



2.0 / 2.5 / 3.0

Primer







1.3 / 1.5 / 1.8

1.3 / 1.4 / 1.6

1.3 / 1.5 / 1.8



1.3 / 1.5 / 1.8

Filler







1.3 / 1.5 / 1.8

1.3 / 1.4 / 1.6

1.3 / 1.5 / 1.8



1.3 / 1.5 / 1.8

1-C top coat/ base coat









1.3 / 1.4 / 1.6







2-C top coat/ base coat









1.3 / 1.4 / 1.6







Clear varnish









1.3 / 1.4







Please ALWAYS consult the paint data sheet of the manufacturer – it contains exact specifications of the nozzle size you need to use

216

Overview of our paint spray guns D030290 D030206 D030059

D030310; D030011; D030312; D030305

D030400; D030401

D030203

D030194

D030202

FSPOptimal 2001

FSP-FPHTE2, FSP-FPHTE2-WB

FSP-W 400

FSP-FPHTE-MA

FSP-FP 2001 M-MA

FSP-FPHTE-S

+ ++ ++ ++

+ ++ ++ ++

+ ++ ++ ++

MiniVario 2

FSPAZ 2

Application Small surfaces Large surfaces

++ +

Water-based lacquers Lacquer solvents

++

++ + ++ ++

+ ++ + ++

++ ++ ++

+ ++ ++ ++

Features Stepless round/wide jet regulation Material flow regulation Air quantity regulation VOC-compliant transmission transfer rate (>65%)

Compatible with replaceable cups for fast paint change and storage of residual paint

Nozzle and needle made of high-grade steel or stainless steel/brass – suitable for use with water-based lacquers Wide range of nozzle sizes Easy to clean thanks to polished surface Slotted nozzle for efficient processing and atomisation of latex paints Compact design for tireless work

With material connection for use with material pressure vessel With flow cup With suction cup

++

very well suited

+

well suited

available

217

4 | Using compressed air

Overhead work possible

Paint spray guns Painting with flowing cup Paint guns

Versatile spray gun for smaller surfaces  With material quantity adjuster for infinitely

Scope of delivery: With flow cup and 2 suction cups with adapter

variable adjustment of the material quantity Infinitely variable spray pattern adjustment

D030290

Type

Art. no.

Weight (kg)

FSP-Mini-Vario 2

Working pressure (bar)

Art. no.

Air requirements (l/min)

Type

Nozzle Ø (mm)

from a narrow to a wide jet

0,7

80-210

1-4

0,4

DSZ 0,5 Mini-Vario 2

B030390

Nozzle set

0,5

DSZ 1,0 Mini-Vario 2

B030392

Nozzle set

1,0

DSZ 1,2 Mini-Vario 2

B030393

Nozzle set

1,2

FB 0,25 l-AZ 2

B030365

Flowing cup

Suitable for processing water-soluble and 

Size 0,25 l

Suitable for processing different materials,

assortment of nozzles from dia. 0.5 to 1.2 mm Gun is quick and easy to clean due to anti-

stick coating

Type

Art. no.

Working pressure (bar)

Weight (kg)

FSP-AZ 2

D030206

130-200

2-4

0,27

Type

Art. no. Size

Nozzle Ø (mm)

Scope of delivery: nozzle 0.5 mm dia. and flowing cup 0.25 l

Air requirements (l/min)

solvent-based materials due to stainless steel paint nozzle and needle Infinitely variable spray pattern adjustment from a narrow to a wide jet With material quantity adjuster for infinitely variable adjustment of the material quantity With air quantity regulator for direct air quantity regulation on the gun Low weight and well balanced gun for effortless work over long periods

Contents

Paint guns

Nozzle Ø (mm)

Contents

Accessories

4 | Using compressed air

Accessories

218

DSZ 0,5 AZ 2

B030361

Nozzle set

0,5

DSZ 0,8 AZ 2

B030362

Nozzle set

0,8

DSZ 1,0 AZ 2

B030363

Nozzle set

1,0

DSZ 1,2 AZ 2

B030364

Nozzle set

FB 0,25 l-AZ 2

B030365

Flowing cup

1,2 0,25 l

Paint spray guns Painting with flowing cup With stainless steel nozzle and flowing cup 

With material quantity adjuster for infinitely

FSP-Optimal 2001-1,5

D030059

Type

Art. no.

Weight (kg)

Art. no.

Working pressure (bar)

Type

variable adjustment of the material quantity

Air requirements (l/min)

0.5 l with drop stop With air micrometer for air pressure regulation directly on the gun Infinitely variable spray pattern adjustment from a narrow to a wide jet

Nozzle Ø (mm)

Paint guns

1,5

120-150

2-4

0,72

B030310

Nozzle set

1,3

B030311

Nozzle set

1,5

DSZ 1,7 Optimal 2001

B030312

Nozzle set

1,7

DSZ 1,9 Optimal 2001

B030313

Nozzle set

1,9

DSZ 2,2 Optimal 2001

B030314

Nozzle set

2,2

DSZ 2,5 Optimal 2001

B030315

Nozzle set

2,5

FB 0,5 l-Optimal 2001

B030267

Flowing cup

0,5 l

4 | Using compressed air

DSZ 1,3 Optimal 2001 DSZ 1,5 Optimal 2001

Size

Nozzle Ø (mm)

Contents

Accessories

219

Paint spray guns Painting with flowing cup Paint guns HTE2 Common features   Suitable for processing water-soluble and solvent-based materials due to stainless steel paint nozzle and needle Suitable for large surfaces Extra-fine spray, even with high-viscosity materials Infinitely variable spray pattern adjustment from a narrow to a wide jet

Type

Art. no. Nozzle Ø (mm)

Air requirements (l/min)

Working pressure (bar)

Weight (kg)

Scope of delivery: Flowing cup 0.6 l

FSP-FP-HTE2-1,3

D030311

1,3

200-300

2-3

0,52

FSP-FP-HTE2-1,5

D030310

1,5

200-300

2-3

0,52

FSP-FP-HTE2-1,8

D030312

1,8

200-300

2-3

0,52

Compatible with replaceable cup system and 

Art. no.

FSP-FP-HTE2 WB

D030305

Weight (kg)

Type

Scope of delivery: 3 Replaceable cups 0.6 l; 3 Covers; 3 Plugs

Working pressure (bar)

flow cups

1,5

200-300

2-3

0,54

Suitable for FP-HTE2 and W 400  The paint container can be replaced quickly

If a paint container is used for storage, it is

without being emptied. This means that different paints or cleaning agents can be used with little effort A simple retainer ring guarantees quick changing of the vessels The support adapters (for FP-HTE or W 400) fit on paint spray guns already on the market, thus permitting retrofitting

The mixing scale at the paint container

sealed with the plug included in the delivery facilitates exact mixing of paints and lacquers without a mixing gauge Cup capacity: 0.6 l

Type

Art. no.

