ISUZU, VOLVO, MITSUBISHI TOYOTA A40 SERIES RWD

TOYOTA A40 SERIES RWD

ISUZU, VOLVO, MITSUBISHI

A

B

C

D

E

Deluxe Kit----------------------------------- 008 Compliance Kit------------------------- 007 Master Kit -------------------------------- 006 Less Steel Kit--------------------------- 004 Overhaul Kit ----------------------------- 002 Bushing Kit ------------------------------ 030 Washer Kit -------------------------------- 200 Bearing Kit ------------------------------- 201 Technical Manual ------------------ 400 Pump Part---------------------------------- 507 Valve Body Parts -------------------- 741 Case Parts ------------------------------- 761 Note: Not all items are available for all transmissions

504

57

© 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc.



F

G

H

57 505

TOYOTA A40

I


TOYOTA — REAR WHEEL DRIVE A40, A41, A43 - 3 Spd. A40D, A42D, A43D, A44D - 4 Spd. Overdrive A42DL, A43DE, A43DL - 4 Spd. Overdrive - L/U (DE w/Electronic Controls) A44DL - Van - 4 Spd. Overdrive - L/U A45DF (4WD), A45DL (2WD) - Van A46DE - Previa Van

83-Up 87-Up 91-Up

VOLVO — REAR WHEEL DRIVE AW55 (Japan Built), BW55 (England Built) - 3 Spd. AW70, AW71 - 4 Spd. Overdrive AW70L, AW72L - 4 Spd. Overdrive w/Lock Up ISUZU — REAR WHEEL DRIVE A40 - 3 Spd., I-Mark, Pickup A42D, A43D - 4 Spd. Overdrive, Impulse A44DL - Impulse - Pickups, Amigo

See End Of This Section For Additional Illustrations & Identification Information

ill.

Rear Wheel Drive

ISUZU, VOLVO, MITSUBISHI MITSUBISHI — REAR WHEEL DRIVE A44D, RAM 50, AW372 - 4 Spd., AW3072L, A44DL - 2WD A44D - Raider, Montero - 4WD KM148 - 4WD - Van

87-Up 83-84 87-Up

GEO/SUZUKI A44DE - Tracker, Sidekick, X-90

92-Up

CHRYSLER A44D - D50 Pickup, Raider

87-89

MAZDA

81-Up 83-87 85-Up

A44DE - Miata

98-99

KIA A44DE (03-72LE) - Sportage

97-98

IMPORTANT NOTE Due to the variety of kits available to service Toyota A40 series, and the mid-producton changes, it is imperative that proper identification is made. Please read ALL footnotes, prior to ordering, to avoid error.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

MASTER OVERHAUL KITS (WITH STEELS)

006E 006E 006E 006E 006E 006E 006E 006E

A40, A41, A43........................................................................................................... A40D, A42D, A43D, A44D......................................................................................... A42DE, A42DL, A43DE, A43DL, A44DE, A44DL, A45DL............................................ A46DE, A46DF........................................................................................................... AW55........................................................................................................................ AW70, AW71, AW72 (Non Lock-up) (Volvo - Add 29074).......................................... AW70L, AW71L, AW72L (Lock-up)............................................................................ BW55 (Volvo)............................................................................................................

1 1 1 1 1 1 1 1

73-Up 76-Up 8/81-Up 90-95 73-Up 76-Up 8/81-Up 74-81

57006AF 57006CCF 57006HCF 57006PF 57006AF 57006CCF 57006HCF 57006YF

K4600 K4600D K4600F/G K4600H K4600 K4600D K4600F K4600A

1 1 1 1 1 1 1 1

73-Up 76-Up 8/81-Up 90-95 73-Up 76-Up 8/81-Up 74-81

57004AF 57004CCF 57004HCF 57004PF 57004AF 57004CCF 57004HCF 57004YF

K4600-LS K4600D-LS K4600F/G-LS K4600H-LS K4600-LS K4600D-LS K4600F-LS K4600A-LS

57002AF 57002CCF 57002ECF 57002ECF 57002AF 57002CCF 57002ECF 57002YF

K46900 K46900D K46900F K46900F K46900 K46900D K46900F K46900A

LESS STEEL KITS

004E 004E 004E 004E 004E 004E 004E 004E

A40, A41, A43........................................................................................................... A40D, A42D, A43D, A44D......................................................................................... A42DE, A42DL, A43DE, A43DL, A44DE, A44DL, A45DL ........................................... A46DE, A46DF........................................................................................................... AW55........................................................................................................................ AW70, AW71, AW72 (Non Lock-up) (Volvo - Add 29074).......................................... AW70L, AW71L, AW72L (Lock-up)............................................................................ BW55 (Volvo)............................................................................................................

OVERHAUL KITS (W/ RINGS & SEALS)

002E 002E 002E 002E 002E 002E 002E 002E

506

A40, A41, A43........................................................................................................... A40D, A42D, A43D, A44D......................................................................................... A42DE, A42DL, A43DE, A43DL, A44DE, A44DL, A45DL............................................ A46DE, A46DF........................................................................................................... AW55........................................................................................................................ AW70, AW71, AW72 (Non Lock-up) (Volvo - Add 29074).......................................... AW70L, AW71L, AW72L (Lock-up)............................................................................ BW55 (Volvo)............................................................................................................

1 1 1 1 1 1 1 1

73-Up 76-Up 8/81-Up 90-95 73-Up 76-Up 8/81-Up 74-81

ISUZU, VOLVO, MITSUBISHI ill.

DESCRIPTION

TOYOTA A40 SERIES RWD QTY.

YEAR

PART NO.

REFERENCE NO.

1 1 1 1 1

73-Up 76-Up 76-Up 8/81-Up 83-Up

57011A 57011C 57011D 57011E 57011H

FK46800 FK46800A FK46800D FK46800B FK46800C

1 1 1 1 1

73-Up 76-Up 76-Up 8/81-Up 83-Up

57010A 57010C 57010D 57010E 57010H

46800 46800A 46800D 46800B 46800C

73-Up 78-Up 80-Up 73-Up 73-Up 73-Up 73-Up 73-Up 73-Up 73-Up 73-Up 73-Up 73-Up 73-Up 73-Up 81-85 73-Up 86-Up 73-Up

57030A 57030D 57030DA 57034A 57036A 57036C 57040C 57040J 57042C 57044A 57036A 57036C 57062A 12034 119066 57066AE 57066A 57066AF 57066J

K46901 K46901A K46901B 46001 46007 46007A 46010 46010A 46011 46004 46007 46007A 46005 12502 19002X 46006A 46006 46006B 46006C

1 2 1 1 1 1 1 1 1

73-Up 73-Up 73-Up 81-85 86-Up 73-Up 73-Up 73-Up 81-Up

57070A 57072A 57074A 57074AD 57074D 57074J 29074 57078A 57078Y

46200B 46202 42201A 46201 46201A 46201B 47201A 46203 46203A

3 3 3 1 2-3 2-3 1-3 3-4

82-Up 73-Up 79-81 73-Up 73-Up 85-Up 73-Up 73-Up

67100A 57102A 57102B 57102AA 57102AA 57102A 57102AA 57102AA

75102 46100A 46105 46100 46100 46100A 46100 46100

FILTER KITS

011I 011I 011I 011I 011I

A40, A41, A43, AW55, BW55.................................................................................... A40D......................................................................................................................... A42D, A43D, A44D, AW70, AW71, AW72.................................................................. A42DL, A43DL, A44DL, A45DL, A45DF...................................................................... A43DE, A44DE, A46DE..............................................................................................

FILTERS

010I 010I 010I 010I 010I

(see photos pg 570)

A40, A41, A43, AW55, BW55.................................................................................... A40D......................................................................................................................... A42D, A43D, A44D, AW70, AW71, AW72.................................................................. A42DL, A43DL, A44DL, A45DL, A45DF...................................................................... A43DE, A44DE, A46DE..............................................................................................

BUSHINGS 030E 030E 030E 034A 036A 036A 040A 040A 042F 044H 052D 052D 062I 064E 066I 066I 066I 066I 066I

Bushing Kit, A40, A41, A43, AW55............................................................................ 1 Bushing Kit, A40D, A42D Series, AW70...................................................................... 1 Bushing Kit, A43D, A44D, A45D, A46D Series, AW71................................................. 1 Pump Body................................................................................................................ 1 Stator (Front & Rear) .848” ID .384” Wide (Babbit)..................................................... 1-2 Stator (Front & Rear) .848” ID .680” Wide (Bronze).................................................... 1-2 Overdrive Drum (Front) (No Groove)........................................................................... 2 Overdrive Drum (Rear) (w/ Groove)............................................................................ 2 Overdrive Planet (Pilot)............................................................................................... 1 Center Support (1.040” Wide).................................................................................... 1 Sun Gear Shaft (.384” Wide)...................................................................................... 2 Sun Gear Shaft (.680” Wide)...................................................................................... 2 Output Shaft............................................................................................................... 1 Case (can use 12034)................................................................................................ 1 Extension Housing (1.53” OD, 1.37” ID, 1.20” Tall).................................................... 1 Extension Housing (1.53” OD, 1.37” ID, 1.82” Tall) (Isuzu)......................................... 1 Extension Housing (1.67” OD, 1.49” ID, 1.20” Tall).................................................... 1 Extension Housing (1.67” OD, 1.49” ID, 1.82” Tall) (Isuzu)......................................... 1 Extension Housing (1.73” OD, 1.54” ID, 1.37” Tall).................................................... 1

TOYOTA A40

METAL CLAD SEALS

070A 072I 074I 074I 074I 074I 074I 078I 078I

Front.......................................................................................................................... Linkage...................................................................................................................... Rear (38mm x 58mm x 11mm) A40, A41, A43 (Toyota)............................................. Rear (35mm x 49.2mm x 11mm) A40D, A42D, A43D (Isuzu)..................................... Rear (38.5mm x 49.2mm x 8mm) A42D, A42DL, AW71 (Isuzu)................................. Rear (39.5mm x 57.1mm x 13.2mm) A44D, A44DL (Mitsubishi)................................ Rear (36mm x 49.5mm x 11mm) AW55, BW55, AW70-72 (Volvo)............................. Speed-O Shaft (Exc. Volvo)........................................................................................ Speed-O Shaft (Volvo)................................................................................................

FRICTION PLATES

100B 100B 100B 102F 104H 104H 105C 106C

Overdrive Brake (.067”) (33 T)................................................................................... Overdrive Brake (.091”) (24 T)................................................................................... Overdrive Brake (.091”) (44 T)................................................................................... Overdrive (Direct)....................................................................................................... Intermediate (Brake #2) (.091”)................................................................................. Intermediate (Brake #2) (.080”)................................................................................. Intermediate Overrun (Brake #1)............................................................................... Direct.........................................................................................................................

507

TOYOTA A40 SERIES RWD ill.

DESCRIPTION

ISUZU, VOLVO, MITSUBISHI QTY.

YEAR

PART NO.

REFERENCE NO.

108G Forward (.080")......................................................................................................... 3-4 108G Forward (.091")......................................................................................................... 3-4 114D Low & Reverse (Brake #3) (16 T).............................................................................. 4-5

81-97 73-Up 73-Up

57102A 57102AA 57114A

46100A 46100 46103

2-3 4 2-3 1-3 3 1 1-2 1 2-4 1-3 3 2 1-3 1-3 2-3 3-4 AR 1-4 3-4 3-4 AR 4 4

77-Up 81-97 81-Up 84-Up 95-Up 90-97 77-Up 88-97 73-Up 80-Up 74-Up 85-Up 73-Up 73-Up 73-Up 80-Up 73-Up 81-Up 73-Up 80-Up 73-Up 73-Up 73-Up

57122AA 57124AA 57124D 57124E 57122G 57122Q 57122AA 57122A 57124AA 57124A 57124B 57124C 57124AA 57124A 57122AA 57122A 57122QA 57122AB 57122AA 57122A 57122QA 57134A 57134Q

46102 46101 46107A 46107B N/A 46102D 46102 46101B 46101 N/A 46101A 46101D 46101 N/A 46102 46101B 46102B 46102A 46102 46101B 46102B 46104 N/A

1 1 1 1

73-Up 76-Up 82-Up 73-Up

57175A 57175C 57175H 57175Y

K46300H K46300G K46300F K46300A

1 1 1 1 1 1 1 1 1 1 1

73-Up 73-Up 73-Up 73-79 79-Up 73-Up 73-Up 73-Up 73-Up 73-Up 73-Up

57300A 57300AF 57305A 57311A 57311AA 57311C 57326A 57326C 57326D 57326E 57326H

13400X 13400F 13402 13401 13401A N/A 13407 13407A 13407D 13407B 13407C

1

73-Up

57400A

46Y01

83-Up

57427P

N/A

FRICTION PLATES (Cont.)

STEEL PLATES

120B 120B 120B 120B 120B 122F 122F 122F 124H 124H 124H 124H 125C 125C 126C 126C 126C 128G 128G 128G 128G 134D 134D

Overdrive Brake (.071”) (8 Short T)............................................................................ Overdrive Brake (.071”) (8 Long T)............................................................................ Overdrive Brake (.078”) (7 T)..................................................................................... Overdrive Brake (.091”) (7 T)..................................................................................... Overdrive Brake (.158”) (7 T) Mitsubishi..................................................................... Overdrive (Direct) (.055")........................................................................................... Overdrive (Direct) (.071")........................................................................................... Overdrive (Direct) (.079")........................................................................................... Intermediate (Brake # 2) (.071”) (8 Long T).............................................................. Intermediate (Brake # 2) (.078”) (8 Short T).............................................................. Intermediate (Brake # 2) (.091”) (8 T)....................................................................... Intermediate (Brake # 2) (.118”) (8 T)....................................................................... Overrun (Brake # 1) (.071”) (8 Long T)..................................................................... Overrun (Brake # 1) (.078”) (8 Short T).................................................................... Direct (.071")............................................................................................................. Direct (.078")............................................................................................................. Direct (.091")............................................................................................................. Forward (.055")......................................................................................................... Forward (.071")......................................................................................................... Forward (.078")......................................................................................................... Forward (.091")......................................................................................................... Low & Reverse (Brake # 3) (Exc. A46DE, DF)............................................................ Low & Reverse (Brake # 3) (A46DE, DF)...................................................................

SEALING RINGS

175E 175E 175E 175E

Ring Kit, A40, A41, A43, AW55, BW55....................................................................... Ring Kit, A40D to A46DE............................................................................................ Ring Kit, A42D to A45DL............................................................................................ Ring Kit, BW55..........................................................................................................

GASKETS & O-RINGS

300I 300I 305I 311A 311A 311A 326I 326I 326I 326I 326I

Gasket, Bottom Pan (Cork)......................................................................................... Gasket, Bottom Pan (Fiber)......................................................................................... Gasket, Extension Housing......................................................................................... D-Ring, Pump (D Ring).............................................................................................. O-Ring, Pump (O Ring).............................................................................................. O-Ring, Overdrive Housing to Case............................................................................. Filter Gasket, A40, A41, A43, BW55........................................................................... Filter Gasket, A40D.................................................................................................... Filter Gasket, A42D.................................................................................................... Filter Gasket, A42DL, A43DL...................................................................................... Filter Gasket, A43DE..................................................................................................

