INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

Accessory

Application

FOG LIGHT P/N 08V31-SDA-100

2003 ACCORD 4-DOOR

NOTE: The outside temperature gauge cannot be installed in a vehicle with fog lights.

Publications No.

AII 24050 Issue Date

AUG 2002

Fog light harness

PARTS LIST Right fog light Switch harness Left fog light

Switch Right bracket A

Template A Left bracket A

Template B Right bracket B Relay (black)

Left bracket B Relay (gray) Right trim

Fuse label

Left trim 4 Self-tapping screws, 5 x 12 mm

© 2002 American Honda Motor Co., Inc - All Rights Reserved.

AII 24050 (0208)

08V31-SDA-1000-91

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2 Step-screws (with rubber)

2 Step-screws

2 Ground bolts

Washer

3 Washer-bolts

3 Washer-screw

TOOL AND SUPPLIES REQUIRED #2 Phillips screwdriver Small flat-tip screwdriver Felt-tip pen 10 mm Combination wrench 10 mm Socket Ratchet Measure 3 mm and 7 mm Drill bits Eye protection (face shield, safety goggles, etc.) File Diagonal cutters 20 mm Hole saw Drill Masking tape Thumbtack Drill stopper Scissors Hacksaw blade

Illustration of the Fog Lights Installed on the Car SWITCH HARNESS

25 Wire ties

SWITCH FOG LIGHT HARNESS

Relay bracket

RIGHT FOG LIGHT

4 Self-tapping screws, 4 x 16 mm

LEFT FOG LIGHT

Fuse (20A)

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AII 24050 (0208)

RELAY (2)

2220010T 2221010T 2221020T 2225014T


INSTALLATION

4.

Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your car. These procedures should not be attempted by “do-it-yourselfers.” 1.

2.

Install the left fog light to the left trim with the one step-screw (with rubber), step-screw and washerscrew. LEFT FOG LIGHT

LEFT TRIM

Make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons.

STEPSCREW

Disconnect the negative cable from the battery.

Installing Fog Lights 3.

Install the left trim to the left bracket A with two 4 x 16 mm self-tapping screws.

LEFT TRIM

WASHERSCREW STEP-SCREW (WITH RUBBER)

5.

Repeat steps 3 and 4 to install the right fog light.

Cutting the Front Bumper. 4 x 16 mm SELF-TAPPING SCREWS (2)

6.

Using the scissors, cut out template A. Position template A on the front bumper as shown, and mark the bumper at each of the two marks indicated on template A with a felt-tip pen. FELT-TIP PEN

MARK

FRONT BUMPER

TEMPLATE A

LEFT BRACKET A

MARK

MARKS ON TEMPLATE

FELT-TIP PEN

TEMPLATE A

TEMPLATE A

7.


AII 24050 (0208)

Align end of template FRONT BUMPER with end of bumper

Remove template A.

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8.

Align template B with the marks you just made, and mark the bumper at the two marks indicated on template B with a felt-tip pen. Remove template B.

10. Using a thumbtack, mark the front bumper at the centers of the five marks indicated on the template A.

If equipped with a front spoiler, measure and cut off template B, and align template B on the front bumper.

THUMBTACK MARKS (5)

TEMPLATE B

MARK FELT-TIP PEN

TEMPLATE B

35 mm MARK FRONT BUMPER

9.

FRONT BUMPER

THUMBTACK

FELT-TIP PEN

Cut off.

2225050T

2225021T 2225030T

11. Using a felt-tip pen, mark the front bumper along outer edge of template A.

Align template A with the marks you just made. Tape template A to the bumper with strips of masking tape.

TEMPLATE A MASKING TAPE MARK

FELT-TIP PEN MARK

TEMPLATE A MARK

FRONT BUMPER

2225040T

2225061T

FRONT BUMPER

12. Remove template A.

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AII 24050 (0208)


17. Hook the fog light tabs on bracket A under the edge of the bumper hole. With the tabs on bracket A hooked on the edge of the bumper hole, position the left fog light on the front bumper as shown. Open the two screw covers. Using a felttip pen, mark the trim at the center of each hole concealed under the screw cover as shown.