WB-Set 5

B030413

5 Cups, 5 Covers, 5 Plugs, 5 Filter 250 μm

WB-Set 50

B030414

50 Cups, 50 Covers, 50 Plugs, 50 Filter 250 μm

AD-FP-HTE

B030412

Support adapter

AD-W 400

B030411

Support adapter

F-WB 250 μm /5

B030416

5 Filter 250 μm (standard)

F-WB 125 μm /5

B030415

5 Filter 125 μm (especially for water-based clear varnish)

Contents

4 | Using compressed air

Changing cup system

Flow cup version 

Air requirements (l/min)

Paint guns

of the material quantity VOC-compliant transfer rate

Nozzle Ø (mm)

Paint guns

Effortless work for long periods due to low weight The new polished surface of the gun is extremely easy to clean With material quantity adjuster for infinitely variable adjustment

220

Paint spray guns Painting with flowing cup Accessories

Paint guns

Nozzle Ø (mm)

DSZ 1,3 FP-HTE

B030012

Nozzle set

1,3

DSZ 1,5 FP-HTE

B030013

Nozzle set

1,5

DSZ 1,8 FP-HTE

B030014

Nozzle set

1,8

DSZ 2,0 FP-HTE

B030015

Nozzle set

2,0

DSZ 2,5 FP-HTE

B030016

Nozzle set

2,5

DSZ 3,0 FP-HTE

B030017

Nozzle set

3,0

FB 0,6 l-FP-HTE

B030018

Flowing cup

Suction cup version  Suitable for large surfaces Suitable for processing water-soluble and

Size

Art. no. Contents

Type

0,6 l

Infinitely variable spray pattern adjustment

from a narrow to a wide jet With material quantity adjuster for infinitely

variable adjustment of the material quantity

Type

Art. no.

DSZ 1,3 FP-HTE-S

B030144

Nozzle set

1,3

DSZ 1,5 FP-HTE-S

B030145

Nozzle set

1,5

DSZ 1,8 FP-HTE-S

B030146

Nozzle set

1,8

DSZ 2,0 FP-HTE-S

B030147

Nozzle set

2,0

DSZ 2,5 FP-HTE-S

B030148

Nozzle set

2,5

DSZ 3,0 FP-HTE-S

B030149

Nozzle set

3,0

Weight (kg)

D030202

Working pressure (bar)

FSP-FP-HTE-S

Air requirements (l/min)

Art. no. Nozzle Ø (mm)

Type

Nozzle Ø (mm)

Scope of delivery: Suction cup 1.0 l

Contents

solvent-based materials due to stainless steel paint nozzle and needle Extra-fine spray, even with high-viscosity materials

1,5

80-290

2

0,82

4 | Using compressed air

Accessories

221

Paint spray guns Painting with flowing cup Paint guns

Suitable for large surfaces  Extra-fine spray and even coating With material quantity adjuster for infinitely

Infinitely variable spray pattern adjustment

from a narrow to a wide jet Chrome-plated gun that is easy to clean and

variable adjustment of the material quantity Suitable for processing water-soluble and

maintain With air micrometer for air pressure regulation

directly on the gun Low noise level of only 79.7 dB(A) corre-

sponds to European standards

Type

Art. no. Nozzle Ø (mm)

Air requirements (l/min)

Working pressure (bar)

Weight (kg)

FSP-W 400-1,3

D030400

1,3

270

2

0,44

FSP-W 400-1,8

D030401

1,8

270

2

0,44

Type

Art. no. Nozzle Ø (mm)

Fitted air cap

VOC-compliant transfer rate

Contents

solvent-based materials because all metal components are made from stainless steel Excellent handling due to ergonomic handle and favourable weight distribution No excessive strain due to low weight and minimal trigger force required

DSZ 1,3 W 400/200

B030400

Nozzle set

1,3

DSZ 1,4 W 400/200

B030401

Nozzle set

1,4

DSZ 1,6 W 400/200

B030402

Nozzle set

1,6

DSZ 1,8 W 400/200

B030403

Nozzle set

1,8

B030406/ B030407 B030406/ B030407 B030406/ B030407 B030405/ B030407

LK 16 W 400

B030406

Air cap

1,3; 1,4; 1,6

LK 18 W 400

B030405

Air cap

1,8

F-Set-W 400

B030408

Filter

FB 0,6 l-W 400

B030409

Flowing cup

222

Including 3/8 ˝a material connection for use 

Size

Infinitely variable spray pattern adjustment

from a narrow to a wide jet Effortless work for long periods due to low

weight

Type

Art. no.

Weight (kg)

Nozzle Ø (mm)

With paint regulation valve and drop stop

Working pressure (bar)

with material pressure vessels Suitable for large surfaces Suitable for processing water-soluble and solvent-based materials due to stainless steel paint nozzle and needle Extra-fine spray, even with high-viscosity materials

0,6 l

Air requirements (l/min)

4 | Using compressed air

Paint guns

Compatible with nozzle Ø (mm)

Accessories

FSP-FP-HTE-MA

D030203

100-250

2

0,48

1,5

Paint spray guns Painting with material connection

Art. no. Nozzle Ø (mm)

DSZ 1,0 FP-HTE-MA

B030420

Nozzle set

1,0

DSZ 1,3 FP-HTE-MA

B030421

Nozzle set

1,3

DSZ 1,5 FP-HTE-MA

B030422

Nozzle set

1,5

DSZ 1,8 FP-HTE-MA

B030423

Nozzle set

1,8

DSZ 2,0 FP-HTE-MA

B030424

Nozzle set

2,0

DSZ 2,5 FP-HTE-MA

B030425

Nozzle set

2,5

With 3/8 ˝a material connection for use over 

With air quantity regulator for direct air

quantity regulation on the gun With material quantity adjuster for infinitely

Type

Art. no.

Weight (kg)

Nozzle Ø (mm)

Material connection (˝)

variable adjustment of the material quantity

Working pressure (bar)

large surfaces in combination with material pressure vessels Suitable for colour effect and emulsion paints

Air requirements (l/min)

Paint guns

Type

Contents

Accessories

FSP-FP 2001 M-MA

D030194

200

2-4

0,7

2,5

3/8a

Type

Art. no. Nozzle Ø (mm)

Contents

Accessories

DSZ 2,0 FP 2001 M-MA

B030340

Nozzle set

2,0

DSZ 2,5 FP 2001 M-MA

B030341

Nozzle set

2,5

DSZ 3,0 FP 2001 M-MA

B030342

Nozzle set

3,0

Viscosity measuring cup

Type

Art. no.

B-Ford 4

B030079

For determining lacquer viscosity in acc. 

with Ford-4 / DIN EN ISO 2431 Measurement of time until the paint

filament tears for the first time Comparison of viscosity with

manufacturer’s paint specifications Easy to clean because made completely

of plastic

With 2 replaceable activated carbon filters A1 

With retaining ring and 2 prefilters

as per DIN EN 14387 for organic gases and vapours Type

Art. no.

ATM-A1

D770128

Breathing mask

F-ATM

B030157

Spare filter

VF-ATM / 10

B030153

Preliminary filter

Contents

Breathing mask

4 | Using compressed air

With 4 mm opening

223

Plaster sprayers Versatile

4 | Using compressed air

for different materials

Our plaster sprayers are extremely versatile and can be used to spray different materials. We also offer spray pipes for viscous materials such as emulsion paint, mineral/synthetic plaster as well as funnel spray guns for processing rough plaster, fibre plaster, chips, etc.

