JT520 - Ditch Witch

JT520

Parts Manual

CMW

®

Issue 14

053-062

1

JT520 ISSUE NO. 14PL-10/11 For Replacement Copy Order P/N 053-062

This product is covered by one or more of the following patents: US B1 4,858,704; 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423, 5,794,719; 5,880,680; 5,941,322; 6,085,852; 6,109,371; 6,179,065; 6,216,803; 6,250,403; 6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409; 6,739,413; 6,776,246; 6,808,210; 6,827,158; RE37,450; RE37,923; RE37,975; RE38,418 AU 689,533; 706,544; 718,034, 755,862 CA 2,156,398 FR 674,093 DE 694 17 019; 695 29 634; 297 01 406 EP 0683845; 0674093; 0817901; 0846841 GB 2,209,239; 2,312,006; EP674,093; EP846,841 JP 3,458,247 Other U.S. and foreign patents pending

This manual contains information concerning the following models: JT520 Directional Drilling System

Copyright 2004, 2005, 2006, 2007, 2009, 2011 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc. ID0134928

2

FOREWORD___________

3

This manual contains illustrated parts lists to help you select quality ProTech ® Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will lessen the productivity of your equipment. Part numbers enclosed in a box are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you. Footnotes provide more information to help you identify parts shown in the manual. Assembly instructions and Tech Bits articles referenced in footnotes are available through your local Ditch Witch dealer. Description and specifications in this book were current at publication. However, The Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements. Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment. Keep the following in mind when ordering ProTech replacement parts: Specify parts you need by part number and description, not by illustration reference numbers. Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

8/6/2010, Rev-B

800-001

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work. EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages. All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended. All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations. All engines and engine accessories (these are covered by original manufacturer’s warranty). Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.) ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase. Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate. Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state. For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

CONTENTS______________________ Decals Decal Location - JT520 .............................. 12 Decal Location - JT520T2 - Begins.................... 8 Decal Location - FT5 ................................ 16 Engine Components Air Filter System ...................................... 24 Engine Mount .......................................... 20 Exhaust/Throttle ...................................... 22 Radiator .................................................. 26 Remote Oil Filter ...................................... 28 Frame Components Covers ..................................................... 36 Door ......................................................... 38 Hose Track .............................................. 34 Hose Track -Ends....................................... 32 Operator’s Station Console.................................................... 48 Seat Mount .............................................. 42 Tower ....................................................... 46 Umbrella .................................................. 44 Track Frame Fuel Tank ................................................. 60 Idler.......................................................... 56 Inner Roller .............................................. 58 Stabilizer .................................................. 62 Track Group ............................................. 52 Track Group - Ends/Begins ........................... 54 Anchor System Anchor ..................................................... 66 Lubricator System Thread Lubricator .................................... 70 Drill Frame Backup Wrench - Begins ............................ 84 Carriage - Begins ....................................... 80 Carriage - Ends .......................................... 78 Drill Frame ............................................... 74 Front Wrench ........................................... 76 Rotation Gearbox - Begins .......................... 86 Water Swivel - Ends ................................... 82 Fluid System Antifreeze Kit ......................................... 102 Drill Fluid Pump Inlet - Begins .................... 98

Drill Fluid Pump Inlet - Ends ...................... 96 Drill Fluid Pump ...................................... 100 Drill Fluid Pump/Swivel - Begins .................. 92 Drill Fluid Pump/Swivel - Ends .................... 90 Drill Fluid Swivel - Ends .............................. 94 Fluid Transfer Hopper ............................ 106 Fluid Transfer System - FT5 - Begins ......... 108 Fluid Transfer System - FT5 - Ends ........... 112 Fluid Transfer System - ZFT5 ................... 116 Garden Hose Adapter ............................ 120 Wash Wand ........................................... 104 Hydraulics Anchor Motor Hydraulics ....................... 166 Auxiliary Valve ........................................ 138 Drill Fluid Motor Hydraulics .................... 162 Front Wrench Hydraulics ........................ 142 Ground Drive Hydraulics ....................... 158 Hydraulic Cylinder .......................................168 Hydraulic Diagram - Begins ....................... 128 Hydraulic Diagram - Ends ......................... 126 Hydraulic Oil Cooler ............................... 136 Hydraulic Reservoir/Battery .................... 134 Hydraulic Schematic .............................. 124 Pump Mounting ...................................... 132 Rear Wrench Hydraulics - Begins .............. 146 Rear Wrench Hydraulics - Ends ................ 144 Rotation Motor Hydraulics - Begins ........... 156 Rotation Motor Hydraulics - Ends ............. 154 Rotation/Thrust Valve Return Hyd’s ...... 148 Set-up/Auxiliary Valve ........................... 140 Stabilizer Hydraulics .............................. 160 Tandem Hydraulic Pump (Pressure) ..............130 Thrust /Rotation Valve ........................... 150 Thrust Motor Hydraulics ........................ 152 Wrench Valve......................................... 164 Electrical Electric Diagram - Begins .......................... 180 Electric Diagram - Ends ............................ 182 Electric Schematic ................................. 172 Electric Schematic - Ends ......................... 176 Electric Strike System - Begins ................. 188 Electric Strike System - Ends .................. 186 Relay Panel ........................................... 184 Accessories Engine - Honda ........................................ 194 Fluid Mixing Accessories ........................ 192 Continued ID0134859

5

6

CONTENTS______________________ Miscellaneous Bolt/Nut Torque Chart ............................ 198 Filters .................................................... 202 Optional Kits ......................................... 202 Parts Manual Change Request ............. 203 Related Publications ............................. 202 Replacement O-Ring Chart .................... 201 Warranty Registration ........................... 206

ID0134859

7

DECALS

ID0135069

8

DECAL LOCATION

JT520 T2 (BEGINS WITH SERIAL NO. 2Y1471)

25

32

32

31

11

24

13 28

6

5 9

10

22

1 2 23 16 12

10

9

17 9

19 18 38

03

33

ID0087713

9

DECAL LOCATION


27 15

29

10

12 21

26

4 20

5

14

9 10

03

ID0087713

10

DECAL LOCATION


35

2.00"

1.00" 7.00" 1.00"

30 37 8

7

36

0.80" 5.00”

0.50" 6.5”

34

03

ID0087713

11

DECAL LOCATION

JT520 T2 (BEGINS WITH SERIAL NO. 2Y1471) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

275-928 273-044 273-138 273-267 273-562 274-049 274-050 274-198 274-291 274-318 274-442 274-592 274-602 274-724 274-780 274-970 274-973 274-974 275-033 275-120 274-672 275-148 275-184 275-197 275-203 275-341 275-355 275-372 275-383 275-400 275-449 275-450 700-004 700-018 700-116 700-196 700-233 700-234 700-235 273-459

QTY

1 1 1 1 2 1 1 1 4 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

DESCRIPTION

DECAL KIT - JT520 T2 JT520 ELECTRICAL DIAGNOSTIC NOTICE COOLANT DITCH WITCH BATTERY NOTICE READ MANUAL DANGER ELECTROCUTION WARNING JOBSITE HAZARD NOTICE OIL LEVEL SOUND POWER 10 TIE DOWN LOCATION LIFT LOCATION FLUID PRESSURE DIAL (485 PSI) TOW POINT ONE CALL NOTIFICATION JET TRAC PATENT(S) SETUP CONTROL PANEL LEFT CONTROL PANEL RIGHT CONTROL PANEL NOTICE ELECTRICAL SYSTEM RESERVOIR (THF) ENVIRO HYDRAULIC RESERVOIR FUEL TANK (DIESEL) WARNING MOVING PARTS DANGER ROTATING SHAFT BATTERY WARNING SLIDING PARTS CAUTION HOT PARTS IMPORTANT CYLINDER LOCK NOTICE SLOPE PARKING NOTICE OIL LEVEL DITCH WITCH LOGO PLACARD LOGO PLACARD INSTRUMENT PANEL PAINT GUARD TRACKER CONTROL STACKED DITCH WITCH LOGOTYPE LARGE JT520 T2 STRIPE SMALL JT520 T2 STRIPE 8.50" STACKED DITCH WITCH NOTICE EXPLOSION POSSIBLE

REMARKS

SEE FOOTNOTE 3

SEE FOOT NOTE 1

SEE FOOTNOTE 2

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. USE WITH 256-030 ENVIRONMENTAL HYD OIL (MOBILE). 3. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.

03

ID0087713

12

DECAL LOCATION JT520

24

36

28 12

36

14 7 23

34 2

10 4 1

30 3 21

25 35

6 13 22 27

19

3 31

9 30

8

3

17

15 38

Q

806-654

13


11 33

5 4

26 30

31 20

32 6 16 1

18 3 30

Q

29

806-654

14


Q

806-654

15


REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

275-877 274-049 274-050 274-318 274-885 274-970 274-971 700-004 274-973 274-974 274-996 274-554 274-592 274-198 274-724 275-033 275-048 275-120 274-672 275-148 273-138 275-184 275-197 275-203 275-341 275-355 275-400 275-449 275-450 274-291 274-780 274-442 274-602 275-372 275-383 273-083 273-044 700-018 273-267 700-116

QTY

DESCRIPTION

DECAL KIT - JT520 2 DANGER ELECTROCUTION 1 WARNING JOBSITE HAZARD 4 TIE DOWN LOCATION 2 JET TRAC LOGO TYPE 1 SETUP CONTROL PANEL 2 JT520 MODEL IDENTIFIER 1 INSTRUMENT PANEL 1 LEFT CONTROL PANEL 1 RIGHT CONTROL PANEL 1 DITCH WITCH STRIPE 1 GRAPHIC STRIPE 1 FLUID PRESSURE DIAL (485 PSI) 1 NOTICE OIL LEVEL 1 ONE CALL NOTIFICATION 1 NOTICE ELECTRICAL SYSTEM 1 IMPORTANT SAFETY RULES 1 RESERVOIR (THF) 1 ENVIRO HYDRAULIC RESERVOIR 1 FUEL TANK (DIESEL) 1 NOTICE COOLANT 1 WARNING MOVING PARTS 1 DANGER ROTATING SHAFT 1 BATTERY 1 WARNING SLIDING PARTS 1 CAUTION HOT PARTS 1 NOTICE OIL LEVEL 1 DITCH WITCH LOGO PLACARD 1 LOGO PLACARD 1 SOUND POWER RATING 1 JET TRAC PATENT (S) 4 LIFT LOCATION 2 TOW POINT 1 IMPORTANT CYLINDER LOCK 1 NOTICE SLOPE PARKING 1 NOTICE LUBE 1 JT520 ELECTRICAL DIAGNOSTIC 2 PAINT GUARD 1 DITCH WITCH BATTERY 1 TRACKER CONTROL

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1

SEE FOOTNOTE 4 SEE FOOTNOTE 3 BEGIN WITH SERIAL NO. 2X0275

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. SEE 256-030 ENVIRONMENTAL HYD OIL (MOBILE) 3. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY. 4. NOT PART OF KIT. ENDS WITH SERIAL NO. 2V2660. US ONLY ON SERIAL NO. 2V2594 AND BELOW.

Q

806-654

16

DECAL LOCATION FT5

1 6

1.00 .50

3.00 8

.50 2 5 3 4

2 7

9

06

ID0087714

17

DECAL LOCATION FT5

REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9.

275-813 273-037 274-442 274-817 275-173 275-355 275-419 275-449 274-291 275-184

QTY

2 4 2 1 1 1 1 1 1

DESCRIPTION

FT5 DECAL KIT FT5 MODEL IDENTIFIER LIFT LOCATION NOTICE, DO NOT LIFT FUEL TANK (GASOLINE) CAUTION HOT PARTS DECAL WARNING, NO FLAME DITCH WITCH LOGO PLACARD SOUND POWER RATING DECAL WARNING MOVING PARTS

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

NOT PART OF KIT. FOR EUROPEAN UNITS ONLY.

NOTE:

06

ID0087714

18

NOTES:

ID0134963

19

ENGINE COMPONENTS

ID0134845

20

ENGINE MOUNT

3 4

5

2 1

3

3 6 05

ID0063734

21

ENGINE MOUNT REF PART NO. NUMBER

1. 2.

3. 4. 5. 6.

QTY

DESCRIPTION

302-702 4 ENGINE MOUNT 194-034 1 ENGINE, KUBOTA, 25 HP 194-541 1 ENGINE - KUBOTA D1105 DIESEL T2 195-1169 1 ENGINE, KUBOTA D1105-T TIER 3 171-017 1 FAN BELT 194-041 1 ENGINE OIL FILTER 194-881 1 OIL FILTER 194-378 1 FLYWHEEL AND RING GEAR 194-379 1 FUEL PUMP, MECHANICAL 213-338 1 TEMPERATURE SENSOR 194-380 1 FAN PULLEY 194-381 1 INJECTION PUMP 194-382 1 STARTER 194-873 1 STARTER, 1.4 KW 194-383 3 GLOW PLUG 217-453 1 ALTERNATOR 213-365 1 ALTERNATOR 217-856 1 LAMPTIMER 12V 217-952 1 OIL PRESSURE SWITCH 217-953 1 STOP SOLENOID 213-306 1 STOP SOLENOID 194-386 1 FUEL FILTER ELEMENT 194-210 1 THERMOSTAT 153-352 1 THERMOSTAT GASKET 194-218 1 WATER PUMP 153-353 1 WATER PUMP GASKET 106-396 32 WASHER (M10, HARDENED) 111-054 16 SCREW (M10-1.25 X 25MM) 105-876 8 SCREW (M10-1.50 X 35MM) 105-894 8 LOCKNUT (M10-1.5,PRV TRQ,10.9)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 & 5 SEE FOOTNOTE 6 SEE FOOTNOTE 3 & 4 SEE FOOTNOTE 7

SEE FOOTNOTE 3 & 4 SEE FOOTNOTE 3 & 4 SEE FOOTNOTE 3 & 4 SEE FOOTNOTE 7 SEE FOOTNOTE 3 & 4 SEE FOOTNOTE 7

SEE FOOTNOTE 3 SEE FOOTNOTE 4 & 7

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. EPA TIER 1 ENGINE ENDS WITH S/N 2Y1290. 2. EPA TIER 2 ENGINE BEGINS WITH S/N 2Y1471. 3. USED WITH ENGINE 194-034. TEIR 1 SOLENOID WITH 3 WIRE CONNECTOR. 4. USED WITH ENGINE 194-541. TEIR 2 SOLENOID WITH 2 WIRE CONNECTOR. 5. EPA TIER 2 ENGINE ENDS WITH S/N CMWJT520L80000181 6. 7.

EPA TIER 4 ENGINE BEGINS WITH S/N CMWJT520C80000182 USED WITH ENGINE 195-1169

NOTE:

05

ID0063734

22

EXHAUST & THROTTLE 17

18 18

3

4

1

24 6

19

5 23 5

8 6 6

2

9

7

12

10

5 22 20

16

21

13 14 10

11

15

11

ID0093047

23

EXHAUST & THROTTLE REF PART NO. NUMBER

QTY

DESCRIPTION

1. 195-1120 1 MUFFLER 2. 106-103 2 BOLT (1/4-NC X 1/2", BUT SOC) 3. 105-806 4 SCREW (M8-1.25 X 25MM) 4. 105-091 4 LOCK WASHER (5/16") 5. 106-380 4 FLG LK SCREW (M8-1.25 X 16MM) 6. 106-386 - FLG LOCKNUT (M8-1.25, PRV TRQ,10.9) 7. 106-048 - LOCKNUT (#10-24) 8. 300-5133 1 BRACKET 9. 106-205 6 WASHER (.191") 10. 149-556 2 CABLE CLAMP (.250") 11. 106-049 2 BOLT (#10-24 X 3/4 ", PLPS) 12. 196-058 1 CABLE SWIVEL (.081") 13. 106-076 3 WASHER (1/4") 14. 106-013 1 WASHER (3/16") 15. 105-085 2 LOCKNUT (1/4-NC) 16. 196-123 1 THROTTLE CABLE (40") 17. 196-076 1 EXHAUST STACK (2.50" X 16.25") 18. 196-009 1 U-BOLT CLAMP (2-1/2") 19. 149-326 1 GASKET, MUFFLER 20. 111-064 1 KNOB (1/4-NC, ORANGE) 21. 106-163 1 FLG SCREW (M8-1.25 X 30MM) 22. 106-958 - SCREW (M10-1.25 X 20MM) 23. 300-3590 1 BRACKET 24. 190-1262 1 VERTICAL EXHAUST KIT

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USE (3) WITH ENGINES 194-034 AND 194-541; USE (5) WITH ENGINE 195-1169 2. REMOVE HORIZONTAL EXHAUST FLANGE AND REPLACE WITH VERTICAL EXHAUST FLANGE, INCLUDING HARDWARE, FOUND IN KIT #190-1262.

