Forged Steel & Cast Steel Floating Ball Valve Trunnion Mounted ...

VIZA VALVES

Forged Steel & Cast Steel Floating Ball Valve

Part number : C03-0908

Trunnion Mounted Ball Valve

CONTENTS

Figure Numbers ............................................................................................ 3 Floating Ball Valves Design Feature ................................................................. 5 2PC Body Cast Floating Ball Valve Series FC ...................................................... 7 1PC Body Cast Floating Ball Valve Series FR ...................................................... 11 2PC Body Forged Floating Ball Valve Series FF .................................................... 13 Small Sizes Forged Floating Ball Valve Series FS ................................................. 18 Metal to Metal Seat Floating Ball Valve Series FM ................................................. 20 Trunnion Mounted Ball Valves Design Feature .................................................. 22 3PC Body Forged Trunnion Mounted Ball Valve Series TF ..................................... 26 Welded Body Trunnion Mounted Ball Valve

Series TW ........................................... 32

Top Entry Forged Trunnion Mounted Ball Valve Series TT ...................................... 38 Metal to Metal Seat Trunnion Mounted Ball Valve Series TM ................................. 43 Cryogenic Ball Valve Series FY/TY ........................................................................ 45 Torque Value , Cv Value & Mounting Flange Dimensions ...................................... 47 Soft Materials Data ........................................................................................ 50

ISO9001:2008

API 6D

PED/CE

ATEX

Company Overview

VIZA Valves is China’s leading manufacturer of industrial valves. The head office, Suzhou Viza Valve Co., Ltd., is located in Suzhou and has been manufacturing top-quality valves for more than 10 years. From its early days, VIZA Valves has always been an export-oriented manufacturer. All valves are designed, produced, and tested under rigorous international standards such as API, ANSI, ASTM, NACE, ISO, EN, BS, DIN, UNI, MSS, AWWA, and JIS. VIZA Valves products are 100% exported to North America, Western Europe, the Middle East, and Australia, to name a few locations. Viza Valves has built own manufacturing plants: one is Kunshan Viza Valve Co., Ltd. (refer to Kunshan Viza) locating in Kunshan, nearby Shanghai, is focusing on high and middle pressure valves such as floating and trunnion mounted ball valves, cast steel gate, globe and check valves; another is Tianjin Tanggu Viza Valve Co., Ltd. (refer to Tianjin Viza) locating in Tianjin, nearby Beijing, is focusing on low pressure valves such as butterfly valves, resilient seat gate valves and cast iron valves. All products conform to international standards and are widely used in Oil & Gas, Pipeline Transmission, Refining, Chemical and Petrochemical, Power Generation, Water and Waste Water Treatment industries. Kunshan Viza is specialized in manufacturing Forged Steel and Cast Steel Trunnion Mounted and Floating type Ball Valves, size from 1/2” to 40”, class from 150lbs to 2500lbs, with body materials as A105N, LF2, F304, F304L, F316, F316L, F51, WCB, LCB, LCC, CF8, CF3, CF8M, CF3M & seat materials as PTFE, Nylon, Molon, Delrin, PEEK, etc. All valves are API607/6FA fire safe certified. The factory has strict quality assurance system and is certified by API6D, ISO9001: 2008, PED/CE and ATEX. VIZA Valves’ goal is to produce a zero defect product with a long and reliable service life. Making constant improvements towards this goal minimizes the Total Ownership Costs for all the customers, EPCs, and end-users. VIZA Valves is ready to serve the global energy industry and to work towards a sustainable new world.

VIZA Valves – the Flow Control Expert for the 21st Century!

1

Fire Test

API607 - Floating

API607 - Trunnion Mounted

API6FA - Trunnion Mounted

2

Figure Numbers

Example： i.e.

TF 2

12 1

R 4

1 3

A 5

22666 6

-NC 8

-G 7

12” 3PC Body Forged Trunnion Mounted Ball Valve, Class 150, Raised Face Flange End, A105 Body/Adapter, Nylon Seat Insert, Viton O-Ring, 316 Stem, 316 Ball, 316 Seat Ring, Gear Operation, NACE MR-01-75 Standard.

1 Valve Size Full Bore NPS DN Symbol NPS DN Symbol

1/2” 15 1/2 14” 350 14

3/4” 20 3/4 16” 400 16

1” 25 1 18” 450 18

1-1/2” 40 1-1/2 20” 500 20

2” 50 2 22” 550 22

2-1/2” 65 2-1/2 24” 600 24

3” 80 3 26” 650 26

4” 100 4 28” 700 28

5” 125 5 30” 750 30

6” 150 6 32” 800 32

8” 200 8 34” 850 34

10” 250 10 36” 900 36

12” 300 12 40” 1000 40

Reduced Bore NPS DN Symbol NPS DN Symbol

3/4*1/2” 20*15 3/4*1/2 12*10” 300*250 12*10

1*3/4” 25*20 1*3/4 14*12” 350*300 14*12

1-1/2*1” 40*25 1-1/2*1 16*14” 400*350 16*14

2*1-1/2” 50*40 2*1-1/2 18*16” 450*400 18*16

3*2” 80*50 3*2 20*18” 500*450 20*18

4*3” 100*80 4*3 24*20” 600*500 24*20

6*4” 150*100 6*4 30*24” 750*600 30*24

8*6” 200*150 8*6 36*30” 900*750 36*30

10*8” 250*200 10*8 40*34” 1000*850 40*34

2 Valve type Symbol FC FR FF FS FM FY

Floating Ball Valve 2PC Body Cast Floating Ball Valve 1PC Body Cast Floating Ball Valve 2PC Body Forged Floating Ball Valve Small Sizes Forged Floating Ball Valve Metal to Metal Seat Floating Ball Valve Cryogenic Floating Ball Valve

Symbol TF TW TT TC TM TY

Trunnion Mounted Ball Valve 3PC Body Forged Trunnion Mounted Ball Valve Welded Body Trunnion Mounted Ball Valve Top Entry Forged Trunnion Mounted Ball Valve 2PC Body Cast Trunnion Mounted Ball Valve Metal to Metal Seat Trunnion Mounted Ball Valve Cryogenic Trunnion Mounted Ball Valve

3 Nominal Pressure Class Symbol

150 1

250 2

300 3

400 4

600 6

800 8

900 9

1500 15

4 End Type Symbol R J F B

3

Type Raised Face Flange Ring Joint Flange Flat Face Flange Butt-Welding End

Symbol S N SN W

Type Socket Welding End Screwed End Socket Welding End x Screwed End Wafer

2500 25

Figure Numbers 5 Body/Adapter Material Cast Forged Symbol Cast Material Forged Symbol Material

WCB A105 A CF8 F304 F

WCC

LCB LF2 C CF3 F304L H

B CF8M F316 E

LCC

LC3

WC1

D CF3M F316L G

V CF8C F347 Q

U CN7M Alloy 20 S

WC6 F11 I MONEL M

WC9 F22 J

C5 F5 K

C12 F9 L

F321 N

F51 P

F53 T

6 Trim Material Floating Ball Seat Material PTFE Nylon 1010 Delrin PPL Molon PEEK Nylon 12

Symbol 1 2 3 4 5 6 7

RPTFE

9

Symbol 1 2 3 4 5 6 7 8 9 A B C

Stem Material 13Cr 304 A105/ENP* 17-4PH 4140/ENP* 316 304L 316L LF2/ENP* 4130/ ENP* 13Cr/Hard Cr F51

Symbol 1 2 3 4 5 6 7 8 9 A B C

Ball Material 13Cr 304 A105/ENP* 17-4PH 4140/ENP* 316 304L 316L LF2/ENP* 4130/ ENP* 13Cr/Hard Cr F51

Trunnion Mounted Ball Seat Insert Symbol Material 1 PTFE 2 Nylon 1010 3 PEEK 4 PPL 5 Molon 6 Devlon V 7 Nylon 12 9

O-Ring Seals Symbol Symbol Material 1 1 NBR 2 2 Viton-A 3 3 Viton AED 4 4 Viton-B 5 5 HSN(H-NBR) 6 6 PTFE Coated Viton 7 7 Viton GLT + AED 8 8 EPDM 9 A B C

RPTFE

Stem Material 13Cr 304 A105/ENP* 17-4PH 4140/ENP* 316 304L 316L LF2/ENP* 4130/ ENP* 13Cr/Hard Cr F51

Symbol 1 2 3 4 5 6 7 8 9 A B C

Ball Seat Ring Symbol Material Material 1 13Cr 13Cr 2 304 304 3 A105/ENP* A105/ENP* 4 17-4PH 17-4PH 5 4140/ENP* 4140/ENP* 6 316 316 7 304L 304L 8 316L 316L 9 LF2/ENP* LF2/ENP* A 4130/ ENP* 4130/ ENP* B 13Cr/Hard Cr 13Cr/Hard Cr C F51 F51

* ENP thickness 0.003" is our standard ; thickness 0.001" is on request.

7 Valve Actuator Type Symbol

Lever None

Gear G

Electric Actuator E

Pneumatic Actuator P

Bare Stem B

8 Special Code Description Symbol

Extend Stem ES

Locking Device LD

NACE MR-01-75 NC

SHELL Standard SH

4

Floating Ball Valves

Design Feature

Fire Safe Seat Sealing

Before Fire

After Fire Metal-to-Metal Contact Body

Seat

Ball

VIZA floating ball valves’ fire safe is designed in accordance with API 607 & API SPEC 6FA. When non-metal resilient seats are destroyed in a fire, the upstream medium pressure push the ball into the downstream metal seat lip to cut off the line fluid and prevent the internal leakage due to a secondary metal-to-metal seals.

Blow-out Proof Stem

Anti-Static Device

Packing Stem

Packing Stem

Thrust washer

Thrust washer

Body Body Adapter Ball

The stem is designed with integral T-type shoulder to provide blow-out proof effectively. It is internally inserted as the backseat function to assure stem sealing safety at all pressures.

5

Antistatic Devices

Adapter Ball

Antistatic devices between ball & stem and stem & body are assembled by a spring & a stainless steel ball, which ensure all metal valve parts are grounding.

Floating Ball Valves

Design Feature

With more and more concern for environment protection in the whole world, low emission valve will be widely used. Low emission valve can prevent poisonous, flammable, explosive medium from leaking to pollute the air; and also important that low emissions valve can minimum fugitive emission of VOC to help solve the problem of “Global Warming”.

Low Emission Control

Live Loaded Gland Flange Low Emission Packing

Low Emission Packing Because of frequent opening and closing of the valve, normal graphite granule can be drawn by the stem, which will cause leakage. VIZA designed low emissions valve use special low emissions packing to ensure the seal of stem. The cone packing is made of expanding graphite in die-formed rings and has features of heat resistance, less stress relaxation and low creep. With this special structure, it allows for a low-friction on rotary & rising stem valve, therefore providing the stabilized sealing performance for long cycle life. For low temperature service, the standard V shape PTFE packing rings are used for low emissions control.

Controlled Stem and Stuffing Box Finish It’s also a key point to control the stem and stuffing box finish when machining. The stem is made by cold rolling and stem surface finish is controlled by Ra0.4, which can reduce friction for stem moving and ensure the graphite to fill and migrate into the stems micro scratches, and function as a lubricant to reduce stem leakage. The stuffing box surface is controlled within Ra1.6 and Ra3.2 for better holding of the packing ring and results in a better sealing performance.

