“POWER & MANUAL”

STEERING REBUILDERS & TRUCK PARTS, INC. 764 CR 383 - CLEVELAND, TEXAS 77327

Phone: #281/386-7229 Fax: #281/432-1332 Web: www.srtp.us

“POWER & MANUAL”

STEERING GEARS MEDIUM & HEAVY DUTY TRUCK APPLICATIONS

BENDIX

SAGINAW

GEMMER

SHEPPARD

NIPPON

TRW MD / HD GEAR STEERING Catalog #5G

ROSS

Revised - MAY 2013

ZF LENKSYSTEME

S.R.T.P., INC. STEERING REBUILDERS & TRUCK PARTS, INC. 764 COUNTY ROAD 383 - CLEVELAND, TEXAS 77327

PHONE: (281) 386-7229

FAX: (281) 432-1332 E-MAIL: [email protected]



TABLE OF CONTENTS “GEAR IDENTIFICATION” BENDIX:

C300N, C500, C500N Gears & Parts: Page #’s 2-4

ISUZU:

Gear & Parts: Page #’s 5-6

ROSS / TRW (POWER STEERING):

RC, RCB, RCS Series Slave Gears & Parts: Page # 7 HF54 / HF64 Series Gears & Parts: Page #’s 8-13 HFB52, 64, 70 Series Gears & Parts: Page #’s 14-21 TAS40, 55, 65, 85 Series Gear & Parts: Page #’s 22-27 HP71, HPS53, HPS71, HPS72 Series Gears & Parts: Page #’s 28-32

ROSS / TRW (MANUAL STEERING):

503, 504, 7DC, 35JC, 408, TD & TE Series Gears & Parts: Page #’s 33-38

SAGINAW:

SEMI-INGEGRAL / 4 HOSE Gears & Parts: Page #’s 39-40 DUAL PISTON / 710 Series Gears & Parts: Page #’s 41-43 MANUAL (Large & Small) Gears & Parts: Page #’s 44-46

SHEPPARD:

292 - 592 Series Gears & Parts: Page #’s 47-51 M80 - M110 Series Gears & Parts: Page #’s 52-58

ZF LENKSYSTEME:

Gears & Parts: Page #’s 59-63

SPECIAL NOTE: This website has been designed as a aid to make it easier for you (the customer) to properly identifying a particular Steering Gear. To identify a particular Steering Gear, it will require you to look your Steering Gear over to get any Name Brand or any Part Numbers that can be possibly found. The catalog is broke down in various sections that pertain to the common brands of Steering Gears found on the market today. If you have the name brand such as Ross, Sheppard & Etc., then look in the “Table of Contents” shown above for that particular illustration section of catalog to ID. If you have the Part Number off of the unit or the OEM Number from the dealer, Please call us at (281) 386-7229 for “Price & Availability”.



“REMANUFACTURED”

“BENDIX” STEERING GEARS “C300, C500 & C500N” SERIES Typical “C300N” & “C500N” w/ Clamp Sector Commonly found on Ford “F600-F800” Illustration #1

Illustration #2

Illustration #3

ORDER “BENDIX” gear with raised casted number as shown in both illustrations (1) an (2) above: Casting #2260377 =

SRTP #C300N

Casting #2260351 =

Clamp Sector

SRTP #C500N

Typical “C500” w/ Nut Sector. Commonly found on Ford “Cargo” Applications

Illustration #5 Illustration #4

ORDER “BENDIX C500” gear with: #1- Raised casted number as show in illustration (5) above. #2 Type of Ports: O-Ring Ports =

Threaded / Nut type sector

Ports

SRTP #2268006-O Inverted Flare Ports =

SRTP #2268006-I

2



“REMANUFACTURED”

“BENDIX” STEERING GEARS “COMMON NUMBERS” OEM and / or Casting Number

SRTP Part Number

NOTES

106119

C300N

109762

C300N

213309

C300N

234034

C300N

254040

2268006-O or 2268006– I

254062

C300N

254067

C500N

2260351

C500N

2260377

C300N

2261699

C300N

2261701

2268006-O or 2268006- I

Will need to verify Port type. See previous page for details

2268000

2268006-O or 2268006- I


2268001

2268006-O or 2268006- I


2268006

2268006-O or 2268006- I


2268244

C500N

2268273

C300N

2268304

2268006-O or 2268006- I

2268316

C300N

2268350

C300N

2268351

C300N

2268352

C500N

2268371

C300N

2268372

C500N

2268374

C300N

2268006BFI

2268006-O or 2268006- I




3



“BENDIX” GEARS “C300, C500 & C500N” SERIES

“SEAL KITS & PARTS” PART TYPE

SEAL KIT CONTENTS

SEAL KIT

Contains Item #’s 2, 4, 5, 10, 11, 12, 14, 15, 18, 20, 29, 37, 38, 39 & 47

OEM Seal Kit # E8HZ3L548A (For Gear w/ Casting NOTE: No other #2260377) parts are available!

SRTP #

C300N-SK

PART TYPE

SEAL KIT CONTENTS

SEAL KIT

Contains Item #’s 2, 4, 5, 10, 11, 12, 14, 15, 18, 20, 29, 37, 38, 39 & 47

SRTP #

C500N-SK OEM Seal Kit # E9HZ3L548A & B (For Gear w/ Casting NOTE: No other #2260351) parts are available!

4



“ISUZU” STEERING GEARS “NPR” SERIES TO ORDER THIS GEAR, WE WILL NEED TO KNOW “YEAR, MAKE, MODEL OF TRUCK INCLUDING NUMBERS LOCATED ON MFG. TAG AS SHOWN IN ILLUSTRATION BELOW. ONCE YOU HAVE THIS INFORMATION, PLEASE CALL (281) 386-7229.

“MFG. TAG NUMBER”

“CASTING NUMBER”

ORDER ISUZU gear with Stamped # located on Mfg. Tag as shown in the AREA where the BOLD ARROW is pointing. Mfg. Stamped # starts with “89” followed by (7) numbers. Refer to illustration below for example.

DO NOT ORDER gear with raised Casted number. Refer to illustrations below for example.

Note: It maybe necessary to wire brush the areas!

TYPICAL “ISUZU” NPR GEAR (SHOWN BELOW)

NOTE: Pitman Arm is Not supplied with Remanufactured Unit.

5



“ISUZU” STEERING GEARS “NPR” SERIES “SEAL KITS & PARTS”

PART TYPE Seal Kit OEM #8-94134101-0

CONTENTS SRTP PART NUMBER Item #’s 1 - 19

SK9720-PC

PART TYPE

CONTENTS

SRTP PART NUMBER

Sector Bearing

Item #20 2 Required

947-PC

Typical “NPR” Series Gear Parts Breakdown

20

6


Phone: #281/386-7229 Fax: #281/432-1332 Web: www.srtp.us “REMANUFACTURED”

“ROSS & TRW” STEERING GEARS “RC64, RCB52, RCB64, RCB70, RCS40, RCS55, RCS65, RCS85” SERIES

ASSIST / SLAVE GEARS

TO ORDER “ASSIST / SLAVE” GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW.

“MFG. STAMPED NUMBER”


ORDER “ASSIST / SLAVE” Series gears with Mfg. stamped / stenciled # located in the AREAS where the BOLD ARROWS are pointing. Mfg. stamp #’s start with “RC, RCB or RCS” followed by (5) numbers. Refer to illustration below for example.

DO NOT ORDER “RC, RCB or RCS” series gears with raised casting number. Casting numbers start with “RC, RCB or RCB” followed by (6) numbers. Refer to illustration below for example.


Typical “RC64” Series

Typical “RCB” Series

ILLUSTRATION (1)

ILLUSTRATION (2)

Typical “RCS” Series

Typical “RCS” Series

ILLUSTRATION (4)

ILLUSTRATION (3)

7



“ROSS & TRW” STEERING GEARS “HF54” SERIES TO ORDER “HF54” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW.



ORDER “HF54” Series gears with Mfg. stamped / stenciled # located in the AREAS where the BOLD ARROWS are pointing. Mfg. stamp #’s start with “HF” followed by (5) numbers. Refer to illustration below for example.

DO NOT ORDER “HF54” series gears with raised casting number! Casting numbers start with “HF” followed by (6) numbers. Refer to illustrations below for example.

Note: It maybe necessary to wire brush the areas! ILLUSTRATION (1)

Common “HF54” Series Sector Shafts Clamp Type “Partial Splined

Clamp Type “Full Splined”

Nut Type

On gears w/ Casting #’s HF542996 & HF542999. It maybe necessary to get # stamped on end of Sector Shaft. #104 or #107 may be stamped .

Mfg.’s number maybe located on side of gear right below Sector Shaft. It maybe necessary to turn gear on its side and wire brush the area.