224

Laster spraying devices For spraying rough plaster, fibre plaster, 

Easy guidance of the gun due to additional handle on the filling hopper Locking trigger clip makes work easier Flowing cup capacity 5 l

Type

Art. no.

Working pressure (bar)

Weight (kg)

TSP

D030063

225

5

1,26

Type

Art. no. Nozzle Ø (mm)

Size

Scope of delivery: Standard features include: nozzle dia. 4, 6 and 8 mm for plaster and nozzle dia. 15 and 18 mm for chips, etc..

Air requirements (l/min)

chips, etc. Air flow regulation valve allows perfect adjustment of air flow rate for the material being processed. Additional pressure reducer not required Suitable for spraying walls and ceilings (45° adapter included) Material flow regulation valve for processing plaster with max. grit size of 3 mm Large filling hopper for use on large surfaces.

Contents

Funnel spray gun

Accessories

B030350

Nozzle

4,5

B030351

Nozzle

6,0

ED 8,0 HW-TSP

B030352

Nozzle

8,0

ED 15,0 HW-TSP

B030353

Nozzle

15,0

ED 17,5 HW-TSP

B030354

Nozzle

17,5

FB 5,0 l-HW-TSP

B030355

Flowing cup

For viscous materials, such as emulsion 

5,0 l

Material and air stop cock

D900514

330

300

1,2

6,5

4 | Using compressed air

SPR 330-6,5

Nozzle Ø (mm)

Art. no.

Weight (kg)

Type

Air requirements (l/min)

paint, mineral and plastic plaster Material connector with claw coupling V2A steel nozzles with 2 mm air holes

Length (mm)

Spray pipe

ED 4,5 HW-TSP ED 6,0 HW-TSP

225

Laster spraying devices Spray pipe

For viscous materials, such as emulsion 

Scope of delivery: Systainer set including nozzles 4.5/6.5/8.5/10.5 mm and cleaning brush

paint, mineral and plastic plaster

Type

Art. no. Length (mm)

Air requirements (l/min)

Weight (kg)

Nozzle Ø (mm)

Material connector with claw coupling V2A steel nozzles with 2 mm air holes Material and air stop cock

SPR 215-6,5

D900521

215

300

0,9

6,5

SPR 215-8,5

D900529

215

300

0,9

8,5

SPR-Set 215 SYS

D900621

215

300

0,9

4,5-10,5

Type

Art. no.

SRV-V800

D900525

Spray pipe extension, 800 for spraying walls and ceiling up to 3 m height

SPW 70°

D900527

Spraying angle 70°, for easy work in corners and tight spaces

4 | Using compressed air 226

Nozzle Ø (mm)

Length (mm)

Contents

Accessories

ED 4,5-2 SPR

B030175

Nozzle

4,5

ED 6,5-2 SPR

B030176

Nozzle

6,5

ED 8,5-2 SPR

B030177

Nozzle

8,5

ED 10,5-2 SPR

B030178

Nozzle

10,5

ED 2,0 SPR

B030179

Nozzle

2,0

ED 4,5-1 SPR

B030189

Nozzle

4,5

ED 6,5-1 SPR

B030186

Nozzle

6,5

ED 8,5-1 SPR

B030187

Nozzle

8,5

ED 10,5-1 SPR

B030188

Nozzle

10,5

Spray guns Simple handling

4 | Using compressed air

thanks to compact design

Due to the low air requirements, these spray guns can be used with small compressors and are therefore particularly economical.

227

Spray guns Handy aluminium spray gun  With material and air flow regulation

Accessories

4 | Using compressed air 228

120-220

0,64

1,0

Type

Art. no.

Flowing cup SB 1,0 l-SM

B040007

Swivelling nozzle head sprays in all directions 

SPP-SE

D040006

Tank vol. (l)

Art. no.

1-10

50-150

0,86

0,7

Including 3/8 ˝a material connection for use 

with material pressure vessels Spraying, disinfecting, impregnating, cleaning For liquids that have to be atomised, such as wood preservatives, wallpaper stripping agents, for disinfecting and impregnating

Type

Art. no.

SPL 750

D900512

transparent cup

Weight (kg)

Type

Robust cup with light weight Filling level visible from outside thanks to

Air requirements (l/min)

without the user having to tilt the gun – all material sprayed out without leaving residues Effective, low-mist material atomisation High-quality spray gun with 0.7 l Hostalen vessel

With universal nozzle, hand valve and locking

device for trigger

Length (mm)

Spraying lance

3-6

Working pressure (bar)

Spray gun

Tank vol. (l)

D040008

Weight (kg)

SPP-SM

Air requirements (l/min)

Art. no.

Easy to clean

Working pressure (bar)

Type

Suction cup with large filler opening.

Material connection (˝)

Spray gun

3/8a

750

Special gun Easy to use even in areas that are difficult to access

An impressive special gun that not only has an ergonomic, compact design, but is also extremely lightweight. The 900 mm spray hose can reach even the most awkward areas with limited access.

For standard adapters with 40 mm cord 

Type

Art. no.

Working pressure (bar)

Weight (kg)

UHW 2000

D040052

120 – 180

4–6

0,53

4 | Using compressed air

Scope of delivery: Standard features include: 90 cm spray hose

thread

Air requirements (l/min)

Combination gun

229

Blasting devices Flexible use

4 | Using compressed air

with different blasting abrasives

Our blasting devices can be used for blasting, derusting, roughening up, removing surface layers, matting, hardening, etc. You are sure to find the right product for your application here.

230

Overview of our blasting devices

Application frequency

D030030

D030025

D030262

SSP- Strahlfix

SSP-SAV

SSP-SAW 4 SYS

Occasional use

Occasional to frequent use

Frequent use

++ ++ ++ ++ ++

++ ++ ++ ++ ++ ++ ++

Application Blasting with metallic blasting abrasives Blasting with mineral blasting abrasives Blasting with organic blasting abrasives Blasting with glass/ceramic beads Derusting Roughing/matting

++ ++ ++ ++

Hardening Features Fast and simple nozzle change because no tools are needed

++

++

++

Fast and simple refilling of the blasting abrasive through cups with bayonet coupling

++

++

++

Additional suction hose for direct extraction of the blasting abrasive from buckets or sacks

130 cm

Nozzle of hardened steel guarantees longer service life, less wear and fewer nozzle changes

Nozzle of tungsten carbide guarantees very long service life, minimal wear and fewer nozzle changes

++

Systainer packaging offers good protection and transport option

++

Nozzle size

5 mm

5 mm

6 mm

++ very well suited

231

4 | Using compressed air

++

Blasting devices

Accessories

Spray gun

For blasting abrasive with grit up to 0.8 mm 

Suction cup (1 l) with bayonet coupling for

Type

Art. no.

Working pressure (bar)

Grit

Nozzle Ø (mm)

Weight (kg)

rapid filling

Air requirements (l/min)

Spray gun

SSP-Strahlfix

D030030

150

6,0

max. 0,8

5

0,64

Type

Art. no.

Nozzle ED-Strahlfix

B030030

Nozzle ED-Set-Strahlfix

B030029

With hardened jet nozzle  Suction cup (1 l) with bayonet coupling

For blasting abrasive with grit up to 0.8 mm

Accessories Spray gun

Type

Art. no.