Live Loaded Gland Flange In normal case, valve packing is tighten by gland and gland bolting. During the service, the gland load retention will be reduced by long time pressure from medium, which will cause possible leakage with loosened packing. VIZA designed low emissions valve use a set of Belleville springs installed on each gland stud to provide a continuous compressive force on gland, which guarantees permanent load retention for the stem packing to avoid fugitive emissions. 6

Series FC

2PC Body Cast Floating Ball Valve

Features Size: 1/2"~10" Class: 150~300 Two Pieces Cast Steel Body Floating Ball, Full & Reduced Bore Anti-Static Device Blow-out Proof Stem Fire Safe Design Low Emission 7

Series FC

Specifications Design Face to Face End to End End Flange BW End Test Fire Safe Test Special

ASME B16.34/BS 5351/API6D ASME B16.10 ASME B16.10 ASME B16.5 ASME B16.25 API 598/ BS 6755 API 607/API 6FA NACE MR-01-75


Series FC

22 21 19

18

12

17

13

16

14

15

11 8 5

9 10

4 3

1 2

7

6

20 23

8


Series FC

Material Specifications No.

Part

WCB/ENP

WCB/316

CF8M/316

LCC/316 NACE

1

Body

ASTM A216-WCB

ASTM A216-WCB

ASTM A351-CF8M

ASTM A352-LCC

2

Adapter

ASTM A216-WCB

ASTM A216-WCB

ASTM A351-CF8M

ASTM A352-LCC

3

Ball

ASTM A105/ENP

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

4

Seat

PTFE

PTFE

PTFE

PTFE

5

Stem

ASTM A182-F6a

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

6

Body Stud

ASTM A193-B7

ASTM A193-B7

ASTM A193-B8

ASTM A320-L7M

7

Body Nut

ASTM A194-2H

ASTM A194-2H

ASTM A194-8

ASTM A194-7M

304SS + Graphite

316SS + Graphite

316SS + Graphite

316SS + Graphite

8

* Body Gasket

9

Antistatic Spring

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

10

Steel Ball

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

11

Thrust Washer

PTFE

PTFE

PTFE

PTFE

12

* Top Packing

PTFE / Graphite

PTFE / Graphite

PTFE / Graphite

PTFE / Graphite

13

* Middle Packing

PTFE / Graphite

PTFE / Graphite

PTFE / Graphite

PTFE / Graphite

14

* Bottom Packing

PTFE / Graphite

PTFE / Graphite

PTFE / Graphite

PTFE / Graphite

15

Gland Flange

ASTM A216-WCB

ASTM A216-WCB

ASTM A351-CF8M

ASTM A352-LCC

16

Stop Plate

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

17

Retainer

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

18

Lever

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

19

Screw

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

20

Screw

ASTM A193-B7

ASTM A193-B7

ASTM A193-B8

ASTM A320-L7M

21

Washer

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

22

Bolt

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

23

Screw

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

* Recommended Spare Parts

9


Series FC

Dimensions and Weights W

d

D

d

D

H

H

W

W L

L

Full Bore Size in 1/2 3/4 1 1-1/2 2 2-1/2 3 4 5 6 8 10

Class 150 D mm 13 19 25 38 51 64 76 102 125 152 203 254

L mm 108 117 127 165 178 191 203 229 356 394 457 533

H mm 81 85 98 133 141 139 150 223 276 297 378 408

W mm 150 150 180 280 280 400 400 650 1100 *300 *300 *400

D mm 13 19 25 38 51 64 76 102 125 152 203 254

L mm 140 152 165 191 216 241 283 305 381 403 502 568

H mm 81 85 98 133 141 139 150 223 298 297 378 408

W mm 150 150 180 280 280 400 400 650 1100 *300 *400 *400

Full Bore Size in 1/2 3/4 1 1-1/2 2 2-1/2 3 4 5 6 8 10

Weight Kg 2.2 2.7 4.5 7.0 9.5 15.0 19.0 30.0 58.0 75.0 115.0 180.0

Class 300 Weight Kg 2.5 3.5 5.5 9.0 13.0 21.0 27.0 40.0 65.0 95.0 150.0 230.0

Reduced Bore Size in 3/4*1/2 1*3/4 1-1/2*1 2*1-1/2 2-1/2*2 3*2 4*3 6*4 8*6 10*8

d mm 13 19 25 38 51 51 76 102 152 203

Class 150 D mm 19 25 38 51 64 76 102 152 203 254

L mm 117 127 165 178 191 203 229 267 292 330

H mm 81 85 98 133 141 141 150 223 297 378

W mm 150 150 180 280 280 280 400 650 *300 *300

Weight Kg 2.5 4.0 6.2 8.6 13.0 18.9 23.0 55.0 83.0 122.0

* Gear Operated


d mm 13 19 25 38 51 51 76 102 152 203

Class 300 D mm 19 25 38 51 64 76 102 152 203 254

L mm 152 165 191 216 241 283 305 403 419 457

H mm 81 85 98 133 141 141 150 223 297 378

W mm 150 150 180 280 280 280 400 650 *300 *400

Weight Kg 3.2 5.0 8.0 12.0 19.0 26.0 38.0 75.0 130.0 200.0

* Gear Operated

10


Series FR

14 13 12 11 10 9 8

15

7

16

6

1

Features Size: 1/2"~6" Class: 150~300 One Piece Cast Steel Body Floating Ball, Reduced Bore Anti-Static Device Blow-out Proof Stem Fire Safe Design 11

2

3

4

5

Specifications Design Face to Face End to End End Flange Test Fire Safe Test Special

ASME B16.34/API 608 ASME B16.10 ASME B16.10 ASME B16.5 API 598 API 607/API 6FA NACE MR-01-75


Series FR


Part

WCB/ENP

WCB/316

CF8M/316

LCC/316 NACE

1

Body

ASTM A216-WCB

ASTM A216-WCB

ASTM A351-CF8M

ASTM A352-LCC

2

Seat

PTFE

PTFE

PTFE

PTFE

3

Ball

ASTM A105/ENP

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

4

Adapter

ASTM A216-WCB

ASTM A216-WCB

ASTM A351-CF8M

ASTM A352-LCC

304SS+Graphite

316SS+Graphite

316SS+Graphite

316SS+Graphite

5

* Body Gasket

6

Stem

ASTM A276-410

ASTM A276-316

ASTM A276-316

ASTM A276-316

7

Thrust Washer

PTFE

PTFE

PTFE

PTFE

8

* Packing

PTFE/Graphite

PTFE/Graphite

PTFE/Graphite

PTFE/Graphite

9

Gland

ASTM A276-410

ASTM A276-316

ASTM A276-316

ASTM A276-316

10

Gland Flange

ASTM A216-WCB

ASTM A216-WCB

ASTM A351-CF8M

ASTM A352-LCC

11

Screw

ASTM A193-B7

ASTM A193-B7

ASTM A193-B8

ASTM A320-L7M

12

Stop Plate

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

13

Retainer

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

14

Lever

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

15

Antistatic Spring

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

16

Steel Ball

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel


Dimensions and Weights

d

D

H

W

L

Class 150 Size in 1/2 3/4 1 1-1/2 2 3 4 6

d mm 10 15 19 32 38 59 76 102

D mm 13 18 25 40 50 80 102 150

L mm 108 117 127 165 178 203 229 267

H mm 89 89 90 106 111 146 171 246

W mm 129 129 170 224 224 356 356 546

Weight Kg 5.4 6.0 6.6 7.8 12 23 38 80

Class 300 Size in 1/2 3/4 1 1-1/2 2 3 4 6

d mm 10 15 19 32 38 59 76 102

D mm 13 18 25 40 50 80 102 150

L mm 140 152 165 191 216 283 305 403

H mm 89 89 90 106 111 160 186 284

W mm 129 129 170 224 224 356 506 762

Weight Kg 6.0 6.6 7.2 13 18 36 54 108

12

2PC Body Forged Floating Ball Valve

Features Size: 1/2"~10" Class: 150~2500 Two Pieces Forged Steel Body Floating Ball, Full & Reduced Bore Anti-Static Device Blow-out Proof Stem Fire Safe Design Low Emission

13

Series FF


ASME B16.34/BS 5351/API6D ASME B16.10 ASME B16.10 ASME B16.5 ASME B16.25 API 598/ BS 6755 API 607/API 6FA NACE MR-01-75

Series FF


14


Series FF


Part

A105/ENP

A105/316

F316/316

LF2/316 NACE

1

Body

ASTM A105

ASTM A105

ASTM A182-F316

ASTM A350-LF2

2

Adapter

ASTM A105

ASTM A105

ASTM A182-F316

ASTM A350-LF2

3

Ball

ASTM A105/ENP

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

4

Lever

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

5

Locked Washer

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

6

Seat

PTFE / Nylon

PTFE / Nylon

PTFE / Nylon

PTFE / Nylon

7

Stem

ASTM A182-F6a

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

8

Gland

ASTM A276-410

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

304SS+Graphite

316SS+Graphite

316SS+Graphite

316SS+Graphite

9

* Body Gasket

10

Steel Ball

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

11

* Top Packing

PTFE / Graphite

PTFE / Graphite

PTFE / Graphite

PTFE / Graphite

12

* Middle Packing

PTFE / Graphite

PTFE / Graphite

PTFE / Graphite

PTFE / Graphite

13

* Bottom Packing

PTFE / Graphite

PTFE / Graphite

PTFE / Graphite

PTFE / Graphite

14

Stop Plate

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

15

Thrust Washer

PTFE

PTFE

PTFE

PTFE

16

Body Stud

ASTM A193-B7

ASTM A193-B7

ASTM A193-B8

ASTM A320-L7M

17

Body Nut

ASTM A194-2H

ASTM A194-2H

ASTM A194-8

ASTM A194-7M

18

Antistatic Spring

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

19

Dished Spring

Alloy Steel

Alloy Steel

Stainless Steel

Alloy Steel

20

Screw

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

21

Nut

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

22

Washer

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

23

Locked Plate

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel


15

.