Other common “HF54” Series Gears

ILLUSTRATION (2)

ILLUSTRATION (3)

8



“ROSS & TRW” STEERING GEARS “HF54” SERIES “COMMON PART NUMBERS” HF54012 HF54028 HF54034 HF54038 HF54040 HF54042 HF54043 HF54044 HF54050 HF54053 HF54059 HF54060 Note: For Numbers not Listed, Please call (281) 386-7229

9



“ROSS & TRW” STEERING GEARS “HF54” SERIES “SEAL KITS”

PART TYPE

CONTENTS

SRTP #

PART TYPE

CONTENTS

SRTP #

Input Seal Kit

Item #’s 1, 2 & 3

4511IK

Upper Sector Seal Kit

Item #’s 16, 17, 18 & 23

4510SK

Complete Seal Kit For all Numbers

Item #’s 1 - 23

8307

Lower Sector Seal Kit

Item #’s 17, 18, 20 & 21

4509SK

Typical “HF54” Series Gear Parts Breakdown

19

10



“ROSS & TRW” STEERING GEARS “HF64” SERIES TO ORDER “HF64” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED” NUMBER AS SHOWN BELOW.



ORDER “HF64” Series gears with Mfg. stamped / stenciled # located in the AREAS where the BOLD ARROWS are pointing. Mfg. stamp #’s start with “HF” followed by (5) numbers. Refer to illustration below for example.

DO NOT ORDER “HF64” series gears with raised casting number. Casting numbers start with “HF” followed by (6) numbers. Refer to illustrations below for example.


Mfg.’s Stamped number maybe located on side of gear right below Sector Shaft. It maybe necessary to turn gear on its side and wire brush the area.

“SPECIAL NOTE” For #’s HF64061, On R-Model Mack (Inside Frame Mount HF64062, HF64088, HF64101, Applications) w/ Gear Casting HF64113 & having HF64114 #HF642984 It maybe necessary to verify length of shaft protruding out of housing. Measure from trunion cover out to end of shaft. Shaft length can measure between 4” up to 5.25” long. Below is a typical picture.

ILLUSTRATION (1) ILLUSTRATION (2)

ILLUSTRATION (3)

Other common “HF64” Series Gears shown in illustrations (3) thru (6)

ILLUSTRATION (5)

ILLUSTRATION (6)

ILLUSTRATION (4)

11



“ROSS & TRW” STEERING GEARS “HF64” SERIES “COMMON PART NUMBERS” HF64045

HF64092

HF64061

HF64093

HF64063

HF64101

HF64066

HF64102

HF64067

HF64107

HF64071

HF64111

HF64072

HF64112

HF64075

HF64113

HF64076

HF64114

HF64077

HF64119

HF64079

HF64122

HF64080

HF64123

HF64088

HF64128

HF64090

HF64129

Note: For Numbers not Listed, Please call (281) 386-7229

HF64091

12



“ROSS & TRW” STEERING GEARS “HF64” SERIES


CONTENTS

SRTP #

PART TYPE

CONTENTS

SRTP #

Input Seal Kit

Item #’s 1, 2, 3

4511IK


Items # 17, 18, 20 & 21

4512SK

Complete Seal Kit for al Numbers

All #’s excluding #’s 1 thru 23

8308

Sector Shaft for Gears w/ Casting #’s HF642981, HF642988, HF642989, HF642990

Item #19

S7943


Items # 16, 17, 18 & 23

4512SK

Item #25

Call 281/3867229

Sector Shaft Bearing

Typical “HF64” Series Gear Parts Breakdown

19

25

13



“ROSS & TRW” STEERING GEARS “HFB52” SERIES TO ORDER “HFB52” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW.



ORDER “HFB52” Series gears with Mfg. stamped # located in the AREAS where the BOLD ARROWS are pointing. Mfg. stamp #’s start with “HFB” followed by (5) numbers. Refer to illustration below for example.

DO NOT ORDER “HFB” series gears with raised casting number. Casting numbers start with “HFB” followed by (6) numbers. Refer to illustration below for example.


“COMMON” HFB52 SERIES NUMBERS HFB52011 HFB52012 HFB52013 HFB52014 HFB52016 HFB52017

Typical “HFB52” series gears

HFB52023

(Shown in Illustrations 1 thru 3)

HFB52028 HFB52033 Note: For Numbers not Listed, Please call (281) 386-7229

ILLUSTRATION (2)

ILLUSTRATION (3)

14



“ROSS & TRW” STEERING GEARS “HFB52” SERIES SEAL KITS & PARTS

PART TYPE

CONTENTS

SRTP #

PART TYPE

CONTENTS

SRTP #

Input Seal Kit

Item #’s 1, 2, 3, 4 & 5

4541IK

Complete Seal Kit for all Numbers

Item #’s 1 thru 33

8309


Item #’s 28, 30, 31 & 32

4522SK

Sector Shaft for Gears w/ Stamped #’s HFB52013, HFB52014, HFB52023

Item #34

S-4936


Item #’s 22. 23, 25

4523SK

Sector Shaft Bearing(s)

Item #24, #35

F212083.1

Typical “HFB52” Series Gear Parts Breakdown

15



“ROSS & TRW” STEERING GEARS “HFB64” SERIES TO ORDER “HFB64” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW.



ORDER “HFB64” Series gears with Mfg. stamped # located in the AREAS where the BOLD ARROWS are pointing. Mfg. stamp #’s start with “HFB” followed by (5) numbers. Refer to illustration #1 below for example.

DO NOT ORDER “HFB” series gears with raised casting number. Casting numbers start with “HFB” followed by (6) numbers. Refer to illustration below for example.


Typical “HFB64” Series Gears (Shown in illustrations 1 thru 7)

ILLUSTRATION (4)

ILLUSTRATION (2)

ILLUSTRATION (3)

ILLUSTRATION (6)

16

ILLUSTRATION (5)

ILLUSTRATION (7)



“ROSS & TRW” STEERING GEARS “HFB64” SERIES “COMMON PART NUMBERS”

“

HFB64005

HFB64071 HFB64073

HFB64006

HFB64079

HFB64008

HFB64080

HFB64010

HFB64082

HFB64012

HFB64083

HFB64016

HFB64084

HFB64025

HFB64085

HFB64026

HFB64086

HFB64029

HFB64088

HFB64031

HFB64090

HFB64033

HFB64093

HFB64042

HFB64095

HFB64043

HFB64098

HFB64044

HFB64099

HFB64046

HFB64103

HFB64047

HFB64104

HFB64050

HFB64105

HFB64055

HFB64114

HFB64057

HFB64115

HFB64058

HFB64126

HFB64060

HFB64128

HFB64062

HFB64137

HFB64063

HFB64138

HFB64003

Note: For Numbers not Listed, Please call (281) 386-7229

17




PART TYPE

CONTENTS

SRTP #

PART TYPE

CONTENTS

SRTP #

Input Seal Kit

Item #’s 1, 2, 3, 4 & 5

4541IK


All Item #’s 1 thru 30

8310


Item #’s 21, 22, 23, 24

4542SK

Sector Shaft for Gears w/ Casting #’s HFB642962, 63,78 & Etc

Item #32

S-4590


Item #’s 27, 28

4543SK

(2) Sector Shaft Bearings

Item #33

F66203.3


33

32

33

18



“ROSS & TRW” STEERING GEARS “HFB70” SERIES TO ORDER “HFB70” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED / STENCILED NUMBER” AS SHOWN BELOW.



ORDER “HFB70” Series gears with Mfg. stamped / stenciled # located in the AREAS where the BOLD ARROWS are pointing (See illustration 1). Mfg. stamp #’s start with “HFB” followed by (5) numbers. Refer to illustration below for example.

DO NOT ORDER “HFB” series gears with raised casting number as shown below. Casting numbers start with “HFB” followed by (6) numbers. Refer to illustration below for example.


Typical “HFB70” Series Gears (Shown in illustrations 1 thru 5)

ILLUSTRATION (4)

ILLUSTRATION (2)

ILLUSTRATION (3)

ILLUSTRATION (5)

19



“ROSS & TRW” STEERING GEARS “HFB70” SERIES “COMMON PART NUMBERS” HFB70014 HFB70022 HFB70029 HFB70030 HFB70033 HFB70037 HFB70042 HFB70045 HFB70049 HFB70054 HFB70063 HFB70065 HFB70068 HFB70070 HFB70071 HFB70080 HFB70081 HFB70083 HFB70086 HFB70089 HFB70093 HFB70094 HFB70096 HFB70097 HFB70113 HFB70114 HFB70130 HFB70131 Note: For Numbers not Listed, Please call (281) 386-7229

20




PART TYPE

CONTENTS

SRTP #

PART TYPE

CONTENTS

SRTP #

Input Seal Kit

Item #’s 1, 2, 3, 4 & 5

4531IK


All Item #’s 1 thru 30

8311


Item #’s 21, 22, 23, 24

4532SK

Sector Shaft for Gears w/ Casting #’s HFB702992, HFB702993

Item #32

S-4590


Item #’s 27 & 28, 29

4533SK

(2) Sector Shaft Bearing(s)

Item #33

072001


33

32

33

21



“TRW” STEERING GEARS

“TAS37, TAS40, TAS55, TAS65 & TAS85, THP45 & THP60, PCF45 & PCF60”

TO ORDER “TAS”, “THP” OR “PCF” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW. “MFG. STAMPED NUMBER”


ORDER “TAS”, “THP” or “PCF” Series gears with Mfg. stamped # located in the AREA where the BOLD ARROW is pointing. Mfg. stamp #’s start with “TAS”, “THP”, “PCF” followed by (5) numbers. Refer to illustrations below for example. Note: It

DO NOT ORDER “TAS”, “THP” or “PCF” series gears with raised casting number. Casting numbers start with “TAS”, “THP” or “PCF” followed by (6) numbers. Refer to illustrations below for example.

maybe necessary to wire brush the area!