TECHNICAL MANUALS 400E

Tech Manual, A40 Series............................................................................................

ELECTRICAL COMPONENTS 427

508

Solenoid, Overdrive A42D, A43D (Mounts on Side of Case)........................................

1

ISUZU, VOLVO, MITSUBISHI ill.

DESCRIPTION

TOYOTA A40 SERIES RWD QTY.

YEAR

PART NO.

REFERENCE NO.

HARD PARTS Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured

PUMPS 500A Pump (2 15/16" Long Stator) (A42DL, 43DE, 43DL, 44DL)......................................... 500A Pump (3 5/8" Long Stator) (A43D, 44D).....................................................................

1 1

81-Up 76-Up

57500E 57500SA

N/A N/A

1 1 1

73-Up 73-Up 73-Up

57554A 57555A 57555CA

46921 N/A N/A

1 1 1 1 1 1 1

79-81 81-Up 87-Up 73-Up 73-81 81-Up 85-Up

57652D 57650D 57650R 57652D 57654A 57654B 57654J

46502A 46502B 46502C 46502A 46503 46503B 46503C

1 1 1 1 1

73-Up 73-Up 73-Up 73-Up 73-Up

57740H 57740R 57741FA 57741FB 57741F

N/A N/A K46971A K46971B K46971

73-Up 73-Up

57245 57529B

46504 46969

DRUMS & CLUTCH HUBS 554G Forward Drum w/ Shaft, A40...................................................................................... 555C Direct Drum, A40, A40D, BW55................................................................................. 555C Direct Drum, A40D, A43DE, A44D..............................................................................

SPRAGS

650F 650F 650F 652D 654D 654D 654D

Overdrive (18 Elements)............................................................................................. Overdrive (20 Elements)............................................................................................. Overdrive (22 Elements)............................................................................................. Intermediate (18 Elements)........................................................................................ Low (3 Speeds)......................................................................................................... Low (4 Speeds Exc. 44DL)......................................................................................... Low (4 Speeds 44DL)................................................................................................

VALVE BODIES

740E 740E 741E 741E 741E

Valve Body, A43DE..................................................................................................... Valve Body, A44DL..................................................................................................... Boost Valve & Sleeve, .432" (A43DE)......................................................................... Boost Valve & Sleeve, .404" (A43DE)......................................................................... Boost Valve & Sleeve, .445" (A43DE).........................................................................

MISCELLANEOUS COMPONENTS 245 Thrust Plate, Intermediate Sprag................................................................................. 529A Stator Shaft, A41, A42DL, A43D, A43DL, A44D..........................................................

1 1

TOYOTA A40

NOTES

509



As an additional verification, the Filter Gaskets have been illustrated for each A40 Series model to assist in identification of transmission. Filter Gaskets are included in the Filter Kits.

A40, A41, A43, AW55, BW55

57326C A40D

57326D A42D, A43D, AW70, AW71

57326H A43DE, A46DE

57326G A42DL, A43DL, A44DL, A45DL, A45DF

Toyota transmissions can be identified by two methods. One is by transmission model on the tag, the other by the 3rd digit in the transmission serial number. SERIAL NO. First numerical is year of production = 9 is 1979. IDENTIFICATION Second letter is month of production = J is October (See example below) Third letter is type of transmission = A is A40

Filter 57010A

{

A40D

TRANS TAG I.D. IDENTIFICATION

Asian Warner TOYOTA Model Engine Filter 57010C

Trans. Tag.

03-55

Serial No. 3rd Digit

9J A XXXXXXX

A42D, A43D, A44D, AW70, AW71

3RD DIGIT SERIAL NO.

03-50 B 03-51 B 03-55 A 03-56 D 03-60 B 03-70 C 03-70L — 03-71 F 03-71L H 03-71LE L 03-72 P 03-72L P 03-75 — 03-72 AW372, KM148 03-72LE —

TRANSMISSION TYPE A40D A40D A40 A41 A40D A42D A42DL A43D A43DL A43DE A44D A44DL, A45DL A43 A44D A44DE

TOYOTA REAR WHEEL DRIVE

Filter 57010D

A43DE, A44DE, A46DE

Filter 57010H

A42DL, A43DL, A44DL, A45DL, A45DF

Filter 57010E

510

MODEL All 3 Speed Celica Celica Corolla Corolla Corolla Corolla Corona Corona Cressida Cressida Cressida Cressida Pickups Pickups Pickups Supra Supra Supra Supra Van Van Van Previa Van

YEAR 8/72-77 78-80 1/79-7/85 78-82 82-83 83-84 8/83-Up 78-80 81-82 78-80 8/80-8/82 8/82-7/84 8/84-8/86 78-80 81-82 83-Up 1/79-8/80 8/80-7/82 8/82-12/85 83-Up 8/83-Up 87-Up 87-Up 91-Up

TRANSMISSION A40 A40 A40D A40 A40D A41 A42DL A40 A40D A40D A43D A43DL A43DE A40 A43, A43D A43D A40D A43D A43DL A43DE A44DL A45DF A45DL A46DE

Year 81-84 83-84 83-84 85-91 85-91

ISUZU IDENTIFICATION Model Toyota Type Year I-Mark A40 73-82 Pickup A40 81-82 Impulse A42D, A43D 81-Up Impulse A44DL 92-Up Pickups A44DL 92-Up

Year 87-Up 87-Up

MITSUBISHI IDENTIFICATION Model Toyota Type D50 Ram Truck - 2WD - AW372 A44D Raider, Montero - 4WD - KM148 A44D

DESCRIPTION 3 Speed 3 Speed 4 Speed O.D. 3 Speed 4 Speed O.D. 3 Speed 4 Speed O.D. w/Lock Up 3 Speed 4 Speed O.D. 4 Speed O.D. 4 Speed O.D. 4 Speed O.D. w/Lock Up 4 Speed O.D. w/Lock Up & E.C. 3 Speed 3 & 4 Speed 4 Speed O.D. 4 Speed O.D. 4 Speed O.D. 4 Speed O.D. w/Lock Up 4 Speed O.D. w/Lock Up & E.C. 4 Speed O.D. w/Lock Up 4 Speed - 4WD 4 Speed - 2 WD 4 Speed VOLVO IDENTIFICATION Model Toyota Type AW55, BW55 - 3 Speed A40 AW70 - 4 Speed A42D AW71 - 4 Speed A43D AW70L A42DL AW72L A43DL

TOYOTA A55 SERIES RWD Tercel — 79-86 All Models w/FWD, 4WD, 3 Speed 257010 ill.

1987-Up Uses A132L. See index.

257010A DESCRIPTION

QTY.

Front Wheel Drive YEAR

PART NO.

REFERENCE NO.

MASTER OVERHAUL KITS (WITH STEELS) 006

A55, A55F.................................................................................................................

1

79-87

257006F

K6200

1

79-87

257004F

K6200-LS

LESS STEEL KITS 004

A55, A55F.................................................................................................................

OVERHAUL KITS (W/ RINGS & SEALS) 002

A55, A55F.................................................................................................................

1

79-87

257002F

K62900

1 1

79-87 79-87

257010 257010A

62800A 62800B

1

79-87

57034A

46001

1 2

79-87 79-87

57070A 257076

46200B 62203

79-87 79-87 79-87

57102AA 57102AA 57114A

46100 46100 46103

79-87 79-87 79-87

57122AA 57122AA 57134A

46102 46102 46104

79-87 79-87 79-87 79-87 79-87 79-87

257700 257300 57245 57652D 57654A 257400

62973 13719X 46504 46502A 46503 75Y04

FILTERS 010 010

2wd........................................................................................................................... 4wd...........................................................................................................................

BUSHINGS 034

Bushing, Pump..........................................................................................................

METAL CLAD SEALS 070 076

Front Pump................................................................................................................ Axle Left & Right........................................................................................................

FRICTION PLATES 102 102 114

Front & Rear (24 T).................................................................................................... 4-5 Brake #1 & #2 (24 T)............................................................................................... 3 Brake #3 (16 T)........................................................................................................ 4

122 122 134

Front & Rear (8 T)...................................................................................................... 6-7 Brake #1 & #2 (8 T)................................................................................................. 4-5 Brake #3 (15 T)........................................................................................................ 5

TOYOTA A55

STEEL PLATES

MISCELLANEOUS COMPONENTS

700 300 245 652 654 400

Chain......................................................................................................................... Gasket, Bottom Pan (Cork) (Fiber = 257300F)........................................................... Sprag Thrust Plate..................................................................................................... Sprag, Intermediate.................................................................................................... Sprag, Low................................................................................................................ Tech Manual..............................................................................................................

1 1 1 1 1 1

511

A240 SERIES 4 SPEED UNDERDRIVE

A140 SERIES 4 SPEED OVERDRIVE

A130 SERIES 3 SPEED

A210 GM-MX17 3 SPEED

A

B

C

D

E

F

67 512



A130 SERIES 3 SPEED



G

H

I

Deluxe Kit----------------------------------- 008 Compliance Kit------------------------- 007 Master Kit --------------------------------- 006 Less Steel Kit--------------------------- 004 Overhaul Kit ----------------------------- 002 Bushing Kit ------------------------------- 030 Washer Kit -------------------------------- 200 Bearing Kit ------------------------------- 201 Technical Manual ------------------ 400 Pump Part---------------------------------- 507 Valve Body Parts -------------------- 741 Case Parts ------------------------------- 761

K

L

Note: Not all items are available for all transmissions

67 513

A240

J


67010A

67010D ill.


A130 SERIES 3 SPEED


67010B

67010BA

Overdrive (1 Piece Case)

67010DA

67010DB

Underdrive (2 Piece Case)

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

COMPLIANCE KITS (CALIFORNIA KITS)

007K 007K 007K 007K 007K 007K 007K

A130, A131, A132..................................................................................................... A140E, A140L, A141E (MR2).................................................................................... A140E, A140L........................................................................................................... A240, A241, A242, A243, A244 (A241H also order 87001)....................................... A245E, A246E, A247E............................................................................................... A245E, A246E........................................................................................................... MX17 (Exc. Daihatsu)................................................................................................

1 1 1 1 1 1 1

83-94 83-86

67007BF 67007CF 87-2/94 67007CAF 85-99 67007DF 93-02 67007DAF 03-Up 67007EF 85-Up 67007AF

CK7500B-R CK7500-R CK7500E-R CK7500D-R CK7500G-R CK7500CK-R CK7500M-R


006K 006K 006K 006K 006K 006K 006K 006K 006K

A130, A131, A132..................................................................................................... A132L....................................................................................................................... A140E, A140L, A141E (MR2).................................................................................... A140E, A140L........................................................................................................... A140E, A140L........................................................................................................... A240, A241, A242, A243, A244 (A241H also order 87001)....................................... A245E, A246E, A247E............................................................................................... A245E, A246E........................................................................................................... MX17 (Exc. Daihatsu)................................................................................................

1 1 1 1 1 1 1 1 1

83-94 95-Up 83-86

67006BF 67006BBF 67006CF 87-2/94 67006CAF 2/94-01 67006CBF 85-99 67006DF 93-02 67006DAF 03-Up 67006EF 85-Up 67006AF

K7500B N/A K7500 K7500E K7500E K7500D/A K7500G K7500K K7500M

1 1 1 1 1 1 1 1 1

83-94 95-Up 83-86 87-E94 L94-01 85-99 93-02 03-Up 85-Up

67004BF 67004BBF 67004CF 67004CAF 67004CBF 67004DF 67004DAF 67004EF 67004AF

K7500B-LS N/A K7500-LS K7500E-LS K7500E-LS K7500D/A-LS K7500G-LS K7500K-LS K7500M-LS

67002BF 67002CF 67002DF 67002DAF 67002EF 67002AF 67002ABF

K75900B K75900 K75900A K75900G K75900K K75900M K75900AM

LESS STEEL KITS

004K 004K 004K 004K 004K 004K 004K 004K 004K

A130, A131, A132..................................................................................................... A132L....................................................................................................................... A140E, A140L, A141E (MR2).................................................................................... A140E, A140L (87-2/94)........................................................................................... A140E, A140L (2/94-01)........................................................................................... A240, A241, A242, A243, A244 (A241H also order 87001)....................................... A245E, A246E, A247E............................................................................................... A245E, A246E........................................................................................................... MX17 (Exc. Daihatsu)................................................................................................


002K 002K 002K 002K 002K 002K 002K

514

A130, A131, A132, A132L......................................................................................... A140E, A140L, A141E (MR2).................................................................................... A240, A241, A242, A243, A244 (A241H also order 87001)....................................... A245E, A246E, A247E............................................................................................... A245E, A246E........................................................................................................... MX17 (Exc. Daihatsu)................................................................................................ MX17 (Daihatsu)........................................................................................................

1 1 1 1 1 1 1

83-Up 83-Up 85-99 93-02 03-Up 85-Up 87-Up

A210 A130 SERIES GM-MX17 3 SPEED 3 SPEED ill.


DESCRIPTION


QTY.

YEAR

PART NO.

REFERENCE NO.

1

88-Up

87001

K75900-5H

1 1 1 1 1 1 1 1

83-Up 83-Up 83-Up 85-Up 93-02 03-Up 85-Up 88-91

67011BA 67011B 67011C 67011D 67011DA 67011DB 67011A 67011AA

FK75800 FK75800 FK75800B FK75800A FK75800C FK75800E FK75800M FK75800N

1 1 1 1 1 1 1

83-Up 83-Up 85-Up 93-02 03-Up 85-Up 88-91

67010B 67010BA 67010D 67010DA 67010DB 67010A 67010AA

75800 75800 75800A 75800C 75800E 75800M 75800N

SUB KITS 001K A241H Transfer Case Sub Kit.....................................................................................

FILTER KITS

011F 011F 011F 011F 011F 011F 011F 011F

A130, A140 (2wd w/ Rectangle Pick-Up Opening 1/2” X 2 1/4”)................................. A130, A140 (2wd w/ Square Pick-Up Opening 2” X 2 1/4”)........................................ A130, A140 (4wd)..................................................................................................... A240, A241, A242, A243, A244 (Exc. A241 Awd)...................................................... A245, A246, A247..................................................................................................... A245......................................................................................................................... MX17 (Exc. Daihatsu)................................................................................................ MX17 (Daihatsu)........................................................................................................

FILTERS

010F 010F 010F 010F 010F 010F 010F

A130, A140 (2wd w/ Rectangle Pick-Up Opening 1/2” X 2 1/4”)................................. A130, A140 (2wd w/ Square Pick-Up Opening 2” X 2 1/4”)........................................ A240, A241, A242, A243, A244 (Exc. A241 Awd)...................................................... A245, A246, A247..................................................................................................... A245......................................................................................................................... MX17 (Exc. Daihatsu)................................................................................................ MX17 (Daihatsu)........................................................................................................

BANDS Prefix Key: B = Borg Warner, A = OEM (Exc. BW), N = All Other New, R = Relined 022A Band (1” Wide) (A130, A140, A240).......................................................................... 022A Band (1 1/4” Wide) (MX17)........................................................................................