13. To prevent damage to the front bumper, apply a piece of masking tape in the area shown. FRONT BUMPER

MARKS (5)

FRONT BUMPER

TAB 20 mm HOLE SAW 20 mm HOLE SAW

HOLE

SCREW COVERS

2225070T

14. While wearing eye protection, drill a 20 mm hole through each of the five marked locations using a 20 mm hole saw.

CENTER

LEFT FOG LIGHT

15. Using a straight edge, mark between the two inboard hole.

FELT-TIP PEN

2225091T

18. Remove the left fog light. 19. While wearing eye protection, drill a 7 mm hole through the bumper at each of the two marks made in step 17. First drill with a 3 mm bit, and finish with a 7 mm bit. Remove any burrs from the edges of the holes. NOTE: To prevent damaging the vehicle frame, use a drill stopper around the drill bit 10 mm from the end. DRILL STOPPER

10 mm

DRILL BIT MARKS

STRAIGHT EDGE

MARKING AREA

HACKSAW BLADE 2225080T

FRONT BUMPER

16. Using a hacksaw blade, cut out the front bumper along the lines made in steps 11 and 15. Remove any burrs from the edge of the hole with a file.

DRILL (First drill with a 3 mm bit, and finish with a 7 mm bit.)

20. Repeat steps 6 through 19 to install the right fog light. © 2002 American Honda Motor Co., Inc - All Rights Reserved.

AII 24050 (0208)

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23. Remove the air duct cover (two clips and pull it out toward you). Remove the air duct cover by pulling it out toward you.

Routing the Fog Light Harness 21. Open the hood. Remove the radiator cover (ten clips and four retaining tabs).

L4 Engine Model

CLIPS (10)

AIR DUCT COVER

CLIPS (2)

FRONT

RETAINING TAB

RADIATOR COVER 2201032T

AIR DUCT

2213010T

22. Remove the hood latch cover (one clip). V6 Engine Model HOOD LATCH COVER CLIP

CLIP AIR DUCT COVER

FRONT

2212012T

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AII 24050 (0208)

AIR DUCT

2704010T


24. Route the fog light harness 2-pin connector through the front bulkhead and alongside the vehicle harness.

27. On left side of vehicle, secure the fog light harness to the vehicle harness with the five wire ties in the areas shown. Push the fog light harness clip into the hole in the body panel.

2-PIN CONNECTOR

FOG LIGHT HARNESS

WIRE TIE

VEHICLE HARNESS

WIRE TIE

FRONT

HOLE

VEHICLE HARNESS

2226010T

FOG LIGHT HARNESS FOG LIGHT HARNESS CLIP

25. Route the ground bolt in the fog light harness alongside the vehicle harness across the front bulkhead to the right side of the vehicle. FOG LIGHT HARNESS GROUND TERMINAL

HOOD LATCH BRACKET GROUND BOLT

2226101T

28. On the right side of vehicle, secure the fog light harness to the vehicle harness with the four wire ties.

VEHICLE HARNESS

FOG LIGHT HARNESS

WIRE TIES

VEHICLE HARNESS

VEHICLE HARNESS

WASHER FRONT WIRE TIE WIRE TIE

BOLT (Discard.)

GREEN TAPE

FRONT 2226091T

FOG LIGHT HARNESS

26. Remove and discard the lower bolt that secures the hood latch bracket. Using one ground bolt and the 6 mm washer supplied, attach the fog light harness ground terminal to the hood latch bracket.


AII 24050 (0208)

FOG LIGHT HARNESS ( Do not allow the harness to contact the air conditioner pipe.) 2704071T

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29. Insert the tab from left bracket B through the left fog light opening, and attach bracket B to the grille hole in the bumper grille.

31. Insert the tab from right bracket B through the left fog light opening, and attach bracket B to the grille hole in the bumper grille.