NOTE:

11

ID0093047

24

AIR FILTER SYSTEM 11

4

10

15

16 13 14

1 13 2

3 7 8

9

17 6

3

5

12

06

ID0065294

25

AIR FILTER SYSTEM REF PART NO. NUMBER

1. 2. 3. 4.

5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.

QTY

194-035 1 194-093 1 194-036 1 106-380 4 194-034 194-541 195-1169 120-556 1 195-1119 1 106-561 2 302-711 1 110-134 1 107-032 2 194-039 1 194-038 1 106-386 2 155-241 2 116-108 AR 195-633 1 300-5036 1 110-133 1

DESCRIPTION

AIR FILTER ASSY AIR FILTER ASSY MOUNTING CLAMP (5.750") FLG LK SCREW (M8-1.25 X 16MM) ENGINE, KUBOTA, 25 HP ENGINE - KUBOTA D1105 DIESEL T2 ENGINE - KUBOTA D1105-T T3 AIR INTAKE HOSE AIR INTAKE HOSE LOCKNUT (M8-1.25,PRV TRQ,10.9) FILTER MOUNT WORM CLAMP (2.062" TO 2.750") SCREW (M8-1.25 X 20MM, BUT SOC) FILTER ELEMENT, SECONDARY FILTER ELEMENT, PRIMARY FLG LOCKNUT (M8-1.25) S/O COUPLER (02N-05H90) BULK HOSE (5/16", SOLD PER 1") RESTRICTION INDICATOR (20" H20) MOUNT BRACKET WORM CLAMP (1 1/16" TO 1 15/16")

REMARKS

INCL REF NO.'S 10 AND 11, SEE FOOTNOTE 4 INCL REF NO.'S 10 AND 11, SEE FOOTNOTE 5

SEE SEE SEE SEE SEE

FOOTNOTE FOOTNOTE FOOTNOTE FOOTNOTE FOOTNOTE

1 AND 2 1 AND 3 1 AND 5 4 5

SEE FOOTNOTE 5 USE 1 @ 18" SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 5

NOT SHOWN:

FOOTNOTES:

1. REFER TO ENGINE MOUNT PAGE FOR SERVICE PARTS. 2. EPA TIER 1 ENGINE ENDS WITH S/N 2Y1290. 3. EPA TIER 2 ENGINE BEGINS WITH S/N 2Y1471. 4. EPA TIER 2 ENGINE ENDS WITH S/N _________. 5. EPA TIER 3 ENGINE BEGINS WITH S/N _________.

NOTE:

06

ID0065294

26

RADIATOR

26 29

22

23 28

21

20

25 27

OLD STYLE COOLANT OVERFLOW RESERVOIR

1 30

17

3

8

9

12

11

32 12

4 24 25

31

6 7

13

15

30

5 3 16

14

2 19 18

10

16

ID0063735

27

RADIATOR REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27.

28. 29. 30. 31. 32.

QTY

302-697 195-1163 302-758 300-3752 302-769 300-3801 107-334 196-367 362-1117 196-369 195-1165 116-857 195-1144 116-858 194-034 194-541 195-1169 106-551 110-353 106-972 106-162 106-389 107-096 106-383 105-894 106-396 110-898 149-369 305-535 106-992 105-117 106-386 106-916 364-529 364-520 364-521 306-393 300-4487 310-343 116-883 118-166 194-100 213-338

1 1 1 1 2 2 8 1 1 1 1 1 1 1 8 4 4 4 4 4 2 2 2 1 1 1 1 2 1 1 1 1 1 2 2 2 1 1

DESCRIPTION

RADIATOR/OIL COOLER RADIATOR/OIL COOLER RADIATOR/OIL COOLER MOUNT RADIATOR/OIL COOLER MOUNT SHROUD MOUNT BAR SHROUD MOUNT BAR SCREW (M8-1.25 X 25MM,BUT SOC) FAN SHROUD FAN SHROUD FAN GUARD FAN OUTLET HOSE OUTLET HOSE INLET HOSE ENGINE, KUBOTA, 25 HP ENGINE - KUBOTA D1105 DIESEL T2 ENGINE, KUBOTA, 25 HP CLIP NUT (M8-1.25) WORM CLAMP (3/4" TO 1-1/2") SCREW (M6-1.00 X 65MM) FLG SCREW (M8-1.25 X 20MM, GD8) WASHER (M8) LOCKNUT (M8-1.25, NLK) FLG LK SCREW (M10-1.50 X 30MM) LOCKNUT (M10-1.50,PRV TRQ,10.9) WASHER (M10, HARDENED) RADIATOR CAP (14 PSI) COOLANT OVERFLOW RESERVOIR RADIATOR BRACKET FLG LK SCREW (M8-1.25 X 25MM) WASHER (5/16") FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 25MM, SOC) COOLANT OVERFLOW RESERVOIR RESERVOIR BOTTLE RESERVOIR CAP RADIATOR BRACKET RADIATOR BRACKET SPRING CLAMP SOUND INSULATION SOUND INSULATION FAN SPACER TEMP SWITCH

REMARKS

SEE FOOTNOTE 3, 4, & 5 SEE FOOTNOTE 6 SEE FOOTNOTE 3, 4, & 5 SEE FOOTNOTE 6 SEE FOOTNOTE 3, 4, & 5 SEE FOOTNOTE 6 SEE FOOTNOTE 3, 4, & 5 SEE FOOTNOTE 6

SEE FOOTNOTE 6 SEE FOOTNOTE 3, 4, & 5 SEE FOOTNOTE 6 SEE FOOTNOTES 1 AND 3. SEE FOOTNOTES 1, 4 AND 5.

SEE FOOTNOTES 1 AND 6 TORQUE TO 84 IN-LBS., USE LOCTITE 242 OR EQUIVALENT

OBSOLETE. OBSOLETE.

SEE FOOTNOTE 2. SEE FOOTNOTE 2.

SEE FOOTNOTE 3, 4, & 5 SEE FOOTNOTE 6 SEE FOOTNOTE 3, 4, & 5 SEE FOOTNOTE 6 SEE FOOTNOTE 7

FOOTNOTES:

1. 2. 3. 4. 5. 6. 7.

REFER TO ENGINE MOUNT PAGE FOR SERVICE PARTS. REPLACEMENT PARTS FOR REF. 21 & 22 TO INCLUDE REF. 27 & 28 EPA TIER 1 ENGINE ENDS WITH S/N 2Y1290. EPA TIER 2 ENGINE BEGINS WITH S/N 2Y1471. EPA TIER 2 ENGINE ENDS WITH S/N CMWJT520L80000181 EPA TIER 3 ENGINE BEGINS WITH S/N CMWJT520L80000182 REMOVE 21 MM FAN SPACER (194-561) AND REPLACE IT WITH 50 MM FAN SPACER (194-100) FOUND IN 190-1262 KIT

NOTE:

16

ID0063735

28

REMOTE OIL FITER

BOLTS TO HOOD 11

10 8 9

1 3 3 (COLLAR LOCATED ON ENGINE SIDE OF OIL COOLER)

2

16 12 14 13 TO ENGINE TO ENGINE

4

6

15 5

02

7

ID0192806

29

REMOTE OIL FITER REF PART NO. NUMBER

1 502-161 2 194-881 3 154-420 4 153-315 5 153-315 6 195-1153 7 150-1936 8 300-4842 9 106-386 10 106-380 11 106-162 12 502-165 13 500-1254 14 502-166 15 502-162 16 110-248

QTY

1 1 2 1 1 1 1 1 2 2 2 1 1 1 1 2

DESCRIPTION

REMOTE HEAD OIL FILTER CONNECTOR ( 08N-06090 ) HOSE (06OFX90S-36"-3000) HOSE (06OFX90S-36"-3000) CONNECTOR, REMOTE OIL FILTER CONNECTOR (M16-1.50-06O) REMOTE FILTER MOUNT FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 16MM) FLG SCREW (M8-1.25 X 20MM, GD8) COLLAR CONNECTOR 1 O-RING BASE (OIL FILTER) CABLE TIE (1/16" TO 11/4")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REMOVE STANDARD KUBOTA FITTING AND REPLACE WITH REF #6, 195-1153.

NOTE:

02

ID0192806

30

NOTES:

ID0134963

31

FRAME COMPONENTS

ID0135068

32

HOSE TRACK

END WITH S/N: 2V2594 12

13

1

NEW STYLE

3

11

4

5

2

4 6

OLD STYLE HOSE TRACK

7 8

9

10

OLD STYLE HOSE TRACK

08

ID0093626

33

HOSE TRACK

END WITH S/N: 2V2594 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6.

7. 8. 9. 10. 11.

12. 13.

106-387 302-773 303-289 106-712 107-001 149-198 303-973 303-974 303-975 303-976 303-977 105-284 106-538 302-665 111-067 149-573 308-918 178-519 500-1100 217-297

QTY

4 1 8 4 4 4 2 1 1 1

DESCRIPTION

FLG LOCKNUT (M10-1.50) UPPER LEFT COVER BULKHEAD BRACKET FLG SCREW (M6-1.00 X 16MM) FLG LK SCREW (M10-1.50 X 25MM) HOSE TRACK (4" X 54") REPAIR SECTION (4" X 12") ALUMINUM RND BAR (3/8" X 4") ALUMINUM RND BAR (3/8" X 4.156") MOUNT BRACKET (LH) MOUNT BRACKET (RH) WASHER (3/16") LOCKNUT (M6-1.00,PRV TRQ,10.9) CARRIAGE EXPANSION PLUG (2.125") HOSE CARRIER REPAIR SECTION (4" X 15") MOLDED BAR INNER LINK KIT STROBE LIGHT-GREEN MEDIUM PROFILE

REMARKS

SUPERSEDED BY REF. # 11

INCLUDES 15" HOSE CARRIER SECTION AND HARDWARE SUPERSEDED BY REF. # 12 BEGINS WITH S/N: 2V2659 BEGINS WITH S/N: 2V2659

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0093626

34

HOSE TRACK

1

12

3

11 6

4

5

2

4

8 10 9

7

05

ID0045541

35

HOSE TRACK REF PART NO. NUMBER

1. 2. 3. 4. 5. 6.

7. 8. 9. 10. 11. 12.

106-387 302-773 303-289 106-161 107-001 118-253 308-918 178-519 111-067 314-425 313-997 118-409 105-095 107-770

QTY

4 1 8 4 1 2 1 1 1

DESCRIPTION

FLG LOCKNUT (M10-1.50) UPPER LEFT COVER BULKHEAD BRACKET FLG SCREW (M6-1.00 X 20MM) FLG LK SCREW (M10-1.50 X 25MM) HOSE CARRIER REPAIR SECTION (4" X 15") MOLDED BAR EXPANSION PLUG (2.125") CARRIAGE CARRIAGE RETAINER ROD FLAT WASHER NYLOK NUT

REMARKS

INCLUDES 15" HOSE CARRIER SECTION AND HARDWARE

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0045541

36

COVERS 34 11 1

11

20

19 24 11 17

13 11

24 19 31

17

11 13

4

32 7

26 35

11

18

6 13

3

5

13 2

13

11

11

13 8

11 30

12 16

10

14 15

11

28

13

25

13

11

13 33

27

13

23

9

40 36 40 12

22

39 37

38

29

12

11 21

FRAME PLATFORM

12

ID0048361

37

COVERS REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40.

QTY

303-275 1 300-4041 1 302-771 1 302-772 1 302-773 1 302-774 1 302-775 1 300-4146 1 302-887 1 300-3792 1 302-787 1 302-831 302-758 300-3752 106-991 38 106-386 7 106-551 34 106-724 3 105-894 3 106-396 3 110-259 2 115-686 AR 105-117 2 117-239 1 362-1144 1 302-885 1 300-4996 1 302-930 1 110-503 1 106-992 2 116-259 AR 116-421 AR 115-686 AR 115-686 AR 115-686 AR 116-724 AR 116-724 AR 116-724 AR 115-663 AR 107-950 6 116-724 AR 111-066 1 105-881 AR 105-117 2 106-078 2 111-075 AR

DESCRIPTION

TOP COVER TOP COVER UPPER FRONT COVER LOWER FRONT COVER UPPER LEFT COVER LOWER LEFT COVER LEFT COVER FRAME LEFT COVER FRAME GRILLE GRILLE PLATE HYDRAULIC RESERVOIR RADIATOR/OIL COOLER MOUNT RADIATOR/OIL COOLER MOUNT FLG LK SCREW (M8-1.25 X 20mm) FLG LOCKNUT (M8-1.25) CLIP NUT (M8-1.25) FLG SCREW (M10-1.50 X 25mm) LOCKNUT (M10-1.5,PRV TRQ,10.9) WASHER (M10, HARDENED) BOLT-ON CLAMP (.625") BULK EDGE (5/32", SOLD PER 1") WASHER (5/16") TOP COVER INSULATION SOUND INSULATION LOWER COVER LOWER COVER CONSOLE COVER PULL HANDLE FLG LK SCREW (M8-1.25 X 25mm) BULK EDGE (1/2", SOLD PER 1') BULK EDGE (1/8", SOLD PER 1') BULK EDGE (5/32",SOLD PER 1") BULK EDGE (5/32",SOLD PER 1") BULK EDGE (5/32",SOLD PER 1") BULK SEAL (3/32", SOLD PER 1') BULK SEAL (3/32", SOLD PER 1') BULK SEAL (3/32", SOLD PER 1') GROMMET EDGE (1/4" X 12.7") INSULATION STUD BULK SEAL (3/32", SOLD PER 1') SLOT PLUG (2.438" X 4.000") WASHER (5/16") WASHER (5/16") NUT (M8-1.25) MAGNET (SOLD PER 1')

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2

USE 1 @ 13"

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2

USE USE USE USE USE USE USE USE USE

1 @ 2.5" 1 @ 17" 1 @ 4" 1 @ 2.5" 1 @ 6" 1 @ 15.75" 1@ 3" 1 @ 5.5" 1 @ .500

USE 1 @ 4"

USE 2 @ 5" & 1 @ 2"

FOOTNOTES:

1. ENDS WITH S/N ________. 2. BEGINS WITH S/N ________.

NOTE:

12

ID0048361

38

DOOR 7

15 1

16

13 10

2

12

5

STR O

8

KE 15 .2 0

14

INC HE S

6

MAX

11 9 3

4

10 6 9

5

17

18 19 TRACK SUB

09

ID0048319

39

DOOR REF PART NO. NUMBER

1. 2.

3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.

QTY

302-777 1 300-4044 1 117-558 2 214-961 217-309 110-757 2 110-596 303-350 1 111-057 1 110-727 2 105-003 2 117-240 1 303-275 300-4041 106-103 15 105-085 15 106-224 2 116-853 2 116-724 AR 105-284 2 118-184 AR 362-1229 1 362-1245 1 362-1246 1 118-187 AR

DESCRIPTION

DOOR DOOR ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) LEVER LATCH KEYS (PAIR) HINGE STRUT (40 LB) BALL SCREW (5/16-NC X 1/2") FLG LOCKNUT (5/16-NC) DOOR INSULATION TOP COVER TOP COVER BOLT (1/4-NC X 1/2", BUT SOC) LOCKNUT (1/4-NC) FLG SCREW (M6-1.00 X 10mm) BUFFER (M6-1.00) BULK SEAL (3/32", SOLD PER 1') WASHER (3/16") VHB TAPE (.50") FILLER PLUG HEAT INSULATION HEAT INSULATION FOIL TAPE (HI TEMP ALUM) 2" WD

REMARKS


ADJUSTABLE LOCKING; INCLUDES KEYS


USE 1 @ 59" USE 1 @ 25"

SEE FOOTNOTE 2 SEE FOOTNOTE 2 USE 110", SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. ENDS WITH S/N ____________. 2. BEGINS WITH S/N ____________.

NOTE:

09

ID0048319

40

NOTES:

ID0134963

41

OPERATOR’S STATION

42

43

44

UMBRELLA KIT

1 5 2

3

4

03

ID0228809

45

UMBRELLA KIT REF PART NO. NUMBER

1 2 3 4 5

190-1731 344-0001 500-1962 105-174 301-2607 110-560

QTY

1 1 2 1 4

DESCRIPTION

UMBRELLA KIT UMBRELLA UMBRELLA POLE (16") BOLT (1/4-NC X 1/2") UMBRELLA MOUNT POP RIVET (3/16" X 1/2", ALUM)

REMARKS

INCLUDES REFERENCE NUMBERS 1-5 INCLUDES REFERENCE NUMBER 2

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0228809

46

TOWER 9 9

17

8 44 OLD STYLE 1 7

6

5

15

6 5 11

19 20

16

20 22

5 22 13

18 20 6

14 13

21

6

24

5 21 3

5 6

10

2 12

6 3

09

23

ID0092396

47

TOWER REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9.

