CRF250R

2006

CRF250R PRESS INFORMATION

Introduction The brilliant future of motocross arrives in the aggressive form of the high-flying new CRF250R. With improved engine performance and a newly developed, masscentralised dual silencer exhaust system contributing to sharper power delivery and smoother, more responsive handling, the new CRF250R provides a potent blend of quick-revving, race-bred 4-stroke performance that dominates the motocross circuit’s tight berms and big air jumps with confident ease. The CRF’s innovative, liquid-cooled 4-valve Unicam engine pumps out a wide band of useable power with a strong thrust of low-end acceleration that leaps out of corners. And its rugged, lightweight aluminium frame and fully optimised suspension systems provide amazing control that smokes the competition right out of the box. Racing never fails to improve the breed, and the CRF250R is a thoroughbred performer with the gold to prove it. Colours • Extreme Red (with White number plate and sidecovers)

2006 CRF250R - E2

Features and Benefits

New Features • New dual-muffler exhaust system centralises mass and reduces turning inertia to improve the CRF250R’s lightweight feel. • Dual-muffler exhaust system also increases low-rpm torque. • New piston shape with higher compression ratio increases mid- and high-rpm power output. • New thinner piston ring for reduced engine friction. • Cylinder head features new exhaust port shape for improved power at high engine speeds. • Intake valve seats incorporate a new material to improve valve durability. • New camshaft profile increases high-rpm power. • New 40mm Keihin FCR carburettor increases high-rpm power. • New ignition mapping works in conjunction with new cylinder head and camshaft for improved power throughout the rev range. • New front wheel hub is lighter and stronger. • New shorter front fork outer tubes for lighter weight. • Radiators are mounted 5mm lower for lower centre of gravity and improved weight feel. • New swingarm construction for lighter weight. • New front and rear suspension valving for improved bump absorption.

2006 CRF250R - E3

Engine/Drivetrain • Powerful 249cm³ liquid-cooled 4-stroke 4-valve Unicam engine designed to produce power across a wide rpm range for easy-to-control operation. • Lightweight and compact internal auto decompressor and handlebar-mounted hotstart system provide superb operation, hot or cold. • Compact, lightweight engine assembly weighs only 23.9kg. • Unicam valve train provides both the light weight of a compact single-cam drive and an optimum combustion chamber shape for maximum power at all engine speeds. • Unicam valve train features a single carburized camshaft directly actuating two 31mm titanium intake valves. The camshaft’s centre exhaust lobe actuates two 26mm steel exhaust valves via a low-friction forked roller rocker arm. • Lightweight titanium intake valves permit use of smaller valve springs, reducing overall engine height. • High-strength, low-carbon steel crankshaft with carburised main journals for maximum durability at sustained high-rpm operation. • Forged slipper piston and rings are lighter than conventional designs, revving quickly while maintaining excellent cylinder sealing, high 12.9 : 1 compression ratio and highrpm power. • Double-carburised connecting rod utilises a big-end needle bearing for maximum high-rpm performance and durability. • Lightweight NiCaSil cylinder lining ensures cooler and quieter operation for extended engine life. • Lightweight press-fitted aluminium spark plug pipe fits between forked exhaust rocker arms, further contributing to compact cylinder head design. • 40mm Keihin FCR carburettor features four rollers on the flat slide, resulting in very light throttle effort, smooth operation, crisp throttle response and excellent rideability.

2006 CRF250R - E4

• Carburettor features a Throttle Position Sensor (TPS) that helps maintain linear throttle response throughout the rev range. • Twin-sump lubrication system separates oil supply to crankshaft, piston and valve train from supply to clutch and transmission. This ensures a steady supply of cool oil to the clutch, eliminates clutch and transmission material contamination of the engine oil, and reduces the amount of circulating oil and the required oil pump size. • Vertically split crankcases feature a built-in oil pump, reducing weight compared to conventional designs. • Gear-driven balancer reduces vibration while also driving the water pump. • Eight-plate clutch provides ample surface area to handle the engine’s massive torque, while carefully matched clutch springs provide a light feel at the lever. • Durable five-speed close-ratio transmission. • Magnesium ACG cover, clutch cover and cylinder head cover contribute to reduced engine weight. • Lightweight stainless steel exhaust pipe and repackable aluminium silencers enhance mass centralisation. • Dual radiators feature a refined core design for more effective heat dissipation compared to conventional dual-radiator configurations.

Chassis/Suspension • Fourth-generation twin-spar aluminium frame derived from Honda's CR series of champions. Forged aluminium steering head and tapered downtube section are designed to optimise frame rigidity, while tall swingarm pivot plates and thin frame spars create a narrow overall frame cross-section for superb rider comfort and manoeuvrability. • Frame design features a single, large-diameter tapered downtube. Two rugged boxsection rails attach to the base of the downtube and support the engine. A forged aluminium steering head provides a compact and extremely durable mount for the frame spars and engine downtube.