LEFT BRACKET B

RIGHT BRACKET B

BUMPER GRILLE

BUMPER GRILLE

TAB SQUARE HOLE

SQUARE HOLE

2225100T

2225120T

32. Attach the fog light harness wire connector to the right fog light with the washer-screw.

30. Connect the fog light harness 2-pin connector to the left fog light, and position the fog light on the front bumper. Open the screw covers, and attach the left fog light to the front bumper with two 5 x 12 mm self-tapping screws. Close the screw covers.

FOG LIGHT HARNESS

WASHER-SCREW

FRONT BUMPER FOG LIGHT HARNESS 2-PIN CONNECTOR

WIRE CONNECTOR

RIGHT FOG LIGHT SCREW COVER

LEFT FOG LIGHT

5 x 12 mm SELFTAPPING SCREW

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2225130T

2225110T

AII 24050 (0208)


33. Connect the fog light harness 2-pin connector to the right fog light, and position the right fog light on the front bumper. Open the screw covers, and attach the right fog light to the front bumper with the two 5 x 12 mm self-tapping screws. Close the screw covers.

36. Release the six retaining tabs and remove the relay box under cover.

RELAY BOX

RETAINING TABS (6)

FOG LIGHT HARNESS 2-PIN CONNECTOR FRONT BUMPER

RELAY BOX UNDER COVER

RIGHT FOG LIGHT

2221030T

SCREW COVER 5 x 12 mm SELF-TAPPING SCREW

2225140T

37. Lift the air cleaner housing cover up, and route the other end of the fog light harness toward the engine alongside the vehicle harness.

34. Remove the two bolts that fasten the relay box. RELAY BOX

BOLTS Lift

BOLT

FOG LIGHT HARNESS VEHICLE HARNESS AIR CLEANER HOUSING COVER

BOLT (Remove.)

AIR CLEANER HOUSING COVER 2226020T

2213023T

35. Remove the one bolts that fasten the air cleaner housing cover.


AII 24050 (0208)

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38. Unplug the vehicle 14-pin and 20-pin connectors from the relay box. Release the lock on the vehicle 14-pin connector, and push the fog light harness white/green and red/green wire terminals into the vehicle 14-pin connector. Reattach the lock on the 14-pin connector.

41. Secure the fog light harness to the vehicle harness with one wire tie in the area shown. RELAY BOX UNDER COVER

RELAY BOX

WIRE TIE

VEHICLE 14-PIN CONNECTOR RELAY BOX

VEHICLE 20-PIN CONNECTOR

VEHICLE HARNESS

FOG LIGHT HARNESS

2226040T

As viewed from back side

RED/GREEN VEHICLE TERMINAL BLUE/RED 14-PIN TERMINAL CONNECTOR


LOCK

LOCK

42. Reinstall the relay box under cover. Be careful not to pinch the wires. 43. Under the relay box, locate the vehicle 3-pin connector blue-taped to the vehicle harness, and remove the blue tape to free the connector. Connect the fog light harness 3-pin connector into the 3-pin connector you just freed. Secure the fog light harness to the vehicle harness with one wire ties in the area shown. A/T Model

WHITE/ GREEN TERMINAL

Harness side view

Harness side view

RELAY BOX FOG LIGHT HARNESS

RELAY BOX

FOG LIGHT HARNESS 3-PIN CONNECTOR

VEHICLE HARNESS

BLUETAPE (Remove.)

WIRE TIE


FOG LIGHT HARNESS VEHICLE 20-PIN CONNECTOR

WIRE TIE

FOG LIGHT HARNESS TERMINALS (3) 2226032T

39. Release the lock on the vehicle 20-pin connector, and push the fog light harness blue/red wire terminal to the vehicle 20-pin connector. Reattach the lock on the 20-pin connector.