1 1

83-Up 85-Up

67022B 67022A

75700 75700M

1 1 1 1 1 1 1 1 1 1 1 1 2

83-Up 83-Up 85-Up 85-Up 83-Up 83-Up 83-Up 83-Up 83-Up 83-Up 87-Up 83-Up 83-Up

67030B 67030C 67030B 67030B 57034A 57036C 67037A 67038C 67038CA 67046A 67046AA 67050B 67052A

K75901 K75901A K75901B K75901 46001 46007A 75003 75008 75007 75005 75005B 75006 75004

1 1 2 1 1 1 1 1 1 1 1 1 1

83-Up 83-Up 83-Up 83-Up 83-Up 83-Up 83-Up 83-Up 98-Up

BUSHINGS 030K 030K 030K 030K 034A 036A 037A 038 038 046A 046A 050B 052B

Bushing Kit (A130)..................................................................................................... Bushing Kit (A140)..................................................................................................... Bushing Kit (A240)..................................................................................................... Bushing Kit (MX17) (67046AA Not Included).............................................................. Pump Body (All)......................................................................................................... Stator (Front) (All)...................................................................................................... Stator (Rear) (All)....................................................................................................... Overdrive Sun Gear, A140 (Front)............................................................................... Overdrive Sun Gear, A140 (Rear)................................................................................ Direct Drum (1.855” ID)............................................................................................. Direct Drum (2.030” ID)............................................................................................. Input Hub (All)............................................................................................................ Sun Gear (All)............................................................................................................

A130/140/240

METAL CLAD SEALS

070A 072D 076D 076D 076D 076D 076D 077 077 077 077 077 077

Pump (All)................................................................................................................. Linkage (All).............................................................................................................. Transfer Shaft Seal (All Exc A240E/L)......................................................................... Axle, Right (2.137” OD) (A141E, A240-246 33 x 54mm))........................................... Axle, Right (2.145" OD) (A131L, A132L).................................................................... Axle, Right (2.180” OD) (A130L, A140E/L, A240-246 35 x 55mm)............................. Axle, Right (2.492” OD) (A240-246 33 x 54mm)........................................................ Axle, Left (A130L)...................................................................................................... Axle, Left (A131L, A132L) (3/98-Up)......................................................................... Axle, Left (A131L, A132L) (83-2/98).......................................................................... Axle, Left (A140, A240) (1.898” OD).......................................................................... Axle, Left (A140, A240) (2.137” OD).......................................................................... Axle, Left (A140, A240) (2.180” OD)..........................................................................

57070A 57072A 67076BB 67076B 67076A 67076BA 67076BC 67076BA 67077 83-2/98 67076B 83-Up 67076BB 83-Up 67076B 83-Up 67076BA

46200B 50203 75203 75201B 75201M 75201A 75201C 75201A 89201M 75201B 75203 75201B 75201A

515


ill.


A130 SERIES 3 SPEED

DESCRIPTION

QTY.

A210 GM-MX17 3 SPEED YEAR

PART NO.

REFERENCE NO.

METAL CLAD SEALS (Cont.)

077 077 077 077 078

Axle, Left (A140, A240) (2.492” OD).......................................................................... Axle, Left (A241, 243, 247)........................................................................................ Axle, Left (Awd) (A241)............................................................................................. Axle, Left (MX17)....................................................................................................... Speed-O-Gear (All).....................................................................................................

1 1 1 2 1

83-Up 85-Up 85-Up 83-Up 83-Up

67076BC 67076BD 67077D 67076A 57078A

75201C 75201H 75201F 75201M 46203

3 3 2 2 3 3 3-4 2-3 2-4 3-4 3 2-3 6 4-6 5-6 7

83-7/86 8/86-Up 83-7/86 8/86-Up

67100A 67100C 67106A 67106C 67102D 67102DA 67103C 67106A 67106C 67106A 67100A 67100CA 67100B 67100A 67100D 67103C

75102 75102B 75100B 75100C 75106A 75106B 75106 75100B 75100C 75100B 75102 75102A 75102C 75102 75102J 75106

83-7/86 67120C 8/86-Up 67120CA

67122D 67122DA 67121D 67122A 67122A 67120B 67120C 67130D 67121D

75105 75105A 75105B 75101 75101A 75107A 75107B 75107 75101 75101 75105B 75105 75105C 75107

67146AB 67146AA 67146A

75515C 75515B 75515D

FRICTION PLATES

100 100 102J 102J 102J 102J 103J 106G 106G 108B 112H 112H 114D 114D 114D 118

Overdrive Brake (.067") (33 T)................................................................................... Overdrive Brake (.075") (24 T)................................................................................... Overdrive Direct (.067") (40 T)................................................................................... Overdrive Direct (.075") (40 T)................................................................................... Underdrive #2 Brake (.067") (33 T) (A240, A241, A242, A243, A244)....................... Underdrive #2 Brake (.067") (33 T) (A245, A246, A247)........................................... Underdrive #1 Direct (.075") (34 T)........................................................................... Direct (.067")............................................................................................................. Direct (.075")............................................................................................................. Forward (.067")......................................................................................................... 2nd Brake (Coast) (.067").......................................................................................... 2nd Brake (Coast) (.075").......................................................................................... 3rd Brake (Low & Reverse) (.059") (33 T) (Exc. A245, A246, A247)........................... 3rd Brake (Low & Reverse) (.067") (33 T) (Exc. A245, A246, A247)........................... 3rd Brake (Low & Reverse) (.069") (33 T) (A245, A246, A247).................................. Differential (.075") (34 T)...........................................................................................

85-Up 93-Up 85-Up 83-Up 83-Up 83-Up 83-Up 83-Up 93-Up 83-Up 93-Up 88-92

STEEL PLATES

120 120 120 122J 122J 122J 122J 123J 126G 128B 132H 134D 134D 138

Overdrive Brake (.071").............................................................................................. Overdrive Brake (.075").............................................................................................. Overdrive Brake (.098").............................................................................................. Overdrive Direct (8 T)................................................................................................. Overdrive Direct (20 T)............................................................................................... Underdrive #2 Brake (3.150" ID)................................................................................ Underdrive #2 Brake (3.425" ID)................................................................................ Underdrive #1 Direct................................................................................................. Direct......................................................................................................................... Forward..................................................................................................................... 2nd Brake (Coast)...................................................................................................... 3rd Brake (Low & Reverse) (12 T).............................................................................. 3rd Brake (Low & Reverse) (33 T).............................................................................. Differential.................................................................................................................

3 3 3 2 2 3 3 3-4 2-3 3-4 3-4 5-8 6 8

88-Up

67120CB

83-7/86 67122A 8/86-Up 67122C

83-Up 93-Up 85-Up 83-Up 83-Up 83-Up 83-Up 93-Up 88-92

PRESSURE PLATES Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured 148B Forward & Direct (2.60mm)....................................................................................... 1-2 148B Forward & Direct (3.00mm)....................................................................................... 1-2 148B Forward & Direct (3.37mm)....................................................................................... 1-2

83-Up 83-Up 83-Up

VALVE BODY RECALIBRATION KITS 165

Reprogramming Kit™ (A245E) (Transgo®).................................................................

1

83-Up

T67169D

A245E-HD

1 1 1

83-Up 83-Up 85-Up

67175B 67175C 67175C

K75300B K75300C K75300C

SEALING RINGS 175K Ring Kit (A130).......................................................................................................... 175K Ring Kit (A140).......................................................................................................... 175K Ring Kit (A240)..........................................................................................................

516

A130 SERIES A210 3 SPEED GM-MX17 3 SPEED ill.


DESCRIPTION


QTY.

YEAR

PART NO.

REFERENCE NO.

1 1 1 1 1 1 1 1 1 1 1 1

83-Up 83-Up 83-Up 83-Up 83-Up 87-Up 83-Up 83-Up 83-Up 87-Up 83-Up 83-Up

67200B 67200C 67200D 67200A 67211AA 67211A 67217A 57217 67229A 67229AA 67241A 67244A

K75400 K75400A K75400B K75400M 75404 75404A 75932 75932B 75405 75405B 75401 75402

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

83-86 83-Up 83-86 83-Up 83-Up 93-Up 83-Up 85-Up 83-Up 83-Up 83-Up 83-Up 83-Up 83-Up 87-Up

67219C 67219CA 67220C 67221C 67226A 67235D 67236A 67236A 87274B 67274BA 67274BB 67281B 67292B 67289CA 67292CB

75934 N/A 75938 75936 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

83-Up 83-Up 85-99 85-99 93-02 93-02 03-Up 03-Up 85-Up 85-Up 83-Up 83-Up 83-Up 83-Up 83-Up 83-Up 83-Up 85-Up

67300B 67300BF 67300D 67300DF 67300DA 67300DAF 67300E 67300EF 67300A 67300AF 67303B 67303B 67303BA 67303BB 67304C 67311B 67326B 67326D

13470X 13470F 13470AX 13470AF 13470CX 13470CF 13470EX 13470EF 13950X 13950F N/A N/A N/A N/A N/A 13471 13474 13474A

1 1 1

83-Up 83-Up 85-Up

67400C 67400FWD 67400A

75Y02 75Y04 75Y05

THRUST WASHERS

200K 200K 200K 200K 211A 211A 217 217 229G 229G 241B 244B

Washer Kit (A130)..................................................................................................... Washer Kit (A140)..................................................................................................... Washer Kit (A240)..................................................................................................... Washer Kit (MX17, A210).......................................................................................... Stator to Direct Drum (Exc. 87-Up MX17)................................................................... Stator to Direct Drum (87-Up MX17).......................................................................... Overdrive Planet, Bronze (.060")................................................................................. Overdrive Planet, Bronze (.110")................................................................................. Direct Drum to Fwd Drum (Exc. 87-Up MX17)............................................................ Direct Drum to Fwd Drum (87-Up MX17)................................................................... Rear Planet to Rear Ring Gear Hub (Plastic)................................................................ Shell to Sprag (2 3/4” OD) (Plastic)............................................................................

BEARINGS & RACES

219 219 220 221 226G 235B 236B 236B 274 274 274 281K 292E 289 292

Race, Overdrive Drum to Case Cover (Front)............................................................... Bearing w/ Race, Overdrive Drum to Cover................................................................. Bearing, Overdrive Drum to Case Cover...................................................................... Race, Overdrive Drum to Case Cover (Rear)............................................................... Bearing, Stator to Forward Drum................................................................................ Bearing, Forward Hub to Front Planet (A245, A246, A247).......................................... Race, Forward Hub to Front Planet (Rear)................................................................... Race, Forward Hub to Front Planet (Rear)................................................................... Bearing w/ Race, Differential Drive Pinion Cone (Front) (18 Rollers)............................ Bearing w/ Race, Pinion (20 Rollers).......................................................................... Bearing w/ Race, Pinion (21 Rollers).......................................................................... Bearing, Transfer Driven (A130, A140)....................................................................... Bearing, Differential (A130 Corolla Gas) (Both Sides).................................................. Bearing, Differential (A140 Ring Gear Side)................................................................. Bearing, Differential (A140 Speed-O Side) (87-Up).....................................................

GASKETS & O-RINGS 300F 300F 300F 300F 300F 300F 300F 300F 300F 300F 303 303 303 303 304 311A 326 326

Gasket, Bottom Pan (A130, A140) (Cork)................................................................... Gasket, Bottom Pan (A130, A140) (Fiber)................................................................... Gasket, Bottom Pan (A240, A241, A242, A243, A244) (Cork).................................... Gasket, Bottom Pan (A240, A241, A242, A243, A244) (Fiber).................................... Gasket, Bottom Pan (A245E, A246E, A247E) (Cork)................................................... Gasket, Bottom Pan (A245E, A246E, A247E) (Fiber)................................................... Gasket, Bottom Pan (A245E, A246E) (Cork)............................................................... Gasket, Bottom Pan (A245E, A246E) (Fiber)............................................................... Gasket, Bottom Pan (MX17) (Cork)............................................................................ Gasket, Bottom Pan (MX17) (Fiber)............................................................................ Gasket, Differential Cover........................................................................................... Gasket, Differential Cover (A130L, A140)................................................................... Gasket, Differential Cover (A131L).............................................................................. Gasket, Differential Cover (A132L).............................................................................. Gasket, Overdrive Cover (A140)................................................................................. O-Ring, Pump (All)..................................................................................................... Gasket, Filter (A130, A140)........................................................................................ Gasket, Filter (A240 to A244E)...................................................................................

A130/140/240

TECHNICAL MANUALS 400K Tech Manual (A140)................................................................................................... 400K Tech Manual, Fwd (OEM)........................................................................................... 400K Tech Manual (MX17)..................................................................................................

517


ill.



A130 SERIES 3 SPEED

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

83-Up 93-Up 85-Up 93-Up 85-Up 83-Up 83-Up 85-Up 85-Up 85-Up 85-Up 85-Up 85-Up 93-Up 83-Up 83-Up

67420CK 67420DAK 67420DK 67420DBK 67421AK 67421C 67422C 67421D 67421A 67421D 67422B 67423D 67425D 67425DA 67445CEAK 67445CEK

31R-401 N/A 31R-401C 31R-403 31R-190 5A-401 5A-401A N/A N/A 5A-191 5A-190 5R-406 N/A N/A N/A N/A

ELECTRICAL COMPONENTS

420 420 420 420 420 421 422 421 421 421 422 423 425 425 445 445

Solenoid Kit (Shift) (A140, A240, A241, A242, A243, A244)...................................... Solenoid Kit (Shift) (A245, A246, A247)..................................................................... Solenoid Kit (Shift & Lock-Up) (A240, A241, A242, A243, A244)............................... Solenoid Kit (Shift & Lock-Up) (A245, A246, A247)................................................... Solenoid Kit (MX17) .................................................................................................. Solenoid, 1-2 Shift (A140) (1 Bolt Triangle Type)........................................................ Solenoid, 2-3 Shift (A140) (2 Bolt L Shaped Type)...................................................... Solenoid, Shift (A240)................................................................................................ Solenoid, Shift (MX17) (1 Solenoid, Break-off Bracket)............................................... Solenoid, 2nd Brake (MX17)....................................................................................... Solenoid, Direct (MX17)............................................................................................. Solenoid, Overdrive Cancel (A240)............................................................................. Solenoid, Lock-Up (TCC) (A240, A241, A242, A243, A244)....................................... Solenoid, Lock-Up (TCC) (A245, A246, A247)........................................................... Repair Kit, External Wire Harness (5 Plug-in, Fits 5 Prong Connector)......................... Repair Kit, External Wire Harness (5 Prong)................................................................

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1


PUMPS

500A 500A 500A 500A 500A 500A 529A

Pump Complete (A130) (Toyota Built)........................................................................ Pump Complete (A140) (Toyota Built)........................................................................ Pump Complete (A240).............................................................................................. Pump Complete (A240).............................................................................................. Pump Complete (MX17)............................................................................................. Pump Complete (MX17)............................................................................................. Stator Shaft Tube (All)................................................................................................