TAS65007

Typical “TAS / THP” Series Gears (Shown in illustrations 1 thru 9)

ILLUSTRATION (1)

Note: See the following (2) pages for “Common Part Numbers” available.

ILLUSTRATION (2)

ILLUSTRATION (3)

ILLUSTRATION (4)

22

ILLUSTRATION (5)

ILLUSTRATION (6)

ILLUSTRATION (7)

ILLUSTRATION (8)

ILLUSTRATION (9)

ILLUSTRATION (10)



“TRW” STEERING GEARS “TAS40” , “TAS55”, “TAS65” & “TAS85” SERIES “COMMON PART NUMBERS” NOTE: SOME “TAS” PART NUMBERS WILL BE FOLLOWED BY THE FOLLOWING LETTER CODE SUCH AS: “A”, “AX”, “X”, “R” OR “RX”. (EXAMPLE: TAS65024A, TAS85062AX) WHEN ORDERING “TAS” SERIES GEARS, IT IS NOT NECESSARY TO ADD THE LETTER CODE “A”, “AX”, “X” ,“R” OR “RX”. RCS40002

TAS40037

TAS65015

TAS65070

RCS40003

TAS40042

TAS65017

TAS65071

RCS55001

TAS40044

TAS65019

TAS65072

RCS65001

TAS40046

TAS65020

TAS65073

RCS65002

TAS55001

TAS65023

TAS65074

RCS65005

TAS55003

TAS65024

TAS65076

RCS65010

TAS55005

TAS65025

TAS65079

RCS65012

TAS55006

TAS65026

TAS65080

RCS85004

TAS55008

TAS65027

TAS65083

RCS85005

TAS55010

TAS65028

TAS65086

TAS37001

TAS55012

TAS65029

TAS65087

TAS37002

TAS55015

TAS65032

TAS65090

TAS37003

TAS55016

TAS65033

TAS65092

TAS40001

TAS65001

TAS65035

TAS65093

TAS40002

TAS65003

TAS65040

TAS65094

TAS40005

TAS65004

TAS65042

TAS65095

TAS40006

TAS65005

TAS65047

TAS65098

TAS40007

TAS65006

TAS65048

TAS65099

TAS40008

TAS65007

TAS65052

TAS65100

TAS40009

TAS65008

TAS65054

TAS65101

TAS40013

TAS65009

TAS65057

TAS65102

TAS40017

TAS65010

TAS65058

TAS65104

TAS40018

TAS65012

TAS65059

TAS65105

TAS40021

TAS65013

TAS65064

TAS65106

TAS40024

TAS65014

TAS65065

TAS65109

23



“TRW” STEERING GEARS “TAS40” , “TAS55”, “TAS65” & “TAS85” SERIES NOTE: SOME “TAS” PART NUMBERS WILL BE FOLLOWED BY THE FOLLOWING LETTER CODE SUCH AS: “A”, “AX”, “X”, “R” OR “RX”. (EXAMPLE: TAS65024A, TAS85062AX) WHEN ORDERING “TAS” SERIES GEARS, IT IS NOT NECESSARY TO ADD THE LETTER CODE “A”, “AX”, “X” ,“R” OR “RX”. TAS65111

TAS65218

TAS85036

TAS85154

TAS65112

TAS65219

TAS85038

THP45001

TAS65114

TAS66001

TAS85040

THP45002

TAS65115

TAS66002

TAS85044

THP60001

TAS65118

TAS66003

TAS85048

THP60002

TAS65119

TAS66004

TAS85049

THP60003

TAS65122

TAS66007

TAS85051

THP60004

TAS65127

TAS85001

TAS85052

THP60005

TAS65129

TAS85002

TAS85055

THP60006

TAS65130

TAS85003

TAS85059

THP60007

TAS65132

TAS85005

TAS85062

THP60008

TAS65142

TAS85006

TAS85070

THP60009

TAS65143

TAS85008

TAS85073

THP60010

TAS65150

TAS85009

TAS85076

THP60011

TAS65155

TAS85010

TAS85083

THP60012

TAS65157

TAS85013

TAS85100

TAS65166

TAS85016

TAS85129

TAS65174

TAS85018

TAS85131

TAS65183

TAS85020

TAS85133

TAS65191

TAS85021

TAS85134

TAS65196

TAS85024

TAS85138

TAS65198

TAS85028

TAS85142

TAS65203

TAS85029

TAS85145

TAS65204

TAS85032

TAS85147

TAS65208

TAS85033

TAS85151 24



“TRW” STEERING GEARS “TAS65” & “TAS85” SERIES

“SEAL KITS & PARTS” TYPICAL “TAS37” & “TAS40” Series Parts Listing

TYPICAL “TAS55” Series Parts Listing

PART TYPE

CONTENTS

SRTP #

PART TYPE

CONTENTS

SRTP #

TAS37 Seal Kit All Numbers

Items #’s 1 - 20

8890

TAS55 Seal Kit All Numbers

Item #’s 1 - 20

8094

TAS40 Seal Kit

Item #’s 1 - 20

8102

Sector Shaft Bushing

Item #23

32DU16

Input Seal Kit

Item #’s 1, 2, 3

8800

Input Seal Kit

Item #’s 1, 2, 3

8800

Sector Seal Kit

Item #’s 14, 15, 16

8888

Sector Shaft

Item #21

TAS554100A10363


Item #23

24DU16

Sector Seal Kit

Item #’s 14, 15, 16

8868

Typical “TAS ” Series Gear Parts Breakdown

21

22

NOTE: TO ORDER COMPLETE SEAL KIT, WE WILL NEED TO KNOW WHAT SERIES STEERING GEAR YOU HAVE: TAS37, TAS40, TAS55, TAS65 OR TAS85?? THIS CAN BE DETERMINED BY FINDING “STAMPED / STENCILED NUMBER” LOCATED ON BACK END OF STEERING GEAR. LOOK WHERE “BOLD ARROW” IS POINTING.

NOTE: IT MAY BE NECESSARY TO WIRE BRUSH THE AREA TO LOCATE NUMBER.

25

23



“TRW” STEERING GEARS “TAS65” & “TAS85” SERIES

“SEAL KITS & PARTS” TYPICAL “TAS65” Series Parts Listing

TYPICAL “TAS85” Series Parts Listing

PART TYPE

CONTENTS

SRTP #

PART TYPE

CONTENTS

SRTP #

Complete TAS65 Seal Kit

Item #’s 1 - 20

8101

Complete TAS85 Seal Kit

Item #’s 1 - 20

8103


Item #23

32DU16

Sector Shaft

Item #21

S-4590

Input Seal Kit

Item #’s 1, 2, 3

8800

Input Seal Kit

Item #’s 1, 2, 3

8800

Sector Shaft

Item #21

S-4935

Sector Shaft Seal

Item #14

478084

Case Bearing

Item #22

F209274.1

Sector Shaft Bearing

Item #22

941-PC

Typical “TAS ” Series Gear Parts Breakdown

21

22

NOTE: TO ORDER COMPLETE SEAL KIT, WE WILL NEED TO KNOW WHAT SERIES STEERING GEAR YOU HAVE: TAS37, TAS40, TAS55, TAS65 OR TAS85?? THIS CAN BE DETERMINED BY FINDING “STAMPED / STENCILED NUMBER” LOCATED ON BACK END OF STEERING GEAR. LOOK WHERE “BOLD ARROW” IS POINTING. NOTE:

IT MAY BE NECESSARY TO WIRE BRUSH THE AREA TO LOCATE NUMBER.

26

23



“TRW” STEERING GEARS TYPICAL “THP45, THP60, PCF45, PCF60” SERIES “SEAL KITS”

PART TYPE

CONTENTS

SRTP #

PART TYPE

CONTENTS

SRTP #

Seal Kit PCF45 Series

All Seals, Gaskets & O-rings

Call 281/386-7229

Seal Kit PCF60 Series


Call 281/386-7229

Seal Kit THP45 Series


8881

Seal Kit THP60 Series


8869

NOTE: TO ORDER COMPLETE SEAL KIT, WE WILL NEED TO KNOW WHAT SERIES STEERING GEAR YOU HAVE: PCF45, PCF60, THP45 OR THP60?? THIS CAN BE DETERMINED BY FINDING “STAMPED / STENCILED NUMBER” LOCATED ON BACK END OF STEERING GEAR. LOOK WHERE “BOLD ARROW” IS POINTING. NOTE: IT MAY BE NECESSARY TO WIRE BRUSH THE AREA TO LOCATE NUMBER.

TYPICAL PICTURE ILLUSTRATION

27



“ROSS & TRW” STEERING GEARS “HS71”, “HPS53”, “HPS71” & “HPS72” SERIES (NOTE: Call for “P&A” . Depending on parts availability, these gears may be “R&R” only.)

TO ORDER “HS71, HPS53, HPS71 & HPS72” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW.



ORDER “HS” or “HPS” Series gear with Mfg. Stamped # located in the AREAS where the BOLD ARROWS are pointing. Mfg. stenciled numbers consist of “HS” or “HPS” followed by (5) #’s. Refer to illustration for example.

DO NOT order gear using Raised Casted Number. Casting # consist of letters “HPS” followed by (6) numbers. Refer to illustration below for example.

Note: It maybe necessary to wire brush the areas to locate MFG. Stenciled Number.