2006 CRF250R - E5

• Aluminium frame design matched to rider ergonomics for optimised handling and control. • Swingarm features dual-axis, double-taper design with a large cast aluminium crossmember. • Front and rear wheels feature lightweight HRC Works-type aluminium spoke nipples for reduced unsprung weight. • Front wheel features large-diameter front axle and wide wheel-bearing span for excellent rigidity. • Rear axle diameter of 25mm and large-diameter bearings provide significant rigidity to withstand torturous track conditions. • Lightweight, 47mm Showa inverted twin-chamber cartridge-type fork with aluminium dampers. Fork offers 315mm of travel and 16-step rebound and compression damping adjustability. Front fork outer-tubes receive same inner surface honing treatment as Works bikes for low-friction operation. • Pro-Link single-shock rear suspension system features fully adjustable Showa rear damper and 315mm of wheel travel, separate low-speed (13-step) and high-speed (3.5 turns) compression damping adjusters and 17-step rebound damping. • Large 50mm rear damper piston diameter provides consistent performance under demanding riding conditions. • Large, 240mm front and rear disc brakes. • Compact dual-piston front brake calliper, anodised aluminium brake pistons and lightweight front brake rotor minimise unsprung weight for improved turning and handling. • HRC Works-type rear brake system integrates the rear master cylinder and fluid reservoir, eliminating conventional external reservoir and hose.

2006 CRF250R - E6

Additional Features • All plastic body components (radiator shroud, sidecovers, rear fender, seat base, fuel tank, front fender and front number plate), offer a slim, aggressive style and light weight. • Frame design allows airbox sidecovers to have larger intake ducts, contributing to excellent airflow in the mid- and upper-rpm ranges. • Rider ergonomics optimised by adapting handlebar, seat and footpeg height to place the rider’s legs at the narrowest cross-section of the frame for improved comfort and handling feel. • Seat cushion foam construction follows the shape of the fuel tank, providing a smooth transition to increase rider mobility and comfort. • ‘Non-slip’ seat cover for enhanced rider control. • Cleated rear brake pedal and folding shift lever made of lightweight aluminium and designed to complement the riding position. Brake pedal features optimised ratio to match integrated rear-brake master cylinder design. • Wide, cleated stainless steel footpegs are self-cleaning, corrosion-resistant, provide excellent grip and fold for extra ground clearance. • Aluminium Renthal handlebar (971 bend) rubber-mounted to reduce rider fatigue and improve comfort. • CR handlebar holders provide three different mounting positions: standard CRF250R holder (CRF450/CR125R-type) provides +/- 3mm fore or aft position to match rider preference, and optional holder (CR250R-type) provides neutral position. • Works-type handlebar grips add to rider comfort. • Adjustable front brake lever. • Quick-adjust clutch perch for easy cable adjustment. • Clutch lever designed to improve feel and action.

2006 CRF250R - E7

• Rugged chain guide material improves wear resistance that extends service life by five times over conventional materials. • Front disc brake cover helps protect rotor and calliper from damage. • Removable rear sub-frame allows easy maintenance. • Washable, two-stage foam air filter for optimal engine protection and easy maintenance. • Repackable silencer for maximum performance and minimal noise. • Comfortable, durable controls and high-quality fasteners. • Stainless steel clutch cable for long life. • Honda Racing-inspired colours and graphics.

2006 CRF250R - E8

Specifications

CRF250R (ED-type)

Engine Type

Liquid-cooled 4-stroke 4-valve SOHC single

Displacement

249.4cm3

Bore x Stroke

78 x 52.2mm

Compression Ratio

12.9 : 1

Max. Power Output

31.5kW/11,000min-1 (95/1/EC)

Max. Torque

29.2Nm/9,500min-1 (95/1/EC)

Fuel System Carburation

40mm Keihin FCR flat slide carburettor with throttle position sensor (TPS)

Fuel Tank Capacity

7.3 litres

Electrical System Ignition System

Computer-controlled digital capacitor discharge with electronic advance

Starter

Primary kick

Drivetrain Transmission

5-speed

Primary Reduction

3.116 (57/18)

Gear Ratios

1

2.142 (30/14)

2

1.750 (28/16)

3

1.450 (29/20)

4

1.227 (27/22)

5

1.041 (25/24)

Final Reduction

3.923 (51/13)

Final Drive

#520 roller chain

2006 CRF250R - E9

Frame Type

Semi-double cradle; aluminium twin-spar

Chassis Dimensions

(LxWxH)

2,172 x 827 x 1,277mm

Wheelbase

1,479mm

Caster Angle

27˚ 50'

Trail

123mm

Seat Height

965mm

Ground Clearance

361mm

Dry Weight

93.3kg

Kerb Weight

101.1kg

Suspension Type

Front

47mm inverted Showa leading-axle twin-chamber cartridge-type telescopic fork with 16-step adjustable compression and rebound damping; 315mm axle travel

Rear

Pro-Link with single Showa damper, adjustable lowspeed (13-step) & high-speed (3.5-turn) compression and 17-step rebound damping; 313mm axle travel

Wheels Type Rim Size Tyre Size

Front

Aluminium rim/wire spoke

Rear

Aluminium rim/wire spoke

Front

21 x 1.60

Rear

19 x 1.85

Front

80/100–21 51M

Rear

100/90–19 57M

Front

240 x 3mm hydraulic disc with dual-piston calliper and

Brakes Type

sintered metal pads Rear

240 x 4mm hydraulic disc with single-piston calliper and sintered metal pads

All specifications are provisional and subject to change without notice.

2006 CRF250R - E10