1 1 1 1 1 1 1

83-Up L84-Up 85-86 87-Up 85-86 87-Up 83-Up

67500B 67500B 67500A 67500AA 67500A 67500AA 67529A

75920 75920 N/A 72920B N/A N/A 75969

1 1 1 1

2/84-Up 2/84-Up 2/84-Up 2/84-Up

67554A 67554C 67555BB 67555CA

75922 75922A 75921 75921A

1 1 1 1 1

83-85 86-91 92-Up 83-Up 83-Up

67580C 67580CA 67580DK 67582A 67584A

K75950 K75950A K75950B 75925 N/A

DRUMS & CLUTCH HUBS

554G 554G 555A 555A

Forward w/ Shaft (3 Clutch)....................................................................................... Forward w/ Shaft (4 Clutch)....................................................................................... Direct (2 Clutch) (Exc. MX17)..................................................................................... Direct (3 Clutch) (Exc. MX17).....................................................................................

PLANETS

580 580 580 582B 584H

Overdrive w/ Shaft..................................................................................................... Overdrive w/ Shaft (11 Bolt)....................................................................................... Overdrive w/ Shaft (12 Bolt)....................................................................................... Front.......................................................................................................................... Rear...........................................................................................................................

SUN GEARS, SHELLS & SUPPORTS

612B 612B 616I 622B

Sun Gear, Front Planet (Exc. MX17)............................................................................ Sun Gear, Front Planet (MX17).................................................................................... Sun Gear, Underdrive Planet....................................................................................... Shell..........................................................................................................................

1 1 1 1

83-Up 83-Up 85-Up 83-Up

67612B 67612A 67616D 67622A

N/A N/A N/A N/A

1 1 1 1

85-Up 83-Up 83-Up 83-Up

67640D 67650C 57652D 67654A

75960 75929 46502A 75926

SPRAGS

640J 650H 652B 654H

518

Sprag Assembly, Underdrive (A240)........................................................................... Sprag, Overdrive........................................................................................................ Sprag, Intermediate.................................................................................................... Sprag, Low................................................................................................................

A210 A130 SERIES GM-MX17 3 SPEED 3 SPEED ill.


DESCRIPTION

QTY.

YEAR

A240 SERIES 4 SPEED UNDERDRIVE PART NO.

REFERENCE NO.

GOVERNORS

680C 680C 685C 696 696 696

Governor (Gear Type) (A130, A140)........................................................................... Governor (Gear Type) (w/o Gear) (A240).................................................................... Support Sleeve, Governor (A130)............................................................................... Crush Sleeve (For Pinion) (A130, A140)..................................................................... Crush Sleeve (For Pinion) (A240)............................................................................... Crush Sleeve (For Pinion) (A245, A246).....................................................................

1 1 1 1 1 1

83-Up 85-Up 85-Up 83-Up 83-Up 83-Up

67680B 67680D 67685 67696B 67696A 67696D

75974 N/A 75945 75943 75943A 75943D

DIFFERENTIALS 715E 715E 715E 715E 715E 715E 715E 715E 715E 715E 715E 730E 730E 735E 736E

(17 T, 69 T) (5 Groove) (A130).................................................................................. 1 83-Up 67715BN (18 T, 67 T) (3 Groove) (A130).................................................................................. 1 83-Up 67715BE (19 T, 65 T) (1 Groove) (A130).................................................................................. 1 83-Up 67715B (19 T, 67 T) (2 Groove) (A130).................................................................................. 1 83-Up 67715BD (19 T, 69 T) (5 Groove) (A130).................................................................................. 1 83-Up 67715BN (18 T, 71 T, 4 Groove) (A140)..................................................................................... 1 83-Up 67715BY (22 Rollers on Bearing on Ring Gear Side, 1.575”ID of Bearing).................................. (18 T, 71 T, 4 Groove) (A140)..................................................................................... 1 83-Up 67715BX (23 Rollers on Bearing on Ring Gear Side, 1.732”ID of Bearing).................................. (19 T, 71 T, 3 Groove) (A140) (1 by Housing, 2 by Bearing)........................................ 1 83-Up 67715BM (22 Roller Bearing by Ring Gear, 1.575” ID) Tan Spd-O-Gear...................................... (19 T, 71 T, 3 Groove) (A140) (1 by Housing, 2 by Bearing)........................................ 1 83-Up 67715BQ (23 Roller Bearing by Ring Gear, 1.732” ID) Black Spd-O-Gear................................... (20 T, 68 T, 1 Groove In Center) (A140)...................................................................... 1 83-Up 67715BJ (20 Roller Brg by Spd-O-Gear, 23 Roller Brg by Ring Gear)......................................... (20 T, 68 T, 1 Groove In Center) (A140)...................................................................... 1 83-Up 67715BL (24 Roller Brg by Spd-O-Gear, 22 Roller Brg by Ring Gear)......................................... Ring & Pinion Set, w/ Blue Speed-O/Governor Gear.................................................... 1 83-Up 67730BAK Ring & Pinion Set (19 T, 2 Groove) (A130, A140)....................................................... 1 83-Up 67730BFK Pinion Retainer (Aluminum w/ Seal) (A130, A140)...................................................... 1 83-Up 67735B Pinion Center (Aluminum 1 Bolt, 1.020” OD) (A130, A140)........................................ 1 83-Up 67736B

K75972E K75972A K75972B K75972 K75972C N/A K75972F K72972H K75972J N/A K75972G N/A N/A N/A N/A

VALVE BODIES 740E 740E 740E 740E 740E 740E 740E 740D 741K 741K 741K

Valve Body (A130 Non Lock-up) (Has a Alum Rod In L-Up Valve Bore)....................... Valve Body (A130 Lock-up) (Has Valve & Spring In L-Up Valve Bore).......................... Valve Body (A140) (No Solenoids)............................................................................. Valve Body (A140) (w/ 2 Solenoids)........................................................................... Valve Body (A240) (w/ 1 Solenoids)........................................................................... Valve Body (A240) (w/ 2 Solenoids)........................................................................... Valve Body (A240) (w/ 3 Solenoids)........................................................................... Valve Body (MX17).................................................................................................... Pressure Regulator Valve Kit (A140, A240) (req T-89010-TL)...................................... Pressure Boost Valve & Sleeve (.565” Large Spool).................................................... Pressure Boost Valve & Sleeve (.583” Large Spool)....................................................

1 1 1 1 1 1 1 1 1 1 1

83-Up 83-Up 83-Up 83-Up 85-Up 85-Up 85-Up 85-Up 83-Up 83-Up 83-Up

67740B 67740BA 67740C 67740CA 67740DC 67740D 67740DA 67740A 67741P 67741F 67741FA

N/A N/A N/A N/A N/A N/A N/A N/A K75882 K75976 K75976A

83-Up 85-Up

67775 67795D

N/A 75944

A130/140/240

MISCELLANEOUS COMPONENTS 775 795

Bolt, Converter (8mm x 1.25" x 10mm)...................................................................... Nut, Transfer Shaft (A130, A140)...............................................................................

6 1

519

NOTES

520

RWD - 4 SPEED w/OVERDRIVE

TOYOTA A440F, A442F, LANDCRUISER ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

MASTER OVERHAUL KITS (WITH STEELS) 006 006

A440F w/ Transfer Case Parts (includes 137001)....................................................... A442F w/o Transfer Case Parts..................................................................................

1 1

85-92 93-95

137006AF 137006DF

K5900 K5900A

1 1

85-92 93-95

137004AF 137004DF

K5900-LS K5900A-LS

85-1/90 85-95 93-95 85-1/90

137002AF 137002F 137002F 137001

N/A K55900 K55900 K59900T

1 1 1 1 1 1

85-92 85-92 93-95 85-92 85-92 93-95

137011 137011A 137011B 137010 137010A 137010B

FK59800 FK59800A FK59800B 59800 59800A 59800B

1 1 1

85-95 85-95 85-95

137034A 137070 137074

59001 59200B 59205

85-95 93-95 85-95 85-95

137100 137100A 137102 137114

59101 59101A 59100 59102

137120A 137120 137120AA 137120AB 137122 137120A 137120 137122 137122AB 137134 137134A

59105C 59105 59105A 59105B 59104 59105C 59105 59104 59104C 59106 59106A

137300 137300F 137304 137310A 137311A 137326 137326A 137642 137650

13880X 13880F 13881 13878 13879 13882 13882A 59960 59940

LESS STEEL KITS 004 004

A440F w/ Transfer Case Parts (includes 137001)....................................................... A442F w/o Transfer Case Parts..................................................................................


002 002 002 001

A440F w/ Transfer Case Parts (includes 137001)....................................................... A440F w/o Transfer Case Parts (does not include 137001)......................................... A442F w/o Transfer Case Parts.................................................................................. Sub Kit, Transfer Case Parts Only A440F (1985-1/90)................................................

1 1 1 AR

FILTERS & FILTER KITS

011 011 011 010 010 010

Filter Kit, A440F (5/8” Thick)...................................................................................... Filter Kit, A440F (2” Thick)......................................................................................... Filter Kit, A442F......................................................................................................... Filter, A440F (5/8” Thick)........................................................................................... Filter, A440F (2” Thick)............................................................................................... Filter, A442F...............................................................................................................

BUSHINGS & SEALS 034 070 074

Bushing, Pump Body.................................................................................................. Seal, Front Pump........................................................................................................ Seal, Adapter Housing................................................................................................

FRICTION PLATES 100 100 102 114

Overdrive Brake (70 T) & 2nd Brake (Intermediate)..................................................... 7-8 Overdrive Brake (75 T)............................................................................................... 3 Overdrive Direct (46 T), Direct (Rear) & Forward (Front)............................................. 14-15 Low & Reverse.......................................................................................................... 6

TOYOTA A440F

STEEL PLATES

120 120 120 120 122 124 124 128 128 134 134

Overdrive Brake (.078”).............................................................................................. 3 93-95 Overdrive Brake (.095”).............................................................................................. 3 85-92 Overdrive Brake (.095”).............................................................................................. 3 93-95 Overdrive Brake (.157”).............................................................................................. 1 93-95 Overdrive Direct (.071").............................................................................................. 3 85-95 2nd Brake (Intermediate) (.078")................................................................................ 4 91-95 2nd Brake (Intermediate) (.095")................................................................................ 4 85-90 Forward (Front) (.071”) & Direct (Rear)...................................................................... 11-13 85-95 Forward (Front) (.095”).............................................................................................. 1 85-95 Low & Reverse (.071”).............................................................................................. 6 85-92 Low & Reverse (.095”).............................................................................................. 6 93-95


300 300 304 310 311 326 326 642 650

Gasket, Bottom Pan (Cork)......................................................................................... Gasket, Bottom Pan (Fiber)......................................................................................... Gasket, Transfer Case................................................................................................ Gasket, Pump............................................................................................................ O-Ring, Pump............................................................................................................ Gasket, Filter (A440F)................................................................................................ Gasket, Filter (A442F)................................................................................................ Sprag, Low................................................................................................................ Sprag, Overdrive........................................................................................................

1 1 1 1 1 1 1 1 1

85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95 85-95

521

A340E/350E

4 SPD

A

B

C

D

E

97 522


4 SPD

A340E/350E

F

G

H

97

Deluxe Kit----------------------------------- 008 Compliance Kit------------------------- 007 Master Kit --------------------------------- 006 Less Steel Kit--------------------------- 004 Overhaul Kit ----------------------------- 002 Bushing Kit ------------------------------- 030 Washer Kit -------------------------------- 200 Bearing Kit ------------------------------- 201 Technical Manual ------------------ 400 Pump Part---------------------------------- 507 Valve Body Parts -------------------- 741 Case Parts ------------------------------- 761 Note: Not all items are available for all transmissions

523

TOYOTA A340

I

A340E/350E

4 SPD A340

ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.


006I 006I 006I 006I 006I 006I 006I 006I 006I 006 006

A340E, A340H (Toyota)............................................................................................. A340E, A340H (T-100, Tacoma Truck)....................................................................... A340E, A340F (Toyota) (4 Cyl.).................................................................................. A340E, A340F (Toyota) (Exc. 4 Cyl.).......................................................................... A340E, A340F (Toyota) (4 Cyl.).................................................................................. A341E (Lexus, Volvo)................................................................................................. A343F (Landcruiser, Lexus LX450, LX470)................................................................. A343F (Landcruiser, Lexus)....................................................................................... AW4 (Jeep)................................................................................................................ A350 (Lexus GS300)................................................................................................. R150F Transfer Case..................................................................................................

1 1 1 1 1 1 1 1 1 1 1

85-99 92-99 95-99 00-Up 00-Up 90-00 95-99 00-Up 87-01 96-98 85-Up

97006F 97006DF 97006EF 97006J 97006K 97006CF 97006G 97006J 97006AF 97006H 197006

K5400 N/A N/A K5400F K5400F K5400B K5400E K5400G K5400A K5400C K5400T

1 1 1 1 1 1 1 1 1 1 1

85-99 92-99 95-99 00-Up 00-Up 90-00 95-99 00-Up 87-01 96-98 85-Up

97004F 97004DF 97004EF 97004J 97004K 97004CF 97004G 97004J 97004AF 97004H 197004

K5400-LS N/A N/A K5400F-LS K5400F-LS K5400B-LS K5400E-LS K5400G-LS K5400A-LS K5400C-LS K5400T-LS

LESS STEEL KITS

004I 004I 004I 004I 004I 004I 004I 004I 004I 004 004

A340E, A340H (Toyota)............................................................................................. A340E, A340H (T-100, Tacoma Truck)....................................................................... A340E, A340F (Toyota).............................................................................................. A340E, A340F (Toyota) (Exc. 4 Cyl.).......................................................................... A340E, A340F (Toyota) (4 Cyl.).................................................................................. A341E (Lexus, Volvo)................................................................................................. A343F (Lexus, Landcruiser)....................................................................................... A343F (Lexus, Landcruiser)....................................................................................... AW4 (Jeep)................................................................................................................ A350......................................................................................................................... R150F Transfer Case..................................................................................................


002I 002I 002I 002I 002I 002I 002 002

A340E, A340H (Toyota)............................................................................................. A340E, A340F (Toyota).............................................................................................. A341E (Lexus, Volvo)................................................................................................. A343F (Lexus, Landcruiser)....................................................................................... A343F (Lexus)........................................................................................................... A340H, A340F (AW4 Jeep)........................................................................................ A350......................................................................................................................... R150F Transfer Case..................................................................................................