ILLUSTRATION (1)

ILLUSTRATION (2)

Typical 2 port / hose gear. One hose top & One hose bottom.

Typical “HPS53 / 71” series gear

Typical “HS71” Series Gear ILLUSTRATION (3)

4 Port Control Valve

ILLUSTRATION (4)

4 Port Control Valve

VALVE CAN BE ORDERD SEPARATELY. TO DO SO, WE WILL NEED MFG. STENCILED NUMBER LOCATED ON VALVE. LOOK WHERE BOLD ARROWS ARE POINTING. EXAMPLE: V14022

Typical “HPS72” series gear 28



“ROSS & TRW” STEERING GEARS “HS71”, “HPS53”, “HPS71” & “HPS72” SERIES “COMMON PART NUMBERS” HPS53026

HPS71098

HPS71390

HPS71539

HPS71605

HPS72072

HPS53030

HPS71102

HPS71400

HPS71541

HPS71616

HPS72084

HPS53055

HPS71137

HPS71417

HPS71542

HPS71619

HPS72087

HPS53060

HPS71153

HPS71424

HPS71544

HPS71620

HPS72100

HPS53072

HPS71161

HPS71428

HPS71546

HPS71628

HPS72104

HPS53076

HPS71167

HPS71438

HPS71549

HPS71635

HPS72106

HPS53090

HPS71189

HPS71444

HPS71553

HPS71636

HPS72107

HPS53092

HPS71209

HPS71452

HPS71554

HPS71642

HPS72110

HPS53094

HPS71259

HPS71454

HPS71555

HPS71643

HPS72111

HPS53112

HPS71260

HPS71460

HPS71557

HPS71648

HPS72112

HPS53116

HPS71275

HPS71461

HPS71562

HPS71654

HPS72114

HPS53118

HPS71278

HPS71471

HPS71563

HPS71658

HPS72115

HPS53135

HPS71281

HPS71474

HPS71571

HPS71661

HPS72119

HPS53139

HPS71295

HPS71481

HPS71576

HPS71675

HPS72121

HPS53143

HPS71306

HPS71483

HPS71577

HPS71677

HPS72122

HPS53150

HPS71307

HPS71485

HPS71578

HPS71679

HPS72125

HPS53151

HPS71316

HPS71488

HPS71579

HPS72025

HS71005

HPS53157

HPS71336

HPS71489

HPS71584

HPS72030

HS71007

HPS70155

HPS71345 HPS71497 HPS71585 Note: For Numbers not Listed, Please call (281)HPS72032 386-7229

HPS70521

HPS71359

HPS71528

HPS71589

HPS72037

HPS71043

HPS71378

HPS71538

HPS71599

HPS72051

29



“ROSS & TRW” STEERING GEARS “HS71” SERIES - INTERNAL 2 PORT VALVE “SEAL KITS & PARTS”

TO ORDER A REPAIR / SEAL KIT, We will need the “Mfg. Stamped Number” off of Housing. NOTE 1: To locate Mfg. Stamped / Stenciled Number, Refer to Page #28 for details. NOTE 2: If Mfg. Stamped / Stenciled number cannot be found, we will need “Casting Number” along with “Year, Make and Model” of Truck or Type of Equipment that its on. Then call 281-386-7229 to check “Price & Availability”. NOTE 3: Due to the Years these Units were originally manufactured (1960’s to 1970’s). Some parts will not be available. The most common parts available will be “Bearings, Seals, Gaskets & Bushings”

Typical “HS71” Series Gear Parts Breakdown

30



“ROSS & TRW” STEERING GEARS “HPS52, HPS53, HPS71” SERIES - “EXTERNAL 4 PORT VALVE” “SEAL KITS & PARTS”


Typical “HPS52”, “HPS53”, “HPS70” & “HPS71” Series Gear Parts Breakdown

31



“ROSS & TRW” STEERING GEARS “HPS72” SERIES - EXTERNAL 4 PORT VALVE “SEAL KITS & PARTS”


Typical “HPS72” Series Gear Parts Breakdown

32



“ROSS & TRW” MANUAL STEERING GEARS “378AS, 408AS, 503AS, 504AS” Series (NOTE: Call for “P&A” , these gears may be “R&R” only!)

TO ORDER Manual Steering Gears, you will need to know the details of either Illustration #1 OR #’s 2 and 3 together:

1)

MFG. Tagged Number located on Metal Tag typically bolted to back or side of gear. Refer to illustration (#1) below for tag type example.

OR 2 & 3) Year, Make, Model of truck along w/Physical Description of unit as outlined in (A) thru (G): A - Casting number?: Example: 35JC29, 7DC-132B, 503CC017, (See illustration 2, Letter A) B - Number of mounting bolts?: Example: 3 or 4 (See illustration 2, Letter B) C - Input shaft type?: (Refer to Illustration 3 for Input Shaft Types) D - Input shaft length protruding out of housing?: (See illustration 2, Letter D) D1 - Input Shaft Diameter? (Note: Measure across end of shaft where yoke connects) E - Sector shaft type?: (Refer to Illustration 3 for Sector Shaft Types) F - Sector shaft length protruding out of housing?: (See illustration 2, Letter F) G - Rotation: CW / CW or CW / CCW? (Note: Rotate input shaft Clockwise (CW) and watch to see which direction the sector shaft turns, Clockwise (CW) or Counter-Clockwise (CCW)?

ILLUSTRATION (1) - Mfg. Tag Number

ILLUSTRATION (2) - Physical Description G

A

C

G

D1 E

D

Additional Typical Manual Gears “35JC, 378AS, 408AS, 503AS, 504AS”

A

(F) - Measure

Part of shaft protruding out of housing

B ILLUSTRATION (3) - Typical “Input / Sector” Shafts ILLUSTRATION (4)

ILLUSTRATION (5)

Input spline w/Flat spot

Input splined w/Partial Clamp Sector Input smooth w/ Keyway

ILLUSTRATION (6)

ILLUSTRATION (7)

Input splined w/360 groove

33

Nut Sector



“ROSS & TRW” MANUAL STEERING GEARS “378AS, 408AS, 503AS, 504AS” Series

“COMMON PART NUMBERS”

253AS002

378AS004

503AS003

503AS061

503AS132

503AS183

253AS003

378AS005

503AS006

503AS062

503AS134

503AS186

253AS005

378AS006

503AS007

503AS063

503AS135

503AS187

253AS006

378AS007

503AS008

503AS067

503AS136

503AS192

253AS008

378AS009

503AS009

503AS071

503AS137

503AS193

253AS009

378AS015

503AS010

503AS073

503AS140

503AS194

253AS010

378AS019

503AS013

503AS074

503AS142

503AS195

253AS011

378AS020

503AS014

503AS075

503AS143

504AS003

253AS017

378AS021

503AS015

503AS080

503AS144

504AS004

253AS030

378AS022

503AS016

503AS081

503AS145

504AS006

253AS033

378AS023

503AS018

503AS084

503AS147

504AS008

253AS056

378AS026

503AS021

503AS086

503AS148

504AS009

253AS062

378AS029

503AS024

503AS088

503AS150

504AS010

301AS001

378AS030

503AS025

503AS091

503AS151

504AS011

371AS000

378AS033

503AS026

503AS092

503AS152

504AS013

376AS001

378AS037

503AS027

503AS094

503AS153

504AS014

376AS002

378AS048

503AS028

503AS096

503AS154

504AS015

376AS005

408AS006

503AS031

503AS098

503AS155

504AS017

376AS006

408AS007

503AS036

503AS099

503AS156

504AS018

376AS010

408AS008

503AS037

503AS100

503AS157

504AS022

376AS011

408AS011

503AS038

503AS104

503AS159

504AS023

376AS012

408AS013

503AS042

503AS106

503AS160

504AS024

376AS013

408AS014

503AS043

503AS107

503AS161

504AS026

376AS018

408AS017

503AS045

503AS110

503AS163

504AS027

376AS020

408AS018

503AS046

503AS111

503AS164

504AS029

376AS021

408AS020

503AS047

503AS113

503AS171

504AS031

376AS024

408AS021

503AS048

503AS117

503AS172

504AS034

376AS025

408AS022

503AS053

503AS120

503AS176

504AS037

378AS000

4CC07

503AS056

503AS121

503AS177

504AS039

378AS001

4D005

503AS058

503AS124

503AS178

378AS002

503AS000

503AS059

503AS127

503AS179

378AS003

503AS002

503AS060

503AS131

503AS182

34



“ROSS & TRW” MANUAL STEERING GEARS “378AS, 408AS, 503AS, 504AS” Series “SEAL KITS & PARTS”

TO ORDER A REPAIR / SEAL KIT, We will need the “Mfg. Stamped Number” off of Tag. NOTE 1: To locate Mfg. Stamped / Stenciled Number, Refer to Page #33 for details. NOTE 2: If Tag number cannot be found, we will need “Casting Number” along with “Year, Make and Model” of Truck or Type of Equipment that its on. Then call 281-386-7229 to check “Price & Availability”. NOTE 3: Due to the Years these Units were originally manufactured (1960’s to 1980’s). Some parts will not be available. The most common parts available will be “Bearings, Seals, Gaskets & Bushings”

Typical “378AS” , “378CC”, “408AS” & “408CC” Series Parts Breakdown

Typical “503AS”, “503CC, “504AS” & “504CC” Series Parts Breakdown

35



“ROSS & TRW” MANUAL STEERING GEARS “TA”, “TD”, & “TE” Series

(NOTE: Call for “P&A” , these gears may be “R&R” only!)