Air requirements (l/min)

Working pressure (bar)

Grit

Nozzle Ø (mm)

Weight (kg)

for rapid filling

SSP-SAV

D030025

280

7

max. 0,8

5

0,8

Type

Art. no.

Nozzle ED 5,0 SAV

B030026

For blasting abrasive with grit up to 0.8 mm  Suction cup (1 l) with bayonet coupling for

rapid filling

Scope of delivery: in Systainer; Standard features include: hose 130 cm for direct removal from containers or sacks

Spray gun

Art. no.

Working pressure (bar)

Grit

Nozzle Ø (mm)

Weight (kg)

SSP-SAW 4 SYS

D030262

320-400

7

max. 0,8

6

0,88

Type

Art. no.

Nozzle ED-SAW 4

B030399

For use with pressure blasting device DSG 

232

Type

Art. no.

Weight (kg)

Nozzle Ø (mm)

10, material pressure vessel MDB 24 ZN and MDB 40 V4A

Air requirements (l/min)

4 | Using compressed air

Accessories

Type

Air requirements (l/min)

Nozzle made of carbide

SSP-DSP

D030034

300

0,66

5

Blasting devices Galvanised 24 l vessel with all the necessary 

Type

Art. no.

Material pressure (bar)

Weight (kg)

Tank vol. (l)

Grit

Scope of delivery: Pressure vessel, blasting hose unit 10 m, pressure spray gun

Working pressure (bar)

safety fittings Water separator at the air inlet and pressure reducer for adjusting the material pressure For blasting abrasive with grit up to 0.8 mm

Air requirements (l/min)

Pressure blasting device

DSG 10

D040096

250-300

5–8

0,5-2,0

27

24

0,2-0,8

Accessories

Type

Art. no.

Nozzle ED-DSG

B030028

Material hose SL-Set-M12,7-D6/5m

D740009

Material hose SL-Set-M12,7-D6/10m

D740010

Spray protective hood Robust plastic housing  Large, replaceable glass observation

Type

Art. no.

STSH

D770121

Type

Art. no.

window Neck protection

Accessories for sand blasting, general

Blasting abrasive Ground blast furnace slag  Grain 0.2 – 0.8 mm Does not cause silicosis Suitable for all listed spray guns and

SBE-Acetat 90x110 STSH

G526002

SBE-Min-glas 90x110 STSH

G526003

Type

Art. no.

STM-HOS 7,0

B030031

devices

4 | Using compressed air

Contents 7.0 kg

233

Material pressure vessels Particularly suitable for

4 | Using compressed air

large surfaces

Our extremely versatile material pressure vessels are suitable for processing paint, lacquers and varnishes, priming, sandblasting and staining, for cleaning agent, wallpaper stripper or spraying plaster and numerous other application areas.

234

Overview of our material pressure vessels MDB-FDB 2

MDB 10

MDB 24

MDB 24 ZN

MDB 40 V4A

D040056

D040055

D040061

D040063

D040086

++ ++ ++ ++ ++ ++ ++ ++ ++

++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++

++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++ ++

Application

Colour or multiple effect paints Wallpaper solvent Impregnation Penetrating stopper material Glazes Cleaning agent Primer Top coat Spraying plaster Liquid woodchip Concrete primer Sand blasting Cotton, textile fibre and cellulose plaster

++ ++ ++ ++ ++ ++ ++ ++ ++

++ ++ ++ ++ ++ ++ ++ ++ ++

++ very well suited

4 | Using compressed air

Latex paint

235

Material pressure vessels

Material pressure vessels

Safety valve on the screw cap provides

For spraying paint, lacquers and varnishes 

Art. no.

MDB-FDB 2

D040056

and clean Compressed air supply interrupted at the air

inlet valve. The hose can remain connected Scope of delivery: Standard features include: multi-purpose material hose, length 1.5 m

Weight (kg)

Type

additional protection for the user Large screw cap makes the vessel easy to fill

Tank vol. (l)

using paint spray guns or a spray lance Pressure reducer allows perfect adjustment of material pressure for the material being processed Stainless aluminium vessel for a long service life Base strengthened by metal ring Handle for carrying the vessel during the spraying process

Working pressure (bar)

Paint pressure vessel

0-4

2

1,4

Material connector 3/8 ˝a with internal cone  Standard features include: pressure reducer

Scope of delivery: Vessel bleed valve

Farbboy

D040055

Pressure reducer

MDB 10

Weight (kg)

Art. no. Tank vol. (l)

Type

Working pressure (bar)

for material pressure adjustment, vessel bleed valve

6

10

3,4

x

Robust frame for extra stability  Large wheels for easy transportation

Scope of delivery: Standard features include: pressure reducer and pressure gauge for material pressure adjustment

236

D040061

Weight (kg)

MDB 24

Interior tank vol. (l)

Art. no. Tank vol. (l)

Type

Working pressure (bar)

4 | Using compressed air

Material connector 3/8 ˝a

8

24

16

18,6

Material pressure vessels Spritzboy

Robust frame for extra stability  Large wheels for easy transportation 2 pressure reducers with pressure gauges for

Spritzboy 40: with V4A vessel Spritzboy 24: with galvanised vessel

adjusting the material and working pressure Water separator at air inlet 2 material connectors (1 large claw coupling,

1 x connecting thread 3/8 ˝a)

Tank vol. (l)

Interior tank vol. (l)

Weight (kg)

D040063

8

24

16

25,5

MDB 40 V4A

D040086

8

40

-

27

Type

Art. no.

Length (m)

Material hose (mm)

Air hose (mm)

Resistant against diluting agents Material connection (˝)

For material pressure vessels 

SL-Set-M13-D10-10m

D740008

3/8i

10

13x4

10x2,7

DLS-Set-M9-D10-5m

D740002

3/8i

5

9x3,5

10x2,7

SL-Set-M19-D9-8m

D740052

3/8i

8

19x4

9x3

Resistant against diluting agents

Type

Art. no.

Material hose (mm)

For material pressure vessels 

Length (m)

SL 15x9/10m

D740006

3/8i

10

9x3

Material pressure plate

Type

Art. no.

MDP-V2A

B012087

Self-sealing pressure plate made 

of V2A steel guarantees even pressure distribution in the spray boy With ball for automatic sealing of the empty vessel to prevent inleaked air entering the material hose

4 | Using compressed air

Material pressure hose

MDB 24 ZN

Material connection (˝)

Combination material hose

Art. no. Working pressure (bar)

Type

237

Cartridge guns Simple metering –

4 | Using compressed air

tidy work

The cartridge guns can be adjusted individually to suit the relevant application – the infinitely variable speed control regulates the quantity of material delivered with precision. In addition, the material stop function prevents the material from dripping and therefore helps keep your workplace clean.