Series FF


L

L

Full Bore Size in 1/2 3/4 1 1-1/2 2 2-1/2 3 4 5 6 8 10

Class 150 D mm 13 19 25 38 51 64 76 102 125 152 203 254

L mm 108 117 127 165 178 191 203 229 356 394 457 533

H mm 81 85 98 133 141 139 150 223 276 297 378 408

W mm 150 150 180 280 280 400 400 650 1100 *300 *300 *400

D mm 13 19 25 38 51 64 76 102 125 152 203 254

L mm 140 152 165 191 216 241 283 305 381 403 502 568

H mm 81 85 98 133 141 139 150 223 298 297 378 408

W mm 150 150 180 280 280 400 400 650 1100 *300 *400 *400

D mm 13 19 25 38 51 76 102 152

L mm 165 191 216 241 292 356 432 559

H mm 66 88 90 120 135 164 224 260

W mm 150 170 250 400 400 400 995 *400

Full Bore Size in 1/2 3/4 1 1-1/2 2 2-1/2 3 4 5 6 8 10

Weight Kg 2.8 3.7 5.3 8.3 11.2 18.4 23.0 39.3 69.3 90.0 140.0 230.0

Class 300

Full Bore Size in 1/2 3/4 1 1-1/2 2 3 4 6

D

d

D

d

H

H

W

Weight Kg 3.0 4.0 6.6 12.9 18.9 28.0 39.0 60.0 90.0 130.0 195.0 290.0

Class 600 Weight Kg 3.5 5.0 7.5 15.0 23.0 48.0 80.0 156.0

W


d mm 13 19 25 38 51 51 76 102 152 203

Class 150 D mm 19 25 38 51 64 76 102 152 203 254

L mm 117 127 165 178 191 203 229 267 292 330

H mm 81 85 98 133 141 141 150 223 297 378

W mm 150 150 180 280 280 280 400 650 *300 *300

Weight Kg 3.5 5.0 7.5 10.0 16.0 21.0 35.0 73.0 120.0 200.0

* Gear Operated


d mm 13 19 25 38 51 51 76 102 152 203

Class 300 D mm 19 25 38 51 64 76 102 152 203 254

L mm 152 165 191 216 241 283 305 403 419 457

H mm 81 85 98 133 141 141 150 223 297 378

W mm 150 150 180 280 280 280 400 650 *300 *400

Weight Kg 3.7 5.8 10.5 16.1 24.5 34.7 53.0 100.0 170.0 250.0

* Gear Operated

Reduced Bore Size in 3/4*1/2 1*3/4 1-1/2*1 2*1-1/2 3*2 4*3 6*4 8*6

d mm 13 19 25 38 51 76 102 152

Class 600 D mm 19 25 38 51 76 102 152 203

L mm 191 216 241 292 356 432 559 660

H mm 66 88 90 120 135 164 224 260

W mm 150 170 250 400 400 400 995 *400

Weight Kg 4.0 5.5 10.5 20.0 29.0 59.0 95.0 190.0

* Gear Operated

16


Series FF

Dimensions and Weights

W

L

L

Full Bore Size in 1/2 3/4 1 1-1/2 2 3

Class 900 D mm 13 19 25 38 51 76

L mm 216 229 254 305 368 381

H mm 75 91 108 133 150 160

W mm 140 180 250 400 500 500

D mm 13 19 25 38 51 76

L mm 216 229 254 305 368 470

H mm 75 91 108 133 150 160

W mm 140 180 250 400 500 500

D mm 13 19 25 38 51

L mm 264 273 308 384 451

H mm 88 117 128 148 183

W mm 230 230 300 400 500

Full Bore Size in 1/2 3/4 1 1-1/2 2 3

17

Weight Kg 5.0 8.0 10.0 20.0 30.0 55.0

Class 1500

Full Bore Size in 1/2 3/4 1 1-1/2 2

D

d

D

d

H

H

W

Weight Kg 5.0 8.0 10.0 20.0 30.0 65.0

Class 2500 Weight Kg 7.5 12.0 15.0 30.0 37.5

W

Reduced Bore Size in 3/4*1/2 1*3/4 1-1/2*1 2*1-1/2 3*2 4*3

d mm 13 19 25 38 51 76

Class 900 D mm 19 25 38 51 76 102

L mm 229 254 305 368 381 457

H mm 75 91 108 133 150 160

W mm 140 180 250 400 500 500

D mm 19 25 38 51 76 102

L mm 229 254 305 368 470 546

H mm 75 91 108 133 150 160

W mm 140 180 250 400 500 500

D mm 19 25 38 51 76

L mm 273 308 384 451 578

H mm 88 117 128 148 183

W mm 230 230 300 400 500

Reduced Bore Size in 3/4*1/2 1*3/4 1-1/2*1 2*1-1/2 3*2 4*3

d mm 13 19 25 38 51 76

Class1500

Reduced Bore Size in 3/4*1/2 1*3/4 1-1/2*1 2*1-1/2 3*2

d mm 13 19 25 38 51

Weight Kg 7.0 9.5 16.5 23.0 42.0 65.0

Weight Kg 7.0 9.5 16.5 23.0 60.0 78.0

Class2500 Weight Kg 11.0 14.0 25.0 35.0 60.0

Series FS 13

Small Sizes Forged Floating Ball Valve 14

15

16

12

11 17

10

18 9

Screwed End

19

8 7 6 5 4 3

Socket Welding End

2 1

Features Size: 1/2"~2" Class: 800~1500 Three Pieces Forged Steel Body Floating Ball Anti-Static Device Blow-out Proof Stem

Specifications Design End to End Screwed End Socket Welding End Test Special

ASME B16.34/BS 5351 Manufacturer Standard ASME B1.20.1 ASME B16.11 API 598/ BS 6755 NACE MR-01-75

18

Small Sizes Forged Floating Ball Valve

Series FS


Part

A105/304

A105/316

F316/316

LF2/316 NACE

1

Adapter

ASTM A105

ASTM A105

ASTM A182-F316

ASTM A350-LF2

2

Body Bolt

ASTM A193-B7

ASTM A193-B7

ASTM A193-B8

ASTM A320-L7M

3

Spring Washer

Carbon Steel

Carbon Steel

Stainless Steel

Stainless Steel

4

Body Nut

ASTM A194-2H

ASTM A194-2H

ASTM A194-8

ASTM A194-7M

5

Body

ASTM A105

ASTM A105

ASTM A182-F316

ASTM A350-LF2

6

Seat

PTFE

PTFE

PTFE

PTFE

7

Ball

ASTM A182-F304

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

8

Stem

ASTM A276-304

ASTM A276-316

ASTM A276-316

ASTM A276-316

9

Thrust Washer

PTFE

PTFE

PTFE

PTFE

10

* Stem Packing

PTFE

PTFE

PTFE

PTFE

11

Gland

ASTM A276-410

ASTM A276-410

ASTM A276-316

ASTM A276-316

12

Stop Plate

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

13

Stop Pin

Carbon Steel

Carbon Steel

Stainless Steel

Stainless Steel

14

Spring Washer

Carbon Steel

Carbon Steel

Stainless Steel

Stainless Steel

15

Lever Nut

ASTM A194-2H

ASTM A194-2H

ASTM A194-8

ASTM A194-7M

16

Lever

Carbon Steel

Carbon Steel

Carbon Steel

Carbon Steel

17

Antistatic Spring

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

18

Steel ball

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

PTFE

PTFE

PTFE

PTFE

19

* Body Gasket



Socket Welding End

B

d

H

Screwed End

NPT

J L

Class 800/1500 Size in 1/2 3/4 1 1-1/4 1-1/2 2

d mm 13 18 23.5 28 35 49

L mm 92 111 127 140 152 172

Note:Butt Welding End is on request

19

H mm 65 75 85 98 105 115

W mm 140 140 200 230 240 240

B mm 21.8 27.1 33.8 42.6 48.7 61.2

J mm 10 13 13 13 13 16

NPT in 1/2 3/4 1 1-1/4 1-1/2 2

Weight Kg 1.5 1.7 3.3 7.0 8.0 11.0

Series FM

Metal to Metal Seat Floating Ball Valve

Severity Service Normal soft-seated valve cannot be used for abrasive service or for operation in high temperatures that prohibits the use of a resilient material. VIZA metal-to-metal seated floating ball valve (series FM, range 1/2”~4” class 150lb & 300lb, 1/2”~2” class 600lb) is designed for this type of severity service has seating action provided by the metal-to-metal contact between the ball and the seat rings.

General Design Blow-out proof stem, anti-static device are designed as standard requirements.

Superior Sealing High precision machining and seat to ball rubbing, as well as adopt seat spring structure, which push up stream seat tightly against the ball surface, result in superior ball and seat interfacing for reliable sealing conforming to ANSI/FCI 70-2 class V.

Stem Seal Belleville spring acted gland provides live-loading on stem packing. Equipped with Special low emission packing, the environmental friendly valve is available on request.

Reliable Operations Spring-loaded seat maintain close contact with the ball ensuring tight sealing even at low pressures. This also results in stable operating torques at high differential pressures over a wide range of temperatures or/and high frequency.

Fire Safe The combination of the metal seat and graphite seals results in the nature of its features/properties that is capable of passing a fire test.

Material Selection Various material components are available for a variety of service applicable up to 500°C. For service temperature above 300°C the extension bonnet is required.

Applications Hard faced ball and seats (TCC as standard, other special coatings are available on request) allow use in more severe services such as slurries, pulp stock, mining and other abrasive media in long life.

20

Series FM

Metal to Metal Seat Floating Ball Valve 5 4 20 22 21

9

19

12

14

2

1

8 10 23 24 13 3 6 7 15 11 16 17 Flow

S O

18

Material Specifications No. 1 2 3 4 5 6 7 8 9 10 11 12

Part Body Adapter Ball Lever Nut Seat Push Ring Stem Gland Thrust Washer Body Gasket Stem Packing

Standard Materials ASTM A105 or A182-F316 ASTM A105 or A182-F316 ASTM A182-F6a or F316/Nitriding or TCC Carbon Steel Carbon Steel or Stainless Steel ASTM A182-F6a or F316/Stellite 6 Faced or TCC Stainless Steel ASTM A182-F6a or F316 Stainless Steel Graphite 316+Graphite Graphite

Note: 1. TCC: Tungsten Carbide Coating. 2. Customer shall order the valve according to service condition.

21

No. 13 14 15 16 17 18 19 20 21 22 23 24

Part Seat Packing Washer Dished Spring Body Stud Body Nut Locked Plate Screw Stop Plate Dished Spring Locked Washer Steel Ball Antistatic Spring

Standard Materials Graphite Carbon Steel or Stainless Steel Stainless Steel ASTM A193-B7 or A193-B8 ASTM A194-2H or A194-8 Carbon Steel or Stainless Steel Carbon Steel or Stainless Steel Carbon Steel or Stainless Steel Alloy Steel or Stainless Steel Carbon Steel or Stainless Steel Stainless Steel Stainless Steel

Design Features

Trunnion Mounted Ball Valves

General Design The ball is fixed by Trunnion Shaft (size 4”and smaller) or Retaining Plate (size 6” and above), and the seat rings are floating, free to move against the ball along the valve centerline. The trunnion shaft / retaining plate together with bearings adsorb the side load created by the pressure acting on the ball. At low pressure, the seat tight sealing is ensured by the preload of the springs acting on the seat rings. Along with the pressure increasing, the process medium pressure pushes the seat rings against the ball to

4" & Smaller

provide additional load for tight sealing. The ball and stem are independent with each other to minimize the effect of the side thrust generated by the pressure acting on the ball.

6" & Larger

Ball Seat Alignment Mechanical stops are equipped on all valves to ensure the ball is never to be over rotated.

AED O-Ring When valves are used under high pressure gas applications, e.g. hydrocarbon gas service under class 600lb and above, the gas may be absorbed into the molecular structure of elastomeric O-rings. If the valve is subjected to sudden decompression, the O-rings may be destroyed by the rapidly expanded gas. To avoid this possibility, special AED O-rings or Lip seals, suitable for such service conditions, are available on request.

Environment Friendly Valve Accurate machining of stem, gland and bonnet sealing surfaces with double sealing (O-ring primary seal plus graphite gasket seal) ensure the low emission which is complying with the most severe pollution-control regulations. The test certifications are available on request.