TO ORDER “TA”, “TD”, & “TE” SERIES GEARS, YOU WILL NEED TO KNOW “MFG. STAMPED NUMBER” AS SHOWN BELOW.



ORDER “TA, TD & TE” series gear with Mfg. Stamped Number located where the BOLD ARROWS are pointing. Mfg. Stamped / Stenciled number consist of (2) Letters followed by (5) numbers. Refer to illustration below for example:

DO NOT ORDER GEAR with Housing Casting Number. Casting Number consist of (2) Letters (Example: “TA”, “TE” or “TD”) followed by (6) numbers. Casting Number identifies series only. Refer to illustration below for example:

Note: It maybe necessary to use a wire brush to locate stamped / stenciled Number.

Typical “TA, TE & TD” Series Gears (Shown in illustrations 1 & 2 below)

ILLUSTRATION (1)

ILLUSTRATION (2)

NOTE: “TA, TE & TD SERIES GEARS MAYBE “R&R” ONLY.

NOTE: “TA, TE & TD SERIES GEARS MAYBE “R&R” ONLY.

“R&R” IS BASED ON CONDITION OF OLD UNIT BEING REBUILDABLE AS WELL AS PARTS BEING AVAILABLE!!

“R&R” IS BASED ON CONDITION OF OLD UNIT BEING REBUILDABLE AS WELL AS PARTS BEING AVAILABLE!! 36



“ROSS & TRW” MANUAL STEERING GEARS “TA”, “TD”, “TE” Series

“COMMON PART NUMBERS” TD52004

TE55026

TE71018

TD62001

TE55035

TE71027

TD62003

TE55044

TE71028

TD62004

TE55045

TE71029

TD62005

TE55046

TE71031

TD62006

TE55047

TE71037

TD68001

TE55048

TE71040

TD68004

TE55049

TE71046

TD68006

TE62011

TE71050

TD68007

TE62021

TE71053

TD68008

TE62034

TE71055

TD68013

TE62041

TE71057

TD68015

TE62055

TE71059

TD71010

TE67002

TE71067

TD71017

TE67003

TE71072

TD71019

TE67015

TE71084

TD71020

TE67044

TE71085

TD71021

TE67071

TE71088

TD71022

TE67130

TE71089

TD71024

TE67131

TE71091

TD71026

TE67139

TE72391

TD71027

TE67146

TE72597

TD71031

TE67163

TE72630

TD71038

TE67166

TE72740

TD71040

TE68026

TE72798

TD71041

TE69004

TE72804

TD71042

TE69026

TE72806

TD71084

TE69038

TE72842

TE55002

TE69057

TE72875

TE55010

TE71004

TE72391

TE55020

TE71014

37



“ROSS & TRW” MANUAL STEERING GEARS “TA”, “TD”, “TE” Series “SEAL KITS & PARTS”

TO ORDER A REPAIR KIT, We will need the Mfg. Stamped Number. (Example: TD62008, TE71038) Call 281/386-7229 to check “Price & Availability”. See Page #36 on where to locate Part Number. Note: Due to the Years these Units were originally manufactured (1950’s to 1970’s). Some parts will not be available. To check parts for these units. We will need Mfg. Stamped / Stenciled Number along with the Item Number shown below.

Typical “TA”, “TD” & “TE” Series Gear Parts Breakdown

38



“SAGINAW” STEERING GEARS “SEMI-INTEGRAL (4 HOSE)” SERIES TO ORDER Saginaw “Semi-Integral” / “4 Hose” Gear. You will need to know # 1, and if necessary, #’s 2 & 3 as shown in illustration chart below: 1) Look here for Housing Casting / Stamped number. Note 1: See chart below for example Casting #’s.

Note 2: It maybe necessary to wire brush the area!

2) If needed, look here for Sector Shaft stamp number and if necessary, Get Sector Shaft type and O.D. as shown in illustration (A) & (B)

Typical Saginaw Gear Housings shown below:

Illustration “A” Housing #5690653

3) On gear w/Housing #5696067, It maybe necessary to measure port sizes: 9/16” or 13/16” LL1

Measure OD Across

Illustration “B”

Housing #7802018

Measure OD Across

Housing #5696067

1) Housing Casting / Stamped #

5690653 (Choice of 4 Types)

2) Sector Shaft Stamped Number & “Notes”

3) Port Size

Housing #7832331

Front Axle Weight Or Number of Cylinders

SRTP #

Clamp Sector Note: See Illus. “A” & Measure Sector O.D. 1 3/8” or 1 1/2”

(Note: See illustration A) w/1 3/8” Clamp Sector = #2615C1 Or w/ 1 1/2” Clamp Sector = #2615C2

Nut Type Note: See Illus. “B” & Measure sector O.D. 1 3/8” or 1 1/2”

(Note: See illustration B) w/ 1 3/8” Nut Sector = #2616T1 Or w/ 1 1/2” Nut Sector = #2616T2

5696067 (Choice of 2 Types)

LL1

9/16”

Up to 12K w/ 1 Cylinder

2620

LL1

13/16”

16K & up w/ 2 Cylinders

2625

7832331

LL

2630

7802018

L2

2645

NOTE: For numbers not listed, please call 281.386.7229 for info. 39



“SAGINAW” STEERING GEARS TYPICAL “SEMI-INTEGRAL (4 HOSE)” SERIES “SEAL KITS & PARTS”

PART TYPE

CONTENTS

SRTP PART #

PART TYPE

CONTENTS

SRTP PART #

Complete Seal Kit For Gears w/Housing #’s 5690653, 5696067


8301

Complete Seal Kit For Gear w/Housing # 7802018


8300

Input Seal Kit

Item #’s 1,2 &3

4027IK

Valve Assembly

Item #’s 5 thru 8

Sector Shaft Bushing For Gears w/ Casting #’s 5690653, 5696067

Item #16

Sector Shaft Bushing For Gears w/ Casting # 7802018

Item #16

5689321

Worm Shaft Bearing

Item #20

5673271

Worm Shaft Race

Item #21

7842835

268771 5673272

7A

7B

19

7C

21

20

18

NOTE: For Part Numbers or Items not listed, Please call 281-386-7229 for availability. 40



“SAGINAW” STEERING GEARS “DUAL PISTON / 710” SERIES

NON-METRIC / 4 Bolt Mount Housing #7813161 - Note: See below for SRTP Part #

METRIC / 4 Bolt Mount w/ Housing #7813161 Note: See below for SRTP Part #’s and Illustration #1 & 2 for additional gear descriptions

SRTP #2600

“Long” Full Splined Sector (See illustration #2) (CW/CW, 6 turns - Application: Winnebago))

Note: To determine rotation, Turn input CW and watch to see if sector shaft is turning CW or CCW Sector Shaft w/ the letters “D9” Stamped on end. Commonly found on units w/ Housing #7813161

Sector Shaft w/o the letters “D9” stamped on end. Commonly found on units w/ Housing #7813161

SRTP #2604 Clamp type sector (See illustration #1) (w/o letters “D9” stamped on end of Sector)

SRTP #2605 “Short” Full Splined sector (See illustration #2) (CW/CW, 4 1/4” turns from end to end)

D9

Note: To determine rotation, Turn input CW and watch to see if sector shaft is turning CW or CCW

SRTP #2606 “Short” Full Splined sector (See illustration #2) (CW/CCW, 4 3/4 turns from end to end) Housing has #D69 or D89 stamped on it.

Illustration #1

Note: To determine rotation, Turn input CW and watch to see if sector shaft is turning CW or CCW

Full Splined Sector Shaft

SRTP #2608

Note: It may be necessary to measure length of shaft protruding out of housing

Clamp type sector (See illustration #1) (w/ “D9” stamped on end of Sector)

Measure Shaft from where it starts to Stick out of housing out to end

SRTP #2609 Note: For Gears that do not match any of the Part Numbers shown above. Call (281) 386-7229. Please try and provide us with as much info as possible based off of the information provided above.

Illustration #2 41



“SAGINAW” STEERING GEARS “DUAL PISTON / 710” SERIES

Description: “METRIC” 3 Bolt Mount , Nut Type Sector w/ Housing #26002502 Note: See below for SRTP Part #’s and additional gear descriptions

Description: 3 Bolt Mount w/ Housing #7830389 Note: See below for SRTP Part #’s and additional gear descriptions

Application: 1990 & UP GMC Topkick

Application: INTERNATIONAL S-LINE Description - 1 3/4” Full Splined Sector, 5 1/4” turns from end to end

Description - 6 turns from lock to lock

SRTP #2607

SRTP #2610 Application: Motor Home Description - 1 3/4” Full Spline Sector, 4 1/4 turns from end to end

Application: Oshkosh Description - Gear uses O-ring Pressure Ports

SRTP #2607-O

SRTP #2611 Application: Motor Home Description - “Long” Full Spline Sector, 5 1/4” turns from end to end

Application: Oshkosh Chassis Description - 4 1/4 turns from lock to lock

SRTP #2607-4

SRTP #2612 Full Splined Sector

Nut type Sector

On some applications, shaft length will have to be measured.