238

Overview of our cartridge guns D040118

D040138

D040137

D040130

KTP 310 DR

KTP 310 ALU

KTP 310

SIP 600

++ ++

++ ++

++ ++

++ ++ ++

++

Application Grouting Jointing

++ ++ Material container

310 ml plastic cartridges

++

310 ml aluminium cartridges 310 ml bag

++

600 ml bag Material type Silicone Acrylic Window adhesive Sealant Grease

++ ++ ++ ++ ++

++ ++ ++ ++ ++

++ ++ ++ ++ ++

++ ++ ++ ++ ++

50 mm

50 mm

50 mm

Features Maximum diameter of the cartridges/bags

50 mm

Quick-vent valve prevents material from dripping

Precision regulation of material quantity and speed

Union nut with rubber coating prevents surface damage

Smooth surface for quick and easy cleaning

4 | Using compressed air

Compact design for tireless work

Central handle

Rotary grip for flexible handling and simple change of direction

Safety chain on piston prevents injury through sudden ejection of the piston

++

very well suited

available

239

Cartridge guns Cartridge gun

For standard 310 ml plastic cartridges  Infinitely variable speed regulation for dosing

With large high-quality thread for quick and

easy cartridge changes

Cartridge gun

Art. no.

Working pressure (bar)

Weight (kg)

KTP 310 DR

D040118

60

10

0,46

For aluminium and plastic cartridges as well 

Rotary cartridge holder for easier working With large high-quality thread for quick and

Type

Art. no.

Weight (kg)

easy cartridge changes

Working pressure (bar)

as pouches up to 310 ml Telescope piston Infinitely variable speed regulation for dosing the material correctly With quick bleed valve to prevent the material from dripping

Air requirements (l/min)

Cartridge gun

Type

Air requirements (l/min)

the material correctly With quick bleed valve to prevent the material from dripping Rotary cartridge holder for easier working

KTP 310 ALU

D040138

100

8

0,98

For standard 310 ml plastic cartridges  Central handle design and perfect balance With quick bleed valve to prevent the material

Infinitely variable speed regulation for dosing

the material correctly

Pouch gun

Type

Art. no.

Air requirements (l/min)

Working pressure (bar)

Weight (kg)

KTP 310

D040137

100

8

1,04

For standard silicone pouches up to 600 ml  Infinitely variable speed regulation for dosing

With quick bleed valve to prevent the material

from dripping

240

Type

Art. no.

Working pressure (bar)

Weight (kg)

the material correctly Central handle design and perfect balance

Air requirements (l/min)

4 | Using compressed air

from dripping

SIP 600

D040130

100

8

1,32

Blowing guns Versatile

4 | Using compressed air

and ergonomic

Our diverse portfolio of different blowing guns offers the right solution for every requirement – from the classic version with a lightweight metal or solid plastic housing to the variant with silent nozzle or fan jet nozzle and the blow gun with 500 mm blast pipe for reaching places with limited access.

241

Overview of our blowing guns D740015

D740145

D740115

D740017

AP-BM-SN AP-BM-S

AP-BMSNV100

BM-T9

D740144

D740142

D740141 D740148

D740140

D740143

AP-Vario-L, AP-Vario-P AP-Vario-F AP-Vario- AP-Vario-S AP-Vario-V L-500

D740035

AP-Soft

Application options General blowing out work

++

++ ++

Small openings/ recesses Reduced noise

++

++ ++

+ ++

++

Delicate surfaces Locations with limited access Large surfaces

+

++ ++

++ +

+

++

+

++ ++

Drying – wide spray jet Increased air volume thanks to venturi nozzle

+ ++ + ++

++ ++

Equipment features Connection with hose nozzle directly at the hose Meterable Anti-block nozzle – air flow free of blockages even when nozzle is applied

4 | Using compressed air

++

242

very well suited

+

well suited

available

Blowing guns

Blowing gun

Type

Art. no.

Working pressure (bar)

Weight (kg)

Light alloy model 

Air requirements (l/min)

Blowing gun

AP-BM-SN

D740015

78

4-6

0,26

Light alloy model  With safety and noise reduction nozzle Extremely quiet for drastically improved

Type certificate for noise reduction according

to OSHA regulations and the Swiss Accident Insurance Fund (SUVA)

Working pressure (bar)

Weight (kg)

AP-BM-S

D740145

234

4-6

0,28

Type

Art. no.

Working pressure (bar)

Weight (kg)

With extension 100 mm

Air requirements (l/min)

Light alloy model 

AP-BM-SNV100

D740115

180

4-6

0,31

Type

Art. no.

AP-BM-T9

D740017

78

4-6

0,26

4 | Using compressed air

With nozzle for hose dia. 9 mm

Weight (kg)

Light alloy model 

Working pressure (bar)

Blowing gun

Art. no.

Air requirements (l/min)

Blowing gun

Type

Air requirements (l/min)

working conditions. The deeper recessed air hole does not block Extremely effective concentric blowing effect. The blowing force produced is up to 2.5 times greater than the force generated by a classic single-hole blowing nozzle

243

Blowing guns

Blowing gun

Type

Art. no.

Air requirements (l/min)

Working pressure (bar)

Weight (kg)

AP-Vario-S

D740140

162

4-6

0,14

Suitable for farming applications  500 mm pipe allows for convenient use in

Lower risk of whipped up dirt particles

places with limited access e.g. blowing out coolers on combine harvesters, clearing loading areas, etc. Stepless trigger for accurate dosage of compressed air Solid plastic casing prevents cold hands

Convenient operation in standing position

Type

Art. no.

Working pressure (bar)

Weight (kg)

entering the eyes

AP-Vario-L-500

D740148

380

8

0,16

300 mm blast pipe can also reach into 

Solid plastic casing prevents cold hands

Type

Art. no.

Weight (kg)

awkward spots Stepless trigger for accurate dosage of compressed air

Working pressure (bar)

Blowing gun

Extremely quiet due to silent nozzle

cannot be blocked when the nozzle is applied Stepless trigger for accurate dosage of compressed air Solid plastic casing prevents cold hands

Air requirements (l/min)

Blowing gun

Nozzle with anti-block function. Air flow 

Air requirements (l/min)

Blowing gun

AP-Vario-L

D740141

222

4-6

0,16

Fan jet nozzle suitable for large surfaces  Stepless trigger for accurate dosage of

Solid plastic casing prevents cold hands

244

Type

Art. no.

Air requirements (l/min)

Working pressure (bar)

Weight (kg)

4 | Using compressed air

compressed air

AP-Vario-F

D740142

348

4-6

0,10

Blowing guns Blowing gun

Venturi nozzle increases the air flow rate by 100 %  Stepless trigger for accurate dosage of

Solid plastic casing prevents cold

hands

Art. no.

Working pressure (bar)

Weight (kg)

AP-Vario-V

D740143

222

4-6

0,14

Suitable for sensitive surfaces  Nozzle tip with removable rubber casing

Stepless trigger for accurate dosage of

compressed air Solid plastic casing prevents cold hands

Working pressure (bar)

Weight (kg)

D740144

222

4-6

0,12

Handy blasting device for minor blasting 

3 m spiral hose for extra flexibility

Type

Art. no.

Air requirements (l/min)

Working pressure (bar)

Weight (kg)

tasks

AP-Soft

D740035

192

4-6

0,18

Type

Art. no.

Weight (kg)

AP-RSV 100

D740021

324

4-6

0,14

Type

Art. no.