22

Design Features

Trunnion Mounted Ball Valves Seat Design

Standard seat design is primary soft seal, and secondary metal to metal seal. Seat insert is designed as pressed-in type which is easy for maintenance.(Fig. 1) Optional design with primary metal to metal seal and secondary soft seal seat design is also available upon request.(Fig. 2)

Ball Seat Ring

Seat Ring

Ball O - Ring

Seat Insert

Seat Insert Metal-to-Metal Contact Fig.1

Fig.2

a) Standard: Single Piston Effect Seats (Self Relieving Seats) Medium pressure, both upstream and downstream, creates a resultant thrust to the seat rings against the ball to assure tight sealing; Medium pressure acting in the body cavity creates a resultant thrust to push the seat rings away from the ball. The single piston design permits the automatic release of any over pressure in the body cavity when the valve is in the fully open or fully closed position. (Fig. 3, 4)

Body Cavity

Adapter

Seat Ring

Resultant Thrust

Resultant Thrust

B

C

A

C

Seat Insert Pressure Release

Ball Fig.3

Fig.4

b) Option 1: Double Piston Effect Seats Medium pressure, both upstream and downstream as well as in the body cavity, creates a resultant thrust that pushes the seat rings against the ball. Valves with double piston effect seat rings require a cavity pressure relief device to reduce the build-up of over pressure in the body cavity. (Fig. 5, 6)

Resultant Thrust

Fig.5

A

C

Ball

C

Resultant Thrust

Seat Insert

B

Seat Firesafe Packing

Body Cavity

Seat Ring

Adapter

Fig.6

c) Option 2: Combination Seats Combination seats design is available on request. That is a standard seat design used for upstream side and a double piston effect seats design used for downstream. The advantage is it can reach double piston effect seats design function without cavity pressure relief device to saves the cost, meanwhile only need a little care to install valve per flow direction arrow. (Fig. 3, 6)

23

Design Features

Trunnion Mounted Ball Valves

Double Block and Bleed When the ball is in the closed position, each seat seals off the process medium independently at the same time between the up/down stream and body cavity; it allows bleeding of the trapped cavity pressure (DBB) through drain or vent valve. The double block and bleed function makes it possible to flush the valve under pressure and verify that the seats are sealing properly.(Fig. 7)

Drain (At the Center of Body Bottom) Body

Stem

Body Cavity Pressure

Adapter

Vent Valve (At the Center of Body Upside)

Body Cavity Pressure

Adapter

Closed Ball Seat Insert

Seat Insert

Upstream Seat Ring

Downstream Seat Ring

Flow Line

Fig.7

Blow-out Proof Stem The stem is made separately from the ball with integral T-type round shoulder, retained by gland. (other designs are available on request).(Fig. 8)

Stem Fire Safe Packing (Graphite)

Top Flange Stem

Anti-static Device

Gland Flange

Spring plus graphite type anti-

O-ring

static device are applied between the ball, stem, gland flange and body, to keep the electrical continuity between

Antistatic Spring Gland Gasket (Graphite)

Body Grounding Pluger

all the metallic components, and ensure the resistance

Antistatic Spring

lower than the most severe service requirement.(Fig. 8)

Bearing

Washer

Ball

Fig.8

24

Design Features

Trunnion Mounted Ball Valves Fire Safe a) External leakage prevention All the possible external leakage point between stem and gland flange , gland flange and body,

Top Flange

Gland Flange

body and adapter are sealed with primary O-ring then secondary graphite gasket. When fire burned

Stem Fire Safe Packing (Graphite)

Stem

Body

O-ring

Gland Gasket(Graphite)

out the primary O-ring seal, the secondary

O-ring

graphite gasket seal still can prevent the process

Adapter

O-ring Body Gasket

medium from external leakage.(Fig. 9)

Ball

Bearing

Fig.9

b) Internal leakage prevention When fire burned out the primary O-ring seal between the floating seat ring and adapter, also the seat insert between seat ring and ball, the secondary graphite seal between seat ring and adapter, and seat ring & ball metal to metal contact preloaded by spring will minimize the internal process medium leakage. (Fig. 10, 11)

Before Fire

After Fire

Adapter 0-ring

Seat Firesafe Packing (Graphite)

Seat Insert

Seat Spring

Seat Ring

Ball

Metal-to-Metal Contact

Fig.10

Fig.11

Emergency Sealant Injection System Each valve of size 6” and larger (or smaller size Seat Injection

on request), is equipped with sealant injection located at stem and seats area. The injection is integrated with check valve to provide backup

Stem Injection

Top Flage Gland Flange Stem

sealing, also a check valve is equipped at front of seat sealant injection to avoid blowing out in

Body

case wrong operation. When the soft sealing materials (seat inserts and o-rings) are

Bearing

damaged and leakage happened by fire or other

Adapter Check Valve

accident, the sealant can be injected through the injection fittings.(Fig. 12)

Ball Fig.12

25

Series TF

3PC Body Forged Trunnion Mounted Ball Valve

Features Size: 2"~40" Class: 150~2500 Three Pieces Forged Steel Body Trunnion Mounted Ball, Full & Reduced Bore Anti-Static Device Blow-out Proof Stem Double Block and Bleed Fire Safe Design Emergency Sealant Injector ( 6" & Larger) Vent Valve ( 6" & Larger) Lifting Lugs & Supporting Feet ( 8" & Larger)


ASME B16.34/API 6D ASME B16.10/API 6D ASME B16.10/API 6D ASME B16.5/B16.47 A ASME B16.25 API 6D API 607/API 6FA NACE MR-01-75

Seat Pocket SS Overlay Seals Area ENP Coated 26

3PC Body Forged Trunnion Mounted Ball Valve 9

12

36

6

16

Series TF

13 35

8 31 7

II

I

10

11

19

1

3

I

26

20

2

II 24

15

23

18

33

32 27 25

30

27

5

17

22

4

14

21

34

28 29

Series TF

3PC Body Forged Trunnion Mounted Ball Valve Material Specifications

No.

Part

A105/ENP

A105/316

F316/316

LF2/316 NACE

1

Body

ASTM A105N

ASTM A105N

ASTM A182-F316

ASTM A350-LF2

2

Adapter

ASTM A105N

ASTM A105N

ASTM A182-F316

ASTM A350-LF2

3

Ball

ASTM A105N/ENP

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

4

Seat Insert

PTFE/Molon/PEEK

PTFE/Molon/PEEK

PTFE/Molon/PEEK

PTFE / Molon/PEEK

5

Seat Ring

ASTM A105N/ENP

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

6

Stem

ASTM A105N/ENP

ASTM A182-F316/17-4PH

ASTM A182-F316/17-4PH

ASTM A182-F316/17-4PH

7

Trunnion Support

ASTM A105N/ENP

ASTM A105N/ENP

ASTM A182-F316

ASTM A350-LF2/ENP

8

Gland Flange

ASTM A105N/ENP

ASTM A105N/ENP

ASTM A182-F316

ASTM A350-LF2/ENP

9

Top Flange

ASTM A105N

ASTM A105N

ASTM A182-F316

ASTM A350-LF2

10

Body Stud

ASTM A193-B7

ASTM A193-B7

ASTM A193-B8

ASTM A320-L7M

11

Body Nut

ASTM A194-2H

ASTM A194-2H

ASTM A194-8

ASTM A194-7M

12

Screw

Carbon Steel

Carbon Steel

Stainless Steel

ASTM A320-L7M

13

Screw

Carbon Steel

Carbon Steel

Stainless Steel

ASTM A320-L7M

14 * Body Gasket

Graphite

Graphite

Graphite

Graphite

15 * Gland Gasket

Graphite

Graphite

Graphite

Graphite

16 * Stem Firesafe Packing Graphite

Graphite

Graphite

Graphite

17 * Seat Firesafe Packing

Carbon Fibre+Graphite




18

Thrust Washer

PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2

19

Washer

PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2

20

Bearing

316SS+PTFE+MoS2

316SS+PTFE+MoS2

316SS+PTFE+MoS2

316SS+PTFE+MoS2

21 * O-Ring

Viton

Viton

Viton

Viton

22 * O-Ring

Viton

Viton

Viton

Viton

23 * O-Ring

Viton

Viton

Viton

Viton

24 * O-Ring

Viton

Viton

Viton

Viton

25

Vent Valve

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

26

Drain

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

27

Stem Injection

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

28

Seat Injection

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

29

Check Valve

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

30

Seat Spring

INCONEL X-750

INCONEL X-750

INCONEL X-750

INCONEL X-750

31

Antistatic Spring

INCONEL X-750

INCONEL X-750

INCONEL X-750

INCONEL X-750

32

Antistatic Spring

INCONEL X-750

INCONEL X-750

INCONEL X-750

INCONEL X-750

33

Grounding Plunger

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

34

Alignment Pin

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

35

Gland Pin

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel

36

Key

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel


28

Series TF

3PC Body Forged Trunnion Mounted Ball Valve Dimensions and Weights

H1

H1

H2

H2

d

d D

L

L

Full Bore Size in 2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40

D mm 51 76 102 152 203 254 305 337 387 438 489 540 591 635 686 737 781 832 876 978

Class 150 L mm 178 203 229 394 457 533 610 686 762 864 914 991 1067 1143 1245 1295 1372 1473 1524 1727

H1 mm 155 191 211 231 282 336 373 413 457 501 551 600 635 710 760 800 840 890 930 1010

H2 mm 85 110 130 160 235 290 315 345 383 435 495 555 590 620 670 710 745 775 805 900

W mm 350 400 450 *305 *406 *406 *406 *406 *600 *600 *600 *600 *700 *700 *760 *760 *760 *760 *760 *760

L mm 216 283 305 403 502 568 648 762 838 914 991 1092 1143 1346 1397 1524 1626 1727 1956

H1 mm 155 191 211 229 291 340 375 417 466 506 563 605 684 770 810 850 900 940 1025

H2 mm 85 110 130 160 235 290 315 345 400 440 495 560 590 680 720 760 790 820 915

W mm 400 450 500 *305 *406 *406 *500 *600 *600 *600 *600 *700 *760 *760 *760 *800 *800 *800 *800

Full Bore Size in 2 3 4 6 8 10 12 14 16 18 20 22 24 28 30 32 34 36 40

D mm 51 76 102 152 203 254 305 337 387 438 489 540 591 686 737 781 832 876 978

* Gear Operated

29

D

W

W

Weight Kg 30 60 92 190 345 495 705 859 1020 1440 1918 2352 2803 3200 4045 4820 5490 6704 7615 10271

Class 300 Weight Kg 31 69 110 211 376 540 763 900 1300 1715 2090 2220 2890 4575 5590 6240 7370 8435 11200

Reduced Bore Size in 2*1-1/2 3*2 4*3 6*4 8*6 10*8 12*10 14*10 14*12 16*12 16*14 18*14 18*16 20*16 20*18 22*18 24*20 26*22 28*24 30*24 32*26 34*28 36*30 40*34

d mm 38 51 76 102 152 203 254 254 305 305 337 337 387 387 438 438 489 540 591 591 635 686 737 832

Class 150 D mm 51 76 102 152 203 254 305 337 337 387 387 438 438 489 489 540 591 635 686 737 781 832 876 978

L mm 178 203 229 394 457 533 610 686 686 762 762 864 864 914 914 991 1067 1143 1245 1295 1372 1473 1524 1727

H1 mm 152 155 191 211 231 282 336 336 373 373 413 413 457 457 501 501 551 600 635 635 710 760 820 935

H2 mm 80 85 110 130 160 235 290 290 315 315 345 345 383 383 435 435 495 555 590 590 620 670 710 775

W mm 350 350 400 450 *305 *406 *406 *406 *406 *406 *406 *406 *600 *600 *600 *600 *600 *600 *700 *700 *700 *760 *760 *760

D mm 51 76 102 152 203 254 305 337 337 387 387 438 438 489 489 540 591 686 737 832 876 978

L mm 216 283 305 403 502 568 648 762 762 838 838 914 914 991 991 1092 1143 1346 1397 1626 1727 1956

H1 mm 152 155 191 211 229 291 340 340 375 375 417 417 466 466 506 506 563 684 684 770 810 900

H2 mm 80 85 110 130 160 235 290 315 315 360 360 400 400 420 440 440 495 590 590 680 720 790

W mm 350 400 450 500 *305 *406 *406 *406 *500 *500 *600 *600 *600 *600 *600 *600 *600 *760 *760 *760 *760 *800

Reduced Bore Size in 2*1-1/2 3*2 4*3 6*4 8*6 10*8 12*10 14*10 14*12 16*12 16*14 18*14 18*16 20*16 20*18 22*18 24*20 28*24 30*24 34*28 36*30 40*34

d mm 38 51 76 102 152 203 254 254 305 305 337 337 387 387 438 438 489 591 591 686 737 832

Weight Kg 26 34 62 102 225 373 533 626 730 790 844 1010 1095 1115 1152 2343 2060 2215 2803 2803 4005 4445 4995 8200

Class 300 Weight Kg 30 37 74 142 253 410 580 683 830 1051 1125 1320 1530 1780 1830 2010 2220 3200 3200 4845 5590 8200