42



“SAGINAW” STEERING GEARS TYPICAL “DUAL PISTON / 710” SERIES “SEAL KITS & PARTS”

Part Type

Contents

SRTP Part #

Part Type

Contents

SRTP Part #

Complete Seal Kit All Number


8092

Sector Shaft Seal Kit

Item #’s 8, 9 & 10

4029SK

Input Seal Kit

Item #’s 1, 2, 3

4028IK

Valve Assembly

Item #20

7842833

NOTE: For Part Numbers or Items not listed, Please call 281-386-7229

43



“SAGINAW” MANUAL STEERING GEARS

APPLICATIONS: MEDIUM & HEAVY DUTY “CHEVROLET”, “GMC” & “IHC. S-LINE” TO ORDER “Saginaw” Manual gears, you will need to know both (A) Housing stamped number, (B) Number stamped on end of Sector Shaft and / or (C) Sector shaft type and OD size (A) Look where ARROW is Pointing for Housing / Stamped #. Refer to illustration below for details. Note: It maybe necessary to wire

7 8 28 301 (B) Look were ARROW is pointing for tamped number On end of shaft. Example: LL, L4 OR Use the 3 sector shaft Illustrations below to help identify. See letter “C”. (C) Sector shaft (OD) outside diameter measures either “1 3/8” or “1 5/8” on all (3) shaft Nut Type Sector “Splined w/ Threads”

—Measure OD —

Clamp Type Sector “Semi Splined”

——Measure OD —–-

Clamp Type Sector

——Measure OD —–-

(A) Housing Number

(B) & (C) Sector Shaft Notes

SRTP Number

Housing Number

(B) & (C) Sector Shaft Notes

SRTP Number

5689471

N/A

5689471

5696576

3” OD

5696576A

5690683

1 5/8” OD - Clamp

5690683A

5696576

3 3/4” OD

5696576B

5690683

1 3/8” OD - Clamp

5690683B

7800045

N/A

7800045

5690683

1 3/8” OD Nut

5690683T

7826828

1 5/8” OD

7826828

5690694

1 5/8” OD - Clamp

5690683A

7826859

1 3/8” OD

7826859

5690694

1 3/8” OD - Clamp

5690683B

7828071

N/A

7828071

5690694

1 3/8” OD Nut

5690683T

7828301

N/A

7828301

5690998

1 5/8” OD - Clamp

5690683A

7828423

N/A

7828423

5690998

1 3/8” OD - Clamp

5690683B

7829112

N/A

7829112

5690998

1 3/8” OD - Nut

5690683T

7830802

“LL2” stamped

7830802A

5696076

“L4” stamped

5696076

7830802

“LL5” stamped

7830802B

44



“SAGINAW” MANUAL “525” SERIES STEERING GEARS APPLICATIONS: PICK-UP TRUCKS, FORKLIFTS and ETC. TO ORDER, We will need to know: #1 - Year, Make & Model of Unit Application

#2 - Unit Casting or Mfg. Stamped / Stenciled Number located on Back Side (See illustration 1) or Tagged Number if affixed to unit. See illustration Number (2) and look where BOLD ARROW is pointing. #3 - Various particulars of unit such as:

A) Gear Rotation (Clockwise / Clockwise) or (Clockwise / Counter-Clockwise) Note: See Illustration below for details. B) Input Shaft Type and OD - Note: See Input Shaft illustration below for details. C) Input Shaft Length - Note: See Input Shaft Illustration below for details . D) Sector Shaft Types (Clamp) or (Nut Type) - Note: See Sector Shaft illustration below for details E) Number of turns from End to End (Example: 3 turns, 3.5 turns & Etc.) F) Number of Mounting Bolts (Example: 3 - 4 bolt Mt.)

BACK VIEW ILLUSTRATION (1)

“Typical” Saginaw Manual Gears

FRONT VIEW

ILLUSTRATION (3)

ILLUSTRATION (2)

3B

3C 3F

3B) Input Shaft Types & OD

3D) Sector Shaft Types

3C) Input Shaft Length

45

3D

3A) Gear Rotation



SAGINAW MANUAL STEERING GEARS “525” SERIES “SEAL KITS & MISC. PARTS”

APPLICATIONS: PICK-UP TRUCKS, FORKLIFTS, AIRPORT TUGS and ETC. Typical Saginaw “Manual” Series Parts Breakdown. For a particular part needed, We will need to know the following:

#1 - Either the Housing Casting Number or Mfg. Stamped / Stenciled Number #2 - Item description below #3 - Year, Make & Model of Application #4 - Possibly some Measurements (Note: We will let you if measurements are needed when you call!! Call 281-386-7229 to check “Price & Availability”. Note: Due to the Years these Units were originally manufactured (1960’s to 1980’s). Certain parts will not be available. The most common parts available will be “Bearings, Seals, Gaskets & Bushings”.

Typical “525’ Series Gear Parts Breakdown

46



“SHEPPARD” STEERING GEARS “292, 372, 382, 39, 392, 491, 492, 59, 592” SERIES

TO ORDER Sheppard steering gears. You will need to know both: (A) Casting Number and (B) Mfg. Stamped Number. (A) “CASTING NUMBER”

(1A)

Look where BOLD ARROW is pointing for casting number. Refer to illustration (1) below and (1A) on right side of page for example: 292, 292S-5, 292S6, 392, 392S-6, 492, 592 & etc. ILLUSTRATION (1)

(B) “MFG. STAMPEDD NUMBER” (2B)

Look where BOLD ARROWS are pointing for Mfg. Stamped number located either on Front Side or Back Side of Housing.

Typical “292, 392, 492, 592” Series

FOR FRONT SIDE, See illustration (2) Below and (2B) on Right Hand Side of Page. FOR BACK SIDE, See illustration (2A) Below and (2B) on Right Hand side of Page. Note: Gears that mount Inside of the frame or thru frame will have their Mfg. Stamped Number located on the back side. These type of gears (See illustration 3) Commonly found on Mack, Marmon, Fire Trucks & Etc. See illustration (2A) below for Part Number location. ILLUSTRATION (2)

ILLUSTRATION (2A)

Typical “Inside” frame mount gear

ILLUSTRATION (3) Typical “Slave / Assist” Gear

ILLUSTRATION (4) Typical “90 degree Mitre” gear

ILLUSTRATION (5)

47



“SHEPPARD” STEERING GEARS “292, 372, 382, 39, 392, 491, 492, 59, 592” SERIES “COMMON PART NUMBERS”

292ABL1

292EL1

292SCC6

292SR2

392BSL1

292ABL4

292EL4

292SCD5

292SWZ5

392BSL2

292AFL1

292ER1

292SCD6

292SWZ6

392BSL3

292AFL4

292ER2

292SCE61

292SYZ4

392BSL4

292AHL1

292K1

292SCX6

292TL4

392BXR5

292AHL4

292K4

292SCX61

292V4

392BYL5

292AJL1

292LR1

292SCY5

372A1

392CG3

292AJL2

292LR2

292SCY6

372A2

392CG5

292AJL4

292RR1

292SDH6

372C3

392ELR3

292AR1

292RR2

292SDJ6

372JL3

392EQL5

292AR2

292SA1

292SDK6

372LL3

392EQLZ5

292AR3

292SAL5

292SDL6

382A2

392EWR3RG

292AR4

292SAL6

292SDT6

392A1

392F5

292AWR2

292SB1

292SDV6

392A4

392SAL4

292BAR1

292SBE5

292SDW6

392AS4

392SAO3

292BAR2

292SBF5

292SDX6

392AXZ4

392SAO4

292BAR3

292SBF6

292SDY6

392BAL1

392SAP6

292BAR4

292SBH5

292SDZ6

392BAL2

392SAR3

292BLL1

292SBH6

292SEA6

392BAL3

392SAS3

292BLL2

292SBH61

292SEB6

392BAL4

392SAS4

292BLL3

292SBJ5

292SEC6

392BAR

392SAZ3

292BLL4

292SBP5

292SED6

392BAR1

392SBE3

292BOL1

292SBP6

292SEE6

392BAR2

392SBG3

292BOL4

292SBV5

292SEP6

392BAR3

392SBO4

292BYL1

292SBX5

292SEQ6

392BD5

392SBV4

292BYL2

292SBX6

292SEX6

392BER3

392SBX4

292BYL3

292SBY6

292SEX61

392BFR3

392SBX6

292BYL4

292SCA5

292SEZ6

392BQL5

392SCB4

292CAL1

292SCA6

292SEZ62

392BR1

392SCH4

292CAL4

292SCB5

292SL1

392BR2

392SCT3

292CBL1

292SCB6

292SL4

392BR3

392SCU4

292CBL4

292SCC5

292SP6

392BR5

392SCW4

NOTE: FOR ADDITIONAL PART NUMBERS, SEE NEXT PAGE.