Weight (kg)

With blast pipe extension, 100 mm

Working pressure (bar)

Light alloy model 

Working pressure (bar)

Blowing gun

AP-Vario-P

Air requirements (l/min)

Blowing gun

Art. no.

Air requirements (l/min)

Blowing gun

Type

Air requirements (l/min)

prevents scratches

AP-RS

D740020

180

4-6

0,10

4 | Using compressed air

Blowing gun

Type

Air requirements (l/min)

compressed air

Light alloy model 

245

Tyre pressure gauges For precise

4 | Using compressed air

and simple work

Choose between our standard or professional tyre inflators with or without calibration function and select any version of calibrated tyre inflator between 6 and 12 bar with safety valve clip, self-retaining valve connector or filling station plug (double-sided valve connector) and different available hose lengths.

246

Seven different variants – The modular tyre inflator system Tyre pressure gauge 6 bar

Tyre pressure gauge 12 bar

Tyre pressure gauge RF 6

Tyre pressure gauge RF 12

VALOR AÑADIDO

WARTOŚĆ DODANA

MEHRWERT

BENEFIT

Tyre pressure gauge RF 6 XG (D004020)

1.5 m hose with safety valve clip (hose SL-1.5m-kpl-M)

Tyre pressure gauge RF 6 MG 1.5 (D004023)

Tyre pressure gauge RF 12 MG (D004021)

2.5 m hose with safety valve clip (hose SL-2.5m-kpl-M)

Tyre pressure gauge RF 6 MG 2.5 (D004024)

Tyre pressure gauge RF 12 MG 2.5 (D004026)

0.8 m hose with filling station plug (hose SL-0.8m-DV)

Tyre pressure gauge RF 6 DVG 0.8 (D004025)

Tyre pressure gauge RF 12 DVG 0.8 (D004027)

G = calibrated M = safety valve clip

4 | Using compressed air

0.6 m hose with patented valve connector

Benefit from our innovative modular tyre inflator system and configure your own model based on our two tyre pressure gauges RF 6 and RF 12 and different hoses. Both tyre pressure gauges are extremely robust, resistant to impacts and drive-over-proof. The innovative operating concept allows for high-precision metering.

VALOR AÑADIDO

WARTOŚĆ DODANA

MEHRWERT

BENEFIT

The RF 6 XG tyre pressure gauge is one of our EXTRA products – an innovative valve connector allows for simple inflation and deflation of the tyre with one hand and prevents the tyre from losing pressure when the connector is detached. 247

Overview of our tyre pressure gauges D040011

D004011

D004009

D004020

D004021

RF-RM

RF-RMG-K

RF-RMG

RF 6 XG

RF 12 MG

Safety valve clip

Rocker arm connector

Filling station plug

Schneider valve connectors (patented)

Safety valve clip

++

++

Application Pass. car / agricultural machinery

++

Lorries

Motorcycle/scooter

+

++

Pass. car, private use

++

++

++

++

++

Bicycle

++

++

++

++

++

Equipment features Calibrated pressure gauge No pressure loss when valve connector is removed Precise metering with two separate buttons Impact-resistant pressure gauge High air flow rate One-hand operation self-retaining valve connector Kink-proof hose Pressure gauge scale 0.7 - 6 bar for easy precision readings

4 | Using compressed air

Pressure gauge scale 0.7 - 12 bar Pressure gauge diameter

60 mm

80 mm

80 mm

80 mm

80 mm

Hose length

38 cm

40 cm

50 cm

60 cm

150 cm

Hose rotating adapter prevents twisting and kinking

++

248

very well suited

+

well suited

available

Tyre pressure gauges

Tyre pressure gauge “calibrated”

For rapid working progress without pressure loss

Common features Robust tyre inflator with first-class pressure gauge technology  Completely shockproof and impact-resistant for a long service life Simple inflation and deflation and precise metering thanks to the innovative operating concept Optimised, exact reading via pressure gauge display 0.7-6.0 bar

Precise and efficient tyre inflation procedure Rotary hose connection Kink-proof, flexible hoses Calibrated

RF 6 XG Suitable for inflating tyres on passenger vehicles and vans up to a pressure of 6 bar  Avoids pressure loss thanks to innovative, patent-registered valve connector – subsequent checking of tyre pressure no longer required Fast and simple work thanks to one-hand operation and valve connector that holds on its own Simple handling: attach – fill – disconnect 0.6 m long hose for comfortable, flexible work REMARK: max. system pressure 7,5 bar

RF 6 MG 1,5 Suitable for inflating tyres on passenger vehicles and vans up to a pressure of 6 bar  Simple operation thanks to straight plug-in valve 1.5 m hose for efficient working progress

RF 6 MG 2,5 Ideal for inflating tyres on passenger cars, motorcycles, vans, etc. up to a tyre pressure of 6 bar  Simple operation thanks to straight plug-in valve 2.5 m long hose for increased safety distance

RF 6 DVG 0,8

Art. no.

Max. working pressure (bar)

Temperatureresistant up to (°C)

Hose length (cm)

Weight (kg)

RF 6 XG

D004020

0,7-6

7,5

-20 – +60

60

0,8

RF 6 MG 1,5

D004023

0,7-6

7,5

-20 – +60

150

0,8

RF 6 MG 2,5

D004024

0,7-6

7,5

-20 – +60

250

0,8

RF 6 DVG 0,8

D004025

0,7-6

7,5

-20 – +60

80

0,8

4 | Using compressed air

Type

Working pressure (bar)

Ideal for filling stations and inflating motorcycle tyres up to a pressure of 6 bar  With valve connector on both sides for ease of use 0.8 m long hose for comfortable, flexible work

249

Tyre pressure gauges Tyre pressure gauge “calibrated”

For the precision inflation of tyres on lorries and commercial vehicles

Common features Robust tyre inflator with first-class pressure gauge technology  Completely shockproof and impact-resistant for a long service life Simple inflation and deflation and precise metering thanks to the innovative operating concept Precise and efficient tyre inflation procedure

With pressure gauge display 0.7-12 bar Rotary hose connection Kink-proof, flexible hoses Calibrated

RF 12 MG Ideal for lorries and other commercial vehicles up to a maximum tyre pressure of 12 bar  1.5 m long hose for increased safety distance when inflating lorry tyres Simple operation thanks to straight plug-in valve

RF 12 MG 2,5 Ideal for lorries and other commercial vehicles up to a maximum tyre pressure of 12 bar  2.5 m long hose for increased safety distance Simple operation thanks to straight plug-in valve

RF 12 DVG 0,8

Type

Art. no. Working pressure (bar)

Max. working pressure (bar)

Temperatureresistant up to (°C)

Hose length (cm)

Weight (kg)

4 | Using compressed air

Suitable for inflating twin tyres or use at filling stations  0.8 m long hose for comfortable, flexible work With valve connector on both sides for ease of use

RF 12 MG

D004021

0,7-12

15

-20 – +60

150

0,8

RF 12 MG 2,5

D004026

0,7-12

15

-20 – +60

250

0,8

RF 12 DVG 0,8

D004027

0,7-12

15

-20 – +60

80

0,8

250

Tyre pressure gauges Accessories

Nozzle ED-Set-RM

B040160

Hose SL-1,5m-kpl-M

B004020

Hose SL-2,5m-kpl-M

B004021

Hose SL-0,8m-DV

B004022

Valve VTL-G1/4a x G1/4i-6bar

B004023

D040011

Pressure gauge dia. (mm)

RF-RM

Weight (kg)

Art. no. Hose length (cm)

Type

Scope of delivery: Standard features include 3 replaceable nozzle attachments

Working pressure (bar)

Ideal for home use  Pressure gauge dia. 60 mm with rubber protection Safety valve clip

7

41

0,40

63

For precise and simple work  Robust model in aluminium Pressure gauge 80 mm dia. with rubber

RF-RMG-K features: rocker arm connector RF-RMG features: double-sided valve

connector

protection Connecting hose with rotating adapter

RF-RMG

D004009

0-12

46 + 30

0,90

80

RF-RMG-K

D004011

0-12

45

0,70

80

4 | Using compressed air

Pressure gauge dia. (mm)

Art. no. Weight (kg)

Type

Hose length (cm)

Tyre pressure gauge

Art. no.