40. Plug the vehicle 14-pin and 20-pin connectors into the relay box.

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FOG LIGHT HARNESS

VEHICLE HARNESS

AII 24050 (0208)

WIRE TIE VEHICLE HARNESS

2226053T


M/T Model

44. Install the relays (black and gray) to the relay bracket with two washer-bolts.

FOG LIGHT HARNESS 3-PIN CONNECTOR VEHICLE RELAY BOX HARNESS

RELAY BRACKET FOG LIGHT HARNESS

BLUETAPE (Remove.)

WASHERBOLT WIRE TIE

VEHICLE HARNESS (Fold back.) FOG LIGHT HARNESS

VEHICLE HARNESS

RELAY (GRAY)

RELAY (BLACK)

WIRE TIE

2222011T

WIRE TIE VEHICLE 3-PIN CONNECTOR

VEHICLE HARNESS

2226063T

45. Plug the two fog light harness 4-pin connectors into the relays. L4 Engine Model

NOTE: If the 3-pin connector is already being used by another accessory, locate the 3-pin connector taped to that other accessory's harness. Remove the tape and dummy connector from that other accessory's harness. Plug the fog light harness 3-pin connector into that other accessory's harness.

VEHICLE BRACKET (If equipped)

MOUNTING BOLT (Reuse.)

RELAY BRACKET

OTHER ACCESSORY HARNESS VEHICLE FOG LIGHT 3-PIN CONNECTOR HARNESS 3-PIN CONNECTOR 3-PIN CONNECTOR

RELAY (BLACK)

FOG LIGHT HARNESS 4-PIN CONNECTOR (BROWN) WIRE TIE FOG LIGHT HARNESS OTHER ACCESSORY HARNESS 3-PIN CONNECTOR

RELAY (GRAY) FOG LIGHT FRONT HARNESS 4-PIN CONNECTOR (BLUE) 2222021T

46. If equipped, remove the mounting bolt that secures the vehicle bracket, and attach the relay bracket with this bolt.

2215051T


AII 24050 (0208)

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•

On V6 model, install the relay bracket to the vehicle frame with the washer-bolt supplied.

48. Secure the fog light harness to the vehicle harness with three wire ties in the areas shown.

V6 Engine Model WIRE TIE WASHER-BOLT

VEHICLE FRAME

VEHICLE HARNESS

RELAY BRACKET

FRONT

RELAY (BLACK)

WIRE TIE 4-PIN CONNECTOR OF FOG LIGHT HARNESS (BROWN)

RELAY (GRAY) 4-PIN CONNECTOR OF FOG LIGHT HARNESS (BLUE)

VEHICLE HARNESS WIRE TIE

FRONT

FOG LIGHT HARNESS

FOG LIGHT HARNESS

2226082T

2319011T

47. If the vehicle harness is routed near a vehicle 4-pin connector, secure the fog light harness to the vehicle harness with one wire tie.

49. Remove the relay box cover (four retaining tabs), and install the 20A fuse (provided) into the No.10 slot of the relay box. RELAY BOX COVER

FOG LIGHT HARNESS

RETAINING TABS (4)

FUSE (20A)

FUSE (20A)

WIRE TIE VEHICLE HARNESS

FRONT

RELAY BOX

RELAY BOX 2319021T

2226071T

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AII 24050 (0208)


50. Attach the 20A fuse label over the No.10 spot of the relay box cover. Reinstall the relay box cover.

52. If equipped, remove the driver’s dashboard under cover (the three clips, one pin and one holder).

FUSE LABEL (20A)

RELAY BOX LID HOLDER

No.10 2319030T

Routing the Switch Harness 51. Remove the driver’s dashboard lower cover: •

Remove the one self-tapping screw.

•

Release the four clips on the left side first by pulling out on the driver's dashboard lower cover.

•

PIN DRIVER’S DASHBOARD UNDER COVER

After releasing the four clips, insert the flat-tip screwdriver between the clip and the dashboard frame. Gently twist the screwdriver to release the clip.

•

Release the two clips on the right side last.

•

Unplug the vehicle connector, and remove the lower cover. VEHICLE CONNECTOR

CLIPS (3) 2205020T

53. Plug the switch harness 6-pin connector into the 6pin connector of the fuse box. SWITCH HARNESS 6-PIN CONNECTOR

CLIP (Release these clips first.)