48



“SHEPPARD” STEERING GEARS “292, 372, 382, 39, 392, 491, 492, 59, 592” SERIES “COMMON PART NUMBERS” 392SDX6

392SJK6

492BNZ4

492SFT5

592SAH5

392SEC4

392SJL5

492BO4

492SFV

592SAH6

392SEU4

392SJM6

492BQ4

492SFV5A1

592SAH61

392SEU6

392SJN6

492CD4

492SFX5

592SAM5

392SFP4

392SJP6

492CZ3

492SG3

592SAT5

392SFR5

392SJR6

492SAF5

492SGD5

592SB5

392SFS6

392SJT6

492SAG5

492SGP5

592SBC5

392SFU4

392SJV6

492SAQ4

492SGQ5

592SBC51

392SFV4

392SO3

492SAW3

492SGR5

592SBD5

392SFW4

392SU4

492SAX4

492SGR5A1

592SBD51

392SFY6

392SV4

492SBE4

492SGV5

592SBH5

392SFZ6

392SX3

492SBE4A

492SGW5

592SBY5

392SGA6

392UZ5

492SBG4

492SHM5

592SCA5

392SGF6

392ZZ4

492SBO4

492SHV5

592SCB5

392SGK4

39AA1

492SBR4

492SK3

592SCE5

392SGL6

39BDL4

492SBX4

492SL3

592SCF5

392SGM6

39BDR4

492SC3

492SXZ3

592SCG5

392SGO6

39R4

492SC5

592AH4

592SCH5

392SGR4

491AE

492SCJ5

592ARZ4

592SCP5

392SGS4

491AE1

492SCK5

592ATZ4

592SCS5

392SGW6

491BA

492SCQ4

592BDL4

592SCT5

392SHA4

491BA1

492SCZ4

592BDR2

592SD5

392SHC6

491BW

492SDD4

592BXL4

592SDB5

392SHH6

491BW1

492SDE4

592BXR2

592ST5

392SHM6

491CC

492SDM5

592CD4

592SU5

392SHU4

491CC1

492SDO4

592CHL4

592SV5

392SHW6

491CC2

492SDOZ5

592CL4

592SWZ5

392SHY6

492AL4

492SEE5A2

592D1

592U1

392SJC6

492AR3

492SFH5

592D4

592U3

392SJD6

492ASZ4

492SFL5

592DGZ4

592Z1

392SJF4

492AY3

492SFN5

592EB4

592Z4

392SJG6

492BC4

492SFO5

592ED4

59AR1

392SJJ6

492BH3

492SFP5

592EL4RG

59AR3

392SJJ61

492BN4

492SFS5

592SA5

59AW4

49



“SHEPPARD” STEERING GEARS TYPICAL “292, 372, 382, 39, 392, 491, 492, 59, 592” SERIES “SEAL KITS & PARTS” PART TYPE

CONTENTS

SRTP #

PART TYPE

CONTENTS

SRTP #

292 Seal Kit


8302

292 Bushing / Bearing

Item #33 - (2) Req.

2071841A

392 Seal Kit


8303


Item #33 - (2) Req.

2071831A

492 Seal Kit


8304


Item #33 - (2) Req.

2071821A

592 Seal Kit


8305


Item #33 - (2) Req.

2071811A

Input Seal Kit - All

Item #’s 1, 2 & 9

2351251K

292 Sector Shaft

Item #34

Call for #

292 Reversing Spring

Item #20

0751831

392 Sector Shaft

Item #34

Call for #

392 Reversing Spring

Item #20

0751681

492 Sector Shaft

Item #34

Call for #

592 Sector Shaft

Item #34

Call for #

TO ORDER “SEAL KITS and / or PARTS”, You will need to determine off of your old Steering gear the following: (A) Casting Number and (B) Mfg. Stenciled Number . See illustrations below for example: (A) Casting Number

(B) Mfg. Stamped / Stenciled Number

NOTE: For Parts not listed, Please call (281) 382-7229.

NOTE: For Parts not listed, Please call (281) 386-7229. 50



“SHEPPARD” STEERING GEARS TYPICAL “292S-6 & 392S-6” SERIES


CONTENTS

SRTP PART #

PART TYPE

CONTENTS

SRTP PART #

292S-6 Seal Kit


8818

392S-6 Seal Kit


8822

Input Seal Kit

Item #’s 1, 2 & 6

2351251K

392S-6 Sector Shaft

Item #23

Call for Part #

Item #23

Call for Part #

292S-6 & 392S-6 292S-6 Sector Shaft

NOTE: For Parts not listed, Please call (281) 386-7229 TO ORDER “SEAL KITS and / or PARTS”, You will need to determine off of your old Steering gear the following: (A) Casting Number and (B) Mfg. Stenciled Number . See illustrations below for example: (A) Casting Number

(B) Mfg. Stamped / Stenciled Number

NOTE: For Parts not listed, Please call (281) 386-7229. 51



“SHEPPARD” STEERING

GEARS

“M80, M83, MD83, M90, HD94, M100, M110” SERIES

TO ORDER Sheppard “M” series gears. You will need to know both: (A) Casting number and (B) Mfg. Stamped / Stenciled number (A) “CASTING NUMBER” Look where BOLD ARROW is pointing for casting number. Refer to illustration example below:

B

ILLUSTRATION (1)

A

(B)“MFG. STAMPED NUMBER”

B

Look where BOLD ARROWS are pointing for Mfg. stamped number located on the machine smooth surface area of case. Pitman arm may have to either be rotated or removed to locate it. Refer to illustration example below:

Note: It may also be necessary to “Wire Brush” area to locate number.

ILLUSTRATION (2)

SEE PAGE #53 FOR COMMON SHEPPARD PART NUMBERS

TYPICAL SHEPPARD “M80, M83, MD38, M90, HD94, M100, M110” Series Gears

ILLUSTRATION (5)

(ILLUSTRATION 1 thru 6)

Sheppard gears ILLUSTRATION (3)

ILLUSTRATION (6)

ILLUSTRATION (4)

52



“SHEPPARD” STEERING GEARS “M80, M83, MD83, M90, HD94, M100, M110” SERIES “COMMON PART NUMBERS” M100PAE1

M100PDL1

M100PHU1

M100PMW3

M110PGQ1

M100PAE11

M100PDQ1

M100PJB1

M100PMX1

M110PGX1

M100PAE12

M100PDQ3

M100PJB3

M100PMX3

M110PHC1

M100PAG1

M100PDU1

M100PJC1

M100PNB1

M110PHM1

M100PAH1

M100PDZ1

M100PJC3

M100PNJ1

M110PHN1

M100PAL1

M100PEN1

M100PJD1

M100PNJ3

M110PKP

M100PAM1

M100PET1

M100PJD3

M100PPG3

M110PKP1

M100PAR1

M100PEV1

M100PJG1

M100PPG31

M110SAB2

M100PBF1

M100PEV3

M100PJG3

M100PQF1

M110SAP1

M100PBJ1

M100PEW1

M100PJH1

M100PQF3

M80PAK1

M100PBM1

M100PEZ1

M100PJH3

M100PQH1

M80PAT1

M100PBQ1

M100PFA1

M100PJJ1

M100PQH3

M80PAW1

M100PBQ3

M100PFF1

M100PJJ3

M100PQQ1

M80PBF1

M100PBW1

M100PFS1

M100PKC1

M100PQQ3

M80PBF3

M100PBY1

M100PFS11

M100PKE1

M100PQT3

M80PBG1

M100PBZ1

M100PFX1

M100PKG1

M100PQT31

M80SAA1

M100PCA1

M100PGC1

M100PKP1

M100PQW3

M80SAD1

M100PCL1

M100PGC3

M100PLD1

M100PQW31

M80SAE1

M100PCM1

M100PGE1

M100PLE1

M100PTS3

M80SAT1

M100PCN1

M100PGE3

M100PLE3

M110P1

M80SAW1

M100PCP1

M100PGF1

M100PLG1

M110PAJ1

M90PAD1

M100PCR1

M100PGF3

M100PLG3

M110PAJ21

M90PAE1

M100PCT1

M100PGG1

M100PLJ1

M110PAJ22

M90PAG1

M100PCX1

M100PGG3

M100PLJ3

M110PBJ1

M90PAS1

M100PCX3

M100PGH1

M100PLS1

M110PBQ1

M90SAK1

M100PDA1

M100PGH3

M100PLS3

M110PBQ11

M90SAK3

M100PDE1

M100PGK1

M100PLX1

M110PBQ12

SD110PD3

M100PDE3

M100PGK3

M100PLX3

M110PCL

SD110PD32

M100PDH1

M100PGW1

M100PMN3

M110PCL1

SD110PD34

M100PDJ1

M100PHD1

M100PMN31

M110PCL12

M100PDJ3

M100PHD3

M100PMT1

M110PCS1

M100PDK1

M100PHE1

M100PMT3

M110PFA1

M100PDK3

M100PHE3

M100PMW1

M110PFW1

53



“SHEPPARD” STEERING GEARS Typical “M80, M83, MD83, M90, HD94, M100, M110” SERIES

“SEAL KITS PARTS BREAKDOWN” TO ORDER “SEAL KITS and / or PARTS”, You will need to know the following Information off of your old gear: Casting Number, See illustration (1) Below and Mfg. Stamped Number, See illustration (2) below.

