Kinetic Studies of Alkaline Protease from Bacillus ... - Semantic Scholar

28 downloads 0 Views 4MB Size Report
Oct 10, 2012 - Keywords: Cell growth, fermentation, kinetics, modeling, .... constant in the Monod equation, S is the substrate concentration, and µ is the ...
J. Microbiol. Biotechnol. (2012), 22(12), 1749–1757 http://dx.doi.org/10.4014/jmb.1206.06015 First published online October 10, 2012 pISSN 1017-7825 eISSN 1738-8872

Kinetic Studies of Alkaline Protease from Bacillus licheniformis NCIM-2042 Bhunia, Biswanath1, Bikram Basak1, Pinaki Bhattacharya2, and Apurba Dey1* 1

Department of Biotechnology, National Institute of Technology, Durgapur, Mahatma Gandhi Avenue, Durgapur-713209, India Department of Chemical Engineering, Heritage Institute of Technology, Kolkata-700107, India

2

Received: June 7, 2012 / Revised: August 14, 2012 / Accepted: August 25, 2012

An extensive investigation was carried out to describe the kinetics of cell growth, substrate consumption, and product formation in the batch fermentation using starch as substrate. Evaluation of intrinsic kinetic parameters was carried out using a best-fit unstructured model. A nonlinear regression technique was applied for computational purpose. The Andrew’s model showed a comparatively better R2 value among all tested models. The values of specific growth rate (µmax), saturation constant (KS), inhibition constant (KI), and YX/S were found to be 0.109 h-1, 11.1 g/l, 0.012 g/l, and 1.003, respectively. The LeudekingPiret model was used to study the product formation kinetics and the process was found to be growth-associated. The growth-associated constant (α) for protease production was sensitive to substrate concentration. Its value was fairly constant up to a substrate concentration of 30.8 g/l, and then decreased. Keywords: Cell growth, fermentation, kinetics, modeling, simulation

Proteases are obtained through a wide variety of sources such as plants, animals, and microorganisms. Alkaline protease is one of the most important groups of industrial enzymes, being extensively used in leather, food, pharmaceutical, textile, organic chemical synthesis, waste water treatment, and other industries [4, 29]. They hold a major share of the enzyme market, with two-third share alone in the detergent industry [2, 6, 14]. For use in detergent formulations, proteases must have a high level of activity over a broad range of pH and temperature. Alkaline proteases from high yielding strains have been studied extensively. One of the major drawbacks of the proteases obtained from these strains is their instability in alkaline pH and higher temperature [12]. It is desirable to overcome *Corresponding author Phone: +91-343-2755209; Fax: +91-343-2547375; E-mail: [email protected]

this problem by searching for new proteases with novel properties from different sources. Although there are many microbial sources available for producing proteases, only few are recognized as commercial producers. Of these, Species of Bacillus is considered an important commercial protease producer [25]. Large-scale production of proteases can only fulfil the demand and usefulness of the proteases in the industry. In industry, microbial enzyme production is carried out through the fermentative process, which offers a great deal of advantage in terms of reducing the process cost and the raw material utility [33]. In the fermentation process, the metabolism and product production pattern of each microorganism depend mainly on their fermentative, nutritional, physiological, and genetic nature [9, 23, 24]. Exploitation of such microbial metabolism by regulating the critical fermentation parameters helps in commercial economic production of the required enzyme [32]. Hence, careful kinetic studies are required to monitor the growth of microorganisms on various levels of substrates and their role in the overall productivity in the fermentation process. A kinetic study provides huge quantitative information regarding the behavior of a system, which is essential for study of the fermentation process. The kinetic study also describes the biological significance of each parameter and their levels with statistical reliability [11]. In general, structured or unstructured models are used in a fermentation process. Structured models are used in intracellular metabolic pathways and unstructured models are most frequently employed for modeling microbial systems based on the simplicity and technical robustness. Both models are equally useful in bioprocesses [18, 34]. In most of the biotechnological processes, high concentration of substrates or products often lead to inhibitory effects. So substrate utilization reduces decreasing both the product yields and fermentation rates [17]. In this work, various unstructured kinetic models were used to characterize the fermentation process using Bacillus

1750

Bhunia et al.

licheniformis NCIM-2042. The Andrew-incorporated Leudeking-Piret model can be effectively used to explain the relationship between microbial growth, substrate utilization, and alkaline protease production. The Arrhenius model was used to evaluate the importance of temperature on the growth and alkaline protease production.