CLIP (Release these clips last.)

VEHICLE FRAME CLIPS (7) DRIVER’S DASHBOARD LOWER COVER

FUSE BOX

SELFTAPPING SCREW

Front view SWITCH HARNESS 6-PIN CONNECTOR

2228011T

FLAT-TIP SCREWDRIVER 2206122K

CLIP (Release the clip by inserting the flattip screwdriver between the clip and the dashboard frame, and twist the screwdriver to release the clip.)


AII 24050 (0208)

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NOTE: If the fuse box 6-pin connector is already being used by another accessory, unplug its 6-pin connector from the fuse box. Locate the 6-pin connector taped to the switch harness. Remove the dummy connector from switch harness. Plug the other accessory's harness 6-pin into switch harness, and plug the switch harness 6-pin connector into the fuse box. SWITCH HARNESS 6-PIN CONNECTOR

DUMMY CONNECTOR

55. Behind the steering hanger pipe, locate the 2-pin connector blue-taped to the vehicle harness. Connect the switch harness 2-pin connector to the vehicle 2-pin connector. VEHICLE 2-PIN CONNECTOR

STEERING HANGER PIPE

OTHER ACCESSORY HARNESS 6-PIN CONNECTOR

SWITCH HARNESS 2-PIN CONNECTOR 2228041T

FUSE BOX

2228021T

54. Route the switch harness 5-pin connector (blue) to the body panel opening alongside the vehicle harness. Secure the switch harness to the vehicle harness (if equipped) with one wire tie in the area shown. BODY PANEL OPENING

NOTE: If the 2-pin connector is already being used by another accessory, locate the 2-pin connector taped to that other accessory's harness. Plug the switch harness 2-pin connector into the other accessory's harness.

2-PIN CONNECTOR OF OTHER ACCESSORY HARNESS

WIRE TIE


SWITCH HARNESS

SWITCH HARNESS 5-PIN CONNECTOR (Blue)

SWITCH HARNESS 2-PIN CONNECTOR

VEHICLE HARNESS CONNECTOR (if equipped) VEHICLE HARNESS

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2308041T

2228030T

AII 24050 (0208)


56. Attach the switch harness ground terminal to the steering hanger pipe stay with one of the ground bolt supplied.

57. On the left of the steering shaft, locate the 3-pin connector black-taped to the vehicle harness, and plug the switch harness 3-pin connector in the 3-pin connector.

Without Cruise Control Unit

VEHICLE 3-PIN CONNECTOR STAY

STEERING SHAFT

GROUND TERMINAL OF SWITCH HARNESS GROUND BOLT 2507010T

With the Cruise Control Unit •

Remove and discard the bolt that fastens the control unit, then attach the switch harness ground terminal to the steering hanger pipe with the ground bolt supplied. CRUISE CONTROL UNIT

SWITCH HARNESS 3-PIN CONNECTOR

2228072T

NOTE: If the 3-pin connector is already being used by another accessory, locate the 3-pin connector taped to the other accessory's harness. Remove the dummy connector from the other accessory's harness. Plug the switch harness 3-pin connector into the other accessory's harness. SWITCH HARNESS 3-PIN CONNECTOR

STAY

SWITCH HARNESS GROUND TERMINAL BOLT (Discard)

GROUND BOLT


2507020T

AII 24050 (0208)

DUMMY CONNECTOR

OTHER ACCESSORY HARNESS 3-PIN CONNECTOR 2228082T

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58. Secure the switch harness to the vehicle harness with six wire ties in the areas shown. WIRE TIE

60. If equipped, reinstall the driver's dashboard under cover.

WIRE TIE

SWITCH HARNESS HOLDER

VEHICLE HARNESS

WIRE TIE

2228092T

59. Remove the switch cover from the driver’s side dashboard lower cover, and install the switch in the driver's dashboard lower cover.