Working pressure (bar)

Tyre pressure gauge

Type

251

Using compressed air accessories Cannot be used with impacting compressed

Type

Art. no.

LOE-P 3/8

D640072

Dimensions (mm)

air tools

16

71,5 x 47

Prevents twisting of the air hose during work  Type

Art. no.

STNP-R1/4a

E700220

Mains supply

Plug nipple

Precision air lubricator   Adjustable via needle valve

Nominal pressure (bar)

Air lubricator

With 2 replaceable activated carbon filters A1 

With retaining ring and 2 prefilters

as per DIN EN 14387 for organic gases and vapours Type

Art. no.

ATM-A1

D770128

Breathing mask

F-ATM

B030157

Spare filter

VF-ATM / 10

B030153

Preliminary filter

Contents

Breathing mask

R 1/4 ˝ aR 1/4 ˝ a

Pressure controller

With pressure gauge and plug nipple  For all paint spray guns, for regulating

Art. no.

DM-FSP 1/4i

D202105

4 | Using compressed air

Lubricants/oil

252

Mains supply

Type

Working pressure (bar)

the input pressure

10

R 1/4 ˝ i

Type

Art. no.

Tool oil for daily use  Impact tools, in particular, should be

OEMIN-DLW 0,1

E771130

oiled every day via the plug nipple

OEMIN-DLW 1,0

B770000

Index 10 10+Master compressors, stationary

52

A Accessories “Generating compressed air” 64–75 92/97 Activated carbon filters Adsorption dryers 84–85 Air connection blocks 119 Air hoses 147–153 Air inlet boxes 119 Air junction boxes 120 Air lubricator 252 Air shut-off cock 110/139/144 AirMaster on tandem vessel 59 AirMaster screw compressors 55–62 Angle axial grinder 197 Angle drill 195 Angle grinder 198 Angle pieces 166 Anti-friction agent 112/140/145 Assembly aids for pipelines 113–115/131–132/140/145–146 Axial grinder 198 B Ball valves Basic changeover circuits Belt grinders Blasting abrasive Blasting devices Blind rivet gun Blowing guns Brass parts and screw fittings Brass screw fitting system 15-28 mm Breathing mask Bypass lines for cold dryers

72 68–69 198 229 230–233 201 241–245 154–170 133–135 223/252 85/85

Compressors, mobile 15 bar 27–30 Compressors, mobile, sound-insulated 31–33/53–54 Compressors, oil-free 22/28–29/32/54 Compressors, petrol-driven 34–35 Compressors, stationary 42–61 Compressors, stationary 15 bar 43–50,52 Compressors, stationary, sound-insulated 44–52 Condensate collection pipe 88 Condensate drain valves 73/131 Connecting hoses 147–152 Connectors, V 4 A 112 Correction factors/Design data – for adsorption dryers 79 – for cold dryers 79 – for filters 79 – for pipe systems 102–105 Cross pieces 167 A D Dead-end distribution blocks 117–118/120–121 114/140/145 Deburring tools Design data/Correction factors – for adsorption dryers 79/86–87 – for cold dryers 79 – for filters 79 – for pipe systems 102–105 Diaphragm pressure switches 74 Differential pressure manometer 92 Dirt arrester 73 Distributors with/without quick-release couplings 157 Double nipple 92/131/144/163/164 Drills 194–195 E Ecomat condensate dischargers Ecomat condensate dischargers Energy-saving system

88 88 69/70/110/139/144

C F Filter pressure reducers Filter unit Filters Fox quick plug-in connections Funnel spray gun

94 95–97 91–92 171–173 225

G Grease guns Grinding machines

202 196–198

H High-pressure hoses Hose break safety fitting Hose clamps Hose nozzles Hose rewinder Hoses

149 149 162 162 38/151–152 147–152

253

Appendix

Car body saw 199 200 Car window cutting tool Cartridge guns 238–240 Changing cup system 220 Check valves 73 Chisel hammers 206–208 Chisels 208 Cold compressed air dryers 84/85 CompactMaster compressors 27–30 Compressed air pipe systems 100–145 Compressed air pipes 108/111/134/137/142 Compressed air purification 80–81 Compressed air quality classes 78–90 Compressed air tool air requirements 147–153 Compressed air tools 176–233 Compressed air vessels 65–67 Compressor as tandem system 51 Compressors on tandem vessel 51 Compressors, mobile 18–38

Index I Impact screwdriver

184–189

K Keyless chuck

195

L Leak detector spray Load relieving valves Locking screws Lubricants/oil

135 76 168–169 69–256

M Maintenance units MAS Material pressure hoses Material pressure plate for spray boy Material pressure vessels Medic-Air compressors Microfilters Mini coupling system Mist oiler Mobile compressed air system Mobile compressors Multi-purpose gun UHW 2000 Multi-purpose material hoses Multi-purpose nail drivers

90–96 36–39 237 237 234–236 54 91 159 98 36–39 18–35 229 237 212

N Needle descaler

204–205

O Oil extracting device Oil monitoring device Oil/air hoses Oil/lubricants Oil-free compressors Operating hours counter Öwamat oil-water separator

Appendix

254

108/111/134/137/142 225–226 108–109/131/171–174 156/158–161/252 252 149–150 149 150 240 153 91 233 252 71 94–95 233 74 233 78–81

Q Quick-release couplings

131/155–157/160–161

R Ratchet screwdriver Reducing nipple Reduction fittings Riveting tongs Rotary screwdriver Rubber vibration elements

190–191 164–165 138/144/164 201 192–193 70

S 203 52 148 67/189/252 28–29/32/53–54 69 89

P Paint boy Paint pressure vessels Paint spray guns Paint spray guns Pan-head nailer PetrolMaster compressors Pipe clips Pipe cutters Pipe system stickers Pipe system: – Pipe system, brass 15-28 mm – Pipe system, brass 32-63 mm – Pipe system, plastic 32-63 mm – Plug-in system 15-28 mm – Plug-in system 15-28 mm Midi Pipeline diameter

Pipes Plaster spraying devices Plug connectors Plug nipple Plug nipple, rotary Polyamide hose Polyethylene hose Polyurethane hose Pouch gun Power and air supply units Prefilters Pressure blasting device Pressure controllers Pressure gauges Pressure reducers Pressure spray gun Pressure switches Protective spray hood Purifying compressed air