MATERIALS AND METHODS Chemicals and Analysis Glucose (Sigma, USA), starch (Sigma, USA), amyloglucosidase (Sigma, USA), glucose oxidase and peroxidase (SRL, India), o-dianisidine dihydrochloride (Sigma, USA), Bradford reagent (Sigma, USA), bovine serum albumin (BSA; Himedia, India), trichloroacetic acid (Merck, India), and casein (Himedia, India) were used in this study. All other chemicals used were of analytical grade commercially available in India. For model parameters estimation, a differential equation of the model was solved using Xpp out software based on the RungeKutta method. GraphPad Prism 5 software was used for nonlinear regression analysis. Microorganism and Seed Culture Protease-producing Bacillus licheniformis NCIM-2042 was procured from National Chemical Laboratory, Pune, India. The microorganism was grown on nutrient agar slants at 37oC at pH 7.4. It was maintained by subculturing on nutrient agar slants kept at pH 7.4. For production experiments, the culture was revived by adding a loopful of pure culture into 50 ml of sterile production media (pH 7.4). Protease Production in Bioreactor The experiments were carried out in a lab-scale 2.2 L bioreactor (New Brunswick, USA) with a 2 L working volume. A 2% fresh culture (OD550 ≈ 0.2) was inoculated in the fermentor, containing an optimized medium (g/l); starch, 30.8; soybean meal, 78.89; MgSO4, 0.5; and NaCl, 5.3 at pH 7.4. The impeller speed was adjusted to 180 rpm and compressed sterile air was sparged at 3 vvm, cultivating for 4 days at 37oC. The culture was centrifuged at 10,000 ×g for 10 min at 4oC. Samples were withdrawn periodically at an interval of 6 h and analyzed for protease production, residual starch, and biomass estimation. A production medium with the same composition and various initial starch concentrations (2.5 to 40 g/l) were used for alkaline protease production in batch cultivation. Enzyme Assay Protease activity was determined by a modified method of Folin and Ciocalteu [5, 7]. Briefly, 200 µl of protease broth was added to 800 µl of 0.65% (w/v) casein solution (pH 9). The mixture was incubated at 75oC for 10 min. The reaction was stopped by adding 1 ml of 5% (w/v) trichloroacetic acid (TCA), followed by centrifugation at 10,000 ×g for 15 min. The supernatant was analyzed by the Folin-Ciocalteu reagent. One unit of protease activity was defined as the amount of enzyme that liberated 1 µg tyrosine per minute per milliliter of protease broth. All experiments were done in triplicate. Protein concentration was determined by the method of Bradford using bovine serum albumin (BSA) as the standard [8]. All experiments were done in triplicate.

Estimation of Starch The starch analysis was determined by the method of Englyst et al. [10]. The fermentation broth was immediately cooled at the end of the incubation. The culture broth was then centrifuged at 10,000 ×g for 10 min at 4oC. The cell pellet was discarded and the supernatant was used for residual starch determination. Then, 1 ml of supernatant was mixed with 1 ml of 4 M KOH in a test tube. One milliliter from each tube was then added to 11 ml of 0.5 M acetic acid and mixed. Three milliliter of amyloglucosidase (50 units/ml) was added and the tubes were placed in a water bath (70oC) for 30 min. The tubes were then boiled for 10 min and allowed to equilibrate at room temperature. The pH was adjusted by adding 0.4 ml of 6 M KOH and the tubes mixed and centrifuged (1,500 ×g) to obtain a clear supernatant. The amount of glucose in the supernatant was then assayed using the glucose oxidase and peroxidase method [3]. Biomass Estimation For dry cell weight (DCW) estimation, the cell pellet was washed twice with distilled water and then dried in a hot air oven. All experiments were done in triplicate. Mathematical Modeling Cell growth kinetics. Monod model The Monod model describes the relationship between the specific growth rate (µ) and the concentration of the limiting substrate [20]. The specific growth rate in the exponential phase was calculated using the following equation dX ------- = µX dt Equation (1) on integration gives

(1)

X ( t ) = X0eµt

(2)

GraphPad Prism 5 software was used to find the kinetic parameters from the Monod equation. µmaxS µ = ------------Ks + S

(3)

where µmax is the maximum specific growth rate, Ks is the saturation constant in the Monod equation, S is the substrate concentration, and µ is the specific growth rate. After evaluating several substrate inhibition kinetic models, the Andrew’s model [1] was considered for the substrate inhibition in Eq. (4). µmaxS µ = ---------------------------K s + S + KI S 2