1 1 1 1 1 1 1 1

85-99 00-Up 90-00 95-99 00-Up 87-99 96-98 85-Up

97002F 97002J 97002F 97002G 97002J 97002F 97002G 197002

K54900 K54900F K54900 K54900C K54900F K54900 K54900C K54900T

1 1 1 1 1 1 1 1

86-00 95-97 95-99 87-93 85-94 90-00 94-Up 98-Up

97011 97011D 97011E 97011B 97011A 97011C 97011CA 97011EA

FK54800 FK54800F FK54800E FK54800B FK54800A FK54800C FK54800G FK54800L

1 1 1 1 1

89-94 85-94 89-99 00-01 02-Up

97010 97010A 97010 97010CA 97010EA

54800 54800A 54800 54800G 54800L

FILTER KITS

011I 011I 011I 011I 011I 011I 011I 011I

A340E (2wd Some)................................................................................................... A340F (4wd Some) (3/8" Neck)................................................................................. A340F, A343F (4wd Some) (3/4" Neck)...................................................................... A340E, A340F Jeep (AW4) (2wd & 4wd) .................................................................. A340H (4wd)............................................................................................................. A341E (2wd Some)................................................................................................... A340E, A341E (2wd Some, 4wd Some)..................................................................... A340E, A340F, A343F (2wd Some, 4wd Some) (1" Neck)..........................................

FILTERS (see photos pg 529)

010I 010I 010I 010I 010I

524

Pick-up (2wd)............................................................................................................ Pick-up (4wd)............................................................................................................ 4 Runner (2wd).......................................................................................................... 4 Runner (2wd).......................................................................................................... 4 Runner (2wd)..........................................................................................................

4 SPD ill.

A340E/350E DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

85-94 95-99 00-Up 94-97 98-02 01-04 95-99 00-01 02-Up 95-96 97-99 00-Up 99-00 01-Up 00-Up 01-Up 93-98 93-94 95-97 1998

97010A 97010E 97010EA 97010E 97010EA 97010EA 97010 97010CA 97010EA 97010D 97010E 97010EA 97010 97010CA 97010CA 97010EA 97010 97010A 97010D 97010E

54800A 54800E 54800L 54800E 54800L 54800L 54800 54800G 54800L 54800F 54800E 54800L 54800 54800G 54800G 54800L 54800 54800A 54800F 54800E

FILTERS (Cont.)

010I 010I 010I 010I 010I 010I 010I 010I 010I 010I 010I 010I 010I 010I 010I 010I 010I 010I 010I 010I

4 Runner (4wd).......................................................................................................... 4 Runner (4wd).......................................................................................................... 4 Runner (4wd).......................................................................................................... Landcruiser............................................................................................................... Landcruiser............................................................................................................... Sequoia..................................................................................................................... Tacoma (2wd)........................................................................................................... Tacoma (2wd)........................................................................................................... Tacoma (2wd)........................................................................................................... Tacoma (4wd)........................................................................................................... Tacoma (4wd)........................................................................................................... Tacoma (4wd)........................................................................................................... Tundra (2wd)............................................................................................................. Tundra (2wd)............................................................................................................. Tundra (4wd) (V6)...................................................................................................... Tundra (4wd) (V8)...................................................................................................... T100 (2wd)............................................................................................................... T100 (4wd)............................................................................................................... T100 (4wd)............................................................................................................... T100 (4wd)...............................................................................................................

TOYOTA A340

Other Applications: 010I A340E (Also fits Cressida, Previa, Supra w/o Turbo, Lexus SC300)............................. 1 86-00 97010 54800 010I A340F (3/8" Neck)..................................................................................................... 1 95-97 97010D 54800F 010I A343F (1” Neck)........................................................................................................ 1 95-E96 97010H 54800H 010I A340F, A343F (3/4" Neck) (Also fits Lexus LX450)..................................................... 1 L96-Up 97010E 54800E 010I A340E, A340F (All Jeeps) (AW4) (2wd & 4wd) ......................................................... 1 87-93 97010B 54800B 010I A340H (4wd) (Also fits Isuzu Trooper 88-91)............................................................. 1 85-94 97010A 54800A 010I A341E (Also fits Lexus GS300, LS400, SC300, SC400............................................... 1 90-00 97010C 54800C Toyota Supra w/ Turbo, Volvo 960 & 90 Series).......................................................... 010I A340E, A341E (Also fits Lexus GS300)...................................................................... 1 94-Up 97010CA 54800G 010I A340E, A340F, A343F (1" Neck) (Also fits Lexus LX470)............................................ 1 98-Up 97010EA 54800L 010I A350E Lexus 3.0L...................................................................................................... 1 96-85 97010G 54800J

BANDS Prefix Key: B = Borg Warner, A = OEM (Exc. BW), N = All Other New, R = Relined 022G Brake.........................................................................................................................

1

85-Up

97022

54700

1 1 1 1 1 1 1 1 1 1

85-Up 88-Up 85-Up 85-Up 85-Up 85-Up 85-Up 85-Up 85-Up 85-Up

97030 197030A 57034A 97037 97046 97047 97050 97066A 57066A 97066

K54901A K54901T 46001 54001 54005 54006 54007 N/A 46006 54010

1 1 1 1 1 1

85-Up 85-Up 85-Up 85-Up 85-Up 85-Up

57070A 57074A 97074 97074C 97074B 197074A

46200B 42201A 54201 54201C 54205A 54205

BUSHINGS

030I 030I 034A 037A 046G 047 050C 066E 066E 066E

Bushing Kit................................................................................................................ Bushing Kit, R150F (Transfer Case)............................................................................ Bushing, Front Pump.................................................................................................. Stator Support (Rear)................................................................................................. Direct Drum............................................................................................................... Input Shaft................................................................................................................. Front Planet Ring Gear................................................................................................ Extension Housing (35mm Yoke)................................................................................ Extension Housing (38mm Yoke)................................................................................ Extension Housing (40mm Yoke)................................................................................

METAL CLAD SEALS

070A 074E 074E 074E 074E 074E

Front Pump................................................................................................................ Extension Housing (38 x 58 x 11mm) 2 1/4” OD 2wd................................................. Extension Housing (40 x 58 x 11mm) 2 1/4” OD 2wd................................................. Extension Housing 2 3/16” OD (Lexus, Volvo)............................................................ Adapter Housing (Transmission to Transfer Case-Jeep).............................................. Transfer Case (Front & Rear)......................................................................................

525

A340E/350E ill.

4 SPD DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

3-5 2 4-5 3-4 3-5 6-7 6-7 4-5 5-7 5-6 6-7

85-Up 85-Up 85-Up 85-Up 93-Up 92-Up 92-Up 85-Up 85-Up 88-95 88-95

97100 97102 97104 97106 97108 97108B 97108C 97108A 97114 197106A 197114A

54100 54101 54104 54102 54103A 54103B 54103C 54103 54105 54120 54121

2-4 3-4 1-2 1 AR 1 4 AR 3-4 4 1-4 4 4 6-7 4-5 4-5 5-7 5-6 1 4-6

85-Up 92-Up 85-Up 92-Up 85-Up 85-Up 85-Up 85-Up 93-99 00-Up 85-99 87-99 87-99 92-Up 85-91 92-Up 85-Up 88-95 88-95 88-95

97120 97120C 97122 97122C 97122A 97124 97124A 97124B 87122AD 97126D 97126 97126A 97126B 67122A 97128 97128C 97134 197126A 197126AA 197134A

54106 54106A 54107 54107B 54107A 54110 54110A 54110B 54108C 54108E 54108A 54108 54108B 75101 54109 54109A 54111 54122 54122A 54123

FRICTION PLATES

100B 102F 104H 106G 108C 108C 108C 108C 114D N.I. N.I.

Overdrive Brake .083” (24 T)...................................................................................... Overdrive Direct .083” (32 T)..................................................................................... 2nd Brake .078” (32 T).............................................................................................. Direct .083” (40 T)..................................................................................................... Forward .067” (40 T)................................................................................................. Forward .075” (40 T)................................................................................................. Forward .078” (40 T)................................................................................................. Forward .083” (40 T)................................................................................................. Low & Reverse .067” (32 T)...................................................................................... Transfer Case, Direct & Front .067” (44 T).................................................................. Transfer Case, Low .067” (53 T)................................................................................

STEEL PLATES

120B 120B 122F 122F 122F 124H 124H 124H 126G 126G 126G 126G 126G 128C 128C 128C 134D N.I. N.I. N.I.

Overdrive Brake .078” (6 T)........................................................................................ Overdrive Brake .078” (6 T) Volvo.............................................................................. Overdrive Direct .078” (24 T)..................................................................................... Overdrive Direct .098” (24 T) Volvo............................................................................ Overdrive Direct .118” (24 T)..................................................................................... 2nd Brake .071” (16 T).............................................................................................. 2nd Brake .098” (16 T).............................................................................................. 2nd Brake .157” (16 T).............................................................................................. Direct .071" (6 T)....................................................................................................... Direct .091" (24 T)..................................................................................................... Direct .091" (6 T)....................................................................................................... Direct .118" (6 T)....................................................................................................... Direct .157" (6 T)....................................................................................................... Forward .071” (8 T)................................................................................................... Forward .078” (8 T)................................................................................................... Forward .091” (8 T)................................................................................................... Low & Reverse .071” (15 T)...................................................................................... Transfer Case, Direct & Front .071” (29 T).................................................................. Transfer Case, Direct & Front .100” (29 T).................................................................. Transfer Case, Low .071” (8 T)..................................................................................

PRESSURE PLATES Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured 148C Forward.....................................................................................................................

1

85-Up

97148

N/A

1

85-Up

97175

K54300

1

85-Up

97200A

N/A

1 1 1

85-04 85-Up 85-Up

97240 97241 97242

N/A N/A N/A

1 1 1 1

85-Up 85-Up 85-Up 85-Up

97300 97300F 197304 197304F

13810X 13810F 13820X 13820F

SEALING RINGS 175I

Ring Kit......................................................................................................................

THRUST WASHERS 200I

Washer Kit.................................................................................................................

BEARINGS & RACES 240 Race, Sun Gear Shaft to Bearing (Front)..................................................................... 241D Bearing, Sun Gear Shaft............................................................................................. 242D Race, Sun Gear Shaft to Bearing (Rear)......................................................................

GASKETS & O-RINGS

300I 300I 304 304

526

Gasket, Bottom Pan (Cork) (incl A350)....................................................................... Gasket, Bottom Pan (Fiber) (incl A350)....................................................................... Gasket, Transfer Case (Cork)...................................................................................... Gasket, Transfer Case (Fiber).....................................................................................

4 SPD ill.

A340E/350E DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

1 1 1 1 1 1 1

85-Up 85-Up 85-Up 85-Up 95-Up 89-99 90-00

57305A 97311 97326 97326A 97320BK 97320BK 97320CK

13402 13542 N/A 13899 K13697B K13697B K13697C

1 1 1

85-Up 85-Up 85-Up

97400 97400A 197400

54Y04 54Y02 N/A

85-Up 85-Up 85-97 98-Up 90-97 93-98 93-Up 85-94 85-94 95-01 92-97 85-Up 85-Up

67420CK 97420AK 97420K 97420BK 97420DK 97420BK 97420CK 67421D 97425 97425A 97425 97445EAK 97445EK

31R-401 31R-401S 31R-401D N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

GASKETS & O-RINGS (Cont.)

305 311A 326I 326I 320 320 320

Gasket, Extension Housing (2wd)............................................................................... O-Ring, Pump to Case............................................................................................... Gasket, Filter (1 Piece)............................................................................................... Gasket, Filter (2 Piece)............................................................................................... Gasket Package, Valve Body (95-Up) (Jeep)............................................................... Gasket Package, Valve Body (89-99) (Exc. A341E)..................................................... Gasket Package, Valve Body (90-00) (Exc. A341E).....................................................

TECHNICAL MANUALS 400I 400I 400I

Tech Manual (AW30-80LE) (Isuzu)............................................................................. Tech Manual (Toyota, Jeep AW-4).............................................................................. Tech Manual (R150F Transfer Case)...........................................................................


420 420 420 420 420 420 420 421 425 425 425 445 445

Solenoid Kit (Shift Only) A340E.................................................................................. Solenoid Kit (Shift Only) A341E.................................................................................. Solenoid Kit, A340E (3 Solenoids w/ Cable)................................................................ Solenoid Kit, A340E (4 Solenoids w/o Cable).............................................................. Solenoid Kit, A341E (4 Solenoids w/ Cable)................................................................ Solenoid Kit, A341E (4 Solenoids w/o Cable).............................................................. Solenoid Kit, A341E (5 Solenoids w/o Cable).............................................................. Solenoid, Shift........................................................................................................... Solenoid, Lock-Up (Toyota)........................................................................................ Solenoid, Lock-Up (Toyota)........................................................................................ Solenoid, Lock-Up (Lexus SC300).............................................................................. Repair Kit, External Wire Harness (6 Plug-in, Fits 6 Prong Connector)......................... Repair Kit, External Wire Harness (6 Prong)................................................................

1 1 1 1 1 1 1 2 1 1 1 1 1


500A Pump, Complete (Exc. Lexus).................................................................................... 500A Pump, Complete (Lexus)............................................................................................

1 1

85-Up 90-Up

97500 97500BA

54920 54920B

1 1 1 1 1 1 1

85-Up 85-Up 85-Up 85-Up 85-Up 85-Up 85-Up

97551B 97551 97554A 97554B 97555EA 97555E 197555

54922A 54922D 54925 54925B 54923 54923B N/A

1 1 1 1 1 1 1 1 1


97580A 97580B 97582A 97584A 97584AA 97583 97583B 97592A 97594A

54921 54921A N/A N/A N/A K54950 K54950B N/A N/A

TOYOTA A340

PUMPS

DRUMS & CLUTCH HUBS

551A 551A 554G 554G 555G 555G 555G

Overdrive w/ 31 Tooth Sun Gear................................................................................. Overdrive w/ 33 Tooth Sun Gear................................................................................. Forward w/ Shaft (5 Clutch) (4wd)............................................................................. Forward w/ Shaft (6 Clutch)....................................................................................... Direct (5 Clutch) 4 5/8” OD Piston.............................................................................. Direct (5 Clutch) 5” OD Piston.................................................................................... Direct (R150F Transfer Case).....................................................................................

PLANETS

580F 580F 582C 584D 584D 583 583 592C 594D

Overdrive w/ Shaft (33 T Sun Gear)............................................................................ Overdrive w/ Shaft (31 T Sun Gear)............................................................................ Front.......................................................................................................................... Rear (23 T Pinion)...................................................................................................... Rear (19 T Pinion)...................................................................................................... Planet Set (A340)....................................................................................................... Planet Set (A341)....................................................................................................... Ring Gear, w/ Hub Front Planet................................................................................... Ring Gear, Rear Planet................................................................................................

527

A340E/350E ill.

4 SPD DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

SUN GEARS, SHELLS & SUPPORTS

612H 622H 630B 630B 630 632D

Sun Gear, Forward..................................................................................................... Shell w/ Sun Gear, Input w/ Forward Sun Gear............................................................ Center Support, Aluminum (Cast # 8930).................................................................. Center Support, Aluminum (Cast # 8931).................................................................. Center Support (R150F Transfer Case)....................................................................... Center Support, Drum 2nd Brake................................................................................