Series TF


H1

H1

H2

H2

d

d D

L

L

Full Bore Size in 2 3 4 6 8 10 12 14 16 18 20 22 24 28 30 32 34 36 40

D mm 51 76 102 152 203 254 305 337 387 438 489 540 591 686 737 781 832 876 978

Class 600 L mm 292 356 432 559 660 787 838 889 991 1092 1194 1295 1397 1549 1651 1778 1930 2083 2337

H1 mm 155 193 239 266 310 354 411 435 493 544 629 683 728 810 863 900 940 990 1070

H2 mm 85 112 140 175 250 290 345 370 420 462 515 570 610 695 735 775 820 885 935

W mm 400 500 700 *406 *406 *600 *600 *600 *600 *700 *760 *800 *800 *800 *800 *800 *800 *800 *900

L mm 368 381 457 610 737 838 965 1029 1130 1219 1321 1549 1753 1880 2159 2286

H1 mm 178 221 215 268 324 371 425 463 513 614 644 745 830 880 970 1030

H2 mm 100 125 150 215 260 305 360 390 440 500 530 630 720 755 850 930

W mm 450 600 *305 *406 *600 *600 *600 *600 *710 *760 *760 *800 *800 *800 *900 *900

Full Bore Size in 2 3 4 6 8 10 12 14 16 18 20 24 28 30 34 36

D mm 51 76 102 152 203 254 305 324 375 425 473 572 667 714 810 857

* Gear Operated

D

W

W

Weight Kg 45 80 150 248 438 701 855 1230 1535 2135 2640 3370 3960 6060 6690 7825 8460 10650 14700

Class 900LB Weight Kg 52 87 160 385 560 820 1125 1610 2010 2810 3460 5497 10202 11442 17462 20154


d mm 38 51 76 102 152 203 254 254 305 305 337 337 387 387 438 438 489 591 591 686 737 832

Class 600 D mm 51 76 102 152 203 254 305 337 337 387 387 438 438 489 489 540 591 686 737 832 876 978

L mm 292 356 432 559 660 787 838 889 889 991 991 1092 1092 1194 1194 1295 1397 1549 1651 1930 2083 2337

H1 mm 152 155 193 239 266 310 354 354 411 411 435 435 493 493 544 544 629 728 728 810 863 940

H2 mm 80 85 112 140 175 250 290 345 345 370 370 410 420 440 462 462 515 610 610 695 735 820

W mm 350 400 500 700 *406 *406 *600 *600 *600 *600 *600 *600 *600 *600 *700 *700 *760 *800 *800 *800 *800 *800

D mm 51 76 102 152 203 254 305 324 324 375 375 425 473 473 572 667 714 810 857

L mm 368 381 457 610 737 838 965 1029 1029 1130 1130 1219 1321 1321 1549 1753 1880 2159 2286

H1 mm 152 178 221 215 268 324 371 371 425 425 463 513 513 614 644 745 745 830 880

H2 mm 80 100 125 150 260 305 335 360 360 390 390 440 470 500 550 630 665 750 780

W mm 400 450 600 *305 *406 *600 *600 *600 *600 *600 *600 *710 *710 *760 *760 *800 *800 *800 *800

Reduced Bore Size in 2*1-1/2 3*2 4*3 6*4 8*6 10*8 12*10 14*10 14*12 16*12 16*14 18*16 20*16 20*18 24*20 28*24 30*24 34*28 36*30

d mm 38 51 76 102 152 203 254 254 305 305 324 375 375 425 473 572 572 667 714

Weight Kg 40 54 99 212 304 510 794 843 910 965 1310 1520 1640 2065 2270 2430 3440 4250 4730 7200 8600 10020

Class 900LB Weight Kg 45 56 94 226 480 650 868 1050 1310 1385 1830 2205 2735 3140 3810 7580 7981 11202 15653

30

Series TF


H1

H1

H2

H2

d

d D

L

L

Full Bore Size in 2 3 4 6 8 10 12 14 16 18 20 24

D mm 51 76 102 146 194 241 289 318 362 407 457 534

Class 1500 L mm 368 470 546 705 832 991 1130 1257 1384 1537 1664 2045

H1 mm 178 226 241 319 345 411 478 517 599 663 695 842

H2 mm 100 130 162 255 280 345 405 435 485 545 580 730

W mm 450 700 *406 *600 *600 *600 *600 *700 *760 *800 *800 *900

L ( RTJ ) mm 454 584 683 927 1038 1292 1445

H1 mm 214 216 265 371 426 463 550

H2 mm 118 150 180 305 360 390 465

W mm 700 *406 *406 *600 *600 *710 *760

Full Bore Size in 2 3 4 6 8 10 12

D mm 44 64 89 133 181 225 267

D

W

W

Weight Kg 60 115 194 580 752 1195 1970 2250 2760 3646 4497 7151

Class 2500 Weight Kg 90 200 385 778 1352 2137 3267

Reduced Bore Size in 2*1-1/2 3*2 4*3 6*4 8*6 10*8 12*10 14*10 14*12 16*12 16*14 18*16 20*16 20*18 24*20

d mm 38 51 76 102 146 194 241 241 289 289 318 362 362 407 457

Class 1500 D mm 51 76 102 146 194 241 289 318 318 362 362 407 457 457 534

L mm 368 470 546 705 832 991 1130 1257 1257 1384 1384 1537 1664 1664 2045

H1 mm 152 178 226 241 319 345 411 411 478 478 517 599 599 663 695

H2 mm 80 100 130 162 270 325 370 405 405 435 435 485 545 545 640

W mm 400 450 700 *406 *600 *600 *600 *600 *600 *600 *700 *760 *760 *800 *800

H2 mm 95 118 150 270 305 370 415

W mm 450 700 *406 *406 *600 *600 *710

Reduced Bore Size in 2*1-1/2 3*2 4*3 6*4 8*6 10*8 12*10

d mm 38 44 64 89 133 181 225

Weight Kg 56 82 150 295 690 930 1340 1840 2070 2520 2670 2950 3825 4150 5850

Class 2500 D mm 44 64 89 133 181 225 267

L ( RTJ ) mm 454 584 683 927 1038 1292 1445

H1 mm 175 214 216 265 371 426 463

Weight Kg 80 160 320 640 1170 1919 2972

* Gear Operated

31

Series TW

Welded Body Trunnion Mounted Ball Valve

Features Size: 2"~40" Class: 150~2500 Welded Forged Steel Body Trunnion Mounted Ball Anti-Static Device Blow-out Proof Stem Fire Safe Design For Undergroud Use (On Request)


ASMEB16.34/API6D ASMEB16.34/API6D ASMEB16.34/API6D ASMEB16.5/B16.47A ASME B16.25 API6D API607/6FA NACE MR-01-75 32


Series TW

32

39 38

34 35

33

37 41 36 10 31

9 13 11

6

II

8

7

16

17

28

I

24 49

I

3

1

A 43 44

12

33

14

5

19

4

30

45

18

46

15

47

40

22

42

20

26

23

2

II

27 29

21

A View

48 25

Series TW

Welded Body Trunnion Mounted Ball Valve Material Specifications

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Part Body Adapter Ball Seat Insert Seat Ring Stem Trunnion Support Gland Flange Top Flange Screw Screw * Gland Gasket * Stem Firesafe Packing * Seat Firesafe Packing Thrust Washer Washer Bearing * O-Ring * O-Ring * O-Ring Vent Valve Drain Stem Injection Seat Injection Check Valve Seat Spring Antistatic Spring Antistatic Spring Grounding Plunger ALignment Pin Gland Pin key * O-Ring * O-Ring Upper Flange Under Flange Steel Tube Stud Nut Stud Pin Adapter Sleeve Adapter Sleeve fixed plate Eduction tube 1 Eduction tube 2 Eduction tube 3 Eduction tube 4 Supporting Feet

A105/ENP ASTM A105N ASTM A105N ASTM A105N/ENP PTFE/Molon/PEEK ASTM A105N/ENP ASTM A105N/ENP ASTM A105N/ENP ASTM A105N/ENP ASTM A105N Carbon Steel Carbon Steel Graphite Graphite Carbon Fibre+Graphite PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 316SS+PTFE+MoS2 Viton Viton Viton Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel INCONEL X-750 INCONEL X-750 INCONEL X-750 Stainless Steel Stainless Steel Carbon Steel Carbon Steel Viton Viton ASTM A105N ASTM A105N Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel

A105/316 ASTM A105N ASTM A105N ASTM A182-F316 PTFE/Molon/PEEK ASTM A182-F316 ASTM A182-F316/17-4PH ASTM A105N/ENP ASTM A105N/ENP ASTM A105N Carbon Steel Carbon Steel Graphite Graphite Carbon Fibre+Graphite PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 316SS+PTFE+MoS2 Viton Viton Viton Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel INCONEL X-750 INCONEL X-750 INCONEL X-750 Stainless Steel Stainless Steel Carbon Steel Carbon Steel Viton Viton ASTM A105N ASTM A105N Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel

F316/316 ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 PTFE/Molon/PEEK ASTM A182-F316 ASTM A182-F316/17-4PH ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 Stainless Steel Stainless Steel Graphite Graphite Carbon Fibre+Graphite PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 316SS+PTFE+MoS2 Viton Viton Viton Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel INCONEL X-750 INCONEL X-750 INCONEL X-750 Stainless Steel Stainless Steel Stainless Steel Stainless Steel Viton Viton ASTM A182-F316 ASTM A182-F316 Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel

LF2/316 NACE ASTM A350-LF2 ASTM A350-LF2 ASTM A182-F316 PTFE/Molon/PEEK ASTM A182-F316 ASTM A182-F316/17-4PH ASTM A350-LF2/ENP ASTM A350-LF2/ENP ASTM A350-LF2 ASTM A320-L7M ASTM A320-L7M Graphite Graphite Carbon Fibre+Graphite PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 316SS+PTFE+MoS2 Viton Viton Viton Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel INCONEL X-750 INCONEL X-750 INCONEL X-750 Stainless Steel Stainless Steel Carbon Steel Carbon Steel Viton Viton ASTM A105N ASTM A105N Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel


34

Series TW

Welded Body Trunnion Mounted Ball Valve Dimensions and Weights

W

H2

H2

d D

H1

H1

W

L1(BW)

L(RF)

Full Bore Size in 2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40

D mm 51 76 102 152 203 254 305 337 387 438 489 540 591 635 686 737 781 832 876 978

Class 150 L mm 178 203 229 394 457 533 610 686 762 864 914 991 1067 1143 1245 1295 1372 1473 1524 1727

L1 H1 mm mm 216 155 283 191 305 211 457 231 521 282 559 336 635 373 762 413 838 457 914 501 991 551 1092 600 1143 635 1245 710 1346 760 1397 800 1524 840 1626 890 1727 930 1956 1010

H2 mm 85 110 130 160 235 290 315 345 383 435 495 555 590 620 670 710 745 775 805 900

W RF Weight BW Weight mm Kg Kg 350 30 29 400 60 54 91 83 450 189 177 *305 344 325 *406 492 461 *406 702 657 *406 854 807 *406 948 *600 1014 1338 *600 1431 1783 *600 1907 2186 *600 2338 2607 *700 2789 2974 *700 3181 3759 *760 4021 4479 *760 4791 5102 *760 5457 5230 *760 6664 7077 *760 7569 9545 *760 10209

L mm 216 283 305 403 502 568 648 762 838 914 991 1092 1143 1346 1397 1524 1626 1727 1956

L1 mm 216 283 305 457 521 559 635 762 838 914 991 1092 1143 1346 1397 1524 1626 1727 1956