(4)

where KI is the inhibition constant in Andrew’s model. Logistics model The logistics model characterizes growth in terms of carrying capacity. The microbial growth is governed by a hyperbolic relationship and there is a limit to attain the maximum cell mass, which is described by the logistic equation [30]. dX X-⎞ ------- = kX ⎛⎝ 1 – ----dt X m⎠

(5)

where k denotes the carrying capacity (h–1) and Xm is the maximum cell mass concentration (g/l). Equation (4) was integrated and the cell mass was found to be

KINETICS OF PROTEASE PRODUCTION

X0ekt X( t) = -------------------------------------------1 – ( X0 ⁄ XM )( 1 – ekt )

(6)

The carrying capacity (k) was determined by GraphPad Prism software from Eq. (6) by nonlinear regression analysis. Modified logistics model The modified logistics model is a modified form of the logistic equation by introducing an index of the inhibitory effect “r”. This model describes the deviation of growth from the exponential relationship [25]. dX ------- = kX [1 – ( X ⁄ Xm )r ] dt

(7)

Xr0ekrt X( t) = ---------------------------------------------1 – ( X0 ⁄ XM )r( 1 – ekrt)

1⁄r

(8)

For the large value of “r” Eq. (7) moves toward Eq. (1) (i.e., the bacterial growth will follow the exponential pattern). When the value of “r” is zero, it indicates a complete inhibition of bacterial growth. On the other hand, for a one value for “r” (r = 1), Eq. (7) comes up to to Eq. (5). When the value of r is between 0 and 1, Eq. (6) shows a higher degree of inhibition in comparison with the logistic growth; and for r > 1, the growth lies between the exponential and logistic patterns. The carrying capacity (k) and inhibitory effect (r) were determined by GraphPad Prism software from Eq. (8) by nonlinear regression analysis. Kono and Asai model Kono and Asai [16] proposed a model where cells grow through a lag phase, transition phase, exponential phase, post-exponential phase, stationary phase, and death phase. However, the growth of Bacillus licheniformis NCIM-2042 was divided into two phases: the exponential and stationary growth phases. For the exponential growth phase dX ------- = µX dt

(9)

The exponential growth phase was considered up to tc, which tc is the time at which the cell reaches a critical cell concentration (Xc) beyond which exponential growth was not possible Equation (9) on integration gives X( t) = X0eµt

(10)

The kinetic parameters were determined by GraphPad Prism software using nonlinear regression analysis. Simulation of biomass and substrate profile. The substrate utilization kinetics is given by Eq. (11). A carbon substrate such as starch is used to form cell material and metabolic products as well as for maintenance of the cell. dS 1 - dX 1 - dP ------ = –-------------- – ------------- – MX dt YX ⁄ S dt YP ⁄ S dt

(11)

where YX/S and YP/S are yields of cell mass and product with respect to substrate, and M is the maintenance coefficient for cells. The starch consumption equation is modified and given in Eq. (12), in which the amount of carbon substrate used for the product formation is assumed to be negligible. dS 1 - dX ------ = –-------------- – MX dt YX ⁄ S dt

Monod model At the stationary phase, dX/dt is zero and X is Xm. Therefore, M can be obtained using the following equation: [–( dS ⁄ dt ) ] M = ---------------------------stXm

(13)

The carbon substrate (i.e., starch) used for cell growth was computed after deduction of starch used for maintenance of the cell from the experimental residual starch. Now, YX/S is the ratio of cell mass growth and mass of substrate used for cell growth. YX/S can be expressed as ------YX ⁄ S = –dX dS

Equation (6) on integration gives

(12)

1751

(14)

We assumed that YX/S is constant thoroughout the fermentation and the rate of starch utilization can be expressed as µmax S ⎞ 1 -⎞ ⎛ ------------dS ------ = – ⎛⎝ -------+M X YX ⁄ S⎠ ⎝ Ks + S⎠ dt

(15)

YX/S is calculated from experimental data. X–X YX ⁄ S = --------------o So – S

(16)

X0 and S0 are the initial biomass and substrate concentration, respectively. The value of X is replaced by Eq. (15) and we get µmax S ⎞ dS 1 -⎞ ⎛ ------------------ = – ⎛⎝ -------+ M [ YX ⁄ S ( S0 – S ) + X0 ] dt YX ⁄ S⎠ ⎝ Ks + S⎠