1 1 1 1 1 1

85-Up 85-Up 85-Up 85-Up 85-Up 85-Up

97612A 97622K 97630 97630A 197630 97632

K54950 N/A 54902 54902B N/A N/A

1 1 1

85-Up 85-Up 85-Up

67650C 97652 97654

75929 54502 54503

1 1 1 1 1 1 1 1

85-Up 85-Up 85-Up 85-Up 85-Up 85-Up 85-Up 85-Up

97740A 97740A 97740B 97740C 97740D 97741F-2 97741F 97741P

N/A N/A N/A N/A N/A 54976 K54976 K54882

85-Up 85-Up 85-Up 85-Up

HV-102 97853 97450 T57451

HV-102 N/A 81-3100 81-909T

SPRAGS 650F Sprag, Overdrive........................................................................................................ 652H Sprag, Intermediate.................................................................................................... 654D Sprag (In Rear Planet)................................................................................................

VALVE BODIES

740I 740I 740I 740I 740I 741 741 741

Valve Body, w/ 3 Solenoids (2wd).............................................................................. Valve Body, w/ 3 Solenoids (4wd) (w/ Gear Transfer Case)......................................... Valve Body, w/ 3 Solenoids (4wd) (w/ Hydraulic Transfer Case).................................. Valve Body, w/ 4 Solenoids (Lexus)............................................................................ Valve Body, w/ 5 Solenoids........................................................................................ Boost Sleeve (Can use 97741F)................................................................................. Boost Valve & Sleeve................................................................................................. Pressure Regulator Valve Kit (OS) (req T-89010-TL)....................................................


700 853C 450 451

Chain, Transfer Case.................................................................................................. Cushion, Forward Steel.............................................................................................. Detent Cable, Toyota 61” Long................................................................................... Detent Cable, Repair End . .........................................................................................

NOTES

528

1 1 1 1

TOYOTA A340-A350 FILTERS 97010

97010G (350)

97010C

97010CA

97010A

97010B

97010E

97010EA 1" Neck

3/4" Neck

A340-A350 FILTERS

97010D

97010H

3/8" Neck

1" Neck

529

TOYOTA A540, A541

FWD - 4 SPEED

A

B

C

D

E

87 530


FWD - 4 SPEED

TOYOTA A540, A541

F

G

H

I A540

J

K

87 531

TOYOTA A540, A541 ill.

FWD - 4 SPEED

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.


006J 006J 006J 006J

A540E (88-5/91)....................................................................................................... A540E (6/91-93) (Incl 98-00 Sienna)......................................................................... A540H (RAV-4 4wd) (Differential, also order 87001).................................................. A541E (Exc. 98-00 Sienna)........................................................................................

1 1 1 1

88-E91 L91-93 96-Up 94-Up

87006AF 87006AAF 87006ABF 87006BF

K7500F K7500J K7500R K7500H

1 1 1 1 1

88-E91 L91-93 96-Up 94-Up 88-93

87004AF 87004AAF 87004ABF 87004BF 87001

K7500F-LS K7500J-LS K7500R-LS K7500H-LS K75900-5H

LESS STEEL KITS

004J 004J 004J 004J 001J

A540E (88-5/91)....................................................................................................... A540E (6/91-93) (Incl 98-00 Sienna)......................................................................... A540H (RAV-4 4wd) (Differential, also order 87001).................................................. A541E (Exc. 98-00 Sienna)........................................................................................ Sub Kit, A540H Differential Only.................................................................................


002J 002J 002J 001J

A540E (Incl 98-00 Sienna)......................................................................................... A540H (RAV-4 4wd) (Differential, also order 87001).................................................. A541E (Exc. 98-00 Sienna)........................................................................................ Sub Kit, A540H Differential Only.................................................................................

1 1 1 1

88-93 88-93 94-Up 88-93

87002AF 87002AF 87002BF 87001

K75900F K75900F K75900H K75900-5H

1 1

88-Up 94-Up

87011 87011A

FK75800B FK75800D

1 1

88-Up 94-Up

87010 87010A

75800B 75800D

FILTER KITS 011E 011E

A540E, A540H........................................................................................................... A541E.......................................................................................................................

FILTERS 010E 010E

A540E, A540H........................................................................................................... A541E.......................................................................................................................

BANDS Prefix Key: B = Borg Warner, A = OEM (Exc. BW), N = All Other New, R = Relined 022A Band, 1.00” Wide....................................................................................................... 022A Band, 1.22" Wide....................................................................................................... 022A Band, 1.50” Wide.......................................................................................................

1 1 1

89-Up 94-Up 88-93

67022B 87022C 87022B

75700 75700B 75700A

1 1 1 1 1 1 1 1 2


87030 57034A 57036C 67037A 67038C 67038CA 87046A 87050A 87052A

K75901C 46001 46007A 75003 75008 75007 75005A 75006A 75004A

1 2 2 1 1 1 1 1 1

88-Up 88-Up 88-93 88-91 88-Up 88-Up 88-Up 88-Up 88-Up

57070A 60072 87075A 87074A 87076A 87076B 87077A 67077D 57078A

46200B 50203 75203A 46201G 75201D 75201G 75201E 75201F 46203

BUSHINGS

030J 034A 036A 037 038I 038I 046A 050B 052B

Bushing Kit................................................................................................................ Pump Body................................................................................................................ Stator Support (Front)................................................................................................ Stator Support (Rear) (Bushing)................................................................................. Overdrive Sun Gear (Front)......................................................................................... Overdrive Sun Gear (Rear).......................................................................................... Direct Drum............................................................................................................... Input Hub................................................................................................................... Sun Gear....................................................................................................................

METAL CLAD SEALS

070A 072 075J 074 076J 076J 077J 077J 078

532

Front Pump................................................................................................................ Manual Lever Shaft.................................................................................................... Transfer Shaft Seal..................................................................................................... Extension Housing (A540H Awd)................................................................................ Right Axle (A540E, A541E)........................................................................................ Right Axle (A540H) (Awd).......................................................................................... Left Axle (A540E, A541E).......................................................................................... Left Axle (A540H) (Awd)............................................................................................ Speedometer Gear Shaft............................................................................................

FWD - 4 SPEED ill.

TOYOTA A540, A541 DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

3 3 2 3 3 3-4 3-4 3 3 5 4 6-7 6-7 11

88-91 92-Up 88-Up 88-91 92-Up 94-Up 89-Up 88-Up 94-Up 94-Up 88-Up 88-Up 94-Up 89-Up

87100A 87100AA 67106C 67100CA 87100CB 87100CC 67106A 87106AB 97106 87106A 67106A 67100B 87100B 87103A

75102D 75102F 75100C 75102A 75102E 75102G 75100B 75100A 54102 75100D 75100 75102C 75102H 75120

Overdrive Brake (.071”).............................................................................................. 3 Overdrive Brake (.098”).............................................................................................. 3 Overdrive Direct (.071”)............................................................................................. 2 Overdrive Direct (.078”)............................................................................................. 2 Overdrive Direct (.119”)............................................................................................. 2 2nd Brake (10 T)........................................................................................................ 3 2nd Brake (12 Long T)............................................................................................... 3 2nd Brake (12 Short T).............................................................................................. 3 Direct (.055”) (6 T).................................................................................................... 1 Direct (.071”) (6 Notched T)...................................................................................... 1 Direct (.071”) (8 T).................................................................................................... 3 Direct (.078”) (6 T, 3 T are Notched).......................................................................... 2-3 Direct (.091”) (6 T).................................................................................................... 2 Forward (.055”)......................................................................................................... 1 Forward (.063”)......................................................................................................... 4 Forward (.071”)......................................................................................................... 4 Forward (.078”)......................................................................................................... 5 Reverse (.063”) (10 T)............................................................................................... 6 Reverse (.071”) (12 T)............................................................................................... 6-7 Differential................................................................................................................. 11

88-Up 88-Up 94-Up 94-Up 89-Up 94-Up 88-Up 88-Up 94-Up 88-Up 89-Up 94-Up 88-Up 92-Up 92-Up 88-Up 94-Up 94-Up 88-Up 88-Up

67120CA 67120CB 67122C 87122CB 97122A 87124B 87124A 67120B 87122BA 87122AD 67122A 87122BB 97126 87122AA 87122A 67122A 97128 87130AA 67130D 87123A

75105A N/A 75101A N/A 54107A 75103A 75103 75105B 75101H 54108C 75101 75101G 54108A 75101F 75101E 75101 54109 75105D 75105C 75121

67146B 67146BA 67146AA 67146AB 67146A

75515 75515A 75515B 75515C 75515D

FRICTION PLATES

100D 100D 102I 104G 104G 104G 106F 106F 106F 108B 108B 110C 110C 118

Overdrive Brake (Grooved)......................................................................................... Overdrive Brake (Smooth).......................................................................................... Overdrive Direct......................................................................................................... 2nd Brake (33 T) (Also A541E 94-Up)........................................................................ 2nd Brake (33 T)........................................................................................................ 2nd Brake (36 T)........................................................................................................ Direct (.067”) (40 T).................................................................................................. Direct (.081”) (32 T) (Grooved).................................................................................. Direct (.083") (40 T) (Smooth)................................................................................... Forward (.060”)......................................................................................................... Forward (.067”)......................................................................................................... Reverse (33 T)........................................................................................................... Reverse (36 T)........................................................................................................... Differential.................................................................................................................

STEEL PLATES 120D 120D 122I 122I 122I 124G 124G 124G 126F 126F 126F 126F 126F 128B 128B 128B 128B 130C 130C 138

A540

PRESSURE PLATES Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured

146B 146B 146B 146B 146B

Forward (2.6mm)....................................................................................................... Forward (2.8mm)....................................................................................................... Forward (3.0mm)....................................................................................................... Forward (3.2mm)....................................................................................................... Forward (3.4mm).......................................................................................................

1 1 1 1 1

88-Up 88-Up 88-Up 88-Up 88-Up

VALVE BODY RECALIBRATION KITS 165J

Kit, A540E/A540H Valve Body Upgrade (TransLab).....................................................

1

88-Up

87165A

75D01

1 1 1 1 1 1 1

88-93 94-Up 88-Up 88-Up 83-Up 83-Up 88-Up

87200A 87200B 67211AA 87216 67217A 62717C 67229A

K75400C K75400D 75404 75932A 75932 75932B 75405

THRUST WASHERS

200J 200J 211A 216D 217 217 229A

Washer Kit................................................................................................................. Washer Kit (Incl 67211AA, 87241, 87251A, 87251B, 87251C).................................. Stator to Direct Drum................................................................................................. Overdrive Planet to Sprag (Plastic)............................................................................. Overdrive Planet, Bronze (.060")................................................................................. Overdrive Planet, Bronze (.110")................................................................................. Direct Drum to Forward Drum (.138” Thick)...............................................................

533

TOYOTA A540, A541 ill.

FWD - 4 SPEED

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

THRUST WASHERS (Cont.)

229A 244B 244B 241B 251C 241B 251C

Direct Drum to Forward Drum (.175” Thick)............................................................... Shell to Sprag (A540)................................................................................................. Shell to Sprag (A541)................................................................................................. Rear Planet #2 Front (Plastic) (A540)........................................................................ Rear Planet #2 Front (Plastic) (A541)........................................................................ Rear Planet #2 Rear (Plastic) (A540)......................................................................... Rear Planet #2 Rear (Plastic) (A541).........................................................................

1 1 1 1 1 1 1

88-Up 88-Up 94-Up 88-93 94-Up 88-93 94-Up

87229 87244 87244A 87241 87251C 67241A 87251B

75405A 75402A 75402B 75401A 75401B 75401 75401D

1 1 1 1 1 1 1

88-Up 88-Up 88-Up 88-Up 88-01 1989 1989

67219CA 67221C 67226A 67232A 87274B 87289 87292

N/A 75936 N/A N/A N/A N/A N/A

1 1 1 1 1 1 1

88-00 88-00 94-03 94-03 88-Up 88-Up 88-Up

87300 87300F 87300E 87300EF 67311B 87326 87326A

13470BX 13470BF 13470DX 13470DF 13471 13474B 13474D

1

88-Up

87400

75Y06

88-93 88-93 94-Up 94-Up 88-93 94-Up 88-Up 97-Up 88-Up 88-Up

87420BK 87420K 87420AK 87420CK 87425 87425A 87436 87436A 87445EAK 87445EK

31R-402 31R-402C 31R-402S 31R-402E 5R-407 5R-408 N/A 20R-540 N/A N/A

BEARINGS & RACES

219I 221I 226F 232B 274J 289J 292J

Bearing w/ Race, Overdrive Drum to Cover................................................................. Race, Overdrive Drum to Case Cover (Rear)............................................................... Bearing, Stator to Forward Drum................................................................................ Bearing, Forward Drum to Hub................................................................................... Bearing, Differential Pinion Cone w/ Race (Front) (18 Roller)....................................... Tapered Bearing, Differential (Ring Gear Side)............................................................. Tapered Bearing, Differential (Speed-O-Gear Side)......................................................

GASKETS & O-RINGS

300E 300E 300E 300E 311 326E 326E

Gasket, Bottom Pan (A540) (Cork)............................................................................. Gasket, Bottom Pan (A540) (Fiber)............................................................................. Gasket, Bottom Pan (A541E) (Cork)........................................................................... Gasket, Bottom Pan (A541E) (Fiber)........................................................................... O-Ring, Pump............................................................................................................ Gasket, Filter (A540).................................................................................................. Gasket, Filter (A541)..................................................................................................

TECHNICAL MANUALS 400J

Tech Manual..............................................................................................................


420 420 420 420 425 425 436J 436J 445 445

Solenoid Kit (# 1 & # 2 Shift Solenoids & 1 Bracket) (A540E, A540H)...................... Solenoid Kit (2 Shift & 1 Lock-Up Solenoid) (A540E, A540H)..................................... Solenoid Kit (# 1 & # 2 Shift Solenoids & 1 Bracket) (A541E)................................... Solenoid Kit (# 1 & # 2 Shift, 1 L-Up Solenoid & 1 Bracket) (A541E)......................... Solenoid, Lock-Up (A540E, A540H)........................................................................... Solenoid, Lock-Up (A541E)........................................................................................ Speed Sensor (VSS) (# 2 Speed Sensor) (Mounts on Pinion Shaft)........................... Speed Sensor (VSS) (Speedo) (Camry)...................................................................... Repair Kit, External Wire Harness (5 Plug-in, Fits 5 Prong Connector)......................... Repair Kit, External Wire Harness (5 Prong)................................................................

1 1 1 1 1 1 1 1 1 1


PUMPS 500A Pump Complete (A540).............................................................................................. 500A Pump Complete (A541)..............................................................................................

1 1

88-Up 88-Up

87500A 87500B

75920E 75920C

1 1 1 1 1 1

88-Up 88-Up 88-Up 88-Up 88-Up 88-Up

87551A 87551E 87554 87554A 87551D 67554C

75935D 75935E 75922C 75922E 75935F 75922A

DRUMS & CLUTCH HUBS

551I 551I 554F 554F 551I 554F

534

Overdrive Direct (22 T Sun Gear)................................................................................ Overdrive Direct (27 T Sun Gear)................................................................................ Forward w/ Shaft (3 Ring, 4 Clutch)........................................................................... Forward w/ Shaft (3 Ring, 5 Clutch)........................................................................... Overdrive Direct (28 T Sun Gear)................................................................................ Forward w/ Shaft (2 Ring, 4 Clutch)...........................................................................

FWD - 4 SPEED ill.