10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.

302-838 302-843 106-386 250-622 106-551 106-991 106-048 105-185 217-108 214-576 214-633 217-296 214-991 217-302 217-301 516-108 190-734 106-570 106-386 303-619 303-667 302-844 302-845 110-560 115-686 343-086 105-003 106-078 116-906 115-686 115-686

QTY

1 1 5 1 15 19 1 1 1 1 3 3 2 1 1 1 3 AR 2 4 3 3 AR AR

DESCRIPTION

SET-UP CONSOLE COVER CONSOLE FRONT FLG LOCKNUT (M8-1.25) MANUAL COMPARTMENT CLIP NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 20MM) LOCKNUT (#10-24) BOLT (#10-24 X 1/2", RD SLT) STROBE LIGHT W/AMBER LENS LINEAR FLASHTUBE AMBER DOME LENS STROBE LIGHT AMBER MED PROFILE REPLACEMENT FLASH BULB REPLACEMENT LENS (AMBER) BRUSH GUARD HYD CONTROL VALVE SEAL REPAIR KIT SCREW (M8-1.25 X 60MM) FLG LOCKNUT (M8-1.25) LEVER ROD ROD CONSOLE SIDE VALVE MOUNT POP RIVET (3/16" X 1/2", ALUM) BULK EDGE (5/32",SOLD PER 1") CABLE SUPPORT FLG LOCKNUT (5/16-NC) NUT (M8-1.25) KNOB (5/16-NC, BLACK) BULK EDGE (5/32",SOLD PER 1") BULK EDGE (5/32",SOLD PER 1")

REMARKS

ENDS WITH S/N: 2W0902 ENDS WITH S/N: 2W0902 ENDS WITH S/N: 2W0902 ENDS WITH S/N: 2W0902 ENDS WITH S/N: 2W0902 BEGINS WITH S/N: 2W0967 BEGINS WITH S/N: 2W0967 BEGINS WITH S/N: 2W0967 BEGINS WITH S/N: 2W0967

USE 1 @ 1.5"

USE 1 @ 9" USE 1 @ 7.5"

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0092396

48

CONSOLE JT520_FT5

11 1

2

13

12

12

10 3

4

6

18

5

13

8

9

17

7

16

14

15

15

ID0092406

49

CONSOLE JT520_FT5 REF PART NO. NUMBER

1. 2. 3. 4 5. 6. 7. 8. 9.

10. 11. 12. 13. 14. 15. 16. 17. 18.

220-027 N/A 191-047 217-034 217-021 217-020 217-046 215-128 217-071 214-563 214-852 214-961 214-962 302-771 348-896 106-640 105-630 214-301 106-273 105-215 216-009 107-767

QTY

DESCRIPTION

1 1 1 1 1 1 2 1 1 1 1

ESID MODULE SUBSITE 90D/ANTENNA GAUGE KIT INSERT (RED) ENG OIL TEMP INSERT (RED) ENG OIL PSI PILOT LIGHT BULB (12V, DC) HOUR METER RED PILOT LIGHT RED LED 12V IGNITION SWITCH KEY, PAIR (BASE CODE) SWITCH MOUNTING NUT UPPER FRONT COVER COVER PLATE BOLT (M6-1.00 X 20MM, BUT SOC) NUTSERT (M6X1.0).70-4.20THK ACCESSORY SOCKET SCREW (#6-32 X 5/8", FLT, BRASS) NUT (#6-32) COVER (13/16", NYLON) WASHER

1 8 8 1 2 2 1 1

REMARKS

FOR REPLACEMENT CONTACT SUBSITE ELECTRONICS

FOR UNITS WITHOUT REMOTE DISPLAY

NOT SHOWN:

FOOTNOTES:

NOTE:

15

ID0092406

50

NOTES:

ID0134963

51

TRACK FRAME

ID0134868

52

TRACK GROUP

1

2 3 6

4 5

7

19

8 9

20

21

22

10

11 18 16

12 13

15

17

05

14

ID0109768

53

TRACK GROUP REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

13. 14. 15. 16. 17. 18. 19. 20. 21. 22.

QTY

347-019 2 355-930 2 106-851 2 355-926 2 117-047 2 302-644 2 355-924 2 106-374 2 106-672 2 174-009 2 106-685 8 158-965 2 500-658 AR 155-776 2 500-2063 106-334 8 355-972 8 105-631 8 302-707 2 106-712 8 106-397 8 105-511 2 110-112 2 107-034 1 165-915 1

DESCRIPTION

IDLER YOKE LOCKNUT (M18-2.50) END PLATE COMPRESSION SPRING RUBBER TRACK (180MM, 39P, 72MM) SHAFT NUT (M20-2.50, 10.9) BOLT (M20-2.50 X 160MM) SPROCKET (180B11) LOCKNUT (M12-1.75,PRV TRQ,10.9) HYD MOTOR W/ COUNTER BALANCE SEAL REPAIR KIT O-RING (117-D70) COUTERBALANCE MANIFOLD SCREW (M12-1.75 X 50MM) ROLLER NUTSERT(M6X1.0) 4.20-6.60THK ADJUSTMENT COVER FLG SCREW (M6-1.00 X 16MM) WASHER (M12, HARDENED) COTTER PIN (1/8" X 1-1/4") MACHINERY BUSHING (1") CASTLE NUT (1-20 NEF) KEY (5/16" X 1")

REMARKS

USE LOCTITE 767 OR EQUIVALENT

INCLUDES REF NO.'S 21 & 22 BETWEEN BLOCK AND MOTOR

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0109768

54

TRACK GROUP ENDS WITH S/N BEGINS WITH S/N

1

2 3 6

4 5

7

19

8 9

20

21

22

10

11 18 16

12 13

15 17

03

14

ID0201748

55

TRACK GROUP ENDS WITH S/N BEGINS WITH S/N REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

13. 14. 15. 16. 17. 18. 19. 20. 21. 22.

QTY

347-019 2 355-930 2 106-851 2 355-926 2 117-047 2 302-644 2 355-924 2 106-374 2 106-672 2 140-1085 2 106-685 8 158-965 2 500-658 AR 155-776 2 500-2063 106-334 8 355-972 8 105-631 8 302-707 2 106-712 8 106-397 8 105-511 2 110-112 2 107-034 1 165-915 1

DESCRIPTION

IDLER YOKE LOCKNUT (M18-2.50) END PLATE COMPRESSION SPRING RUBBER TRACK (180MM, 39P, 72MM) SHAFT NUT (M20-2.50, 10.9) BOLT (M20-2.50 X 160MM) SPROCKET (180B11) LOCKNUT (M12-1.75,PRV TRQ,10.9) HYD MOTOR W/ COUNTER BALANCE SEAL REPAIR KIT O-RING (117-D70) COUTERBALANCE MANIFOLD SCREW (M12-1.75 X 50MM) ROLLER NUTSERT(M6X1.0) 4.20-6.60THK ADJUSTMENT COVER FLG SCREW (M6-1.00 X 16MM) WASHER (M12, HARDENED) COTTER PIN (1/8" X 1-1/4") MACHINERY BUSHING (1") CASTLE NUT (1-20 NEF) KEY (5/16" X 1")

REMARKS

USE LOCTITE 767 OR EQUIVALENT SUPERCEDES 174-009 INCLUDES REF NO.'S 21 & 22 BETWEEN BLOCK AND MOTOR

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0201748

56

IDLER 5 6

4 1

5

3

2

5

3 4 6

6 14 7 8 13

9 10

12 11 5

10 9 8

6

09

7

ID0088452

57

IDLER REF PART NO. NUMBER QTY DESCRIPTION 1. 347-019 1 IDLER

REMARKS SEE FOOTNOTES 1 & 3

2.

167-340

1

IDLER SHAFT

3.

125-550

2

BALL BEARING (1.378") GREASABLE

4.

115-465

2

EXTERNAL SNAP RING (1.375")

5.

105-561

2

ROLL PIN (3/8" X 2-3/4")

6.

347-023

2

PUSH BLOCK

7.

118-021

2

EXTERNAL SNAP RING

8.

110-478

2

MACHINERY BUSHING (1.585")

(1.500")

9.

157-650

2

INTERNAL SEAL (1.574")

10.

115-464

2

INT SNAP RING (3.149")

11.

125-107

1

BALL BEARING (1.574")

12.

347-024

1

IDLER SHAFT

13.

375-277

1

IDLER

14.

115-001

1

ZERK (02N)

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

NOTE: 1. REF NO'S 1 - 6 & 14, NEW STYLE (DOUBLE BEARING) 2. REF NO'S 5 - 13 OLD STYLE (SINGLE BEARING) 3. AFTER ASSEMBLY, ADD GREASE TO IDLER.

09

ID0088452

58

INNER ROLLER 1

3

7

5 6 4 9

8

2 06

ID0088451

59

INNER ROLLER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

355-972 355-942 356-265 118-018 115-545 105-059 106-031 110-773 125-094 157-500

QTY

1 1 2 2 2 2 2 2 2

DESCRIPTION

ROLLER ROLLER SHAFT ROLLER INTERNAL SNAP RING (1.875) EXTERNAL SNAP RING (.750) WASHER (7/16") LOCKNUT (M12-1.75, NLK) MACHINERY BUSHING (3/4"X18 GA) BALL BEARING (.787") INTERNAL SEAL

REMARKS

INCLUDES REF No's 1 - 9

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0088451

60

FUEL TANK

21

16

20

10

2 1

12

IN

2 OUT

2

5 22

2 4 6

11 9

7

19

13

8

2 2

18

14

17 SUCTION

2

2 3

15 RETURN

13

ID0065295

61

FUEL TANK REF PART NO. NUMBER

QTY

1. 2. 3. 4. 5. 6.

116-866 AR 110-249 10 116-108 AR 116-108 AR 116-108 AR 159-510 1 194-386 1 7. 156-064 1 8. 117-672 1 9. 115-157 2 10. 302-799 1 11. 106-724 6 12. 105-894 4 13. 106-162 4 14. 106-386 4 15. 302-758 300-3752 16. 194-034 194-541 195-1169 17. 194-095 1 155-941 1 18. 116-108 AR 19. 156-239 1 20. 111-065 1 21. 364-730 1 22. 300-3947 1

REMARKS

DESCRIPTION

BULK HOSE (3/16", SOLD PER 1") WORM CLAMP (1/4" TO 5/8") BULK HOSE (5/16", SOLD PER 1") BULK HOSE (5/16", SOLD PER 1") BULK HOSE (5/16", SOLD PER 1") FUEL FILTER FUEL FILTER ELEMENT SHUT-OFF (02N-03H90) ABRASION SLEEVE (1.00" X 20") PLUG (02N, SOC) FUEL TANK FLG SCREW (M10-1.50 X 25MM) LOCKNUT (M10-1.50,PRV TRQ,10.9) FLG SCREW (M8-1.25 X 20MM) FLG LOCKNUT (M8-1.25) RADIATOR/OIL COOLER MOUNT RADIATOR/OIL COOLER MOUNT ENGINE, KUBOTA, 25 HP ENGINE - KUBOTA D1105 DIESEL T2 ENGINE - KUBOTA D1105-T T3 FUEL FILTER (05H-05H, IN-LINE) FUEL FILTER (05H-05H, IN-LINE) BULK HOSE (5/16", SOLD PER 1") S/O SHUT-OFF (02N-05H90) FUEL CAP FUEL GUAGE FUEL FILTER MOUNT

USE 1 @ 43" USE 1 @ 6" USE 1 @ 36" USE 1 @ 45"

INCLUDE REF. 20

l LOCKTITE 242 SEE SEE SEE SEE SEE SEE SEE USE

FOOTNOTE FOOTNOTE FOOTNOTE FOOTNOTE FOOTNOTE FOOTNOTE FOOTNOTE 1 @ 35"

2, 3, & 4 5 1 AND 2 1,3 AND 4 1 AND 5 2, 3, & 4 5

USE BEFORE SN: CMWJT520P60000072 USE 567 LOCKTITE

NOT SHOWN:

FOOTNOTES:

1. 2. 3. 4. 5.

REFER TO EPA TIER EPA TIER EPA TIER EPA TIER

ENGINE MOUNT PAGE FOR SERVICE PARTS. 1 ENGINE ENDS WITH S/N 2Y1290. 2 ENGINE BEGINS WITH S/N 2Y1471. 2 ENGINE ENDS WITH S/N CMWJT520L8000181. 4 ENGINE BEGINS WITH S/N CMWJT520L8000182.

NOTE:

13

ID0065295

62

STABILIZER

16

27

15 27 25 27 24

14

25 19

20

19 2 18 3

5

21

17 22 1

23

30

4 22

29

26 7 10 13

9 11 FRAME

12

8 7 7 6 10 6

10

08

28

ID0092980

63

STABILIZER REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30.

302-710 125-772 115-511 151-045 190-166 110-220 181-982 125-771 303-278 105-475 106-559 302-731 302-689 180-118 179-277 181-974 106-338 105-047 105-058 110-096 107-361 106-333 303-255 105-398 115-568 106-328 106-685 106-078 305-533 303-381 110-228

QTY

1 1 1 1 2 3 1 1 3 1 1 1 1 1 1 1 2 2 1 1 2 2 1 2 1 4 2 1 1

DESCRIPTION

DRILL FRAME COMPOSITION BUSHING (1.5") KLIP RING (1-1/2") CYL (2.5" X 1.25" X 8.0") SEAL REPAIR KIT (2.5" X 1.25") MACH BUSHING (1-1/2", 14GA) TAPERED INSERT (1.25") COMPOSITION BUSHING (1.25") TAPERED PIN (1.25" X 8.70") WASHER (1/2") SCREW (M12-1.75 X 25MM) PIN STABILIZER BRASS BUSHING (1.25") TAPERED PIN TAPERED INSERT (1.5") SCREW (M16-2.00 X 30MM) LOCKNUT (3/8-NC) BELLEVILLE WASHER (1/2") MACHINERY BUSHING (1/2") SHLD BOLT (1/2" X 1-1/4", 3/8-NC) SCREW (M12-1.75 X 40MM) LATCH WASHER (1/2") EXTENSION SPRING BOLT (M8-1.25 X 40MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) NUT (M8-1.25) STABILIZER PAD CYLINDER LOCK LYNCH PIN (7/16" X 2")

REMARKS

LOCTITE 242

ACCESSORY

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0092980

64

NOTES:

ID0134963

65

ANCHOR SYSTEMS

ID0135075

66

ANCHOR

15 1

18

16 2 17

14 3

25 26

22 5

ORIGINAL ANCHOR DRIVER

4

23

24

27 6

8

19

12

7 21 20

11 13 12

30

16

11

9 5 22

29

11

28

10

ID0092387

67

ANCHOR REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30.

158-700 500-568 302-713 302-802 105-052 105-670 305-731 115-057 302-715 111-099 302-695 302-727 115-780 302-710 140-013 106-477 106-685 354-905 110-560 302-846 106-578 125-403 105-671 305-920 105-938 307-750 107-457 307-751 141-433 101-049 115-001

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 AR 2 4 1 2 4 1 4 1 2 1 1 1 1 1 1 1 AR AR 1

HYD MOTOR SEAL REPAIR KIT MOTOR TROLLEY ANCHOR DRIVER BOLT (3/8-NC X 1-1/4") ROLL PIN (5/16" X 1-3/4") ANCHOR SHAFT SPRING LATCH CENTER CAP AUGER (6") PIN KLIP RING (.625") DRILL FRAME BOOM SLEEVE SCREW (M12-1.75 X 45MM, 10.9) LOCKNUT (M12-1.75,PRV TRQ,10.9) CUP HOLDER POP RIVET (3/16" X 1/2 ", ALUM) TROLLEY RAIL TUBE SCREW (M12-1.75 X 80MM) BRONZE BUSHING (.625") ROLL PIN (1/2" X 1-3/4") ANCHOR DRIVER BOLT (1/2-NC X 2-1/4", SOC) ANCHOR DRIVER SCREW (M16-2.00 X 75MM,10.9) ANCHOR SHAFT AUGER (4") ANCHOR BIT ZERK (02N)

REMARKS

SEE FOOTNOTE 1 & 3

SEE FOOTNOTE 2

SEE FOOTNOTES 1 & 3 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE LOCKTITE 767 ANTI-SEIZE COMPOUND (OR EQUIVALENT) ON MOTOR AND ANCHOR SHAFTS. 2. NO LONGER AVAILABLE. REPLACEMENT SHAFT (REF 27) REQUIRES DRIVER (REF 25) AND M16 SCREW (REF 26). 3. NO LONGER AVAILABLE. REPLACEMENT DRIVER (REF 25) REQUIRES SHAFT (REF 27) AND M16 SCREW (REF 26).