(17)

For the Andrew model µmaxS dS = -------–1- . ---------------------------- .X -----dT YX ⁄ S Ks + S + KI S2

(18)

The differential equation of the model was solved, and the simulated substrate profile with t was determined using Xpp out software based on the Runge-Kutta method. The simultaneously simulated value for cell mass concentration, X, was calculated from Eq. (12). After integration of Eq. (12), we get –( S – S0 ) = 1 ⁄ YX ⁄ S( X – X0 ) + M ∫ X0.eµt.dt

(19)

Finally, we get µt 0 .e –( S – S0 ) = 1 ⁄ YX ⁄ S( X – X0 ) + M.X ------------------µ

(20)

Logistics model and modified logistic model After integrating Eq. (12), for the logistic model we get ekt –( S – S0 ) = 1 ⁄ YX ⁄ S ------------------------------------------- – 1 X0 + 1 – (X0 ⁄ Xm )( 1 – ekt ) M ( Xm ⁄ k )ln[1 – ( X0 ⁄ Xm ) ( 1 – ekt ) ]

(21)

For the modified logistic model krt

1⁄r

Xr0.e –( S – S0 ) = 1 ⁄ YX ⁄ S ⎛⎝ ---------------------------------------------⎞ – X 0 + 1 – ( X0 ⁄ Xm )r( 1 – ekrt )⎠ M.1 ⁄ r2.( Xrm ⁄ k )ln [1 – (X0 ⁄ Xm )r( 1 – ekrt) ]

(22)

From experimental data, Yx/s and M were determined by GraphPad Prism software from Eq. (21) and Eq. (22) by nonlinear regression

1752

Bhunia et al.

analysis. The simulated biomass profile with t was determined using Xpp out software. Kono and Asai model Equation (14) was rearranged and the simulated substrate profile with t was determined using Xpp out software. µ –dS ------ = ⎛⎝ --------- + M⎞⎠ .( YX/S ( S0 – S ) + X0 ) dt YX ⁄ S

Integrating Eq. (31), we get qp1.X0 µt ( P – P0 ) = ------------(e – 1) µ

Till t = tc

(32)

where qP1 is the specific product formation rate [U/g·h] in the exponential phase. Pc is the product formed at the critical time tc.

(23)

The simulated biomass profile with t was determined using Xpp out software using Eq. (9). Protease production kinetics. Monod and Andrew model Alkaline protease production kinetics was done using the LeudekingPiret model [19]. According to this model, the product formation rate depends on both the instantaneous biomass concentration (X) and the growth rate, in a linear manner. dP ------ = α dX ------- + βX dt dt

(24)

rfp = arfx + βX

(25)

or

where α and β are the product formation constants, which may vary with fermentation conditions. Dividing both sides by X, we get the following equation: 1- r = α --1- r + β --fp fx X X

(26)

ν = αµ + β

(27)

RESULTS AND DISCUSSION Cell Growth and Substrate Utilization Kinetics Protease production was done using Bacillus sp. in batch culture with the optimized medium. Graph Pad Prism 5 software was used to find the kinetic parameters using the Monod equation as shown in Fig. 1A. The values of kinetic parameters such as µmax and KS were found to be equal to 0.075 h-1 and 5.784 g/l respectively. The correlation coefficient (R2) and Pearson correlation coefficient (r) were found to be 0.9691 and 0.9849, respectively. The lower correlation coefficient value of the Monod model by using experimental data might be due to either product or substrate inhibition. From the experiment, we found a typical sigmoid growth trend involving a lag phase, an exponential phase, and a stationary phase, which is similar

or

Regression analysis was used for best fit of the straight line on plot of ν and µ for finding the parameters α, β. Logistics model and modified logistics model Integration of Eq. (24), using Eq. (5) (logistic incorporated LeudekingPiret equation), resulted in ekt ( P – P0 ) = α. ------------------------------------------- – 1 X0 + 1 – ( X0 ⁄ Xm )( 1 – ekt ) β.( Xm ⁄ k )ln[1 – ( X0 ⁄ Xm ) ( 1 – ekt ) ]

(28)

Integration of Eq. (24), using Eq. (7) (modified logistic incorporated Luedeking-Piret equation), gives krt