H2 mm 85 110 130 160 235 290 315 345 400 440 495 560 590 680 720 760 790 820 915

W RF Weight BW Weight mm Kg Kg 400 30 26 450 68 62 500 108 97 *305 208 193 *406 370 347 *406 531 498 *500 760 713 *600 895 830 *600 1294 1214 *600 1706 1618 *600 2079 1966 *700 2206 2068 *760 2876 2717 *760 4552 4297 *760 5562 5251 *800 6209 5861 *800 7333 6922 *800 8393 7923 *800 11144 10528

Full Bore Size in 2 3 4 6 8 10 12 14 16 18 20 22 24 28 30 32 34 36 40

D mm 51 76 102 152 203 254 305 337 387 438 489 540 591 686 737 781 832 876 978

Class 300

* Gear Operated

35

H1 mm 155 191 211 229 291 340 375 417 466 506 563 605 684 770 810 850 900 940 1025

Reduced Bore Size in 2*1-1/2 3*2 4*3 6*4 8*6 10*8 12*10 14*10 14*12 16*12 16*14 18*14 18*16 20*16 20*18 22*18 24*20 26*22 28*24 30*24 32*26 34*28 36*30 40*34

d mm 38 51 76 102 152 203 254 254 305 305 337 337 387 387 438 438 489 540 591 591 635 686 737 832

Class 150 D mm 51 76 102 152 203 254 305 337 337 387 387 438 438 489 489 540 591 635 686 737 781 832 876 978

L mm 178 203 229 394 457 533 610 686 686 762 762 864 864 914 914 991 1067 1143 1245 1295 1372 1473 1524 1727

L1 mm 216 283 305 457 521 559 635 762 762 838 838 914 914 991 991 1092 1143 1245 1346 1397 1524 1626 1727 1956

H1 mm 152 155 191 211 231 282 336 336 373 373 413 413 457 457 501 501 551 600 635 635 710 760 820 935

H2 mm 80 85 110 130 160 235 290 290 315 315 345 345 383 383 435 435 495 555 590 590 620 670 710 775

W RF Weight mm Kg 350 26 350 34 400 62 450 101 *305 224 *406 372 *406 530 *406 623 *406 727 *406 787 *406 839 *406 1005 *600 1089 *600 1109 *600 1143 *600 2332 *600 2046 *600 2201 *700 2784 *700 2779 *700 3976 *760 4412 *760 4955 *760 8154

D mm 51 76 102 152 203 254 305 337 337 387 387 438 438 489 489 540 591 686 737 832 876 978

L mm 216 283 305 403 502 568 648 762 762 838 838 914 914 991 991 1092 1143 1346 1397 1626 1727 1956

L1 mm 216 283 305 457 521 559 635 762 762 838 838 914 914 991 991 1092 1143 1346 1397 1626 1727 1956

H1 mm 152 155 191 211 229 291 340 340 375 375 417 417 466 466 506 506 563 684 684 770 810 900

H2 mm 80 85 110 130 160 235 290 315 315 360 360 400 400 420 440 440 495 590 590 680 720 790

W RF Weight Kg mm 350 30 400 36 450 72 500 139 *305 247 *406 401 *406 577 *406 678 *500 825 *500 1045 *600 1116 *600 1309 *600 1516 *600 1766 *600 1807 *600 1982 *600 2189 *760 3163 *760 3158 *760 4789 *760 5525 *800 8112


d mm 38 51 76 102 152 203 254 254 305 305 337 337 387 387 438 438 489 591 591 686 737 832

Class 300


Series TW


H2

H2

d D

H1

H1

W

L1(BW)

L(RF)

Full Bore Size in 2 3 4 6 8 10 12 14 16 18 20 22 24 28 30 32 34 36 40

D mm 51 76 102 152 203 254 305 337 387 438 489 540 591 686 737 781 832 876 978

Class 600 L mm 292 356 432 559 660 787 838 889 991 1092 1194 1295 1397 1549 1651 1778 1930 2083 2337

L1 mm 292 356 432 559 660 787 838 889 991 1092 1194 1295 1397 1549 1651 1778 1930 2083 2337

H1 mm 155 193 239 266 310 354 411 435 493 544 629 683 728 810 863 900 940 990 1070

H2 mm 85 112 140 175 250 290 345 370 420 462 515 570 610 695 735 775 820 885 935

W RF Weight BW Weight mm Kg Kg 400 44 41 500 79 73 700 148 138 *406 243 227 *406 432 408 *600 690 655 *600 841 790 *600 1211 1141 *600 1511 1424 *700 2106 1997 *760 2605 2473 *800 3318 3162 *800 3901 3703 *800 5969 5671 *800 6590 6261 *800 7708 7323 *800 8333 7916 *800 10490 9966 *900 14480 13756

L mm 368 381 457 610 737 838 965 1029 1130 1219 1321 1549 1753 1880 2159 2286

L1 mm 368 381 457 610 737 838 965 1029 1130 1219 1321 1549 1753 1880 2159 2286

H1 mm 178 221 215 268 324 371 425 463 513 614 644 745 830 880 970 1030

H2 mm 100 125 150 215 260 305 360 390 440 500 530 630 720 755 850 930

W mm 450 600 *305 *406 *600 *600 *600 *600 *710 *760 *760 *800 *800 *800 *900 *900

Full Bore Size in 2 3 4 6 8 10 12 14 16 18 20 24 28 30 34 36

D mm 51 76 102 152 203 254 305 324 375 425 473 572 667 714 810 857

Class 900LB

* Gear Operated

RF Weight Kg 50 85 156 379 554 809 1110 1591 1986 2781 3416 5443 10132 11385 17375 20053

BW Weight Kg 47 78 142 351 512 738 1027 1491 1844 2605 3193 5113 9473 10645 16246 18750


d mm 38 51 76 102 152 203 254 254 305 305 337 337 387 387 438 438 489 591 591 686 737 832

Class 600 D mm 51 76 102 152 203 254 305 337 337 387 387 438 438 489 489 540 591 686 737 832 876 978

L mm 292 356 432 559 660 787 838 889 889 991 991 1092 1092 1194 1194 1295 1397 1549 1651 1930 2083 2337

L1 mm 292 356 432 559 660 787 838 889 889 991 991 1092 1092 1194 1194 1295 1397 1549 1651 1930 2083 2337

H1 mm 152 155 193 239 266 310 354 354 411 411 435 435 493 493 544 544 629 728 728 810 863 940

H2 mm 80 85 112 140 175 250 290 345 345 370 370 410 420 440 462 462 515 610 610 695 735 820

W RF Weight Kg mm 350 40 400 53 500 98 700 210 *406 299 *406 504 *600 783 *600 832 *600 896 *600 951 *600 1291 *600 1501 *600 1616 *600 2041 *700 2241 *700 2401 *760 3405 *800 4191 *800 4671 *800 7109 *800 8500 *800 9903

D mm 51 76 102 152 203 254 305 324 324 375 375 425 473 473 572 667 714 810 857

L mm 368 381 457 610 737 838 965 1029 1029 1130 1130 1219 1321 1321 1549 1753 1880 2159 2286

L1 mm 368 381 457 610 737 838 965 1029 1029 1130 1130 1219 1321 1321 1549 1753 1880 2159 2286

H1 mm 152 178 221 215 268 324 371 371 425 425 463 513 513 614 644 745 745 830 880

H2 mm 80 100 125 150 260 305 335 360 360 390 390 440 470 500 550 630 665 750 780

W RF Weight Kg mm 400 44 450 54 600 92 *305 222 *406 474 *600 644 *600 857 *600 1039 *600 1295 *600 1370 *600 1811 *710 2181 *710 2711 *760 3111 *760 3766 *800 7526 *800 7927 *800 11132 *800 15596

Reduced Bore Size in 2*1-1/2 3*2 4*3 6*4 8*6 10*8 12*10 14*10 14*12 16*12 16*14 18*16 20*16 20*18 24*20 28*24 30*24 34*28 36*30

d mm 38 51 76 102 152 203 254 254 305 305 324 375 375 425 473 572 572 667 714

Class 900LB

36

Series TW

Welded Body Trunnion Mounted Ball Valve Dimensions and Weights W

H2

H2

d D

H1

H1

W

L1(BW)

L(RF)

Full Bore Size in 2 3 4 6 8 10 12 14 16 18 20 24

D mm 51 76 102 146 194 241 289 318 362 407 457 534

Class 1500 L mm 368 470 546 705 832 991 1130 1257 1384 1537 1664 2045

L1 mm 368 470 546 705 832 991 1130 1257 1384 1537 1664 2045

H1 mm 178 226 241 319 345 411 478 517 599 663 695 842

H2 mm 100 130 162 255 280 345 405 435 485 545 580 730

W RF Weight BW Weight mm Kg Kg 450 50 47 700 112 100 *406 190 170 *600 574 534 *600 742 674 *600 1184 1086 *600 1952 1818 *700 2224 2070 *760 2717 2528 *800 3584 3317 *800 4421 4088 *900 7029 6383

L ( RTJ ) mm 454 584 683 927 1038 1292 1445

L1 mm 451 578 673 914 1022 1270 1422

H1 mm 214 216 265 371 426 463 550

H2 mm 118 150 180 305 360 390 465

W RF Weight BW Weight mm Kg Kg 87 71 700 159 *406 194 320 *406 375 614 *600 756 1108 *600 1319 1688 *710 2096 2639 *760 3216


D mm 44 64 89 133 181 225 267

Class 2500

Reduced Bore Size in 2*1-1/2 3*2 4*3 6*4 8*6 10*8 12*10 14*10 14*12 16*12 16*14 18*16 20*16 20*18 24*20

d mm 38 51 76 102 146 194 241 241 289 289 318 362 362 407 457

Class 1500 D mm 51 76 102 146 194 241 289 318 318 362 362 407 457 457 534

L mm 368 470 546 705 832 991 1130 1257 1257 1384 1384 1537 1664 1664 2045

L1 mm 368 470 546 705 832 991 1130 1257 1257 1384 1384 1537 1664 1664 2045

H1 mm 152 178 226 241 319 345 411 411 478 478 517 599 599 663 695

H2 mm 80 100 130 162 270 325 370 405 405 435 435 485 545 545 640

W mm 400 450 700 *406 *600 *600 *600 *600 *600 *600 *700 *760 *760 *800 *800

D mm 44 64 89 133 181 225 267

L ( RTJ ) mm 454 584 683 927 1038 1292 1445

L1 mm 451 578 673 914 1022 1270 1422

H1 mm 175 214 216 265 371 426 463

H2 mm 95 118 150 270 305 370 415

W mm 450 700 *406 *406 *600 *600 *710


d mm 38 44 64 89 133 181 225

Weight Kg 55 80 147 291 684 920 1329 1829 2052 2502 2644 2907 3782 4088 5774

Class 2500 Weight Kg 78 157 314 630 1148 1886 2921

* Gear Operated

37

Series TT

Top Entry Forged Trunnion Mounted Ball Valve

Features Size: 2"~24" Class: 150~1500 Top Entry Forged Steel Body Trunnion Mounted Ball, Full & Reduced Bore Anti-Static Device Blow-out Proof Stem Fire Safe Design Emergency Sealant Injector ( 6" & Larger)


ASME B16.34/API 6D ASME B16.10/API 6D ASME B16.10/API 6D ASME B16.5 ASME B16.25 API 6D API 607/API 6FA NACE MR-01-75 38


10

30

12

6

Series TT

29

17

7 9

26

8

2

11

II

18

I

1

3

15

16

I

II 20 27

28 14 23 19

13

25

5

4 21

24 22 39

Series TT

Top Entry Forged Trunnion Mounted Ball Valve Material Specifications

No.