NOTE:

11

ID0092387

68

NOTES:

ID0134963

69

LUBRICATOR SYSTEMS

ID0135204

70

THREAD LUBRICATOR 2

4

28 26 21

6

20 32 24 8 5

1

11 25 27 22

19

3 10

7

22

11

28

34 2 8

9

12 3

7

16

30 14

15 33

31 17 13

PIP E

LU BE

18 23

29

04

ID0093388

71

THREAD LUBRICATOR REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34.

QTY

105-818 106-070 110-573 117-257 303-375 303-371 125-301 105-085 117-162 125-136 130-331 303-374 303-379 359-925 157-716 359-869 359-871 256-663 154-342 156-991 154-229 322-289 106-386 149-221 359-924 110-095 105-106 105-047 105-894 106-382 106-991 105-890 106-724 300-4655

1 2 2 1 1 1 2 5 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 4 2 2 2 4 1 2 1

DESCRIPTION

BOLT (1/4-NC X 1-1/2") SHLD BLT (1/2" X 3/8", 3/8-NC) BOLT-ON CLAMP (1", SOLD PER SET) TORSION SPRING SHAFT PEDAL COMPOSITION BUSHING (.750") LOCKNUT (1/4-NC) COMPRESSION SPRING (.438") DETENT BALL (.187", CHROME) CONNECTOR LINK (1-1/4") FORMED MOUNT PUMP MOUNT LUBER BASE GREASE SEAL GREASE BARREL PLUNGER GREASE (14 OZ CARTRIDGE) CONNECTOR (06S-06O90) GREASE LINE (06OFX-06OFX) BK CONNECTOR (06O-06O90BK) BACKUP (BOLT-ON) FLG LOCKNUT (M8-1.25) NOZZLE PLUNGER MACHINERY BUSHING (3/4", 18GA) BOLT (1/4-NC X 2") LOCKNUT (3/8-NC) LOCKNUT (M10-1.50,PRV TRQ,10.9) FLG LK SCREW (M10-1.5 X 20MM) FLG SCREW (M8-1.25 X 20MM) SEAL WASHER (7/16") FLG LK SCREW (M10-1.50 X 25MM) GREASE BARREL/PLUNGER ASSEMBLY

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SUMMER GRADE, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 2.

USE 256-026 GREASE (14OZ CART, ARCTIC GD) AS STANDARD GREASE. OBSOLETE, SUPERCEED WITH 300-4655

NOTE:

REFER TO O-RING CHAR (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0093388

72

NOTES:

ID0134963

73

DRILL FRAME

ID0135290

74

75

76

77

78

CARRIAGE

ENDS WITH S/N: 2V2594 1

3

2 37

6 5 41

4

9

25

7 6

10

36

14

45 13 40 12

42

17

11 34

16

44 8

18

35 26

15

24

32

43 19

33 30

20 15

31 39

21

26

22

35

30 29 38

23

27

28

12

ID0092336

79

CARRIAGE

ENDS WITH S/N: 2V2594 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45.

QTY

107-223 1 302-729 1 110-013 1 302-663 1 106-354 2 107-004 3 302-665 1 107-763 6 106-685 1 159-464 1 150-723 1 107-422 1 302-647 1 302-646 1 106-076 2 302-655 2 105-894 4 107-421 4 302-656 2 302-652 1 117-219 1 302-659 1 117-232 2 302-848 1 115-457 1 106-397 1 130-300 2 106-390 6 106-561 6 302-685 2 302-683 4 302-684 6 105-357 1 375-355 1 302-873 1 130-333 1 130-304 2 106-070 2 302-786 1 105-065 2 302-939 AR 106-103 2 105-047 2 111-067 2 107-386 2 106-398 1 106-396 1

DESCRIPTION

REMARKS

SHLD BOLT (M10 X 35MM, M8-1.25) HANDLE HAND GRIP (1", BLACK) BACKUP WRENCH FLG LOCKNUT (M12-1.75) FLG LK SCREW (M12-1.75 X 45MM) CARRIAGE SCREW (M8-1.25 X 55MM) LOCKNUT (M12-1.75,PRV TRQ,10.9) HYD CYL (1") CYL (1" X 2") W/EYE SHLD BLT (M12 X 25MM, M10-1.50) SHIFT LEVER SHIFT LEVER PIN WASHER (1/4") PLATE LOCKNUT (M10-1.5,PRV TRQ,10.9) SCREW (M10-1.5X35MM, BUT SOC) SLIDE PLATE SHIFT RING COMPRESSION SPRING WRENCH COLLAR SPRING CRADLE EXTERNAL SNAP RING (2.5") WASHER (M12, HARDENED) ROLLER BUSHING (#80) WASHER (M10) LOCKNUT (M8-1.25, PRV TRQ, 10.9) PLATE SLIDE SPACER LOCKNUT (5/8-NC) FLOAT CASTING (MACHINED) CHAIN ADJUSTER ROLLER CHAIN (#80, 166P) CONNECTOR LINK (#80) SHLD BOLT (1/2" X 3/8 ", 3/8-NC) WRENCH MOUNT LOCKNUT (1/2-NC) SPACER BOLT (1/4-NC X 1/2 ", BUT SOC) LOCKNUT (3/8-NC) EXPANSION PLUG (2.125") SHIM WASHER (M16, HARDENED) WASHER (M10, HARDENED)

USE 242 LOCTITE OR EQUIVALENT

OBSOLETE USE 242 LOCTITE OR EQUIVALENT


FOOTNOTES:

12

ID0092336

80

CARRIAGE

BEGINS WITH S/N: 2V2595

45 47

2

25

8 46

3

9

14 39

10

7 6

1

13 37

4 8

48

12

11 17

38

15 16

41 24 42

5

19

1

18 44 36

20 21

30 31

23

43

34

32

30

22

35

40

29 26 27

33

26

28 35

24

ID0051156

81

CARRIAGE

BEGINS WITH S/N: 2V2595 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48.

106-559 115-126 107-322 155-792 318-518 107-004 313-997 107-763 106-685 151-218 107-422 313-998 179-402 106-076 315-715 105-894 107-421 315-717 302-652 117-219 302-659 115-604 315-594 115-457 106-391 130-300 106-390 106-561 302-685 302-683 302-684 105-357 375-355 302-873 130-333 130-304 106-083 106-396 105-047 106-103 500-301 111-067 107-386 106-398 314-425 153-765 150-1462 400-828 166-411 107-796

QTY

4 1 6 1 1 2 1 6 1 1 1 1 1 2 2 4 4 2 1 1 1 2 1 1 1 2 4 4 2 4 6 1 1 1 1 2 4 1 2 2 2 2 2 1 1 1 1 1 1 3

DESCRIPTION

SCREW (M12-1.75 X 25MM) REDUCER (12N-08F) SCREW (M6-1.00X25MM,SOC,12.9) O-RING (212 D70) MOUNT BLOCK FLG LK SCREW (M12-1.75 X 45MM) CARRIAGE SCREW (M8-1.25 X 55MM) LOCKNUT (M12-1.75,PRV TRQ,10.9) CYLINDER SHLD BLT (M12 X 25MM,M10-1.50) SHIFT LEVER PIN WASHER (1/4") PLATE LOCKNUT (M10-1.5,PRV TRQ,10.9) SCREW (M10-1.5X35MM, BUT SOC) SLIDE PLATE SHIFT RING COMPRESSION SPRING WRENCH COLLAR COMPRESSION SPRING CRADLE EXTERNAL SNAP RING (2.5") WASHER (M12) ROLLER BUSHING (#80) WASHER (M10) LOCKNUT (M8-1.25, PRV TRQ, 10.9) PLATE SLIDE SPACER LOCKNUT (5/8-NC) FLOAT CASTING (MACHINED) CHAIN ADJUSTER ROLLER CHAIN (#80, 166P) CONNECTOR LINK (#80) SCREW (M8-1.25 X 20MM) WASHER (M10, HARDENED) LOCKNUT (3/8-NC) BOLT (1/4-NC X 1/2 ", BUT SOC) BOLT (3/8-NC X 8") EXPANSION PLUG (2.125") SHIM WASHER (M16, HARDENED) CARRIAGE FLUID SWIVEL (8N-8NF) FLUID SWIVEL (-08) SAVER SUB GEARBOX DOWEL PIN (8MM X 30MM)

REMARKS

USE 277 LOCTITE OR EQUIVALENT, TORQUE TO 86 FT-LBS USE 242 LOCTITE OR EQUILVALENT, TORQUE TO 15 FT LBS




ENDS WITH S/N: SEE FOOTNOTE 1, USE SEAL KIT 500-2127, BEGINS WITH S/N:

USE LOCTITE 680

NOT SHOWN:

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) ON MALE THREADS. NOTE:

24

ID0051156

82

83

84

BACKUP WRENCH

BEGINS WITH S/N: CMWJT520T60000037 2 1

8 11 5 10 13

12

4

6 7

9

14

15

3

03

ID0114996

85

BACKUP WRENCH

BEGINS WITH S/N: CMWJT520T60000037 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.

110-439 318-662 107-802 105-834 107-004 302-663 106-354 318-596 105-894 179-463 105-095 151-217 106-237 313-997 314-425

QTY

1 1 2 1 2 1 2 1 2 2 4 1 2 -

DESCRIPTION

HANDLE (3/8-NC, BLACK) LEVER SHLD BLT (M12 X 16MM,M10-1.50) FLG LOCKNUT (3/8-NC) FLG LK SCREW (M12-1.75 X 45MM) BACKUP WRENCH FLANGE NUT (M12-1.75) WRENCH MOUNT LOCKNUT(M10-1.50,PRV TRQ,10.9) STRUT PIN WASHER (1/4") STRUT LOCKNUT (M6-1.00,PRV TRQ,NLK) CARRIAGE CARRIAGE

REMARKS

SEE F/N

USE 242 LOCTITE OR EQUILVALENT

NOT SHOWN:

FOOTNOTES:

USE LOCTITE 680 OR EQUILVAENT ON SHAFT MATING SURFACE WITH 3/8" HOLE IN WELDMENT. USE LOCTITE 242 OR EQUILVANT ON THREADS OF LEVER. TORQUE 3/8" FLANGE NUT ON LEVER TO 70-75 FT/LBS.

NOTE:

03

ID0114996

86

ROTATION GEARBOX BEGINS WITH S/N: 2Z4659

7

5

4 8

3

2

9 10

1

15 16

14 11 12

19 18

13 20

17

6

03

ID0114552

87

ROTATION GEARBOX BEGINS WITH S/N: 2Z4659 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.

166-411 125-331 125-332 166-407 106-063 166-418 106-906 166-419 178-930 178-927 178-928 178-931 178-932 178-933 115-181 159-003 514-123 166-408 125-529 125-528 153-638

QTY

DESCRIPTION

2 2 1 8 1 2 1 2 2 2 2 2 2 1 1 1 1 2 2 2

GEARBOX TAPERED BEARING (1.625") TAPERED RACE (3.125") PINION SCREW (M8-1.25 X 40MM, 10.9) GEARBOX HOUSING DOWEL PIN (.250 X .750) GEARBOX COVER SHIM SHIM SHIM SHIM SHIM SHIM REDUCER (04N-02NF) AIR VENT (02N) PICKUP TUBE (02N-02NF90-2") OUTPUT SHAFT BEARING CONE BEARING CUP INTERNAL SEAL

2

PLUG (04N, SOC, SS)

REMARKS

INCL REF NO.'S 1 - 21

NOT SHOWN:

115-444

FOOTNOTES:

NOTE:

03

ID0114552

88

NOTES:

ID0134963

89

FLUID SYSTEMS

ID0135021

90

91

92

DRILLING FLUID PUMP/SWIVEL JT520, FT5 BEGINS WITH S/N:

9 8

15

WASH WAND ACCESSORY 18

3 5

17 16 7

16 10

9

5

13 6

14

21 1

FLOW

20 19

4 10

7 3 2 22

11

23 24 12 25 26

FOOTNOTE 3

29 28 2

FOOTNOTE 4 09

27

ID0114561

93

DRILLING FLUID PUMP/SWIVEL JT520, FT5 BEGINS WITH S/N: REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29.

110-096 153-858 157-344 117-613 154-228 117-213 515-151 159-089 154-420 149-324 115-148 158-057 303-289 514-163 158-579 155-210 514-241 514-240 159-326 190-963 155-748 115-155 115-118 153-765 106-083 106-078 300-6671 154-954 150-1462

QTY

1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1

DESCRIPTION

MACHINERY BUSHING (1/2") FITTING (06O-08N) HOSE (06OFX45S-65"-3000) ABRASION SLEEVE (1.00" X 64") UNION (06O-06OFX90) ABRASION SLEEVE (1.00" X 96") HOSE (06OFX90-96"-3000) QDC ADAPTER (08-08SF) CONNECTOR (08N-06O90) FLOW CHECK (08NF-08NF/64PSI) ALL THREAD (08N) DRILLING FLUID PUMP BULKHEAD BRACKET BK CONNECTOR (06O-06OBK) SHUT-OFF (08NF-08NF) CONNECTOR (08N-08N) TEE (08N-08N-08N) CONNECTOR (08N-08S) COMPRESSION SPRING REPAIR KIT (CHECK VALVE) O-RING (916 D90) COLLAR (08NF) NIPPLE (08N-2") WATER SWIVEL SCREW (M8-1.25 X 20MM) NUT (M8-1.25) SWIVEL SUPPORT (06OFX90S-70"-3000) WATER SWIVEL

REMARKS


INCLUDED WITH WASH WAND KIT

SEE FOOTNOTE 1

INCLUDED INCLUDED INCLUDED INCLUDED

WITH WITH WITH WITH

WASH WASH WASH WASH

WAND WAND WAND WAND

KIT KIT KIT KIT

INCLUDES REF 1,19, 21, & 052-097 INSTRUCTIONS SEE SEE SEE SEE SEE SEE SEE SEE

FOOTNOTE 3 FOOTNOTE 3 FOOTNOTE 3 FOOTNOTE 4 FOOTNOTE 4 FOOTNOTE 4 FOOTNOTE 4 FOOTNOTES 4 & 5, USE SEAL KIT 500-2127

NOT SHOWN:

FOOTNOTES:

1. 2. 3. 4. 5.

REFER TO DRILLING FLUID PUMP PAGE FOR SERVICE PARTS. IF REPLACING REFER TO FOOTNOTE ON DRILLING FLUID PUMP INLET PAGE. NOT REQUIRED WITH INITIAL KIT INSTALLATION. REFER TO 052-097 INSTRUCTIONS. BEGINS WITH S/N: 2V2659, ENDS WITH S/N: BEGINS WITH S/N: INSTALL USING NICKLE THREAD SEALING TAPE (117-555) ON MALE THREADS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

09

ID0114561

94

DRILLING FLUID SWIVEL ENDS WITH S/N: 2V2595

23 4 6 3

10 14 20

7

21

13

15

25 19 12

A

5

16

9

2

1 A

SPECIAL TOOL 17 2 7 5

18 11

8 6

1

5

2

5

24

8

7 22

4

7

3 GRAY PACKING RINGS

GRAY PACKING RINGS

BLACK PACKING RINGS BLACK PACKING RINGS

09

SECTION A-A

ID0088338

95

DRILLING FLUID SWIVEL ENDS WITH S/N: 2V2595 REF PART NO. NUMBER

1.

2. 3. 4. 5. 6.

7. 8.

9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.

24. 25.