1⁄r

Xr0.e ( P – P0 ) = α. ⎛⎝ ---------------------------------------------⎞ – X 0 + 1 – (X0 ⁄ Xm )r( 1 – ekrt )⎠ β.1 ⁄ r2.( Xrm ⁄ k )ln[1 – (X0 ⁄ Xm )r( 1 – ekrt) ]

(29)

From experimental data, α and β were determined by GraphPad Prism 5 software from Eq. (28) and (29) by nonlinear regression analysis. Kono and Asai model In the exponential phase of the Kono-Asai model, the rate of formation of product is given by

dP ------ = q p1 .X dt

(30)

Substituting Eq. (9) in Eq. (30) gives qp dP ------ = ------1 dX ------dt µ dt

(31)

Fig. 1. Monod (A) and Andrew’s (B) models for determination of growth kinetic parameters.

KINETICS OF PROTEASE PRODUCTION

1753

Table 1. Substrate inhibition kinetic models used in this study. R2 value 0.9908

Name of model Andrew

Substrate inhibition model

Aiba

µmax S –S ⁄ Ki µ = -------------.e Ks + S

0.9906

Competitive substrate inhibition

µmaxS µ = ------------------------------S-⎞ + S ⎛ Ks ⎝ 1 + ---Ki⎠

0.9691

Noncompetitive substrate inhibition

µmax S µ = -----------------------------------K-S⎞ ⎛ 1 + ---S-⎞ ⎛ 1 + ----⎝ S ⎠ ⎝ Ki⎠

0.9691

Edward

µmax S µ = -----------------------------------------------------------S + KS + ( S2 ⁄ Ki ) ( 1 + S ⁄ KS )

0.9177

µmaxS µ = ---------------------------Ks + S + KI S2

to previous observations on microbial growth [24, 26, 32]. Analysis of the growth curve under different substrate concentration conditions suggested that starch concentration regulates the growth pattern. The specific growth rate increased up to 30.8 g/l of starch concentration. At higher starch concentrations, substrate inhibition of microbial growth was found. For protease production, no report of product inhibition was found. Thus, the effect of substrate inhibition was only considered for modeling. Several substrate inhibition kinetic models were examined and compared in this work (Table 1). The Andrew’s model for substrate inhibition of microbial growth is more suitable for this process (Fig. 1B). The values of kinetic parameters such as µmax, KS, and Ki were found to be equal to 0.109 h-1, 11.1 g/l, and 0.012 l/g, respectively. The correlation coefficient (R2) and Pearson correlation coefficient (r) were found to be 0.9908 and 0.9954, respectively. The higher correlation coefficient value of Andrew’s model indicates that it is a better model compared with the Monod and other substrate inhibition models in this case.

In protease fermentation, the increase in biomass concentration was accompanied by a decrease of starch concentration. We considered that starch is consumed for cell growth and cell maintenance. YX/S was calculated from Eq. (16) using experimental data, by averaging values of YX/S obtained at different data points. Its value (0.9791.003) was fairly constant up to a substrate concentration of 30.8 g/l, and then decreased.

Fig. 2. Relationship between substrate concentration and alkaline protease production.

Fig. 3. Plot of specific alkaline protease production rate vs. specific growth rate using the Leudeking-Piret model.

Protease Production Kinetics The protease production started when the cells entered the exponential phase. The maximum rate of protease and biomass production was found at about 72 h of incubation. This means that protease production was associated with cell growth, similar to other enzymes produced by microbial strains [13, 23, 27]. A plot of biomass growth (X) versus protease production (U) gave a straight line in Fig. 2 as well. Protease production increased progressively with an increase in starch concentration up to 30.8 g/l, but further increase in substrate concentration led to a decrease in

1754

Bhunia et al.

Fig. 4. Time profile of biomass, substrate, and protease production in batch fermentation using different starch concentrations of 2.5 g/l (A), 5 g/l (B), 10 g/l (C), 15 g/l (D), 20 g/l (E), 25 g/l (F), 30.8 g/l (G), 35 g/l (H), and 40 g/l (I).

