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Sree Chitra Tirunal Institute for Medical Sciences and Technology ... precipitation followed by freeze drying and spray drying techniques. The spray dried.
Phosphorus

Research

Bulletin

Vol. 6 (1996), 35 - 38

PREPARATION AND CHARACTERIZATION HYDROXY APATITE POWDERS

OF FREE FLOWING

HARIKRISNA

SIVAKUMAR

VARMA

and RAJAGOPALAN

Biomedical Technology Wing, Sree Chitra Tirunal Institute for Medical Thiruvananthapuram - 695012 INDIA

Sciences

and Technology

Abstract: Free flowing hydroxy apatite (HAP)powders have been synthesized by precipitation followed by freeze drying and spray drying techniques. The spray dried HAP powder (5-25 microns spheres) showed improved sintering characteristics compared to freeze dried powders, which were irregular in shape and their agglomerate sizes were in the range 5-100 microns. It also found that surface impurities on the freshly prepared powders show toxicity effects towards Red Cells, and L.929 fibroblast cells.

INTRODUCTION Synthetic implants

because

calcium

phosphate

materials

of their close resemblance

there are a number of HAP based materials of bone replacement treatment

of osteomytitis,

highlights adopted

procedures

the

characteristics

at our institute

towards

to the minerals are available

like alveolar

maxillofacial

have been identified

of tooth

in the market

ridge reconstruction,

and orthognathic

of hydroxy

apatite

the development

as potential and bone intended

a variety

bone filling,

etc. The present

derived

of HAP materials

1,2. Today

for

periodontal

implantation

powders

hard tissue

by different intended

work

methods

for bone filling

applications.

EXPERIMENTAL The HAP dihydrogen

PROCEDURES

was prepared ammonium

by a precipitation phosphate.

hours. Then it was filtered and washed or dispersed

in distilled

water

route

involving

The precipitate

was

ammoniated

aged in the mother

to get a filter cake which

and then spray dried.

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calcium

nitrate

liquor

was then either freeze

It is important

to mention

and

for 24 dried

here that the

filter

cake

impurities

was

adequately

washed

such as nitrate and ammonium

a few times

ions. Both powders

were then heated at 300 degree C for 1 hr and then discs

a pressure

temperatures were measured

of 75

ranging

MPa

from

by Archimedes

in a uniaxial

1100-1300 method.

degree

press.

evaluation

and cytotoxicity

out according

The

water

to get rid of surface

were free flowing.

compacted

of the powders to standard

The powders

to 10 mm dia and 2mm thick

discs

were

C for 1 hr. The density

The wicker's

carried out. The toxicological was carried

with distilled

sintered

of the sintered

microhardness

measurement

with respect

to Haemolytic

procedures

at various discs

was also potential

3.

RESULTS AND DISCUSSION Fig 1 a,b,c shows the morphology of the powders. The freeze dried powder was irregular in shape while the spray dried one is spherical. At high magnification, these particles are found as agglomerates of submicron HAP crystallites ( 200nm). The densification characteristics of these powders are given in Fig.2 as a function of temperature. The spray dried powders showed improved sintered density compared to the freeze dried counterparts . This could be due to the better and uniform packing of the spherical powder particles . The microhardness values also show a similar trend (Fig .3) like the sintered density till 1250 degree C. Beyond 1250 degree C, the decrease in the hardness could be due to the increase in grain size 4,5The polished micrographs of the samples sintered at 1250 degree C (Fig.4) clearly shows that spray dried powders provide a uniform microstructure than freeze dried ones . Toxicological Evaluation The processing conditions, especially surface impurities can elicit adverse toxicological reactions. For example, in this study it was observed that thorough washing of the precipitate was required for making HAP less haemolytic . Fig.5 shows the effect of number of washing of the HAP precipitate on the haemolytic potential. Similar was the effect on L 929 fibroblast cells.Fig 6a shows a number of dead cells(rounded) along with unwashed HAP powders while with washed powders the cells were intact(Fig .6b). Further work is in progress to study the effect of reactions of powders and porous granules on the osteoblast cells as well as on the soft and hard tissues.

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FIGURE 1 (a) Spray dried HAP powder (b) Freeze dried powder (c ) sample (b) at high magnification

FIGURE.

FIGURE3.

2. Sintered density Vs. Sintering temperature

Microhardness temperature

Vs. Sintering

FIGURE 4. Polished SEM pictures of sintered samples (a) Spray dried (b) Freeze dried

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FIGURE

5. Effect Haemolysis

of washing behaviour

dried powder

on the of freeze

FIGURE 6. Fibroblast cells with (a) unwashed HAP powder . The rounded shapes are dead cells and (b) thoroughly washed HAP powder and intact cells

CONCLUSION

Free flowing HAP powders were prepared by freeze drying and spray drying techniques. Spray dried powder showed improved sintering properties . The microhardness values of the sintered samples derived from the spray dried powders were better than the freeze dried counterpart. The haemolysis and cytotoxicity study revealed that the surface impurities have got a deleterious effect need to be addressed while developing biological applications. ACKNOWLEDGEMENT The authers wish to thank Director, SCTIMST for the onstant encouragement and the permission to publish this work. The authers are also thankful to Dr. K.Rathinam and Dr.T.V.Kumari for the help rendered during the haemolysis and cytotoxicity studies respectively. One of the authors(HKV) would like to thank Department of Science and Technology for the financial support under the SERCYS scheme REFERENCES 1.M.Jarcho, Clin.Orthop., 157, 256 (1981) 2.L.L.Hench, J.Amer.Ceram.Soc., 74, 1487 (1991) 3.ISO Standard, CASE Pos Pale 56, CH-1211 Geneva 20, Switzerland- ISO/TR 7405-1984 (E) 16-17 4. S. Puajindanetr, S.M.Best and W.Bonfield, British Ceram .Trans., 93, 96 (1994) 5. H.K.Varma and R.Sivakumar, Materials Letters ( in press)

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