TOYOTA A540, A541 DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

DRUMS & CLUTCH HUBS (Cont.) 555A Direct (8 Drive Lugs at Shell) (1.00” Wide Band)........................................................ 555A Direct (8 Drive Lugs at Shell) (1.22” Wide Band)........................................................ 555A Direct (16 Drive Lugs at Shell)....................................................................................

1 1 1

88-Up 88-Up 88-Up

67555CA 87555 87555B

75921D 75921C 75921E

1 1 1 1 1 1 1 1 1 1 1 1 1

88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up 88-Up

87580A 87580B 87580D 67582A 87582 67584A 87584 87584A 67583GK 87583 67594 67594K 87594

75927D N/A 75927F 75925 N/A N/A N/A N/A K75925C K75925D N/A N/A N/A

PLANETS

580H 580H 580H 582B 582B 584C 584C 584C 584C 584C 594C 594C 594C

Planet, Overdrive w/ Shaft (22 T Sun Gear # 551)...................................................... Planet, Overdrive w/ Shaft (27 T Sun Gear # 551)...................................................... Planet, Overdrive w/ Shaft (28 T Sun Gear # 551)...................................................... Planet, Front (No Hub on Front).................................................................................. Planet, Front (Has Hub on Front)................................................................................. Planet, Rear (4 Gear) (1.790” Overall Height).............................................................. Planet, Rear (4 Gear) (1.885” Overall Height).............................................................. Planet, Rear (5 Gear).................................................................................................. Planet Set, Complete (4 Gear Rear Planet).................................................................. Planet Set, Complete (5 Gear Rear Planet).................................................................. Ring Gear, Rear (1.100” Thick)................................................................................... Ring Gear & Hub, Rear (1.100” Thick)........................................................................ Ring Gear, Rear (1.165” Thick)...................................................................................

SUN GEARS, SHELLS & SUPPORTS 612B Sun Gear, Front (27 Teeth, 1.465” OD Sprag Race)..................................................... 612B Sun Gear, Front (27 Teeth, 1.540” OD Sprag Race)..................................................... 622B Shell, Input Sun (39 Inner T) (8 Drive Lugs)................................................................

1 1 1

88-Up 88-Up 88-Up

67612B 87612 67622A

N/A N/A N/A

1 1 1 1 1 1 1 1 1 1


87642 87642A 87642B 67650C 67654A 87654 87654A 87644 87644A 87644B

75502 K75502 K75502B 75929 75926 75926B 75926C K75926A K75926B K75926C

1 1 1 1 1 1 1

88-Up 88-Up 88-Up 88-Up 83-Up 88-Up 88-Up

87740-1 87740-2 87740-3 87740-4 67741P S87741FA S87741F

P75990 P75990B P75990H P75990K K75882 K75976C K75976B

88-Up 88-Up 88-Up 88-Up 88-Up 88-Up

67736B 87759B 87759CA 87696 87696A 87796

N/A 75941D 75941F 75943B 75943C 75944B

SPRAGS 642B 642B 642B 650D 654G 654G 654G 654G 654G 654G

Sprag, Intermediate (A540, A541).............................................................................. Sprag w/ Outer Race, Intermediate (33 T) (A540)....................................................... Sprag w/ Outer Race, Intermediate (36 T) (A541)....................................................... Sprag, Overdrive........................................................................................................ Sprag, Low Clutch (20 Elements)............................................................................... Sprag, Low Clutch (30 Elements)............................................................................... Sprag, Low Clutch (32 Elements)............................................................................... Sprag, Low Clutch w/ Race (20 Elements).................................................................. Sprag, Low Clutch w/ Race (30 Elements).................................................................. Sprag, Low Clutch w/ Race (32 Elements)..................................................................

A540

VALVE BODIES

740E 740E 740E 740E 741E 741E 741E

Valve Body (Premium) (A540E) (3 Solenoid w/ Tube)................................................. Valve Body (Premium) (A540E) (3 Solenoid w/o Tube)............................................... Valve Body (Premium) (A540H) (4 Solenoid Awd)...................................................... Valve Body (Premium) (A541E) (4 Solenoid w/ Tube)................................................. Pressure Regulator Valve Kit (req T-89010-TL)............................................................ Pressure Boost Valve & Sleeve (.565” Large Spool).................................................... Pressure Boost Valve & Sleeve (.583” Large Spool)....................................................


736J 759I 759I 696J 696J 796

Pinion Center (Aluminum 1 Bolt) (1.020” OD)............................................................. Rear Cover, Overdrive 13 Bolts w/ 4 Mounting Holes................................................... Rear Cover, Overdrive 14 Bolts w/ 4 Mounting Holes................................................... Crush Sleeve (.940” Long)......................................................................................... Crush Sleeve (1.565” Long)....................................................................................... Nut, Pinion Shaft........................................................................................................

1 1 1 1 1 1

535

TOYOTA A650E

RWD - 5SPEED

A

B

C

D

E

F

77 536


RWD - 5 SPEED

TOYOTA A650E

G

H

I


J A650E

Deluxe Kit----------------------------------- 008 Compliance Kit------------------------- 007 Master Kit --------------------------------- 006 Less Steel Kit--------------------------- 004 Overhaul Kit ----------------------------- 002 Bushing Kit ------------------------------ 030 Washer Kit -------------------------------- 200 Bearing Kit ------------------------------- 201 Technical Manual ------------------ 400 Pump Part---------------------------------- 507 Valve Body Parts -------------------- 741 Case Parts ------------------------------- 761

K

L

77 537

TOYOTA A650E ill.

RWD - 5 SPEED DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.


A650E (Exc. GS300).................................................................................................. A650E (GS300).........................................................................................................

1 1

98-Up 98-Up

77006 77006A

K5400D N/A

1 1

98-Up 98-Up

77004 77004A

K5400D-LS N/A


A650E (Exc. GS300).................................................................................................. A650E (GS300).........................................................................................................


A650E.......................................................................................................................

1

98-Up

77002

K54900D

1

98-Up

77011B

FK54800K

1

98-Up

77010B

54800K

FILTER KITS 011

Filter Kit.....................................................................................................................

FILTERS 010

Filter..........................................................................................................................

BANDS Prefix Key: B = Borg Warner, A = OEM (Exc. BW), N = All Other New, R = Relined 022

Brake Band................................................................................................................

1

98-Up

97022

54700

1

98-Up

57070A

46200B

98-Up 98-Up 98-Up 98-Up 98-Up 98-Up 98-Up

97100 97102 77103 77104 77106 97108B 77114

54100 54101 54112 54104D 54102D 54103B 54105B

98-Up 98-Up 98-Up 98-Up 98-Up 98-Up 98-Up 98-Up 98-Up 98-Up 98-Up

97120C 97122 97122C 77123 77124 77124A 77126 67122A 87122AA 97128C 77134

54106A 54107 54107B 54113 54110D 54110E 54108D 75101 75101F 54109A 54111B

98-Up 98-Up 98-Up 98-01 98-01 98-01

97300 97300F 77320K 77431 77425 77428

13810X 13810F K13967E N/A N/A N/A

METAL CLAD SEALS 070

Seal, Pump................................................................................................................

FRICTION PLATES

100 102 103 104 106 108 114

Overdrive Brake.......................................................................................................... 3-4 Overdrive Direct......................................................................................................... 2 3rd Brake................................................................................................................... 5 2nd Brake.................................................................................................................. 5 Direct......................................................................................................................... 5 Forward..................................................................................................................... 5-6 Low Reverse.............................................................................................................. 5-6

STEEL PLATES

120 122 122 123 124 124 126 128 128 128 134

Overdrive Brake.......................................................................................................... 2-3 Overdrive Direct (.079").............................................................................................. 1-2 Overdrive Direct (.098").............................................................................................. 1 3rd Brake................................................................................................................... 5 2nd Brake (.106")...................................................................................................... 4 2nd Brake (.079")...................................................................................................... 1 Direct......................................................................................................................... 5 Forward (.071")......................................................................................................... 5 Forward (.055")......................................................................................................... 1 Forward (.091")......................................................................................................... 5 Low Reverse.............................................................................................................. 4-5


300 300 320 431 425 428

538

Gasket, Pan (Cork)..................................................................................................... Gasket, Pan (Fiber)..................................................................................................... Gasket Package, Valve Body....................................................................................... Solenoid, EPC............................................................................................................ Solenoid, Lock-Up (TCC)........................................................................................... Solenoid, Shift Control...............................................................................................

1 1 1 1 1 1

5 SPEED A750E 6 SPEED A761E ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.


A750E (5 Speed)....................................................................................................... A761E (6 Speed).......................................................................................................

1 1

03-Up 04-Up

147006 147006A

K5400J K5400K

1 1

03-Up 04-Up

147004 147004A

K5400J-LS K5400K-LS


A750E....................................................................................................................... A761E.......................................................................................................................

OVERHAUL KITS (W/ RINGS & SEALS) 002 002

A750E....................................................................................................................... A761E.......................................................................................................................

1 1

03-Up 04-Up

147002 147002A

K54900J K54900K

1 1

03-Up 04-Up

147011 147011A

FK54800N FK54800P

1 1

03-Up 04-Up

147010 147010A

54800N 54800P

1 1

03-Up 04-Up

147300 147300F

13810BX 13810BF

FILTER KITS 011 011

A750E....................................................................................................................... A761E.......................................................................................................................

FILTERS 010 010

A750E....................................................................................................................... A761E.......................................................................................................................

GASKETS & O-RINGS 300 300

Gasket, Pan (Cork)..................................................................................................... Gasket, Pan (Fiber).....................................................................................................

NOTES

A650E/A750E

539

TOYOTA U140, U240, U241

FWD - 4 SPEED

A

B

C

D

E

27 540


FWD - 4 SPEED

TOYOTA U140, U240, U241

F

G


H

I

J

27 541

U140, U240E


TOYOTA U140, U240, U241

FWD - 4 SPEED

U140E/F - 4 Spd Lexus ES300, RX300 99-Up RAV4 00-Up Highlander 02-Up U240E - 4 Spd Celica GTS 00-Up

27010 U140/240 ill.

27010A U140/240 DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.


U140E, U140F (w/ Bonded Pistons)........................................................................... U240E, U241E (w/ Bonded Pistons)...........................................................................

1 1

98-Up 00-Up

27006 27006A

K8900 K8900B

1 1

98-Up 00-Up

27004 27004A

K8900-LS K8900B-LS


U140E, U140F (w/ Bonded Pistons)........................................................................... U240E, U241E (w/ Bonded Pistons)...........................................................................

OVERHAUL KITS (W/ RINGS & SEALS) 002 002 002

U140E, U140F (w/ Bonded Pistons)........................................................................... U240E, U241E (w/ Bonded Pistons)........................................................................... U140E, U140F, 240E, U241E (Combo) (w/o Bonded Pistons).....................................

1 1 1

98-Up 00-Up 00-Up

27002 27002A 27002C

K89900 K89900B N/A

1

98-Up

27001

K89900T

1

98-Up

27011A

FK89800

1 1

98-98 99-Up

27010 27010A

89800A 89800

1 1

99-Up 99-Up

27030 57034A

K89901 46001

1 1 1 1 1 1 1 1


57070A 87076A 27076 67076BA 27076A 87077A 67076BA 27077A

46200B 75201D 89201 75201A 89201C 75201E 75201A 89201B

3-4 3-4 3-4 3-4 3-4 3-4 5-6 5-7


27102 27102B 27102A 27102C 27104 27106 27108 27114

89108 89108A 89110 89110A 89104 89102 89100 89106

SUB KITS 001

U140F Transfer Case..................................................................................................

FILTER KITS 011

Metal & Plastic (Replaces All Metal)...........................................................................

FILTERS 010 010

All Metal (Lexus RX300 1/98 to 4/98)......................................................................... Metal & Plastic (Replaces All 99-Up)..........................................................................

BUSHINGS 030 034

Bushing Kit................................................................................................................ Pump.........................................................................................................................

METAL CLAD SEALS

070 076 070 076 076 077 077 077

Front Pump................................................................................................................ Axle (Right side) (U140E) (2wd)................................................................................. Axle (Right side) (U140F) (4wd)................................................................................. Axle (Right Side) (U240E) Celica GTS......................................................................... Axle (Right Side) (U241E) Camry, RAV4..................................................................... Axle (Left Side) (U140E, U140F)................................................................................ Axle (Left Side) (U240E) Celica GTS........................................................................... Axle (Left Side) (U241E) Camry, RAV4.......................................................................

FRICTION PLATES

102 102 102 102 104 106 108 114

542

Underdrive Brake (# 1) (40 T) (U140E, U140F).......................................................... Underdrive Brake (# 1) (40 T) (U240E, U241E)......................................................... Underdrive Brake (# 2) (28 T) (U140E, U140F).......................................................... Underdrive Brake (# 2) (28 T) (U240E, U241E)......................................................... 2nd Brake.................................................................................................................. Direct......................................................................................................................... Forward..................................................................................................................... Low & Reverse..........................................................................................................

TOYOTA U140, U240, U241

FWD - 4 SPEED ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.


27122 27122B 27122A 27122C 27124 27126 27128 27134

89109 89109A 89111 89111A 89105 89103 89101 89107

98-Up

27175

N/A

1 2

01-03 98-Up

27238 27241

N/A N/A

1 1

98-Up 98-Up

27300F 27379

13547X 13476

1 1

98-Up 98-Up

27400 27400A

N/A 89Y01


27410 27410A 27421 27422 27423 27425 27431 27446 27446A

N/A N/A 5A-410 5A-411 5A-412 5A-413 5A-414 N/A N/A

STEEL PLATES

122 122 122 122 124 126 128 134

Underdrive Brake (# 1) (40 T, 3.900” ID) (U140E, U140F)......................................... 4 Underdrive Brake (# 1) (40 T, 3.550” ID) (U240E, U241E)......................................... 3 Underdrive Brake (# 2) (11 T, 3.660” ID) (U140E, U140F)......................................... 4 Underdrive Brake (# 2) (11 T, 3.510” ID) (U240E, U241E)......................................... 3 2nd Brake.................................................................................................................. 4 Direct......................................................................................................................... 3-4 Forward..................................................................................................................... 5-6 Low & Reverse.......................................................................................................... 5-7

SEALING RINGS 175

Sealing Ring Kits........................................................................................................

1

THRUST WASHERS & BEARINGS 238 241

Bearing, Between Sun Gear & Front Planet (U140E, U140F)........................................ Washer, Rear Planet to Sprag & Sprag to Direct Hub...................................................


Gasket, Pan (Fiber)..................................................................................................... O-Ring, Filter..............................................................................................................

TECHNICAL MANUALS 400 400

Tech Guide (U140E, U240)......................................................................................... Tech Manual (U140F).................................................................................................

ELECTRICAL COMPONENTS 410 410 421 422 423 425 431 446 446

Neutral Safety Switch (Exc. U240E)............................................................................ Neutral Safety Switch (U240E)................................................................................... Solenoid, Shift # 1 Control (White Connector)............................................................ Solenoid, Shift # 2 Control (Neutral Connector).......................................................... Solenoid, Shift # 3 Control (Black Connector)............................................................ Solenoid, Lock-Up (Brown Connector)....................................................................... Solenoid, EPC (White Connector)............................................................................... Wire Harness (Exc. U240E)........................................................................................ Wire Harness (U240E)...............................................................................................