QTY

DESCRIPTION

153-246 SWIVEL 303-281 SWIVEL 150-1654 SWIVEL ASSEMBLY 499-290 1 SWIVEL BARREL 369-791 SWIVEL BARREL 500-1334 1 SWIVEL BARREL 369-792 2 MALE PACKING ADAPTER 369-789 1 SWIVEL SHAFT 107-370 1 EXTERNAL SNAP RING (2.875") 369-790 1 PACKING SET 400-310 1 BOTTOM CAP 369-788 BOTTOM CAP 500-1333 BOTTOM CAP 106-715 24 SCREW (M4-0.7 X 12MM, SOC) 106-591 24 SCREW (M6-1.00 X 16MM, SOC) 400-311 1 TOP CAP 369-787 TOP CAP 500-1332 TOP CAP 115-006 2 ZERK (1/4-NF,45) 105-065 2 LOCKNUT (1/2-NC) 302-643 1 SAVER SUB 105-748 1 SHLD BLT (1/2" X ", 3/8-NC) 302-893 1 TORQUE BRACKET 106-991 4 FLG LK SCREW (M8-1.25 X 20MM) 106-386 4 FLG LOCKNUT (M8-1.25) 303-463 1 PULLER BAR 106-244 1 SCREW (M16-2.00 X 60MM, SOC) 105-618 2 DOWEL PIN (8MM X 20MM) 105-871 2 BOLT (1/2-NC X 2",GD 8) 178-134 1 BRASS BUSHING (1-3/4") 105-418 1 LOCKNUT (1-20 NEF) 107-322 6 SCREW (M6-1X25MM, SOC, 12.9) 158-054 - HYDRAULIC MOTOR W/RELIEF 156-980 - RELIEF VALVE 156-985 - HYDRAULIC MOTOR 155-580 - HYDRAULIC MOTOR 157-159 1 O-RING (033 D90) 107-605 2 WASHER (1/2", HARDENED)

REMARKS

INCLUDES REF NO.'S 1-9 SEE FOOTNOTE 6 SEE FOOTNOTE 8 SEE FOOTNOTE 6 SEE FOOTNOTE 8

SEE FOOTNOTES 2 & 5 SEE SEE USE USE

FOOTNOTE FOOTNOTE LOCKTITE LOCKTITE

6 8 242 OR EQUIVALENT 242 OR EQUIVALENT.SEE FOOTNOTE 8

SEE FOOTNOTE 6 SEE FOOTNOTE 8 SEE FOOTNOTE 2

USE LOCKTITE 242 OR EQUIVALENT

ACCESSORY SEE FOOTNOTE 4 ACCESSORY WITH REF. 16 SEE FOOTNOTE 7 TORQUE TO 110 FT-LBS USE RED RTV SILICONE: SEE FOOTNOTE 1 SEE FOONOTE 3 USE LOCTITE 242, TORQUE TO 15 FT-LBS

NOT SHOWN: FOOTNOTES:

1. 2. 3. 4. 5. 6. 7. 8.

SILICONE BRASS BUSHING, (REF NO. 20) BOTH SIDES INTO SHAFT, REF NO 3. APPLY HIGH TEMPERATURE GREASE ON PACKING RINGS BEFORE ASSEMBLY AND THROUGH ZERKS AFTER COMPLETE ASSEMBLY. REQUIRES A THIN WALL 1-7/16" SOCKET 1.93" O.D. MAX. (REF:PROTO 7446). AFTER REMOVING LOCKNUT (REF. 21) USE WITH TWO M6 SCREWS (REF. 22) & M16 SCREW (REF. 17) TO REMOVE SHAFT (REF. 3) FROM MOTOR. INCLUDES 8 PACKING RINGS. REFER TO 051-212 INSTRUCTIONS. ORIGINAL VERSION (NOT SHOWN). USED SIX MOUNTING SCREWS (REF 7) EACH END CAP. USE LOCTITE 680 OR EQUIVALENT. INSERT TAPERED END OF PIN FIRST. BOLT PATTERN THAT HOLDS TOP AND BOTTOM CAP CHANGED FROM 4MM SCREWS TO 6MM SCREWS. CHANGE MADE DECEMBER 2006.

NOTE:

09

ID0088338

96

DRILLING FLUID PUMP INLET ENDS WITH SERIAL # 2T4484

21 20

22 23

19

18

16 14

4

3 17

9 2 11

10

15

1

13 8

6

5 2 11

12

3

13

ORIGINAL VERSION 10

7 9 10

07

ID0091121

97

DRILLING FLUID PUMP INLET ENDS WITH SERIAL # 2T4484 REF PART NO. NUMBER

QTY

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

1 1 2 2 4 1 2 1 -

13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.

115-440 115-151 115-449 158-057 106-204 105-070 105-047 158-1008 156-968 116-896 115-163 149-381 149-478 107-368 149-513 107-563 153-133 153-198 106-387 105-032 309-302 106-724 105-089 105-226 309-301

8 1 1 1 2 2 1 2 2 2 1

DESCRIPTION

STREET ELBOW (16N-16NF90) REDUCER (16N-12NF) REDUCER (12N-12GM) DRILLING FLUID PUMP BOLT (1/2-NC X 1-1/2", ALN) LOCK WASHER (.500") LOCKNUT (3/8-NC) HYDRAULIC MOTOR CONNECTOR(-12GF12GF) WASHER (1.100", RUBBER) ALL THREAD (12N) STRAINER (12NF) SCREEN (20-MESH) WASHER (3/8", HARDENED) STREET ELBOW (12N-12NF45) U-BOLT (5/16-NC X 1-3/8") STRAINER (12NF) SCREEN (20-MESH) FLG LOCKNUT (M10-1.50) BOLT (3/8-NC XŲ") LOWER BRACKET FLG SCREW (M10-1.50 X 25MM) LOCKNUT (5/16-NC) WASHER (5/16") UPPER BRACKET

REMARKS

SEE FOOTNOTE 1

BLACK 1.0" DIA X 2.65" LG

WHITE WITH TRANSPARENT BOWL 1.5" DIA X 3.7" LG

DO NOT OVER TIGHTEN

NOT SHOWN:

FOOTNOTES:

1. REFER TO DRILLING FLUID PUMP PAGE FOR SERVICE PARTS. PUMPS ON EARLY MACHINES USED (4) 105-826 FLG LOCK BOLTS FOR MOUNTING. IF REPLACING EARLY MACHINE PUMP WITH CURRENT PUMP (MOUNTED WITH STUDS) SHEET METAL MODIFICATION IS REQUIRED. REFER TO 052-215 SERVICE BULLETIN.

NOTE:

07

ID0091121

98

DRILLING FLUID PUMP INLET BEGINS WITH SERIAL # 2T4485

6

18

17

11

19 11

1 16 4 2 10 15 13

3

9

14

12

5 8

20

12

7

07

ID0071605

99

DRILLING FLUID PUMP INLET BEGINS WITH SERIAL # 2T4485 REF PART NO. NUMBER

QTY

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.

1 1 1 2 4 4 1 1 4 8 1 2 1

16. 17. 18. 19. 20.

310-509 115-151 115-449 158-057 106-204 105-089 105-047 158-1008 156-968 115-163 105-226 107-368 149-513 107-563 153-133 153-198 106-161 105-032 310-510 106-385 105-070

4 2 1 4 2

DESCRIPTION

UPPER BRACKET REDUCER (16N-12NF) REDUCER (12N-12G, BRASS) DRILLING FLUID PUMP BOLT (1/2-NC X 1-1/2", SOC) LOCKNUT (5/16-NC) LOCKNUT (3/8-NC) HYDRAULIC MOTOR CONNECTOR(12GF-12GF) ALL THREAD (12N) SCH 80 WASHER (5/16") WASHER (3/8", HARDENED) STREET ELBOW (12N-12NF45) U-BOLT (5/16-NC X 1-3/8") STRAINER (12NF) SCREEN (20-MESH) FLG SCREW (M6-1.00 X 20MM) BOLT (3/8-NC X 3/4 ") LOWER BRACKET FLG LOCKNUT (M6-1.00) LOCK WASHER (1/2")

REMARKS

SEE FOOTNOTE 1 USE 242 LOCTITE, TORQUE TO 100 FT-LB DO NOT OVER TIGHTEN SEE FOOTNOTE 2

WHITE WITH TRANSPARENT BOWL 1.5" DIA X 3.7" LG

NOT SHOWN:

FOOTNOTES:

1. REFER TO DRILLING FLUID PUMP PAGE FOR SERVICE PARTS. 2. USE COUPLING GREASE.

NOTE:

07

ID0071605

100

DRILLING FLUID PUMP

2

2

2

2

4 5

2

3

2 1

1 1

2 1

1 4

1

05

ID0092722

101

DRILLING FLUID PUMP REF PART NO. NUMBER

1. 2. 3. 4. 5.

158-057 197-087 190-933 190-815 499-015 500-903 499-086

QTY

1 1 2 2

DESCRIPTION

REMARKS

DRILLING FLUID PUMP REBUILT 158-057 FLUID PUMP PACKING REPAIR KIT VALVE REPAIR KIT VALVE CHAMBER/FLUID CYLINDER CLINDER, CERAMIC VALVE COVER

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0092722

102

103

104

105

106

FLUID TRANSFER HOPPER FT5 & ZFT5

19

18 17

13

3

16

12 6

5

7 14

6

15 4

11 10

3 9

8

EARLY UNITS 1

2

05

ID0090424

107

FLUID TRANSFER HOPPER FT5 & ZFT5 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.

105-768 149-379 110-638 308-478 116-389 106-428 346-521 105-085 275-184 105-835 105-174 105-047 105-118 308-476 115-271 115-269 514-269 157-492 115-087 115-263

QTY

1 1 1 1 AR 3 1 3 1 2 3 2 2 1 2 1 1 1

DESCRIPTION

PLASTIC CAP (64N) SWAGE NIPPLE (34N X 64N) FLEX DRAW LATCH HOPPER BULK TUBING (3/4" SOLD PER 1') SCREW (M5-0.80 X 14mm, SOC) BAG OPENER LOCK NUT (1/4-NC) WARNING MOVING PARTS DECAL CARRIAGE BOLT (3/8-NC XŲ") BOLT (1/4-NC X ") LOCKNUT (3/8-NC) WASHER (3/8) LID REDUCER(24N-12NF) TEE (24NF) BK CONN. (48N-32NFBK, NYL) BK CONNECTOR (32NF, POLY) REDUCER (32N-24NF) ALL THREAD (24N)

REMARKS

USED ON EARLY UNITS USED ON EARLY UNITS

USE 1 @ 6"

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE ONLY ON UNITS WITH HOPPER 2. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.

NOTE:

05

ID0090424

108

FLUID TRANSFER SYSTEM

FT5 BEGINS WITH S/N CMWFT5XXCB0000155

22 22

SEE FLUID TRANSFER HOPPER (806-374)

24 39 12

9

32

13 11

15

8

31

21

7 6

4

10 15

5

11

9

2

30

12

38 14

27

39

42

43

37 36

25

3

43 26

4

33 EARLY UNITS

28

41

1

40

29

23

34

27 34

20

18 4

4

4

3

3

3

32

16 14

35

35 32

19 3

17 4

02

ID0276147

109


FT5 BEGINS WITH S/N CMWFT5XXCB0000155 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24.

25. 26.

27. 28. 29.

115-108 514-320 514-089 110-134 115-104 115-151 114-007 115-440 115-087 115-040 155-188 110-250 115-044 154-484 115-295 115-186 159-181 116-505 116-505 116-505 116-047 118-181 319-176 303-209 364-591 153-718 190-053 364-519 303-982 303-983 195-028 194-009 158-398 149-929 165-834 157-668 191-017 180-817 500-248 194-044 500-860 114-038 114-037 NA

QTY

1 1 5 6 1 1 1 1 2 1 2 2 1 2 2 1 1 AR AR AR AR 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

DESCRIPTION

ELBOW (12NF-12NF90) S/0 COUPLER (32N-32H90) S/O COUPLER (32N-32H) WORM CLAMP (2.062" TO 2.750") NIPPLE (12N X 1-1/2") REDUCER (16N-12NF) STREET ELBOW (16N-16NF45) STREET ELBOW (16N-16NF90) REDUCER (32N-24NF) NIPPLE (24N-3") S/O COUPLER (24N-24H) WORM CLAMP (1-1/4" TO 2-1/8") STREET ELBOW (24N-24NF90) TEE (32NF-32NF-32NF) ALL THREAD (32N-2") COLLAR (32NF) FHC ADAPTER (40-32N) BULK HOSE (2", SOLD PER 1') BULK HOSE (2", SOLD PER 1') BULK HOSE (2", SOLD PER 1') BULK HOSE (1-1/2",SOLD PER 1") RATCHET STRAP (1" X 6') SADDLE PUMP SKID SADDLE PUMP SKID WATER TANK (200 GAL) TANK LID POLY-PATCH TANK REPAIR KIT WATER TANK (200 GAL) FILLWELL (10"), WATER TANK COVER (10") ENGINE - HONDA FUEL TANK CAP WATER PUMP CENTRIFUGAL PUMP SHIM (.015",IMPELLER) EXTERNAL SHAFT SEAL (3/4") PUMP SEAL KIT SLEEVE O-RING (246 D70) ENGINE ADAPTER (HONDA 5.5 HP) SLINGER NIPPLE (12N-12NH) CONNECTOR (12N-12NHF) WATER HOSE & HOSE REEL

REMARKS

NOT INCLUDED WITH SYSTEM

SEE USE USE USE

FOOTNOTE 1 1 @ 23" 1 @ 27" 1 @ 21"

OBSOLETE

SEE FOOTNOTE 2

OBSOLETE

INCL FILLWELL AND COVER

SERVICE PART FOR 364-519 SERVICE PART FOR 364-519

OBSOLETE

OBSOLETE

ONE INCLUDED WITH SYSTEM NOT INCLUDED WITH SYSTEM NOT INCLUDED WITH SYSTEM


1. 2.

USE 1 @ 8". EARLY UNITS WITH ORIGINAL SKID USE 1 @ 10" ORIGINAL SKID USED ENGINE MOUNT PLATE (REF. 46).

NOTE:

02

ID0276147

110


FT5 BEGINS WITH S/N CMWFT5XXCB0000155 REF PART NO. NUMBER

30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42.

43.

QTY

120-018 1 120-023 1 120-059 3 106-989 4 106-386 4 115-296 2 115-166 1 115-170 1 110-141 1 155-261 2 157-492 2 106-991 4 346-350 1 305-597 2 305-572 2 256-665 AR 115-704 AR

DESCRIPTION

SHUT-OFF (12NF) SHUT-OFF (24NF-24NF) SHUT-OFF (32NF-32NF) FLG LK SCREW (M8-1.25 X 35mm) FLG LOCKNUT (M8-1.25) NIPPLE (32N-4") NIPPLE (04N-1.5") COLLAR (04NF) DRAIN VALVE (04N) BK CONNECTOR (32NF-32NF, NYL) BK CONNECTOR (32NF, POLY) FLG LK SCREW (M8-1.25 X 20mm) ENGINE MOUNT PLATE TANK PAD (13") TANK PAD (15") ADHESIVE BULK EDGE (1/4",SOLD PER 1")

REMARKS

8 USED ON EARLY UNITS

OBSOLETE

SEE FOOTNOTE 4 USED ON EARLY UNITS WITH ORIGINAL SKID USED ON EARLY UNITS WITH ORIGINAL SKID USED ON EARLY UNITS WITH ORIGINAL SKID. SEE FOOTNOTE 3 BEGINS WITH S/N 2S0739. SEE FOOTNOTE 3 ENDS WITH S/N 2S0738. SEE FOOTNOTE 3 USE 2 @ 6"


3. NOT REQUIRED PARTS. 4. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS. NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACMENT O-RINGS.

02

ID0276147

111

112


23

22

FT5 ENDS WITH S/N CMWFT5XXVB0000150

SEE FLUID TRANSFER HOPPER (806-374)

25 42 12

9

33

13 11

15

8

32

21

7 6

4

10 15

5

11

9

2

31

12

41 14

28

42

45

46

40 39

26

3

46

37

27 4

34

36

EARLY UNITS

29

44

1

43

30

24

35

28 35

20

18 4

4

4

3

3

3

33

16 14

38

38 33

19 3

17 4

17

ID0091926

113


FT5 ENDS WITH S/N CMWFT5XXVB0000150 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.

26. 27.

28. 29. 30.