KINETICS OF PROTEASE PRODUCTION

enzyme production, which indicates that protease production is carbon-source-mediated. The same finding was observed in other microbial strains [27, 28, 31, 32]. The Leudeking-Piret model was considered to find the mode of alkaline protease production. The plot of specific alkaline protease production rate vs. specific growth rate is shown in Fig. 3. The value of growth-associated costant (α) was found to be 2.39. Since protease production is associated with cell growth, the value of the non-growthassociated parameter (β) was considered as zero. The Andrew’s model was used in Eq. (20) and (21) to find the simulated substrate utilization and biomass formation profile, respectively. Using the Leudeking-Piret model, a simulated protease production profile was obtained. Timedependent biomass formation, substrate utilization, and product formation profiles are shown in Fig. 4, using different starch concentrations (2.5 to 40 g/l). A production medium with the same composition and various initial starch concentrations (2.5 to 40 g/l) was used to evaluate the effect of the growth-associated constant (α) on substrate concentration. Fig. 5 showed that the growth-associated constant for protease production (α) was sensitive to the substrate concentration. The value of coefficient (α) in the growth phase was found to be maximum (2.47) at 10 g/l starch concentration. The value of coefficient was approximately the same up to the substrate concentration of 30.8 g/l. At higher starch concentrations, the value decreased. This might be due to catabolic repression on protease synthesis observed at higher concentrations of substrate [15, 21, 22].

1755

the Kono and Asai model. The simulated biomass, substrate, and product formation profiles are shown in Fig. 6A, 6B, and 6C, respectively, using different unstructured models. The initial starch concentration was taken as 30.8 g/l (S0) in simulated media. Table 2 shows the estimated model parameters of the various unstructured models for microbial growth, substrate utilization, and product formation. The correlation coefficient (R2) for biomass, substrate, and product formation are shown in Table 3. The Andrew’s model showed a higher correlation coefficient value for biomass formation (0.9986), substrate utilization (0.991), and product formation (0.9875). The R2 of the experimental and the predicted values was analyzed to find out the bestfit model for this enzyme production process. Among the various unstructured kinetic models tested, the Andrew’s model for microbial growth, and substrate utilization, and the Andrew-incorporated Luedeking-Piret model for protease production provided an accurate approximation of

Different Unstructured Model Several unstructured kinetic models were tested and compared in this work. The models used in this study are Monod, Andrew, logistics, modified logistics and Kono and Asai. The Leudeking-Piret model was used to find the mode of alkaline protease production for all models except

Fig. 5. Influence of substrate concentration on the growthassociated constant for alkaline protease production.

Fig. 6. The simulated biomass (A), substrate (B), and product (C) formation profiles using different unstructured models.

1756

Bhunia et al.

Table 2. Estimated kinetics model parameters for batch protease production. Kinetic Model µmax K Xm Ks KI X0 α β Yx/s M r Xc Tc µ Pc qp1

Growth kinetic model A B C D E 0.075 0.1089 0.0793 0.0668 29.9 29.9 29.9 5.784 11.1 0.012 0.306 0.306 1.133 28.808 78 0.060 312.15 -

Product formation model A B C D E A 0.075 0.1089 0.075 0.0793 0.0668 29.9 29.9 29.9 5.4 11.1 5.4 0.012 0.306 0.306 2.39 2.39 10.57 16.54 0.12 1.003 0.0035 1.133 28.808 78 0.060 312.15 0.6384 -

Substrate utilization B 0.1089 11.1 0.012 1.003 0.0035 -

C 0.0793 29.9 0.306 1.227 0.0090 -

D 0.0668 29.9 0.306 0.7847 0 1.133 0.060 -

E 29.9 1.003 0.0035 28.808 78 312.15 0.6384

A: Monod model. B: Andrew model. C: Logistics model. D: Modified logistics model. E: Kono and Asai model.

the fermentation kinetics. The Andrew’s model showed comparatively better R2 values among all the tested models for all kinetics. Thus it shows good resemblance of simulated substrate utilization, cell mass formation, and protease production values with the experimental findings. The little deviation of simulated and experimental curves for substrate utilization may be due to the assumption that YX/S remained constant over the system, irrespective of time of fermentation [17]. In the present investigation, various unstructured models were tested to predict the biomass formation, substrate consumption, and product formation during the - fermentation process. Table 3 gives a quantitative comparison between the suitability of the various unstructured models in the present system. It may be concluded that the Andrew’s model is the most suitable one in the present case for prediction of biomass formation and substrate consumption. As regard the product formation, the Leudeking-Piret model gives almost identical data for the Andrew and Monod models (Table 3). However, since the Andrew’s model has already been established as a better one over the Monod model, it may be concluded that, in totality, the Andrew’s model is the most suitable one to predict product

distribution in the present case. It is further noticed that as in Fig. 5, alkaline protease production is growth-associated, and the growth-associated constant (α) depends on substrate concentration beyond a concentration of 30.8 g/l.