1 1 1 1 1 1 1 1 1

U140, U240E


PUMPS 500 500

Pump, Gear Type........................................................................................................ Pump, Rotor Type......................................................................................................

1 1

98-Up 98-Up

27500 27500A

89920 89920A

1 1 1 1 1 1 1 1


27550 27550A 27554 27554A 27555A 27555 27574 27576

88926 88926A 89921 89921A 89923A 89923 89946 N/A

DRUMS & CLUTCH HUBS

550 550 554 554 555 555 574 576

Drum, Underdrive (2wd)............................................................................................. Drum, Underdrive (4wd)............................................................................................. Drum, Forward (5 Clutch) (U240)............................................................................... Drum, Forward (6 Clutch) (U140)............................................................................... Drum, Direct (3 Clutch) (U240).................................................................................. Drum, Direct (4 Clutch) (U140).................................................................................. Hub, Forward............................................................................................................. Hub, Reverse Brake....................................................................................................

543

TOYOTA U140, U240, U241 ill.

FWD - 4 SPEED

DESCRIPTION

QTY.

YEAR

PART NO. NO.

REFERENCE NO.

1 1 1 1 1 1 1 1 1 1


27580 27580A 27582 27582A 27584 27584A 27583A 27590 27590A 27592

N/A N/A 89951A 89951 89956 89956A N/A N/A N/A N/A

PLANETS

580 580 582 582 584 584 583 590 590 592

Planet, Underdrive (2wd) (U140F, U241E).................................................................. Planet, Underdrive (4wd) (U140F, U241E).................................................................. Planet, Front (3 Gear) (U240)..................................................................................... Planet, Front (4 Gear) (U140)..................................................................................... Planet, Rear (3 Gear) (U240)...................................................................................... Planet, Rear (4 Gear) (U140)...................................................................................... Geartrain, Front (4 Pin Planet) (Retros 3 Pin Planets).................................................. Ring Gear, Underdrive Planet (2wd) (U140F, U241E)................................................... Ring Gear, Underdrive Planet (4wd) (U140F, U241E)................................................... Ring Gear, Front Planet...............................................................................................

SUN GEARS, SHELLS & SUPPORTS 612 614 624

Sun Gear, Front Planet................................................................................................ Sun Gear, Rear Planet (U140F, U241E)....................................................................... Shell, Reaction...........................................................................................................

1 1 1

98-Up 98-Up 98-Up

27612 27614A 27624

89958 N/A 89948

1 1 1 1

98-Up 00-Up 98-Up 98-Up

27650 27650A 27652 27652A

89960 89960A 89940 89940A

98-Up 98-Up 98-Up 98-Up 98-Up 98-Up

27741F 27961 27961A 27964 27965 27974

K89976B 89534 89534A 89532 89530 89529

SPRAGS

650 650 652 652

Underdrive (U140E, U140F)....................................................................................... Underdrive (U240)..................................................................................................... Rear (28 Elements).................................................................................................... Rear (22 Elements)....................................................................................................


741 961 961 964 965 974

Boost Valve & Sleeve (U241E).................................................................................... Underdrive Piston & Retainer Kit (Bonded) (U140E, U140F)........................................ Underdrive Piston & Retainer Kit (Bonded) (U240E, U241E)........................................ Forward Piston & Retainer Kit (Bonded) (U240E, U241E)............................................ Direct Piston & Retainer Kit (Bonded) (All).................................................................. Return Spring, Forward Piston (Bonded) (U140E, U140F)...........................................

NOTES

544

1 1 1 1 1 1

545

TOYOTA U150, U151, U250

FWD - 5 SPEED

A

B

C

D

E

27 546


FWD - 5 SPEED

TOYOTA U150, U151, U250

F

G

H

I


J

27 547

u150, u151, U250


TOYOTA U150, U151, U250 ill.

FWD - 5 SPEED

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.


U150, U151 (w/ Bonded Pistons)............................................................................... U250 (w/ Bonded Pistons).........................................................................................

1 1

02-Up 02-Up

27006B 27006G

K8900P K8900G

1 1

02-Up 02-Up

27004B 27004G

K8900P-LS K8900G-LS



OVERHAUL KITS (W/ RINGS & SEALS) 002 002


1 1

02-Up 05-Up

27002B 27002G

K89900P K89900G

1

02-Up

27001

K89900T

1

02-Up

27011B

FK89800P

1

02-Up

27010B

89800P

1 1

02-Up 02-Up

27030B 57034A

K89901P 46001

1 1 1 1 1 1

02-Up 02-Up 02-Up 02-Up 02-Up 02-Up

57070A 87076A 27076 27076A 87077A 27077A

46200B 75201D 89201 89201C 75201E 89201B

02-Up 02-Up 02-Up 02-Up 02-Up 02-Up 02-Up

27100 27102 27102A 27104 27106A 27108 27114

89112 89108 89110 89104 89102P 89100 89106

02-Up 02-Up 02-Up 02-Up 02-Up 02-Up 02-Up

27120 27122 27122A 27124 27126A 27128 27134

89113 89109 89111 89105 89103P 89101 89107

02-Up 02-Up

27300F 27379

13547X 13476

SUB KITS 001

Sub Kit, Transfer Case (U151F)..................................................................................

FILTER KITS 011

U150, U151, U250.....................................................................................................

FILTERS 010

U150, U151, U250.....................................................................................................

BUSHINGS 030 034

Bushing Kit................................................................................................................ Pump.........................................................................................................................

METAL CLAD SEALS

070 076 070 076 077 077

Front Pump................................................................................................................ Axle (Right side) (U150, U151) (2wd)........................................................................ Axle (Right side) (U150, U151) (4wd)........................................................................ Axle (Right Side) (U250)............................................................................................ Axle (Left Side) (U150, U151).................................................................................... Axle (Left Side) (U250)..............................................................................................

FRICTION PLATES

100 102 102 104 106 108 114

Overdrive Direct......................................................................................................... 4 Underdrive # 1 (40 T)................................................................................................ 4 Underdrive # 2 (28 T)................................................................................................ 4 2nd Brake.................................................................................................................. 4 Direct......................................................................................................................... 3-4 Forward..................................................................................................................... 5-6 Low/ Reverse............................................................................................................. 5-7

STEEL PLATES

120 122 122 124 126 128 134

Overdrive Direct......................................................................................................... 4 Underdrive # 1 (40 T)................................................................................................ 4 Underdrive # 2 (11 T)................................................................................................ 4 2nd Brake.................................................................................................................. 4 Direct......................................................................................................................... 3-4 Forward..................................................................................................................... 5-6 Low/ Reverse............................................................................................................. 5-7


548

Gasket, Pan (Fiber)..................................................................................................... O-Ring, Filter..............................................................................................................

1 1

TOYOTA U150, U151, U250

FWD - 5 SPEED ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

1 1 1 1 2 1 1 1 1 1


27421A 27421B 27422A 27422C 27422B 27423B 27423A 27425A 27431B 27431A

5A-410N 5A-410P 5A-411M 5A-411N 5A-411P 5A-412P 5A-412R 5A-413P 5A-414N 5A-414P

SOLENOIDS

421 421 422 422 422 422 422 425 431 431

Shift # 1 Linear (White Connector, Large Body)......................................................... Shift # 1 Linear (Black Connector, Small Body).......................................................... Shift # 2 Linear, Position # 1 (White Connector, Large Body)..................................... Shift # 2 Linear, Position # 2 (White Connector, Large Body)..................................... Shift # 2 Linear (Black Connector, Small Body).......................................................... Shift # 3, Position # 1 (Black Connector, Long Bracket)............................................ Shift # 3, Position # 2 (Black Connector, Short Bracket)........................................... Lock-Up (Brown Connector)....................................................................................... EPC (White Connector, Large Body)........................................................................... EPC (Black Connector, Small Body)............................................................................


PUMPS 500

Pump.........................................................................................................................

1

02-Up

27500B

89920P

1 1 1 1 1

02-Up 02-Up 02-Up 02-Up 02-Up

27550B 27554B 27555B 27571B 27574

89926P 89921P 89923P 89947P 89946

1 1 1

02-Up 02-Up 02-Up

27582B 27584B 27592

89951P 89956P N/A

DRUMS & CLUTCH HUBS

550 554 555 571 574

Drum, Underdrive Sun Gear........................................................................................ Drum, Forward (6 Clutch).......................................................................................... Drum, Direct.............................................................................................................. Hub, Overdrive Direct................................................................................................. Hub, Forward.............................................................................................................

PLANETS 582 584 592

Planet, Front (4 Gear)................................................................................................. Planet, Rear............................................................................................................... Ring Gear, Front Planet...............................................................................................

SUN GEARS, SHELLS & SUPPORTS Sun Gear, Front Planet................................................................................................ Shell, Reaction...........................................................................................................

u150, u151, U250

612 624

1 1

02-Up 02-Up

27612B 27624B

89958P 89948P

1 1 1

02-Up 02-Up 02-Up

27650 27652 27652A

89960 89940 89940A

02-Up 02-Up 02-Up 02-Up 02-Up 02-Up

27960 27960A 27961 27964A 27964B 27965A

89538P 89539P 89534 89532P 89532P 89536P

SPRAGS 650 652 652

Underdrive................................................................................................................. Rear (28 Elements).................................................................................................... Rear (22 Elements)....................................................................................................


961 961 961 964 964 551

Overdrive Direct Piston (Bonded)................................................................................ Overdrive Direct Retainer (Balance) (Bonded)............................................................. Underdrive Piston & Retainer Kit (Bonded) (U150, U151)............................................ Forward Piston (Bonded)............................................................................................ Forward Piston Retainer (Balance) (Bonded)............................................................... Direct Piston (Bonded) (Part of the Overdrive Direct Drum).........................................

1 1 1 1 1 1

549

TOYOTA U340E SERIES, U341E SERIES

FWD 4 SPEED

A

B

C

D

E

37 550


FWD 4 SPEED


F

Deluxe Kit----------------------------------- 008 Compliance Kit------------------------- 007 Master Kit --------------------------------- 006 Less Steel Kit--------------------------- 004 Overhaul Kit ----------------------------- 002 Bushing Kit ------------------------------ 030 Washer Kit -------------------------------- 200 Bearing Kit ------------------------------- 201 Technical Manual ------------------ 400 Pump Part---------------------------------- 507 Valve Body Parts -------------------- 741 Case Parts ------------------------------- 761

G

H


J

K

37 551

U340, U341E

I

TOYOTA U340E SERIES, U341E SERIES Echo Celica GT GM Vibe

37300 ill.

A340E A341E MU5

FWD 4 SPEED

00-Up 00-Up 03-Up

37010 DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.


U340E, U341E...........................................................................................................

1

00-Up

37006

K8900M

1

00-Up

37004

K8900M-LS

LESS STEEL KITS 004

U340E, U341E...........................................................................................................


U340E, U341E...........................................................................................................

1

00-Up

37002

K89900M

1

00-Up

37011

FK89800M

1

00-Up

37010

89800M

1 1 1 1 1 1

00-Up 00-Up 00-Up 00-Up 00-Up 00-Up

57070A 67076B 67076BA 37076 67077 37077

46200B 75201B 75201A 89201P 89201M 89201N

00-Up 00-Up 00-Up 00-Up 00-Up 00-Up

37100 37104 37106 37108 37110 37114

89114M 89104M 89102M 89100M 89112M 89106M


37120 37124A 37124 37124 37126 37128 37130 37134

89115M 89105N 89105M 89105M 89103M 89101M 89113M 89107M

1

00-Up

37175

N/A

1

00-Up

37300

13547M

FILTER KITS 011

U340E, U341E...........................................................................................................

FILTERS 010

U340E, U341E...........................................................................................................

METAL CLAD SEALS

070 076 076 076 077 077

Front Pump................................................................................................................ Axle (Right Side / Bell) (U340E).................................................................................. Axle (Right Side / Bell) (U341E) (Exc. Awd)................................................................ Axle (Right Side / Bell) (U341E) (Awd)........................................................................ Axle (Left Side / Case) (U340E).................................................................................. Axle (Left Side / Case) (U341E)..................................................................................

FRICTION PLATES

100 104 106 108 110 114

Overdrive Brake.......................................................................................................... 2 2nd Brake.................................................................................................................. 3-4 Direct......................................................................................................................... 3 Forward..................................................................................................................... 4 Reverse..................................................................................................................... 2-3 Low & Reverse.......................................................................................................... 4

STEEL PLATES

120 124 124 124 126 128 130 134

Overdrive Brake.......................................................................................................... 2 2nd Brake (.079") (U341E)......................................................................................... 3 2nd Brake (.118") (U341E)......................................................................................... 1 2nd Brake (.118") (U340E)......................................................................................... 3 Direct......................................................................................................................... 3 Forward..................................................................................................................... 4 Reverse..................................................................................................................... 2-3 Low & Reverse.......................................................................................................... 4

SEALING RINGS 175

Sealing Ring Kit..........................................................................................................

GASKETS & O-RINGS 300

552

Gasket, Pan...............................................................................................................


FWD 4 SPEED ill.

DESCRIPTION

YEAR

NO. PART NO.

REFERENCE NO.

1 1 1 1 1 1 1 1 1 1


37410 37421 37422A 37422 37425 37431A 37431 37436 37438 37446

N/A 5A-420 5A-421 5A-422 5A-423 5A-424 5A-424A N/A N/A N/A

1 1

00-Up 00-Up

37652 37654

89940M 89960M

1 1

00-Up 00-Up

37964 37966

89532M 89536M

QTY.

YEAR

NO. PART NO.

REFERENCE NO.

QTY.


410 421 422 422 425 431 431 436 438 446

Neutral Safety Switch................................................................................................. Solenoid, Shift # 1.................................................................................................... Solenoid, Shift # 2.................................................................................................... Solenoid, Shift # 3.................................................................................................... Solenoid, Lock-Up (TCC)........................................................................................... Solenoid, EPC (U340E).............................................................................................. Solenoid, EPC (U341E).............................................................................................. Sensor, Output Speed (VSS)....................................................................................... Sensor, Input Speed (TSS)......................................................................................... Wire Harness.............................................................................................................

SPRAGS 652 654

No. 1......................................................................................................................... No. 2.........................................................................................................................

MISCELLANEOUS COMPONENTS 964 965

Forward Piston & Retainer Kit (Bonded)...................................................................... Direct (Reverse) Piston (Bonded)...............................................................................

U340, U341E

TOYOTA 6 SPEED U660 ill.

DESCRIPTION


U660 (Six Speed).......................................................................................................

1

07-Up

47006

N/A

1

07-Up

47004

N/A

LESS STEEL KITS 004

U660 (Six Speed).......................................................................................................


U660 (Six Speed).......................................................................................................

1

07-Up

47002

N/A

1

07-Up

47010

N/A

FILTERS 010

U660 (Six Speed).......................................................................................................

553