Part

A105/ENP

A105/316

F316/316

LF2/316 NACE

1

Body

ASTM A105N

ASTM A105N

ASTM A182-F316

ASTM A350-LF2

2

Cover

ASTM A105N

ASTM A105N

ASTM A182-F316

ASTM A350-LF2

3

Ball

ASTM A105N/ENP

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

4

Seat Insert

PTFE/Molon/PEEK

PTFE/Molon/PEEK

PTFE/Molon/PEEK

PTFE/Molon/PEEK

5

Seat Ring

ASTM A105N/ENP

ASTM A182-F316

ASTM A182-F316

ASTM A182-F316

6

Stem

ASTM A105N/ENP

ASTM A182-F316/17-4PH

ASTM A182-F316/17-4PH

ASTM A182-F316/17-4PH

7

Top Flange

ASTM A105N

ASTM A105N

ASTM A182-F316

ASTM A350-LF2

8

Body Stud

ASTM A193-B7

ASTM A193-B7

ASTM A193-B8

ASTM A320-L7M

9

Body Nut

ASTM A194-2H

ASTM A194-2H

ASTM A194-8

ASTM A194-7M

10

Screw

Carbon Steel

Carbon Steel

Stainless Steel

ASTM A320-L7M

Graphite

Graphite

Graphite

Graphite

12 * Stem Firesafe packing Graphite

Graphite

Graphite

Graphite

13 * Seat Firesafe Packing Carbon Fibre+Graphite




11 * Body Gasket

14

Thrust Washer

PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2

PTFE/316SS+PTFE+MoS2

15

Washer

PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2

PTFE/316SS+PTFE+MoS2

16

Bearing

316SS+PTFE+MoS2

316SS+PTFE+MoS2

316SS+PTFE+MoS2

316SS+PTFE+MoS2

17

Bearing

316SS+PTFE+MoS2

316SS+PTFE+MoS2

316SS+PTFE+MoS2

316SS+PTFE+MoS2

18 * O-Ring

Viton

Viton

Viton

Viton

19 * O-Ring

Viton

Viton

Viton

Viton

20 * O-Ring

Viton

Viton

Viton

Viton

21

Vent Valve

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

22

Drain

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

23

Stem Injection

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

24

Seat Injection

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

25

Seat Spring

INCONEL X-750

INCONEL X-750

INCONEL X-750

INCONEL X-750

26

Antistatic Spring

INCONEL X-750

INCONEL X-750

INCONEL X-750

INCONEL X-750

27

Antistatic Spring

INCONEL X-750

INCONEL X-750

INCONEL X-750

INCONEL X-750

28

Grounding Plunger

Stainless Steel

Stainless Steel

Stainless Steel

Stainless Steel

29

Gland Pin

Carbon Steel

Carbon Steel

Stainless Steel

Stainless Steel

30

Key

Carbon Steel

Carbon Steel

Stainless Steel

Carbon Steel


40


Series TT


H1 H2

d

L

L

Full Bore Size in 2 3 4 6 8 10 12 14 16 18 20 24

Class 150 D mm 51 76 102 152 203 254 305 337 387 438 489 591

L mm 292 356 432 559 660 787 838 889 991 1092 1194 1397

H1 mm 210 225 260 295 322 357 405 455 470 500 555 600

H2 mm 83 110 143 217 264 313 372 430 452 470 583 594

W mm 350 400 450 *305 *406 *406 *406 *406 *600 *600 *600 *700

L mm 292 356 432 559 660 787 838 889 991 1092 1194 1397

H1 mm 210 225 260 295 330 365 415 460 480 523 585 635

H2 mm 83 110 143 217 264 313 400 430 452 470 583 594

W mm 400 450 500 *305 *406 *406 *500 *600 *600 *600 *600 *760

Weight Kg 46 83 156 256 453 622 747 959 1220 1640 2118 2950

* Gear Operated

Class 300

Full Bore Size in 2 3 4 6 8 10 12 14 16 18 20 24

D mm 51 76 102 152 203 254 305 337 387 438 489 591

* Gear Operated

41

D

H1 H2

D

d

W

Weight Kg 49 87 164 272 479 657 783 1007 1281 1722 2224 3100

Reduced Bore Size in 2*1-1/2 3*2 4*3 6*4 8*6 10*8 12*10 14*10 14*12 16*12 16*14 18*14 18*16 20*16 20*18 24*20

d mm 38 51 76 102 152 203 254 254 305 305 337 337 387 387 438 489

Class 150 D mm 51 76 102 152 203 254 305 337 337 387 387 438 438 489 489 591

L mm 292 356 432 559 660 787 838 889 889 991 991 1092 1092 1194 1194 1397

H1 mm 180 210 225 260 295 322 357 357 405 405 455 455 463 463 500 555

H2 mm 78 83 110 143 217 264 313 313 372 372 430 430 452 452 470 583

W mm 250 350 400 450 *305 *406 *406 *406 *406 *406 *406 *406 *600 *600 *600 *600

D mm 51 76 102 152 203 254 305 337 337 387 387 438 438 489 489 591

L mm 292 356 432 559 660 787 838 889 889 991 991 1092 1092 1194 1194 1397

H1 mm 180 210 225 260 295 330 365 365 415 415 460 460 480 480 523 585

H2 mm 78 83 110 143 217 264 313 313 400 400 430 430 452 452 470 583

W mm 250 400 450 500 *305 *406 *406 *406 *500 *500 *600 *600 *600 *600 *600 *600

Class 300

Reduced Bore Size in 2*1-1/2 3*2 4*3 6*4 8*6 10*8 12*10 14*10 14*12 16*12 16*14 18*14 18*16 20*16 20*18 24*20

d mm 38 51 76 102 152 203 254 254 305 305 337 337 387 387 438 489

Weight Kg 41 58 104 228 320 536 685 740 840 924 1070 1177 1430 1681 1850 2450

Weight Kg 44 62 110 243 343 559 725 798 890 1052 1120 1288 1480 1728 1960 2650

Series TT

Top Entry Forged Trunnion Mounted Ball Valve Dimensions and Weights W

L

L

Class 600


D

d H2

D

H2

d

H1

H1

W

D mm 51 76 102 152 203 254 305

L mm 292 356 432 559 660 787 838

H1 mm 210 225 260 295 330 370 425

H2 mm 83 110 143 217 264 313 400

W mm 400 500 700 *406 *406 *600 *600

Weight Kg 52 92 173 285 504 680 819

Class 600


d mm 38 51 76 102 152 203 254

D mm 51 76 102 152 203 254 305

L mm 292 356 432 559 660 787 838

H1 mm 180 210 225 260 295 330 370

H2 mm 78 83 110 143 217 264 313

W mm 350 400 500 700 *406 *406 *600

Weight Kg 46 74 120 249 380 587 752

* Gear Operated


Class 900 D mm 51 76 102 152 203 254 305

L mm 368 381 457 610 737 838 965

H1 mm 210 225 260 295 335 377 510

H2 mm 83 110 143 225 270 320 415

W mm 450 600 *305 *406 *600 *600 *600

Weight Kg 60 100 204 420 644 943 1295


d mm 38 51 76 102 152 203 254

Class 900 D mm 51 76 102 152 203 254 305

L mm 368 381 457 610 737 838 965

H1 mm 180 210 225 260 295 335 377

H2 mm 78 83 110 143 225 270 320

W mm 400 450 600 *305 *406 *600 *600

Weight Kg 54 80 148 305 552 748 1048

* Gear Operated

Class 1500


D mm 51 76 102 146 194 241 289

L mm 368 470 546 705 832 991 1130

H1 mm 210 235 290 300 350 400 525

H2 mm 83 120 153 235 282 335 425

W mm 450 700 *406 *600 *600 *600 *600

Weight Kg 69 133 256 667 865 1375 2175

Class 1500


d mm 38 51 76 102 146 194 241

D mm 51 76 102 146 194 241 289

L mm 368 470 546 705 832 991 1130

H1 mm 180 235 290 300 350 400 525

H2 mm 78 120 153 235 282 335 425

W mm 400 450 700 *406 *600 *600 *600

Weight Kg 63 95 183 359 794 1070 1541

* Gear Operated

42

Metal to Metal Seat Trunnion Mounted Ball Valve Series TM

Severity Service Normal soft-seated valve cannot be used for abrasive service or/and for operation in high temperatures that prohibits the use of a resilient material. VIZA metal-to-metal seated trunnion mounted ball valve (series TM, range 2”~24” class 150lb~2500lb) is designed for this type of severity service has seating action provided by the metal-tometal contact between the ball and the seat rings.

General Design Blow-out proof stem, anti-static device, double block & bleed, self relieving seats, Mechanical stops for ball seat alignment are designed as standard requirements; while for fire safe and sealant injection system will be supplied when service request.

Superior Sealing High precision machining and seat to ball rubbing result in superior ball and seat interfacing for reliable sealing conforming to ANSI/FCI 70-2 class V.

43

Reliable Operations Spring-loaded seats maintain close contact with the ball ensuring tight sealing even at low pressures. This also results in stable operating torques at high differential pressures over a wide range of temperatures or/and high frequency.

Material Selection Various material components are available for a variety of service applicable up to 500°C. For service temperature above 300°C, the extension bonnet is required.

Applications Hard faced ball and seats (TCC as standard, other special coatings are available on request) allow use in more severe services such as slurries, pulp stock, mining and other abrasive media in long life.

Series TM

Metal to Metal Seat Trunnion Mounted Ball Valve

32 31

7

5

8

11

35

15

23

12 34

14

22

17 30 6 27 28

4

10

9

18

1

3

25

19

33

20

13

16

21

29

24

26

2

Material Specifications No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Part Body Adapter Ball Seat Stem Trunnion Supprot Gland Flange Top Flange Body Stud Body Nut Screw Screw * Body Gasket * Gland Gasket * Stem Firesafe Packing * Seat Firesafe Packing Thrust Washer Washer

Standard Materials ASTM A105N or A182-F316 ASTM A105N or A182-F316 ASTM A105N+TCC or A182-F316+TCC ASTM A105N+TCC or A182-F316+TCC ASTM A105N/ENP or A182-F316/17-4PH ASTM A105N/ENP or A182-F316 ASTM A105N/ENP or A182-F316 ASTM A105N or A182-F316 ASTM A193-B7 or A193-B8 ASTM A194-2H or A194-8 Carbon Steel or Stainless Steel Carbon Steel or Stainless Steel Graphite Graphite Graphite Carbon Fibre+Graphite PTFE/316SS+PTFE+MoS2 PTFE/316SS+PTFE+MoS2

No. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

* * * *

Part Bearing O-Ring O-Ring O-Ring O-Ring Vent Valve Drain Stem Injection Seat Injection Check Valve Seat Spring Antistatic Spring Antistatic Spring Grounding Plunger Alignment Pin Gland Pin Key

Standard Materials 316SS+PTFE+MoS2 Viton Viton Viton Viton Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Inconel X-750 Inconel X-750 Inconel X-750 Stainless Steel Stainless Steel Carbon Steel or Stainless Steel Carbon Steel or Stainless Steel

Note: 1. * Recommended Spare Parts 2. TCC: Tungsten Carbide Coating. 3. Customer shall order the valve according to service condition.

44

Series FY/TY

Cryogenic Ball Valve

Cryogenic Service Va l v e s a r e d e m a n d e d w i d e l y i n c r y o g e n i c applications (-196 ~ -50 °C ), including LNG that is fast becoming a better alternative source of clean energy. VIZA developed its cryogenic floating (Series FY) and Trunnion mounted (Series TY) ball valve accordingly.