ILLUSTRATION (1)

ILLUSTRATION (2)

CASTING NUMBER

MFG. STAMPED NUMBER

TYPICAL GEAR PARTS BREAKDOWN

ILLUSTRATION (3)

(For all M80 thru M110 Series Gears)

SEE PAGE #’s 56-61 FOR COMPLETE DETAILS ON “SEAL KITS” AVAILABLE 54



“SHEPPARD” STEERING GEARS “SEAL KIT LISTING” TYPICAL “M80” SERIES GEAR MODEL (All “M” Series)

PART or SEAL KIT TYPE

SHEPPARD PART NUMBER

SRTP PART NUMBER

All “M”, “MD” & “HD”

Input Shaft Seal Kit

5544861

8837

All “M” Series built from June 1991 to Present


5542261

8837

All “M” Series built prior to June 1991


5541351B

8834

GEAR MODEL “M80”



SRTP PART NUMBER

“M80” Master & Slave All Models


5544891

5544891

“M80” Master & Slave All Models

End Cap Seal Kit

5544901

5544901

“M80” Master All Models

Complete Seal Kit

5543461

8825

Complete Seal Kit -

5545201

8825

Models


Includes Kit #’s 5544861, 5544891, 5544901

“M80” Slave - All Models

Complete Seal Kit

5544931

8884

“M80SAA / SAT” Slave

Sector Shaft - Only

**For Part #, Call 281-386-7229

**For Part #, Call 281-386-7229

For parts not listed, Please call 281.386.7229 for Price & Availability.

55



“SHEPPARD” STEERING GEARS “SEAL KIT LISTING” TYPICAL “M83” & “MD83” SERIES GEAR MODEL (All “M” Series)



SRTP PART NUMBER



5544861

8837




SRTP PART NUMBER

“M83” - All Models

Input Seal Kit

5542221

5542221



5542231

5542231


Cylinder Head O-ring Kit

5542241

5542241

“MD83” - All Models


5545291

5545291


Sector Shaft Seal Kit w/ Sector Cover Snap Ring

5545391

5545391

“”MD83” - All Models

End Cap Seal Kit

5545311

5545311


Complete Seal Kit

5545331

5545311

Models


56






SRTP PART NUMBER



5544861

8837



5542261

8837



5541351B

8834



SHEPPARD PART NUM.

SRTP PART NUM.

“M90” - Master & Slave - All Models


5544881

5544881

“M90” - Master & Slave - All Models


5545381

5545381

“M90” Master - All Models

End Cap Seal Kit

5544911

5544911


Complete Seal Kit

5543551

8824


Complete Seal Kit - Includes Kit #5544861, 5544881, #5544911

5545211

8824

“M90” Slave - All Models

Complete Seal kit

5544941

8885

Models


57



“SHEPPARD” STEERING GEARS “SEAL KIT LISTING” TYPICAL “HD94” SERIES GEAR MODEL



SRTP PART NUMBER



5544861

8837

GEAR MODEL “HD94”



SRTP PART NUMBER

“HD94” Master & Slave - All Models


5545301

5545301

“HD94” Master & Slave - All Models


5545401

5545401

“HD94” Master - All Models

End Cap Seal Kit

5545321

5545321

“HD94” Master - All Models

Complete Seal Kit

5545341

5545341

“HD94” Slave - All Models

Complete Seal Kit

5545351

5545351

“HD94” Slave - All Models

Complete Seal Kit w/ Sector Cover Snap Ring

5545411

5545411

Models


58





SHEPPARD PART #

SRTP PART #

All “M”, “MD” & “HD” Models


5544861

8837



5542261

8837



5541351B

8834



SHEPPARD PART #

SRTP PART #

“M100” Master & Slave


5544881

5544881

“M100” Master & Slave


5545381

5545381

“M100”

Sector Shaft Seals for All “M100” gears w/ a Pressedin excluder seal at the sector shaft w/ Bolt on case

5542271

5542271

“M100”

Sector Shaft Seals for All “M100” gears w/ a Push-on dust boot at the Sector Shaft and a Snap Ring Cover

5543601

5543601

“M100”

Sector Shaft Seals for All “M100” gears w/ a Pressedin excluder seal at the Sector Shaft and a Snap Ring Cover

5543591

5543591


End Cap Seal Kit

5544981

5544981

“M100” Master

Complete Seal Kit w/ Push-on dust boot for Sector shaft

5543211

8823

“M100” Master

Complete Seal Kit w/ Pressed-in excluder seal on Sector shaft

5542331

8823

“M100” Master

Complete Seal Kit w/ Snap Ring Cover and Push-on dust boot at the Sector Shaft

5543481

8823

“M100” Master

Complete Seal Kit w/ a Snap ring cover and Pressed-in excluder seal on Sector Shaft

5543491

8823


Complete Seal Kit Includes Kit #’s 5544861, 5544881, 5544981

5545221

8823

“M100” Slave

Complete Seal Kit

5544951

5544951

“M100” Slave

Complete Seal Kit w/ Sector Cover Snap Ring

5545421

5545421

For parts not listed, Please call 281.386.7229 for Price & Availability. 59





SHEPPARD PART #

SRTP PART #



5544861

8837



SHEPPARD PART #

SRTP PART #



5544871

5544871


End Cap Seal Kit

5544921

5544921


Complete Seal Kit

5545231

4049

“M110P2” Series

Complete Seal Kit

5541411

5541411

“M110P1” Series

Compete Seal Kit

5542621

5542621

“M110” Slave All Models

Complete Seal Kit

5544961

5544961

Models


60



“ZF LENKSYSTEME” STEERING GEARS TO ORDER ZF Lenksysteme Gears, you will need to locate Mfg. Stamped / Stenciled Number found on aluminum / metal tag (See Illustration below). Look for Aluminum Tag where the BOLD ARROW is pointing.

ILLUSTRATION (1)

ZF Tag # Example

Typical “ZF LENKSYSTEME” Gears (Shown in illustration 1 thru 3)

ILLUSTRATION (2)

ILLUSTRATION (3)

Application: “C” Series

Application: GMC Topkick

COMMON APPLICATIONS

ZF TAG / PART NUMBER

SRTP PART NUMBER

GMC “C” Series

8014955106

8014955106

GMC “Topkick”

8014955107

8014955107

Peterbilt “210” Series

8058955910

8058955910

NOTE: SEE NEXT PAGE FOR ADDITIONAL PART NUMBERS OFFERED BY SRTP, INC. 61



“ZF LENKSYSTEME” STEERING GEARS COMMON PART NUMBERS COMMON PART NUMBERS FOR MEDIUM DUTY TRUCKS OEM NUMBER

SRTP, INC NUMBER

OEM NUMBER

SRTP, INC NUMBER

GM #15002471

8016974101

GM#15143288

8018974102

GM #15002485

8018974101

GM#15178829

8016974101

GM #15095574

8018974102

GM#15178830

8018974101

GM #15143281

8016955108

GM #15178833

8016974101

GM #15143282

8018955105

GM #15178834

8018955101

GM #15143284

8016955108

GM# 20575449

8016955105

GM #15143287

8016974103

GM #20800290

8016955105

COMMON PART NUMBERS FOR BUS APPLICATIONS OEM NUMBER

SRTP, INC NUMBER

OEM NUMBER

SRTP, INC NUMBER

Iveco #93166616

8098955175

Magna Steyr #281462006255

8098955228

Inveco #816692

8098955180

Magna Steyr #81.46200-6263

8098955268

Iveco #8161688

8098955183

Magna Steyr #81.46200-6293

8098955307

Iveco #8137828

8098955187


8098955334

Iveco #9846596

8098955213


8098955335

Leyland #LAK 5112

8098955108

Neoplan #JY1201009

8098955263

Leyland #ACHD470

8098955113

Neoplan #OJ1201009

8098955433

Leyland #HDK4526

8098955115

Neoplan #NM1201009

8098955446

Leyland #TAK 6131

8098955121

Van Doorne #029437R

8098955102

Leyland #ACU 9398

8098955134

Van Doorne #0294376R

8098955104


8098955105


8098955165

Magna Steyr #81.4620-6196

8098955106

Van Doorne #1226879

8098955166

Magna Steyr #500.00.47.0007

8098955146


8098955167


8098955197

Van Doorne #1228399

8098955169


8098955220

Van Doorne #1228400

8098955170

62



“ZF LENKSYSTEME” STEERING GEARS “SEAL KITS”

SERIES “8014, 8016, 8090, 8095, 8097 & 8098” PART TYPE

GEAR SERIES w/ Tag Number

SRTP PART NUMBER

NOTES

Gear Seal Kit

8014****** Series

ZF-PSA8014SK

Call (281) 386-7229 for “P&A”

Gear Seal Kit

8016****** Series

ZF-PSA8016SK

Call (281) 386-7229 for “P&A”

Gear Seal Kit

8090****** Series

ZF-PSA8090SK

Call (281) 386-7229 for “P&A”

Gear Seal Kit

8095****** Series

ZF-PSA8095SK

Call (281) 386-7229 for “P&A”

Gear Seal Kit

8097****** Series

ZF-PSA8097SK

Call (281) 386-7229 for “P&A”

Gear Seal Kit

8098****** Series

ZF-PSA8098SK

Call (281) 386-7229 for “P&A”

Input Seal Kit

8014****** Series

ZF-PSA671108SK

Call (281) 386-7229 for “P&A”

Input Seal Kit

8016****** Series

ZF-PSA671101SK

Call (281) 386-7229 for “P&A”

To Order Seal Kit, We will need Mfg. Stamped / Stenciled Number off of Metal Tag affixed to gear. See illustration (1) below for details. Call 281-386-7229 to check “Price & Availability” of Seal Kit. ILLUSTRATION (1)

Typical “ZF” Gear Parts Breakdown

63