115-108 514-320 514-089 110-134 115-104 115-151 114-007 115-440 115-087 115-040 155-188 110-250 115-044 154-484 115-295 115-186 159-181 116-505 116-505 116-505 116-047 316-596 316-595 319-176 303-209 364-591 153-718 190-053 364-519 303-982 303-983 195-028 194-009 158-398 149-929 165-834 157-668 191-017 180-817 500-248 194-044 500-860 114-038 114-037 NA

QTY

1 1 5 6 1 1 1 1 2 1 2 2 1 2 2 1 1 AR AR AR AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

DESCRIPTION

ELBOW (12NF-12NF90) S/0 COUPLER (32N-32H90) S/O COUPLER (32N-32H) WORM CLAMP (2.062" TO 2.750") NIPPLE (12N X 1-1/2") REDUCER (16N-12NF) STREET ELBOW (16N-16NF45) STREET ELBOW (16N-16NF90) REDUCER (32N-24NF) NIPPLE (24N-3") S/O COUPLER (24N-24H) WORM CLAMP (1-1/4" TO 2-1/8") STREET ELBOW (24N-24NF90) TEE (32NF-32NF-32NF) ALL THREAD (32N-2") COLLAR (32NF) FHC ADAPTER (40-32N) BULK HOSE (2", SOLD PER 1') BULK HOSE (2", SOLD PER 1') BULK HOSE (2", SOLD PER 1') BULK HOSE (1-1/2",SOLD PER 1") STRAP STRAP SADDLE PUMP SKID SADDLE PUMP SKID WATER TANK (200 GAL) TANK LID POLY-PATCH TANK REPAIR KIT WATER TANK (200 GAL) FILLWELL (10"), WATER TANK COVER (10") ENGINE - HONDA FUEL TANK CAP WATER PUMP CENTRIFUGAL PUMP SHIM (.015",IMPELLER) EXTERNAL SHAFT SEAL (3/4") PUMP SEAL KIT SLEEVE O-RING (246 D70) ENGINE ADAPTER (HONDA 5.5 HP) SLINGER NIPPLE (12N-12NH) CONNECTOR (12N-12NHF) WATER HOSE & HOSE REEL

REMARKS


SEE USE USE USE

FOOTNOTE 1 1 @ 23" 1 @ 27" 1 @ 21"

OBSOLETE

SEE FOOTNOTE 2

OBSOLETE

INCL FILLWELL AND COVER

SERVICE PART FOR 364-519 SERVICE PART FOR 364-519

OBSOLETE

OBSOLETE



1. 2.

USE 1 @ 8". EARLY UNITS WITH ORIGINAL SKID USE 1 @ 10" ORIGINAL SKID USED ENGINE MOUNT PLATE (REF. 46).

NOTE:

17

ID0091926

114


FT5 ENDS WITH S/N CMWFT5XXVB0000150 REF PART NO. NUMBER

31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45.

46.

QTY

120-018 1 120-023 1 120-059 3 106-989 4 106-386 4 106-175 8 105-118 4 115-296 2 115-166 1 115-170 1 110-141 1 155-261 2 157-492 2 106-991 4 346-350 1 305-597 2 305-572 2 256-665 AR 115-704 AR

DESCRIPTION

SHUT-OFF (12NF) SHUT-OFF (24NF-24NF) SHUT-OFF (32NF-32NF) FLG LK SCREW (M8-1.25 X 35mm) FLG LOCKNUT (M8-1.25) LOCKNUT (M10-1.50) WASHER (3/8") NIPPLE (32N-4") NIPPLE (04N-1.5") COLLAR (04NF) DRAIN VALVE (04N) BK CONNECTOR (32NF-32NF, NYL) BK CONNECTOR (32NF, POLY) FLG LK SCREW (M8-1.25 X 20mm) ENGINE MOUNT PLATE TANK PAD (13") TANK PAD (15") ADHESIVE BULK EDGE (1/4",SOLD PER 1")

REMARKS

8 USED ON EARLY UNITS

OBSOLETE

SEE FOOTNOTE 4 USED ON EARLY UNITS WITH ORIGINAL SKID USED ON EARLY UNITS WITH ORIGINAL SKID USED ON EARLY UNITS WITH ORIGINAL SKID. SEE FOOTNOTE 3 BEGINS WITH S/N 2S0739. SEE FOOTNOTE 3 ENDS WITH S/N 2S0738. SEE FOOTNOTE 3 USE 2 @ 6"


3. NOT REQUIRED PARTS. 4. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS. NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACMENT O-RINGS.

17

ID0091926

115

116

ZFT5 FLUID TRANSFER SYSTEM

38 SEE FLUID TRANSFER HOPPER (806-374)

25 36 12

9

33

13 11

15

8

32

36

21

7 6

10 15

5

4

9

31

12

22 41 40

14

28

2

11

26

3 27 4 34

29 1

37

23 24

30 20

35

28 18

4 3

4

4 3

3

33

16 14

39

39 33

19 3

17 4

10

ID0045383

117

ZFT5 FLUID TRANSFER SYSTEM REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.

115-108 514-320 514-089 110-134 115-104 115-151 114-007 115-440 115-087 115-040 155-188 110-250 115-044 154-484 115-295 115-186 159-181 116-505 116-505 116-505 116-047 110-141 346-350 305-795 149-432 305-799 26. 195-028 194-009 27. 158-398 149-929 165-834 157-668 191-017 180-817 500-248 194-044 500-860 NOT SHOWN: 28. 114-038 29. 114-037 30. NA 31. 120-018 32. 120-023

QTY

DESCRIPTION

1 1 5 6 1 1 1 1 2 1 2 2 1 2 2 1 1 AR AR AR AR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

ELBOW (12NF-12NF90) S/0 COUPLER (32N-32H90) S/O COUPLER (32N-32H) WORM CLAMP (2.062" TO 2.750") NIPPLE (12N X 1-1/2") REDUCER (16N-12NF) STREET ELBOW (16N-16NF45) STREET ELBOW (16N-16NF90) REDUCER (32N-24NF) NIPPLE (24N-3") S/O COUPLER (24N-24H) WORM CLAMP (1-1/4" TO 2-1/8") STREET ELBOW (24N-24NF90) TEE (32NF-32NF-32NF) ALL THREAD (32N-2") COLLAR (32NF) FHC ADAPTER (40-32N) BULK HOSE (2", SOLD PER 1') BULK HOSE (2", SOLD PER 1') BULK HOSE (2", SOLD PER 1') BULK HOSE (1-1/2",SOLD PER 1") DRAIN VALVE (04N) ENGINE MOUNT PLATE ZFT5 SKID WATER TANK (100 GAL) COVER (5") ENGINE - HONDA FUEL TANK CAP WATER PUMP CENTRIFUGAL PUMP SHIM (.015",IMPELLER) EXTERNAL SHAFT SEAL (3/4") PUMP SEAL KIT SLEEVE O-RING (246 D70) ENGINE ADAPTER (HONDA 5.5 HP) SLINGER NIPPLE (12N-12NH) CONNECTOR (12N-12NHF) WATER HOSE & HOSE REEL SHUT-OFF (12NF) SHUT-OFF (24NF-24NF)

REMARKS


USE USE USE USE

1 1 1 1

@ @ @ @

8" 23" 18" 25"

USED ON EARLY UNITS INCL

COVER


FOOTNOTES:

NOTE:

10

ID0045383

118

ZFT5 FLUID TRANSFER SYSTEM REF PART NO. NUMBER

33. 34. 35. 36. 37. 38. 39. 40. 41.

QTY

120-059 106-989 106-386 155-261 157-492 105-814 105-779 115-296 115-166 115-170

DESCRIPTION

3 4 4 2 2 4 2 2 1 1

REMARKS

SHUT-OFF (32NF-32NF) FLG LK SCREW (M8-1.25 X 35MM) FLG LOCKNUT (M8-1.25) BK CONNECTOR (32NF-32NF, NYL) BK CONNECTOR (32NF, POLY) FLG LOCKNUT (3/8-NC) STRAP NIPPLE (32N-4") NIPPLE (04N-1.5") COLLAR (04NF)

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FRO REPLACEMENT O-RINGS

10

ID0045383

119

120

GARDEN HOSE ADAPTER

1 2 3

4

02

ID0091310

121

GARDEN HOSE ADAPTER REF PART NO. NUMBER

1 2 3 4

159-891 114-038 115-271 115-134 159-500

QTY

1 1 1 1

DESCRIPTION

GARDEN HOSE ADAPTER NIPPLE (12N-12NH) REDUCER (24N-12NF) COLLAR (24NF) FHC BODY (24-24N)

REMARKS

INCL. REF No's 1 - 4

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0091310

122

NOTES:

ID0134963

123

HYDRAULICS

ID0135071

124

125

126

127

128

129

130

131

132

PUMP MOUNTING

3

8

10

11

7

12 13

9

6 1 2 14 5 4

13

ID0045393

133

PUMP MOUNTING REF PART NO. NUMBER

1.

QTY

DESCRIPTION

4. 5. 6. 7. 8. 9.

158-491 500-967 194-376 194-034 194-541 195-1169 105-052 105-072 194-388 194-387 N/A 107-925

1 1 2 2 1 1 1 3

HYDRAULIC PUMP SEAL REPAIR KIT PUMP MOUNT ENGINE, KUBOTA, 25 HP ENGINE - KUBOTA D1105 DIESEL T2 ENGINE - KUBOTA D1105-T T3 BOLT (3/8-NC X 1-1/4") LOCK WASHER (3/8") HUB (PUMP MOUNT) PUMP MOUNT FLANGE (135MM) ROLL PIN (M8 X 12MM) SCREW (M10-1.25 X 30MM,SOC)

10. 11. 12. 13. 14.

106-389 105-892 106-390 107-357 106-305

8 8 2 2 1

WASHER (M8) SCREW (M8-1.25 X 30MM, SOC) WASHER (M10) SCREW (M10-1.25 X 35MM, 8.8) BOLT (7/16-NCX1-1/4",SOC, GD8)

2. 3.

REMARKS

SEE FOOTNOTE SEE FOOTNOTE SEE FTNOTE 4 SEE FOOTNOTE TORQUE TO 25

1 3. SERVICE PARTS ON ENGINE MOUNT PAGE. & 5. SERVICE PARTS ON ENGINE MOUNT PAGE. 6. SERVICE PARTS ON ENGINE MOUNT PAGE. FT-LBS (34 N.M.) SEE FOOTNOTE 2

REFER TO 052-245 INSTRUCTIONS FOR POSTION ON SHAFT

TORQUE TO 52 FT-LBS (70 N.M).APPLY GREASE TO CENTER SEE FOOTNOTE 2 TORQUE TO 18 FT-LBS (24 N.M) SEE FOOTNOTE 2 TORQUE TO 36 FT-LBS (49 N.M) SEE FOOTNOTE 2 TORQUE TO 72 FT-LBS (98 N.M) SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 2. 3. 4. 5. 6.

INCLUDES REF NUMBERS 6-14. SEE 052-245 MOUNTING INSTRUCTIONS USE 242 LOCTITE OR EQUIVALENT. EPA TIER 1 ENGINE ENDS WITH S/N 2Y1290. EPA TIER 2 ENGINE BEGINS WITH S/N 2Y1471. EPA TIER 2 ENGINE ENDS WITH S/N CMWJT520L80000181. EPA TIER 3 ENGINE BEGINS WITH S/N CMWJT520C80000183.

NOTE:

13

ID0045393

134

135

136

HYDRAULIC OIL COOLER

31 2

1

1 8

26

20 27

1 7 23 22 21

10

1

30 29

1

11

6

21 TO RETURN LINE OF THRUST/ROTATION VALVE

5 1 31

12 4

21

1 28 3

11 1 1

9

25

21

13

1 14 16 15

24 17

16

18

19

08

ID0091166

137

HYDRAULIC OIL COOLER REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.

21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31.

QTY

110-353 10 116-460 AR 116-460 1 155-152 1 158-576 1 155-161 1 116-460 AR 116-460 AR 149-145 1 149-144 1 150-1591 1 116-460 AR 154-188 2 155-999 1 116-460 AR 156-958 1 155-184 1 110-133 2 116-587 AR 115-281 1 302-831 302-697 195-1163 110-898 110-573 2 322-289 1 107-151 2 106-538 2 158-491 500-967 105-823 2 302-876 155-954 1 116-044 AR 110-026 2 514-088 2

DESCRIPTION

WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1", SOLD PER 1') BULK HOSE (1", SOLD PER 1') CONNECTOR (12S-12S) CHECK VALVE (12SF-12SF) S/O COUPLER (12S-16H) BULK HOSE (1", SOLD PER 1') BULK HOSE (1", SOLD PER 1') HYD LINE (10H-16H-16H) HYD LINE (12S-16H-16H) HYD LINE (12S-16H-16H) BULK HOSE (1", SOLD PER 1') S/O COUPLER (16S-16H90) FILTER HEAD (16SF-16SF) BULK HOSE (1", SOLD PER 1') S/O BRANCH TEE (20S-20H-16H) PLUG (16S) WORM CLAMP (1-1/16" TO 1-15/16") BULK HOSE (1-1/4",SOLD PER 1') S/O COUPLER (16S-20H45) HYDRAULIC RESERVOIR RADIATOR/OIL COOLER RADIATOR/OIL COOLER RADIATOR CAP (14PSI) BOLT-ON CLAMP(1",SOLD PER SET) BACKUP (BOLT-ON) SCREW (M6-1.00 X 85MM) LOCKNUT (M6-1.00,PRV TRQ,10.9) HYDRAULIC PUMP SEAL REPAIR KIT FLG LK BOLT (5/16-NC X 3/4") RELAY PANEL FILTER ELEMENT (1-1/2-UNF) BULK HOSE (5/8", SOLD PER 1") WORM CLAMP (1/2" TO 1-1/4") S/O COUPLER (16S-16H)

REMARKS

USE 1 @ 4.00" USE 1 @ 4.00"

USE 1 @ 12.25", SEE FOOTNOTE 1 USE 1 @ 15.88", SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 USE 1 @ 4.50"

USE 1 @ 10.50"

USE 1 @ 5.00"


USE 1 @ 4.50" SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. ENDS WITH S/N ________. 2. BEGINS WITH S/N ________.

NOTE:


08

ID0091166

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

THRUST MOTOR HYDRAULICS

9 1

8 2 VIEW ROTATED 45°

3

4

7 5

7

6

5

04

ID0091111

153

THRUST MOTOR HYDRAULICS REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9.

156-975 154-255 156-973 158-971 500-658 515-741 117-687 154-246 516-107 190-736 159-156

QTY

1 4 1 2 1 2 2

DESCRIPTION

REMARKS

BRANCH TEE (080-040-10S) UNION (04O-04OFX90) BRANCH TEE (080-040-10S) HYDRAULIC MOTOR SEAL REPAIR KIT HOSE (08OFX90S-112"-3000) ABRASION SLEEVE (1.75" X 83") CONNECTOR (06S-08O) HYD CONTROL VALVE SEAL REPAIR KIT QDC ADAPTER (02-04OF)

NOT SHOWN:

FOOTNOTES:

NOTE:


04

ID0091111

154

155

156

ROTATION HYDRAULICS BEGINS WITH S/N: 2V2659

15

6 1

15 2 3 8

5 5

2

7

4 8 9

11

9 12

10 13

12 13 10

07

14

ID0114559

157

ROTATION HYDRAULICS BEGINS WITH S/N: 2V2659 REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

11. 12. 13. 14. 15.

516-107 190-736 154-246 515-264 515-452 154-390 303-289 515-191 117-690 154-264 153-714 500-1469 156-980 105-055 106-396 155-776 157-324 159-156 159-148 154-252 106-204 117-395

QTY

2 1 2 1 2 2 1 3 3 2 1 2 2 4 2

DESCRIPTION

HYD CONTROL VALVE SEAL REPAIR KIT CONNECTOR (06S-08O) HOSE (08OFX90S-70"-3000) HOSE (08OFX90-72"-3000) BK CONNECTOR (08O) BULKHEAD BRACKET HOSE (08OFX90S-54"-3000) ABRASION SLEEVE (1.25" X 58") CONNECTOR (08O-10S45) HYDRAULIC MOTOR W/RELIEF SHAFT AND BEARING KIT RELIEF VALVE BOLT (3/8-NC X 3") WASHER (M10, HARDENED) O-RING (117 D70) HOSE (08OFX90S-53"-3000) QDC ADAPTER (02-04OF) DUST CAP (1/8") CONNECTOR (04S-04O90) BOLT (1/2-NC X 1-1/2, SOC) ABRASION SLEEVE (1.25" X 50")

REMARKS

SEE FOOTNOTE #1

TORQUE TO 30 FT-LBS

TORQUE TO 100 FT-LBS; USE 271 LOCTITE OR EQUILVALENT

NOT SHOWN:

FOOTNOTES:

1.