HOLE

CLIPS (3)

DRIVER’S DASHBOARD UNDER COVER

PIN 2205020T

61. Plug the switch harness 5-pin connector (blue) into the switch, then reinstall the dashboard lower cover.

SWITCH

5-PIN CONNECTOR OF SWITCH HARNESS

SWITCH LID

DRIVER'S DASHBOARD LOWER COVER 2225160T

SWITCH DRIVER'S DASHBOARD LOWER COVER

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AII 24050 (0208)

2225170T


62. Check that all wire harnesses are routed properly and all connectors are plugged in.

66. Reset the clock, and reset the radio station presets.

63. Reinstall all removed parts. Check that all clips and fasteners are installed securely.

NOTE: Whenever the battery is disconnected, the driver’s window AUTO function is disabled.

64. Reconnect the negative cable to the battery.

67. Start the engine. Push down on the driver’s window switch until the window is fully open.

USE AND CARE

68. Pull up on the driver’s window switch to close the window completely, then hold the switch for 2 seconds.

How to Operate Fog Lights •

Turn the light switch to the “on” position (headlights on low beam ).

•

Press the fog light switch (indicator is on).

69. Test the driver's window AUTO function.

The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather. Fog Light Aiming Adjustment 65. Adjust the fog light: •

Adjust the aiming according to local laws and regulations.

•

To adjust, turn the aiming adjustment screw in or out until the correct aiming is obtained.

To lower

To raise

PHILLlPS SCREWDRIVER

AIMING ADJUSTMENT GEAR

PHILLlPS SCREWDRIVER 2222031T


AII 24050 (0208)

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BULB REPLACEMENT

4.

1.

Open the screw covers, remove the two selftapping screws that fasten the fog light, and pull the fog light out toward you.

2.

Unplug the connector from the fog light, and remove the fog light assembly.

Install the new bulb into the socket. •

Use only a genuine Honda halogen light bulb of specified wattage. Rating: 12V 55W H11 Halogen Light Bulb P/N 33165-S5A-003

•

Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a soft cloth that has been dampened with a denatured alcohol or a mind detergent solution.

•

Align the tab on the fog light with the cutout in the bulb when installing the new bulb. If not aligned, the fog light may annoy oncoming drivers.

CONNECTOR

FOG LIGHT SCREW COVER FOG LIGHT

SELF-TAPPING SCREW 2225150T

3.

Remove the bulb. FOG LIGHT NEW BULB

SOCKET 2221050T

5.

6. BULB

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Reinstall the removed parts in the reverse order of removal. •

Check that the wire harnesses are not pinched.

•

Be sure to tighten the self-tapping screw and bolts securely.

Check the operation of the fog light; adjust the aiming, if necessary.

2221040T

AII 24050 (0208)


CIRCUIT DIAGRAM

Under-hood Relay Box HOT WITH HEADLIGHT SWITCH IN HEAD HAED,AND DIMMER SWITCH IN HIGH

FR FOG LIGHT WHT/GRN RED/GRN

HOT WITH HEADLIGHT HEAD SWITCH IN HAED

Fog Light Fuse 20A

HOT AT ALL TIMES

Relay BLU/RED HOT WITH HEADLIGHT SWITCH IN PARK OR HEAD BLU

RED/BLK

2

1

Switch 1=Indicator 2=Switch Illumination

RED GRN

BLK

Illumination Control Relay

BLU/YEL Front Fog Light

BLK

BLK

BLK

BLK

OFF

LIGHT SWITCH

BLK

BLACK

BRN

BROWN

YEL

YELLOW

ORN

ORANGE

BLU

BLUE

PUR

PURPLE

GRN

GREEN

NAT

NATURAL

RED

RED

PNK

PINK

FOG LIGHT SWITCH

OFF Low

Hi

WHT

WHITE

GRY

GRAY

LT BLU

LIGHT BLUE

LT GRN

LIGHT GREEN

OFF

-

-

-

-

ON

-

-

ON

-

2604010T


AII 24050 (0208)

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