Nomenclature K1 Ks rfp rfx S S0 t X X0 YX/S α β µ ν

Inhibition constant (g/l) Saturation constant (g/l) Rate of protease production (U/h) Rate of cell mass production (g/l) Starch concentration (g/l) Initial starch concentration (g/l) Time of fermentation (h) Cell mass concentration at any time of fermentation (g/l) Initial cell mass concentration (g/l) Yield coefficient Growth-associated coefficient (h-1) Non-growth-associated coefficient(h-1) Specific growth rate (h-1) Specific production rate (U/h)

Table 3. Statistical analysis for evaluation of the different unstructured models. Different models Monod Andrew Logistics Modified logistics Kono and Asai

R2 value for biomass 0.9985 0.9986 0.9796 0.9915 0.9765

R2 value for substrate 0.9869 0.991 0.9752 0.9664 0.9246

R2 value for product 0.9875 0.9875 0.9482 0.9649 0.9604

KINETICS OF PROTEASE PRODUCTION

µmax dX/dt

Maximum specific growth rate (h-1) Growth rate (g/l·h)

REFERENCES 1. Andrews, J. F. 1968. A mathematical model for the continuous culture of microorganisms utilizing inhibitory substrates. Biotechnol. Bioeng. 10: 702-723. 2. Anwar, A. and M. Saleemuddin. 2000. Alkaline protease from Spilosoma obliqua: Potential applications in bio-formulations. Biotechnol. Appl. Biochem. 31: 85-89. 3. Bergmeyer, H. U. and E. Bernt. 1974. Methods of Enzymatic Analysis, pp. 1205-1212. 2nd Ed. Academic Press, New York. 4. Bhunia, B., K. K. Behera, A. Baquee, and H. P. Sharma. 2010. Optimization of alkaline protease activity from Bacillus subtilis 2724 by response surface methodology (RSM). Int. J. Biol. Sci. Eng. 1: 158-169. 5. Bhunia, B. and A. Dey. 2012. Statistical approach for optimization of physiochemical requirements on alkaline protease production from Bacillus licheniformis NCIM 2042. Enzyme Res. 2012: 905804. 6. Bhunia, B., D. Dutta, and S. Chaudhuri. 2010. Selection of suitable carbon, nitrogen and sulphate source for the production of alkaline protease by Bacillus licheniformis NCIM-2042. Not. Sci. Biol. 2: 56-59. 7. Bhunia, B., D. Dutta, and S. Chaudhuri. 2011. Extracellular alkaline protease from Bacillus licheniformis NCIM-2042: Improving enzyme activity assay and characterization. Eng. Life Sci. 11: 207-215. 8. Bradford, M. M. 1976. A rapid and sensitive method for the quantitation of microgram quantities of protein utilizing the principle of protein-dye binding. Anal. Biochem. 72: 248-254. 9. Divyashree, M. S., N. K. Rastogi, and T. R. Shamala. 2009. A simple kinetic model for growth and biosynthesis of polyhydroxyalkanoate in Bacillus flexus. N Biotechnol. 26: 92-98. 10. Englyst, H. N., S. M. Kingman, and J. H. Cummings. 1992. Classification and measurement of nutritionally important starch fractions. Eur. J. Clin. Nutr. 46(Suppl 2): S33-S50. 11. Gaden, E. L. 2000. Fermentation process kinetics. Biotechnol. Bioeng. 67: 629-635. 12. Griffin, H. L., R. V. Greene, and M. A. Cotta. 1992. Isolation and characterization of an alkaline protease from the marine shipworm bacterium. Curr. Microbiol. 24: 111-117. 13. Gupta, R., Q. K. Beg, and P. Lorenz. 2002. Bacterial alkaline proteases: Molecular approaches and industrial applications. Appl. Microbiol. Biotechnol. 59: 15-32. 14. Haki, G. D. and S. K. Rakshit. 2003. Developments in industrially important thermostable enzymes: A review. Bioresour. Technol. 89: 17-34. 15. Jamuna, R., N. Saswathi, R. Sheela, and S. V. Ramakrishna. 1993. Synthesis of cyclodextrin glucosyl transferase by Bacillus cereus for the production of cyclodextrins. Appl. Biochem. Biotechnol. 43: 163-176. 16. Kono, T. and T. Asai. 1969. Kinetics of fermentation processes. Biotechnol. Bioeng. 11: 293-321. 17. Kumar, N., P. S. Monga, A. K. Biswas, and D. Das. 2000. Modeling and simulation of clean fuel production by Enterobacter cloacae IIT-BT 08. Int. J. Hydrogen Energy 25: 945-952.