USE LOCTITE 518 OR EQUILVALENT ON MOTOR FACE

NOTE:


07

ID0114559

158

GROUND DRIVE/VALVE HYDRAULICS VIEW ROTATED 90

$ 10

1

1 7

HANDLE SIDE 1 12 1

8 9

6 5 6

L 2

A B

R

5

06

3

1

B A

4

11

ID0091156

159

GROUND DRIVE/VALVE HYDRAULICS REF PART NO. NUMBER

1. 2. 3. 4. 5.

6. 7. 8. 9. 10. 11. 12.

154-221 154-342 154-343 154-413 158-965 500-658 155-776 500-2063 115-903 515-746 515-747 515-748 516-108 190-734 156-174 150-1338

QTY

5 1 1 1 2 2 1 1 1 1 1

DESCRIPTION

CONNECTOR (06S-06O) CONNECTOR (06S-06O90) CONNECTOR (06S-06OFX90) CONNECTOR (06O-06O) HYD MOTOR W/ COUNTER BALANCE SEAL REPAIR KIT O-RING (117 D70) COUTERBALANCE MANIFOLD ABRASION SLEEVE (1.59" X 50") HOSE(06OFX90S-58"-3000) HOSE(06OFX90M-50"-3000) HOSE(06OFX90L-50"-3000) HYD CONTROL VALVE SEAL REPAIR KIT CONNECTOR (06S-06O) HOSE(06OFX90S-56"-3000)

REMARKS

BETWEEN BLOCK AND MOTOR

NOT SHOWN:

FOOTNOTES:

NOTE:


06

ID0091156

160

161

162

DRILLING FLUID MOTOR HYDRAULICS

15 6

17

14 8 7 5 18

4 13 4

11 9 10

2

1 12

3

16

04

ID0091123

163

DRILLING FLUID MOTOR HYDRAULICS REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18.

154-279 154-266 154-322 154-233 156-962 191-047 156-974 159-156 159-148 117-690 154-749 154-884 154-853 117-194 154-715 516-109 190-641 158-1008 500-506 154-384 516-108 190-734

QTY

1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 -

DESCRIPTION

REMARKS

CONNECTOR (08O-10S) UN RUN TEE (08OFX-08O-08O) CONNECTOR (08O-10S90) CONNECTOR (08S-08O) TEE (04O-06S-08O) GAUGE KIT BRANCH TEE (040-040-04NF) QDC ADAPTER (02-04OF) DUST CAP (1/8") ABRASION SLEEVE (1.25" X 58") HOSE (08OFX90S-18"-3000) HOSE (08OFX90-60"-3000) HOSE (08OFX-58"-3000) ABRASION SLEEVE (1.00" X 16") HOSE (04OFX90-18"-3000) HYD CONTROL VALVE SEAL REPAIR KIT HYDRAULIC MOTOR SEAL REPLACEMENT KIT PLUG (06S) HYD CONTROL VALVE SEAL REPAIR KIT

NOT SHOWN:

FOOTNOTES:


NOTE:

04

ID0091123

164

WRENCH VALVE 11

OLD STYLE 7

15 8 2 12

16 9

5 10 1 6 13

2 14

4

3

5 17

04

ID0092334

165

WRENCH VALVE REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.

500-908 149-163 516-109 190-641 106-330 106-561 105-085 303-951 106-386 105-856 302-767 116-906 105-712 110-085 178-266 149-127 111-077 105-117

QTY

1 1 1 3 4 1 1 1 1 1 1 1 AR 1 1 1 3

DESCRIPTION

LEVER (M8-1.25, BLACK) LEVER (M12-1.75, BLACK) HYD CONTROL VALVE SEAL REPAIR KIT SCREW (M8-1.25 X 70MM) LOCKNUT (M8-1.25, PRV TRQ, 10.9) LOCKNUT (1/4-NC) LEVER ROD FLG LOCKNUT (M8-1.25) BOLT (1/4-NC X 1-1/4") TUBE KNOB (5/16-NC,BLACK) SET SCREW (1/4-NC X 1/4", CUP) SPRING WASHER (9/16") SPACER LEVER (M8-1.25, BLACK) VINYL CAP (1.625") WASHER (5/16")

REMARKS

SUPERSEDED WITH REF. 15

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0092334

166

167

168

HYDRAULIC CYLINDERS (2.5" X 1.25")

1

6 11 12

13 5

7 8 4 9 3 10

2

02

ID0015846

169

HYDRAULIC CYLINDERS (2.5" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.25 X 2.0) CYLINDER BARREL (2.5 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.5 X 1.25 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.5 X 1.25 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.5 X 1.25 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.5 X 1.25 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.5 X 1.25 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.5 X 1.25 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.5 X 1.25 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.25 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-773 150-779 150-776 106-097 500-031 157-021 157-541 157-538 125-775 157-535 157-019

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-101 152-034 153-012 151-084 152-022 153-005 151-055 152-005 150-435 151-028 150-283 150-415 149-797 149-810 150-423 151-061 152-010 150-438 151-045 150-295 150-427 149-675 150-692 149-730 151-180 152-015 150-418

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-166 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

02

ID0015846

170

NOTES:

ID0134963

171

ELECTRICAL

ID0135070

172

ELECTRICAL SCHEMATIC JT520 BEGINS WITH S/N 2Z0888

POWER CIRCUIT

BATTERY

GAUGES & INDICATOR LIGHT 1A

1

TO IGN

BATTERY DISCONNECT SWITCH

2

GLOW PLUG INDICATOR

GLOW PLUG FUSE 22

TO GLOW PLUG RELAY

20

GLOW PLUG TIMER

40 AMP OIL PRESSURE WARNING LIGHT

2 MAIN FUSE 30 AMP

3

IGNITION SWITCH ACC 15AMP BAT 4 ST

6 5

ACC ST

3

IGN

OIL PRESSURE 9 SWITCH

IGN 1

15AMP

4

WATER TEMP WARNING LIGHT 2

START RELAY 87a 30 87

2

STARTER SOLENOID

8 1

M

WATER TEMP SWITCH LIGHT TEST 1 RELAY

STARTER MOTOR

4

10 3

5 TO IGN

TO ST

FUEL SOLENOID PULL

3

HOLD

5 1 TO ACC

+

3B

02

HOUR METER 3

5B

B

ALTERNATOR

5

1

TO IGN

ID0045036

173

ELECTRICAL SCHEMATIC JT520 BEGINS WITH S/N 2Z0888

TRACKER CONTROL & REMOTE DISPLAY

FUNCTION ENABLE SOLENOID

SEAT SWITCH

TO ACC

7 6

REMOTE DISPLAY

3

25

1 24

5

TRACKERCONTROL 1 KEY

1

27 29

STROBE

TRACKER CONTROL 26 RELAY 4 A5

28

25

A B C DOWNLOAD CONNECTION ELECTRIC STRIKE SYSTEM STROBE

1 TO FUSED BATTERY

ALARM 1 16 ELECTRICAL STRIKE SYSTEM ALARM BOX

TO ACC 15

CURRENT COIL

3

POWER

6

VOLTAGE LIMITER

1

CURRENT COIL VOLTAGE STAKE

VOLTAGE STAKE

GLOW PLUG CIRCUIT TO GLOW GLOW PLUG PLUG FUSE RELAY 87a 30 87 20 1 2 3 4 5 6 GLOW PLUG LAMP TIMER

02

GLOW PLUGS 21

1 22 3 5

TO IGN TO ST 22 TO GLOW PLUG LIGHT

ID0045036

174

ELECTRICAL SCHEMATIC JT520 BEGINS WITH S/N 2Z0888 CKT NO.

WIRE COLOR

1. 1A. 2. 3. 3B. 4. 4A. 5. 5B. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26.

BLK BLK RED ORG RED RED RED/BLU WHT WHT ORG/BLU GRA WHT/BLK WHT/BLU WHT/GRN

27. 28. 29.

WHT YEL BLK

WHT/PUR BRN

BLU GRN BLK/YEL GRA/PUR TAN/RED TAN/PUR

FUNCTION

REMARKS

SYSTEM GROUND BATTERY GROUND TO BATTERY DISCONNECT SWITCH BATTERY POSITIVE CIRCUIT IGNITION CIRCUIT IGNITION CIRCUIT TO HOLD CIRCUIT OF FUEL SOLENOID FUSED BATTERY CIRCUIT SHUTDOWN RELAY TO DELAY TIMER IGNITION SWITCH TO START RELAY AND GLOW PLUG TIMER STARTER SOLENOID TO PULL CIRCUIT OF FUEL SOLENOID ACCESSORY CIRCUIT SEAT SWITCH TO FUNCTION ENABLE SOLENOID START RELAY TO STARTER SOLENOID OIL PRESSURE SWITCH TO OIL PRESSURE WARNING LIGHT WATER TEMP GAUGE TO SENDER NOT USED NOT USED NOT USED NOT USED E.S.I.D. TO STROBE ELECTRIC STRIKE TO ALARM NOT USED NOT USED NOT USED GLOW PLUG FUSE TO GLOW PLUG RELAY GLOW PLUG RELAY TO GLOW PLUGS GLOW PLUG RELAY & INDICATOR LIGHT TO TIMER NOT USED TRACKER CONTROL RELAY TO STROBE LIGHT TRACKER CONTROL RELAY TO REMOTE DISPLAY & TRACKER CONTROL SWITCH TRACKER CONTROL RELAY TO SEAT SWITCH REMOTE DISPLAY TO DOWNLOAD CONNECTION "B" REMOTE DISPLAY TO DOWNLOAD CONNECTION "C" REMOTE DISPLAY TO DOWNLOAD CONNECTION "A"

FOOTNOTES

02

ID0045036

175

176

ELECTRICAL SCHEMATIC JT520 T2/T4i ENDS WITH S/N 2Z0887

POWER CIRCUIT

BATTERY

TO IGN

1

1A BATTERY DISCONNECT SWITCH

2

GAUGES& INDICATOR LIGHTS GLOW PLUG INDICATOR LIGHT

GLOW PLUG FUSE 20

22

TO GLOW PLUG RELAY

40 AMP ATC

OIL PRESSURE WARNING LIGHT

2

3

MAIN FUSE 4

ACC 15AMP

BAT

OIL PRESSURE 9 SWITCH

ACC ST

ST

30 AMP ATC

IGN

1

IGN 15AMP IGNITION SWITCH

4

START RELAY

2 87a 87

30

2

GLOW PLUG TIMER

WATER TEMP WARNING LIGHT STARTER SOLENOID

WATER TEMP SWITCH 1

STARTER M MOTOR

8 1

4

10 3

5 TO IGN

TO ST

HOLD

HOUR METER

1 +

1

3B

5

3

5B

B

ALTERNATOR

5

FUEL SOLENOID PULL

3

04

LIGHT TEST RELAY

TO ACC

1

TO IGN

ID0087715

177


TRACKER CONTROL


SEAT SWITCH 7 26 TRACKER CONTROL RELAY 4 A5

TO ACC

6

6 REMOTE DISPLAY

25

3

6

1 26

5

25

27 28

29

TRACKER CONTROL KEY

25

A B C DOWNLOAD CONNECTION ELECTRIC STRIKE SYSTEM & REMOTE DISPLAY TO BAT FUSED 4

1 1

STROBE

6

STROBE A5

TO ACC

RELAY

3

6

4 3

1

24

6

1

STROBE

4

15

5

1 1

5

14 23

ELEC STR SYS RELAY +12V SW OUT GND

ALARM 1

4A 23 14 1

16

14 23

CURRENT COIL

DELAY TIMER X1

X2

1

X3

ELECTRICAL STRIKE SYSTEM ALARM BOX A E POWER B C&D

VOLTAGE LIMITER

17 18

CURRENT COIL

19

VOLTAGE STAKE

VOLTAGE STAKE

GLOW PLUG CIRCUIT

GLOW PLUG FUSED 1 2 3 4 5 6

20

GLOW PLUGS 21

1

GLOW PLUG LAMP TIMER

04

GLOW PLUG RELAY 87a 30 87

22 3 5

TO IGN TO ST 22 TO GLOW PLUG LIGHT

ID0087715

178


CKT NO.

1. 1A. 2. 3. 3B. 4. 4A. 5. 5B. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29.

WIRE COLOR

FUNCTION

REMARKS

BLK SYSTEM GROUND BLK BATTERY GROUND TO BATTERY DISCONNECT SWITCH RED BATTERY POSITIVE CIRCUIT ORG IGNITION CIRCUIT RED IGNITION CIRCUIT TO HOLD CIRCUIT OF FUEL SOLENOID RED FUSED BATTERY CIRCUIT RED/BLU SHUTDOWN RELAY TO DELAY TIMER WHT IGNITION SWITCH TO START RELAY AND GLOW PLUG TIMER WHT STARTER SOLENOID TO PULL CIRCUIT OF FUEL SOLENOID ORG/BLU ACCESSORY CIRCUIT GRA SEAT SWITCH TO FUNCTION ENABLE SOLENOID WHT/BLK START RELAY TO STARTER SOLENOID WHT/BLU OIL PRESSURE SWITCH TO OIL PRESSURE WARNING LIGHT WHT/ GRN WATER TEMP GAUGE TO SENDER BLU REGULATOR/RECTIFIER TO STATOR ALTERNATOR BLU REGULATOR/RECTIFIER TO STATOR ALTERNATOR GRN REGULATOR/RECTIFIER TO RESISTOR WHT/YEL ELECTRIC STRIKE TO STROBE RELAY WHT/PUR STROBE RELAY TO STROBE BRN ELECTRIC STRIKE TO ALARM RED ELECTRIC STRIKE TO CURRENT COIL X3 BLK ELECTRIC STRIKE TO CURRENT COIL X2 WHT ELECTRIC STRIKE TO CURRENT COIL X1 BLU GLOW PLUG FUSE TO GLOW PLUG RELAY GRN GLOW PLUG RELAY TO GLOW PLUGS BLK/YEL GLOW PLUG RELAY & INDICATOR LIGHT TO TIMER ORG/RED DIODE CATHODE TO DELAY TIMER & ELEC STR SYSTEM GRA/PUR TRACKER CTRL RELAY TO STROBE LIGHT TAN/RED TRACKER CTRL RELAY TO REMOTE DISPLAY & TRACKER CTRL SWITCH TAN/PUR TRACKER CTRL RELAY TO SEAT SWITCH WHT REMOTE DISPLAY TO DOWNLOAD CONNECTION "B" YEL REMOTE DISPLAY TO DOWNLOAD CONNECTION "C" BLK REMOTE DISPLAY TO DOWNLOAD CONNECTION "A"

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0087715

179

180

ELECTRICAL DIAGRAM JT520 T2/T4i BEGINS WITH S/N 2Z0888

OIL PRESS SENDER

20 21

STROBE WHT/PUR {15}

WATER TEMP SENSOR

BLK {1}

WHT/GRN {10} WHT/BLU {9} ORG {3}

2 STARTER SOLENOID

WHT/BLK {8}

22

RED {2}

MAIN

RED {2}

GLOW PLUGS

RED {2}

19

BLK {1}

GND

30A 40A

ALTERNATOR

4

15A 15A


3

BLK {1}

5

GRA {7}

13 GLOW PLUGS

GRN {21}

ORG/BLU {6} RED ORG {2} RED ORG{3} {4} {3} RED {2} ORG/BLU BLU {6} {20}

7 86 85

GRN {21}

3 5

1

18

2 4

WHT {5} BLK {1}

BLK {1}

86

BRN {16}

ALARM

30

87

BLK/YEL {22}

87A

WHT {5B}

30

87

FUEL SOLENOID

87A

WHT/BLK {8} BLK {1}

85

SUMITOMO: HOUSING:6195-0003 TERMINAL:8240-4952 SEAL:7165-0119

RED {3B}

WHT {5} RED {4}

START

ORG {3} BLU {20}

GLOW PLUGS

BLK {1} WHT/GRN {10}

LIGHT TEST

8 ORG {3}

1

WHT {5} BLK/YEL BLK {22} {1}

GLOW PLUG TIMER

9 16 IGNITION SWITCH

ACC

BAT

ST

IGN

REMOTE DISPLAY ORG/BLU {6} BLK {1}

ORG/BLU {6} RED {4} WHT {5} ORG {3}

GLOW PLUG LIGHT

TEMPERATURE WARNING LIGHT

ORG {3}

WHT/GRN {10}

ORG {3} BLK/YEL {22}

WHT/BLU {9}

ORG {3}


17 ORG {3}

15

12 BLK {1}

AUX POWER HOUR METER

11

BLK {1} ORG {3}

10 23 BLK 22(4)

BRN 22(17)

4

14

1 4

1 5

3

2

2 WHT

SEAT SWITCH

04

GRA {7} ORG/BLU {6}

BLU 3 22(1)

5 GRN/YEL 22(14)

22(6)

E.S.S

ID0158571

181

ELECTRICAL DIAGRAM JT520 T2/T4i BEGINS WITH S/N 2Z0888 REF PART NO. NUMBER

1. 214-494 2. 217-296 214-991 217-302 3. 217-813 4. N/A 5. 217-811 6. 214-502 7. 217-826 8. 217-710 9. 217-856 10. 217-241 217-232 11. 214-415 12. 217-020 13. 158-569 14. 217-750 15. 215-128 16. 214-852 214-961 214-962 17. 214-563 18. 306-602 19. 217-453 20. 213-338 215-242 21. 217-952 22. 194-382 23. 214-412

QTY

1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

ENGINE/FRAME HARNESS STROBE LIGHT (AMBER) FLASH BULB LENS (AMBER) FUSE (ATC, 30 AMP) FUSE (40 AMP) FUSE (ATC, 15 AMP) DELAY TIMER MINI RELAY (SPDT) MICRO RELAY (SPDT) LAMPTIMER 12V ESID MODULE CONTROL MODULE 90D MODULE TO RIG CABLE PILOT LIGHT SOLENOID DIVERSION VALVE SEAT SWITCH HOUR METER IGNITION SWITCH KEY, PAIR (BASE CODE) SWITCH MOUNTING NUT RED LED 12V BACKUP ALARM ALTERNATOR TEMPERTURE SWITCH TEMPERTURE SWITCH OIL PRESSURE SWITCH STARTER RIG RF CABLE

REMARKS

SEE FOOTNOTE 1

BEGINS WITH S/N: 2T3168 ENDS WITH S/N: 2T3165

BEGINS WITH S/N:___________ ENDS WITH S/N"_____________

NOT SHOWN:

FOOTNOTES:

1.