126–130 228–229 215–223 215–223 212 34–35 113–146 114/140/150 114/140 133–135 136–140 141–146 108–114 117–118 104

Safety quick-release couplings Safety valves Screw clamps Screw compressors Screw fitting, A series Screw fittings and brass parts Sealing tape Sets of instruments Silencer SilentMaster compressors, mobile SilentMaster compressors, stationary Sleeves Socket spanner Sound absorbing cover Sound-insulated compressors, mobile Sound-insulated compressors, stationary Spare filter elements Spare hoods for pressure switches Special cutter for car windows Special gun Spiral hoses Spray boy Spray guns Spray lance

131 72–73 162 56–63 168–170 154–170 132/145 66 73–75 31–32 44/46/48/50/52 165 189/191 50 33 44/46/48/50/52 91–92 75 200 229 150 237 232–233 228

Index Spray pipe Spring balancer Stainless steel plug connectors Staplers and nail guns Star-delta switch Start reliefs Stationary compressors Super-Flex hoses Supply units Systainer

225 152 111 209–214 68 68 41–52 148 153 180–183

T Tandem system Tandem vessel Testing your compressed air station Thread locking fluid T-pieces Tyre pressure gauges

51 51 40 132 166–167 248–251

U UniMaster UniMaster UniMaster UniMaster

as tandem system compressors, mobile compressors, stationary on tandem vessel

51 18–26 41–43 51

V V 4 A plug connectors Vessel accessories Vessel guidelines Vessels Viscosity measuring cup

111 67 40 234–237 223

W Wall bracket for impact screwdrivers Wall-mounted hose holder Water collector Water separator with filter

188 149 110 94

Y 167

255

Appendix

Y-pieces

Our overseas branches in the following countries will be glad to help you. Subsidiaries Netherlands Tooltechnic Systems BV Coenecoop 715 2741 PW Waddinxveen Phone: +31 182 62 19 40 Fax: +31 182 62 19 49 E-mail: [email protected] Austria Tooltechnic Systems Ges.m.b.H. Lützowgasse 14 1140 Vienna Phone: +49 (0)7121 95 92 22 Fax: +49 7121 95 91 51 E-mail: [email protected] Poland Tooltechnic Systems Polska Sp. z o. o. ul. Mszczonowska 7 Janki K.Warszawy 05-090 Raszyn Phone: +48 22 71 14 161 Fax: +48 22 72 01 101 E-mail: [email protected] Russia OOO TTS Tooltechnic Systems Moskovskaya Oblast Territoriya “Noginsk Technopark”, dom 13 142400 Rayon Noginsk, Noginsk Phone: +7 495 7 21 95 85 Fax: +7 495 3 61 22 09 E-mail: [email protected] Switzerland Tooltechnic Systems (Schweiz) AG Moosmattstr. 24 8953 Dietikon Phone: +41 44 7 44 27 27 Fax: +41 44 7 44 27 28 E-mail: [email protected] Slovakia Schneider Slovensko spol. s r.o. Novozámocká 165 94905 Nitra Phone: +421 37 65 22 77 56 Fax: +421 37 7 41 50 30 E-mail: [email protected] www.schneider-nr.sk Spain/Portugal Tooltechnic Systems S.L.U. Paseo de la Zona Franca, 69-73 08038 Barcelona Phone: +34 93 2 64 30 30 Fax: +34 93 2 64 30 31 E-mail: [email protected]

Appendix

Czech Republic Schneider Bohemia spol. s r.o. Sulkov 555 33021 Líně Phone: +420 377 91 13 14 Fax: +420 377 91 10 05 E-mail: [email protected] www.schneider-bohemia.cz

256

Hungary Tooltechnic System Kft. Gyömrői út 150. V-3 épület 1103 Budapest Phone: +36 (0)12 97 13 50 Fax: +36 (0)12 97 13 59 E-mail: [email protected]

Importers Algeria Pro’ Distributeur BP. 61F Echangeur Boufarik Nord 09400 W. Blida Phone: +213 25 47 12 94 Fax: +213 25 47 64 07 E-mail: [email protected] www.pro-dist.com Bosnia-Herzegovina AX Soling d.o.o. Dragicina b.b. 88347 Ruzici Grude Phone: +387 39 66 01 30 Fax: +387 39 66 30 12 E-mail: [email protected] www.ax-soling.com Bulgaria Spesima Engineering Ltd. Assen Yordanov Blvd. 9 1592 Sofia Phone: +359 2 9 73 11 48 Fax: +359 2 9 73 11 84 E-mail: [email protected] www.spesima-engineering.hit.bg Georgia LTD “ELECTRON” Mitskevich Str. 27 0160 Tbilisi Phone: +995 32 37 72 22 Fax: +995 32 37 74 44 E-mail: [email protected] Iceland Skúlason & Jónsson ehf. Skútuvogur 6 124 Reykjavík Phone: +354 5 68 65 44 Fax: +354 5 53 05 43 E-mail: [email protected] Kazakhstan Kural M. Limited Lebedeva Str. 3a 050060 Almaty Phone: +7 327 2 70 12 23 Fax: +7 327 2 70 12 27 E-mail: [email protected] www.titool.kz Croatia TE-LACK d.o.o. Baranjska 3, Gradici 10410 Velika Gorica Phone: +315 (0)16 22 20 79 Fax: +315 (0)16 25 62 88 E-mail: [email protected]

Latvia JUMA Ltd. Maskavas str. 452 1063 Riga Phone: +371 (0)67 18 71 17 Fax: +371 (0)67 18 71 55 E-mail: [email protected] www.juma.lv Lithuania UAB “Mage” Kretingos g. 9 92218 Klaipeda Phone: +370 46 35 02 03 Fax: +370 46 35 02 04 E-mail: [email protected] www.mage.lt Luxemburg Maison J. Charles Printz S.A. 2, Rue Henri Schnadt 2530 Luxembourg Phone: +352 (0)40 41 31 Fax: +352 (0)40 41 35 E-mail: [email protected] www.printz.lu Romania Novatech S.R.L. Drumul Odaii 26A 075100 Otopeni Phone: +40 21 3 50 43 01 Fax: +40 21 3 50 43 04 E-mail: offi[email protected] www.novatech.ro Slovenia Arbona d.o.o. Ljubljana Celovska Cesta 462A 1210 Ljubljana-Sentvid Phone: +386 1 5 11 60 36 Fax: +386 1 5 16 13 78 Mobile: +386 4 1 63 46 06 E-mail: [email protected] www.arbona.si Syria I.T.C. Itcan Tool Center P.O. Box 12521 Damascus Phone: +963 11 6 22 20 77 Fax: +963 11 6 25 97 122 E-mail: [email protected] www.alfarouk-ind.com Belarus SI-Alphtec Industries Ltd. ul. Knorina, 50 A 220103 Minsk Phone: +375 17 2 81 13 90 Fax: +375 17 2 81 14 11 E-mail: alphte

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Appendix

The contents of this catalogue were correct at the time of going to print (04/2011). Technical details and equipment versions may deviate from the descriptions. We therefore reserve the right to change the published data.

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