1757

18. Liu, J. Z., L. P. Weng, Q. L. Zhang, H. Xu, and L. N. Ji. 2003. A mathematical model for gluconic acid fermentation by Aspergillus niger. Biochem. Eng. J. 14: 137-141 19. Luedeking, R. and E. L. Piret. 2000. A kinetic study of the lactic acid fermentation. Batch process at controlled pH. Biotechnol. Bioeng. 67: 636-644. 20. Monod, J. 1949. The growth of bacterial cultures. Annu. Rev. Microbiol. 3: 371-394. 21. Nakamura, N. and K. Horikoshi. 1976. Characterization and some cultural conditions of a cyclodextrin glycosyltransferase-producing alkalophilic Bacillus sp. Agric. Biol. Chem. 40: 753-757. 22. Park, T. H., H. D. Shin, and Y. H. Lee. 1999. Characterization of the β-cyclodextrin glucanotransferase gene of Bacillus firmus var. alkalophilus and its expression in E. coli J. Microbiol. Biotechnol. 9: 811-819. 23. Prakasham, R. S., Ch. Subba Rao, R. Sreenivas Rao, and P. N. Sarma. 2007. Enhancement of acid amylase production by an isolated Aspergillus awamori. J. Appl. Microbiol. 102: 204-211. 24. Prakasham, R. S., Ch. Subba Rao, and P. N. Sarma. 2006. Green gram husk - an inexpensive substrate for alkaline protease production by Bacillus sp. in solid-state fermentation. Bioresour. Technol. 97: 1449-1454. 25. Rajendran, A. and V. Thangavelu. 2008. Evaluation of various unstructured kinetic models for the production of protease by Bacillus sphaericus MTCC511. Eng. Life Sci. 8: 179-185. 26. Rao, S. Ch., T. Sathish, M. Mahalaxmi, G. S. Laxmi, R. S. Rao, and R. S. Prakasham. 2008. Modelling and optimization of fermentation factors for enhancement of alkaline protease production by isolated Bacillus circulans using feed-forward neural network and genetic algorithm. J. Appl. Microbiol. 104: 889-898. 27. Rao, C. S., T. Sathish, P. Brahamaiah, T. P. Kumarb, and R. S. Prakashama. 2009. Development of a mathematical model for Bacillus circulans growth and alkaline protease production kinetics. J. Chem. Technol. Biotechnol. 84: 302-307. 28. Rao, R. S., R. S. Prakasham, K. K. Prasad, S. Rajesham, P. N. Sarma, and L. V. Rao. 2004. Xylitol production by Candida sp.: Parameter optimization using Taguchi approach. Process Biochem. 39: 951-956. 29. Shah, K., K. Mody, J. Keshri, and B. Jha. 2010. Purification and characterization of a solvent, detergent and oxidizing agent tolerant protease from Bacillus cereus isolated from the Gulf of Khambhat. J. Molec. Catal. B Enz. 67: 85-91. 30. Shuler, M. L. and F. Kargi. 2008. Bioprocess Engineering: Basic Concepts. Practice Hall of India Private Limited, New Delhi. 31. Srinivasulu, B., R. S. Prakasham, J. Annapurna, S. Srinivas, P. Ellaiah, and S. V. Ramakrishna. 2002. Neomycin production with free and immobilized cells of Streptomyces marinensis in an airlift reactor. Process Biochem. 38: 593-598. 32. Subba Rao, C., S. S. Madhavendra, R. Sreenivas Rao, P. J. Hobbs, and R. S. Prakasham. 2008. Studies on improving the immobilized bead reusability and alkaline protease production by isolated immobilized Bacillus circulans (MTCC 6811) using overall evaluation criteria. Appl. Biochem. Biotechnol. 150: 65-83. 33. Underkoefler, L. A. and R. J. Hickey. 1954. Industrial Fermentations, Vol. 1. Chemical Publishing Co., New York. 34. Vazquez, J. A. and M. A. Murado. 2008. Unstructured mathematical model for biomass, lactic acid and bacteriocin production by lactic acid bacteria in batch fermentation. J. Chem. Technol. Biotechnol. 83: 91-96.