214-494 V01 REV. H, BEGINS WITH S/N 2Z08888 & 214-494 V09 REV. G, ENDS WITH S/N 2Z0887.

NOTE:

04

ID0158571

182

ELECTRICAL DIAGRAM JT520 T2/T4i ENDS W/ Sn: 2Z0887

OIL PRESS SENDER

20 21

STROBE WHT/PUR {15}

WATER TEMP SENSOR

BLK {1}

WHT/GRN {10} WHT/BLU {9} ORG {3}

2 STARTER SOLENOID

WHT/BLK {8}

22

RED {2}

MAIN

RED {2}

GLOW PLUGS

RED {2}

19

BLK {1}

GND

30A 40A

ALTERNATOR

4 6

15A 15A


3

BLK {1}

5

GRA {7}

ORG/RED {23}

13 GLOW PLUGS

GRN {21}

RED/BLU {4A} BLK {1}

86 85

GRN {21}

3 5

2 4 1

BLK/YEL BLK {22} {1}

1

WHT {5}

3 5

1

2 4

ORG {3}

WHT {5} BLK {1}

1

8

3 5

18

2 4

RED/BLU {4A} RED {4}

86

ALARM

30

87

WHT/YEL {14} BLK {1}

BRN {16} BLK {1}

87A

BLK/YEL {22}

WHT {5B}

30

87

FUEL SOLENOID

87A

WHT/BLK {8} BLK {1}

85

7

SUMITOMO: HOUSING:6195-0003 TERMINAL:8240-4952 SEAL:7165-0119

RED {3B}

ESS DELAY TIMER

WHT/YEL {14}

ORG/BLU {6} RED ORG {2} RED ORG{3} {4} {3} RED {2} ORG/BLU BLU {6} {20}

WHT {5} RED {4}

START

ORG {3} BLU {20}

GLOW PLUGS

WHT/PUR {15} ORG/BLU {6}

STROBE

ORG/RED RED {23} {4}

ESS RELAY

BLK {1} WHT/GRN {10}

LIGHT TEST

GLOW PLUG TIMER

9 16 IGNITION SWITCH

ACC

BAT

ST

IGN

REMOTE DISPLAY ORG/BLU {6} BLK {1}

ORG/BLU {6} RED {4} WHT {5} ORG {3}

TEMPERATURE WARNING LIGHT

ORG {3}

GLOW PLUG LIGHT

WHT/GRN {10}

ORG {3} BLK/YEL {22}

WHT/BLU {9}

ORG {3}

17 ORG {3}

15


12 BLK {1}

AUX POWER HOUR METER

11

10

BLK {1} ORG {3}

F

14

23

WHT/YEL {14}

G

E

A

H J

D C

BLK {1}

B

SEAT SWITCH

12

GRA {7} ORG/BLU {6}

BLK BRN {1} {16} ORG/RED {23}

E.S.S

ID0039307

183

ELECTRICAL DIAGRAM JT520 T2/T4i ENDS W/ Sn: 2Z0887 REF PART NO. NUMBER

1. 214-494 2. 217-296 214-991 217-302 3. 217-813 4. N/A 5. 217-811 6. 214-502 7. 217-826 8. 217-710 9. 217-856 10. 217-241 217-232 11. 214-415 12. 217-020 13. 158-569 14. 217-750 15. 215-128 16. 214-852 214-961 214-962 17. 214-563 18. 306-602 19. 217-453 20. 213-338 215-242 21. 217-952 22. 194-382 23. 214-412

QTY

1 1 1 1 1 1 2 1 2 3 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1

DESCRIPTION

ENGINE/FRAME HARNESS STROBE LIGHT (AMBER) FLASH BULB LENS (AMBER) FUSE (ATC, 30 AMP) FUSE (40 AMP) FUSE (ATC, 15 AMP) DELAY TIMER MINI RELAY (SPDT) MICRO RELAY (SPDT) LAMPTIMER 12V ESID MODULE CONTROL MODULE 90D MODULE TO RIG CABLE PILOT LIGHT SOLENOID DIVERSION VALVE SEAT SWITCH HOUR METER IGNITION SWITCH KEY, PAIR (BASE CODE) SWITCH MOUNTING NUT RED LED 12V BACKUP ALARM ALTERNATOR TEMPERTURE SWITCH TEMPERTURE SWITCH OIL PRESSURE SWITCH STARTER RIG RF CABLE

REMARKS

SEE FOOTNOTE #1

BEGINS WITH SERIAL # 2T3168 ENDS WITH SERIAL # 2T3165

BEGINS WITH S/N:2Y1471 ENDS WITH S/N:2Y1290

NOT SHOWN:

FOOTNOTES:

1. 214-494 V01 Rev.H,BEGINS WITH S/N 2Z0888 & 214-494 V09 REV.G, ENDS WITH S/N 2Z0887.

NOTE:

12

ID0039307

184

RELAY PANEL JT520 T2/T4i

14

1 13 12 5

6

16 8

15 9

10 11 6

6 3

2 7

4

4

05

ID0150842

185

RELAY PANEL JT520 T2/T4i REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16.

214-415 217-856 105-185 106-049 106-561 106-048 106-380 302-876 306-602 217-826 217-710 107-269 106-277 115-686 105-823 214-908

QTY

1 1 2 3 2 7 2 1 1 2 2 4 4 AR 1

DESCRIPTION

90D MODULE TO RIG CABLE LAMPTIMER 12 V BOLT (#10-24 X 1/2", RD SLT) BOLT (#10-24 X 3/4", PLPS) LOCKNUT (M8-1.25, PRV TRQ, 10.9) LOCKNUT (#10-24) FLG LK SCREW (M8-1.25 X 16MM) RELAY PANEL BACKUP ALARM MINI RELAY (SPDT) MICRO RELAY (SPDT) SCREW (#4-40 X 3/4", PAN) NUT (#4-40, BRASS) BULK EDGE (5/32, SOLD PER 1") FLG LK BOLT (5/16-NC X 3/4") ON-OFF KEY SWITCH

REMARKS

USE 1 @ 12" BEGINS WITH S/N:2V2659

NOT SHOWN:

FOOTNOTES:

NOTE:

ORIENTATE FUSE BLOCK WITH 15 AMP FUSE ON TOP.

05

ID0150842

186

ELECTRICAL STRIKE SYSTEM JT520 T2/T4i ENDS WITH SERIAL #2T3165

4 5 6

WHT 13

BLK (COMMON) 3

9

11

RED (TEST)

2

X1

10

X2

15

14

X3 19

16

1

18

12 17

20 7 22 21

DRILL FRAME

10

8

ID0092392

187

ELECTRICAL STRIKE SYSTEM JT520 T2/T4i ENDS WITH SERIAL #2T3165 REF PART NO. NUMBER

QTY

DESCRIPTION

1. 116-515 - ROD WIPER (1.0") 2. 105-631 - NUTSERT (M6X1.0)4.20-6.60THK 3. 106-640 - SCREW (M6-1.00 X 20MM, BUT SOC) 4. 217-108 - STROBE LIGHT W/ AMBER LENS 214-576 - LINEAR FLASHTUBE 214-633 - AMBER DOME LENS 5. 105-185 - SCREW (#10-24 X 1/2", RD SLT) 6. 106-048 - LOCKNUT (#10-24) 7. 106-724 2 FLG SCREW (M10-1.50 X 25MM) 8. 105-894 2 LOCKNUT (M10-1.50,PRV TRQ,10.9) 9. 215-799 - VOLTAGE STAKE 10. 216-032 1 VOLT LIMITER (EL STR SYS) 11. 217-232 - CONTROL MODULE 12. 214-173 1 EL STR SYSTM CABLE (3.7M) 13. 215-476 - RING TERMINAL (#10) 14. 106-538 4 LOCKNUT (M6-1.00,PRV TRQ,10.9) 15. 362-623 1 COIL COVER (BACK) 16. 116-376 4 SPACER 17. 216-023 1 CURRENT TRANSFORMER 18. 116-283 4 WASHER (.531", RUBBER) 19. 359-952 1 COIL COVER 20. 105-843 4 SCREW (M6-1.00 X 80MM) 21. 106-558 2 CLIP NUT (M10-1.50) 22. 106-079 2 SCREW (M10-1.50 X 30MM)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REF 20 OBSOLETED, 216-023 REPLACE W/214-554, 309-758 & 211-083. REFERENCE PAGE 807-434.

NOTE:

10

ID0092392

188

ELECTRICAL STRIKE SYSTEM JT520 T2/T4i BEGINS WITH SERIAL # 2T3168

11

4 5 4

6 OLD STYLE

10

9 12

3 14 2

13 17

18 1

20 22 15

16 21

7

19

DRILL FRAME

09

8

ID0069940

189

ELECTRICAL STRIKE SYSTEM JT520 T2/T4i BEGINS WITH SERIAL # 2T3168 REF PART NO. NUMBER

1. 2. 3. 4.

5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.

116-515 105-630 106-640 217-108 214-576 214-633 217-296 214-991 217-302 217-301 105-185 106-048 106-724 105-894 259-210 259-234 260-223 215-799 211-042 220-1024 214-554 106-602 106-386 309-758 106-558 216-064 211-083 106-079 359-952

QTY

1 1 1 1 2 2 1 1 4 4 1 2 1 1 2 1

DESCRIPTION

ROD WIPER (1.0") NUTSERT(M6X1.0).70-4.20THK SCREW (M6-1.00 X 20MM, BUT SOC) STROBE LIGHT W/ AMBER LENS LINEAR FLASHTUBE AMBER DOME LENS STROBE LIGHT (AMBER) FLASH BULB LENS (AMBER) BRUSH GUARD BOLT (#10-24 X 1/2", RD SLT) LOCKNUT (#10-24) FLG SCREW (M10-1.50 X 25MM) LOCKNUT (M10-1.50,PRV TRQ,10.9) TRAFFIC CONE - ORANGE CONE CLIP BARRIER TAPE (3" X 1000') VOLTAGE STAKE VOLTAGE LIMITER CABLE ESID MODULE NEW (T) CURRENT COIL CABLE SCREW (M8-1.25 X 80MM) FLG LOCKNUT (M8-1.25) COVER CLIP NUT (M10-1.50) CURRENT TRANSFORMER CURRENT TRANSFORMER SCREW (M10-1.50 X 30MM) COIL COVER

REMARKS

ENDS WITH S/N: 2W0902 ENDS WITH S/N: 2W0902 ENDS WITH S/N: 2W0902 BEGINS WITH S/N: 2W0967 BEGINS WITH S/N: 2W0967 BEGINS WITH S/N: 2W0967 BEGINS WITH S/N: 2W0967 ENDS WITH S/N: 2W0902 ENDS WITH S/N: 2W0902

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0069940

190

NOTES:

ID0134963

191

ACCESSORIES

192

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

193

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

259-195 259-196 259-804 259-805 259-807 259-808 259-809 259-810 259-821 259-822 259-832

REMARKS

NOT SHOWN:

191-158 259-487

1 1

DRILLING FLUID TEST KIT SHEAROMETER

FOOTNOTES:

NOTE:

10

ID0109085

194

ENGINE - HONDA

3 2

1

4

5

6

7

05

ID0109184

195

ENGINE - HONDA REF PART NO. NUMBER

1. 2. 3. 4. 5. 6. 7.

194-598 195-028 194-010 194-009 194-001 194-007 194-003 194-004 194-005

DESCRIPTION

REMARKS

1 1 1 1 1 1 1 1 1

ENGINE - HONDA (GX160K1QX) ENGINE - HONDA (GX160K1TX) FUEL TANK CAP ELEMENT SET (PRIMARY/SECONDARY) GASKET COVER MUFFLER GASKET

GASOLINE GASOLINE

1 1 1 1

OIL LEVEL SWITCH FUEL FILTER (04H-04H, IN-LINE) RECOIL STARTER CARBURETOR

QTY

FUEL TANK AIR FILTER AIR FILTER AIR FILTER MUFFLER

NOT SHOWN:

194-011 194-002 194-006 194-008 FOOTNOTES:

NOTE:

05

ID0109184

196

NOTES:

ID0134963

197

MISCELLANEOUS

ID0135063

198

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

199

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application. Torque values listed are for general use only. Check tightness of fasteners periodically. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners. Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original. Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened. Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart. Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value. LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

200

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•


•


•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch. NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port. ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

201

202

JT520 Related Publications Component

Ass’y

P/N

Model: JT520 - FT5 ........... JT520 .................... FT5 ........................ JT520 - FT5 ........... JT520 - FT5 ........... JT520 - FT5 ...........

Parts Manual .................................................................... .............. Operators Manual ............................................................ .............. Operators Manual ............................................................ .............. Repair Guide (Service Manual) ....................................... .............. Supplementary Maint Guide - Trenchless ....................... .............. Special Tools Guide ......................................................... ..............

Engine: Kubota 25 ............... Kubota 31.5 hp ....... Kubota ................... Kubota ...................

Parts Manual - D1105B-1 …………………194-034/194-54 ............ 053-082 Parts Manual - D1105-T-E3B ……………………..195-1169………..053-1339 Operators Manual - D1105B-1/D1105-T-E3B ……………..054-051/053-1337 Service (Shop) Manual - D1105B-1/D1105-T-E3B .......... .............. 055-051

053-062 054-053 054-058 055-053 055-485 052-901

WATER TRANSFER SYSTEM OPTION: FT5 Honda 5.5hp .......... Parts Manual - GX160K1TX .................................... 195-028 ...... 053-042 Honda 5.5hp .......... Operators Manual - GX160K1TX .................................... .................. N/A Honda 5.5hp .......... Service (Shop) Manual - GX160K1TX ............................. .................. N/A

Filters Engine: Air Filter Parts Ass’y (D1105B-1)/(D1105-T-E3B) ................................................... 194-035/194-093 Element (primary, paper) ................................................................................. 194-038 Element (secondary, foam) .............................................................................. 194-039 Oil Filter Element (spin-on) - Kubota (D1105B-1)/(D1105-T-E3B) .......................... 194-041/194-881 Fuel Filter (04H-04H)/(05H-05H, in-line) – Kohler & Kubota/Kubota ..................... 195-256/155-941 Fuel Filter Element (spin-on) - Kubota (D1105B-1)/(D1105-T-E3B) ................................ 194-386 WATER TRANSFER SYSTEM OPTION: FT5 Air Filter Parts Ass’y - Honda 5.5hp (GX160K1TX) ............................................................. N/A Element Set (primary, paper) - Honda (GX160K1TX) ..................................... 194-001 (secondary, foam) - Honda (GX160K1TX) ................................ 194-001 Fuel Filter (04H-04H, in-line) - Honda 5.5hp (GX160K1TX) ............................................ 194-002 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on) ............................................................................ 155-954

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VS03

ID0113576

203

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:



Text



Graphics



Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request. ID0135001

204

205

ID0040564

206

ID0135281