Standards ASME B16.34, ASME B16.5 API 6D, BS 5351, BS 6364, Shell MESC 77/200 BS 6755, Shell MESC 77/306

Applications Ethane: Ethylene: Methane: Liquefied Natrual Gas (LNG): Oxygen: Nitrogen:

-89°C -104°C -162°C -162°C -183°C -196°C

Cryogenic Test Valves can be tested by in house cryogenic test facility and issue the report on request. 45

General Features Extension bonnet gives enough vapour space to maintain the stem packing at a temperature high enough to protect the stem packing against malfunctioning due to freezing; Cavity pressure relief; Low operating torque for smoother operations; Blow-out proof stem, anti-static device and fire safe design; Double block & Bleed (Series TY); Low fugitive emission compliance.

Technical Data Design type: Sizes: Pressure: Temperature: Body material:

Floating, Trunnion 1/2”~24” class 150lb~600lb -196°C to ambient temperature A351 Gr CF8/CF8M, A182 F304/F316 (-196°C)

Series FY/TY

Cryogenic Ball Valve 30

9

17 20

13

10

11

12 16 21 25

19 22

27

18

8

24

4

6 5 28 29

2

3

1

23

7

26

17

15

14

Material Specifications No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part Body Adapter Ball Seat Insert Seat ring Stem Trunnion Seat Follower Top Flange Extension Extended Bonnet Adiabatic Plate Packing Washer Body Stud Body Nut

Standard Materials ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 PCTFE ASTM A182-F316 ASTM A182-F316/17-4PH ASTM A182-F316 ASTM A182-F316 ASTM A182-F316 Assembled by 14&15 ASTM A182-F316 ASTM A182-F316 ASTM A276-316 ASTM A320-B8 ASTM A194-8

No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Part Screw Screw * Body Gasket * Gasket * Stem Packing * Seat Packing Thrust Washer Bearing Stem Bearing Lip-Seal Vent Valve Seat Spring Antistatic Spring Grounding Plunger Key

Standard Materials ASTM A320-B8 ASTM A320-B8 316SS+Graphite 316SS+Graphite Graphite Carbon Fibre+Graphite PTFE/316SS+PTFE+MoS2 316SS+PTFE+MoS2 316SS+PTFE+MoS2 PTFE+Spring Stainless Steel INCONEL X-750 INCONEL X-750 Stainless Steel Stainless Steel


46

Torque Value & Cv Value Floating Ball Valve Design Torque Size (inch) 1/2 3/4 1 1-1/2 2 2-1/2 3 4 5 6 8 10

Class 150 12 14 27 55 75 125 162 234 546 804 1410 2600

Class 300 17 23 48 89 100 141 216 476 910 1338 3100 5400

Design Torque (N.m) Class 600 30 38 66 120 160 233 308 635 --1944 -----

Class 900 38 56 98 189 240 390 610 -----------

Class 1500 51 71 130 238 350 550 980 -----------

Notes: 1. For FC, FR & FF series valves, torque is the same. 2. All valves are in normal temperature, with PTFE seat for Class 150~300 and Nylon seat for Class 600~1500. 3. For cryogenic ball valve, torque will be 2~2.5 times the above torque. 4. Torque shown in this table is to be used as a guide for actuator selection. A safety factor of 1.5 is recommended for actuator sizing. 5. Torque may be changed according to different medium and trim material.

Ball Valve Flow Coefficient (Cv) Size (inch) 1/2 3/4 1 1-1/2 2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40

Cv Class 150 24 53 92 211 381 845 1523 3381 6031 9442 13614 16621 21920 28076 34995 42676 51117 59012 68872 79493 89268 101307 112306 139982

Class 300 24 53 92 211 381 845 1523 3381 6031 9442 13614 16621 21920 28076 34995 42676 51117 59012 68872 79493 89268 101307 112306 139982

Class 600 24 53 92 211 381 845 1523 3381 6031 9442 13614 16621 21920 28076 34995 42676 51117 59012 68872 79493 89268 101307 112306 139982

Class 900 24 53 92 211 381 845 1523 3381 6031 9442 13614 15363 20581 26435 32743 40184 47884 56076 65110 74610 84977 96020 107487 ---

Class 1500 24 53 92 211 381 845 1523 3120 5508 8500 12223 14800 19178 24243 30565 35860 41733 ---------------

Class 2500 24 53 92 211 283 600 1160 2590 4795 7410 10433 ---------------------------

Note: 1. The flow coefficiency "Cv" of a valve is the flow rate in Gallons /minute of 60°F water through a fully opened valve, at a pressure drop of 1 psi across the vavle. 2. All the ball valves are in full bore.

47

Torque Value & Mounting Flange Dimensions A B C G

n- d

H

t

f

h

2- P

Key KxK

D

Size inch

2*1-1/2

2

3

4

Class 150 300 600 900 1500 2500 150 300 600 900 1500 2500 150 300 600 900 1500 2500 150 300 600 900 1500 2500

Torque N.m 42 66 102 142 241 423 76 91 143 231 349 798 121 159 269 524 887 1583 179 355 670 875 1351 2111

A 90 90 90 90 90 125 90 90 90 125 125 150 125 125 125 150 150 175 125 125 150 175 210 210

B 70 70 70 70 70 102 70 70 70 102 102 125 102 102 102 125 125 140 102 102 125 140 165 165

Flange Dimensions mm C f t n-d 55 3 12 4-9 55 3 12 4-9 55 3 12 4-9 55 3 12 4-9 55 4-9 3 12 70 3 15 4-11 55 4-9 3 12 55 4-9 3 12 55 4-9 3 12 70 3 15 4-11 70 3 15 4-11 85 3 18 4-13 70 3 15 4-11 70 3 15 4-11 70 3 15 4-11 85 3 18 4-13 85 3 18 4-13 100 4 20 4-18 70 3 15 4-11 70 3 15 4-11 85 3 18 4-13 100 4 20 4-18 130 5 22 4-22 130 5 22 4-22

P 6 6 6 6 6 8 6 6 6 8 8 10 8 8 8 10 10 10 8 8 10 10 12 12

ISO5211 Key Size Flange KxK No. mm F07 F07 F07 F07 F07 F10 F07 F07 F07 F10 F10 F12 F10 F10 F10 F12 F12 F14 F10 F10 F12 F14 F16 F16

6x6 6x6 6x6 6x6 6x6 8x8 6x6 6x6 6x6 8x8 8x8 10x10 8x8 8x8 8x8 10x10 10x10 12x12 8x8 8x8 10x10 12x12 14x14 14x14

G mm

D mm

h mm

H mm

25 25 25 25 25 32 25 25 25 32 32 41 32 32 32 41 41 51 32 32 41 51 57 62

22 22 22 22 22 28 22 22 22 28 28 36 28 28 28 36 36 45 28 28 36 45 50 55

25 25 25 25 25 30 25 25 25 30 30 55 30 30 30 55 55 65 30 30 55 65 75 80

100 100 100 100 100 115 103 103 103 117 117 135 130 130 132 142 147 165 150 150 160 172 185 205

48

Torque Value & Mounting Flange Dimensions Size inch

6

8

10

12

14

16

18

20

24

49

Class

Torque N.m

150 300 600 900 1500 2500 150 300 600 900 1500 2500 150 300 600 900 1500 2500 150 300 600 900 1500 2500 150 300 600 900 1500 150 300 600 900 1500 150 300 600 900 1500 150 300 600 900 1500 150 300 600 900 1500

631 854 1609 1927 3512 5454 987 1562 2501 4012 6513 8495 1321 2304 3450 5017 7996 13148 1650 3041 4507 6512 10078 18007 2415 4019 6578 9489 14860 3314 5350 9025 12877 21857 5148 8375 13493 18975 29032 6425 10987 18502 26048 40907 12379 19384 29546 42379 65223

Flange Dimensions mm A 150 150 175 210 210 300 210 210 210 210 300 300 210 210 210 300 300 300 210 210 300 300 300 300 300 300 300 300 300 300 300 300 300 350 300 300 300 350 350 300 300 350 350 415 300 350 350 415 475

B 125 125 140 165 165 254 165 165 165 165 254 254 165 165 165 254 254 254 165 165 254 254 254 254 254 254 254 254 254 254 254 254 254 298 254 254 254 298 298 254 254 298 298 356 254 298 298 356 406

C 85 85 100 130 130 200 130 130 130 130 200 200 130 130 130 200 200 200 130 130 200 200 200 200 200 200 200 200 200 200 200 200 200 230 200 200 200 230 230 200 200 230 230 260 200 230 230 260 300

f 3 3 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 8

t 18 18 20 22 24 26 20 20 22 22 25 28 22 22 24 25 28 28 24 24 25 28 28 30 26 26 28 28 30 28 28 28 30 32 28 28 30 32 38 30 30 32 38 42 32 32 38 42 48

n-d 4-13 4-13 4-18 4-22 4-22 8-18 4-22 4-22 4-22 4-22 8-18 8-18 4-22 4-22 4-22 8-18 8-18 8-18 4-22 4-22 8-18 8-18 8-18 8-18 8-18 8-18 8-18 8-18 8-18 8-18 8-18 8-18 8-18 8-22 8-18 8-18 8-18 8-22 8-22 8-18 8-18 8-22 8-22 8-33 8-18 8-22 8-22 8-33 8-39

P 10 10 10 12 14 16 10 10 12 14 16 16 12 12 14 16 16 16 14 14 16 16 16 16 16 16 16 16 16 16 16 16 16 20 16 16 16 20 20 16 16 20 20 28 16 20 20 28 28

ISO5211 Key Size Flange KxK No. mm F12 F12 F14 F16 F16 F25 F16 F16 F16 F16 F25 F25 F16 F16 F16 F25 F25 F25 F16 F16 F25 F25 F25 F25 F25 F25 F25 F25 F25 F25 F25 F25 F25 F30 F25 F25 F25 F30 F30 F25 F25 F30 F30 F35 F25 F30 F30 F35 F40

10x10 10x10 12x12 14x14 16x16 16x16 12x12 12x12 14x14 16x16 18x18 18x18 14x14 14x14 16x16 18x18 18x18 20x20 16x16 16x16 18x18 18x18 20x20 24x24 16x16 16x16 18x18 20x20 24x24 18x18 18x18 20x20 24x24 28x28 18x18 20x20 24x24 28x28 32x32 20x20 24x24 28x28 32x32 36x36 24x24 28x28 32x32 36x36 40x40

G mm

D mm

h mm

H mm

41 41 51 62 68 73 51 51 62 68 79 84 62 62 68 79 84 95 68 68 79 84 95 107 73 73 84 95 107 84 84 95 107 119 84 95 107 119 136 90 107 119 136 158 102 124 136 158 180

36 36 45 55 60 65 45 45 55 60 70 75 55 55 60 70 75 85 60 60 70 75 85 95 65 65 75 85 95 75 75 85 95 105 75 85 95 105 120 80 95 105 120 140 90 110 120 140 160

55 55 65 80 90 95 60 60 80 90 105 110 80 80 90 105 110 125 90 90 105 110 125 140 95 95 110 125 140 110 110 125 140 165 110 125 140 165 180 120 140 165 180 210 135 165 180 210 240

186 186 208 215 255 305 233 233 250 260 280 360 280 280 290 305 345 390 315 315 345 360 405 465 353 353 370 390 435 393 400 420 440 485 435 440 462 500 545 485 490 515 530 580 562 570 610 630 730

Notes: 1. The above table is for TF,TW&TT series valves, which are with ISO 5211 mounting flange and adaptablity for all types actuators mounting. 2. The torque is for valves with PTFE seat or Molon seat as per different size/class selection. 3. The torque value showed in above table is the valve torque at normal temperature. For customer's sizing actuator: a. If medium temperature is -10℃~40℃, the output torque of actuator should be 1.5 times the valve torque; b. If medium temperature is less than -10℃, the output torque of actuator should be 2 or 2.5 times the valve torque.

Soft Materials Data Specifications for Seat Materials PTFE 24.8 35 250 56