MRO

BEDEK Aviation Group

Engines MRO GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO

AIRCRAFT CONVERSIONS

SPECIAL MISSION AIRCRAFT

F

1


Our Vision GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



Top Quality and Reliability

Minimized Engine Downtime

Lowest Maintenance Costs

Superior Customer Service B

F

2


Israel Aerospace Industries at a Glance GENERAL OVERVIEW

B

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



F

3


Israel Aerospace Industries at a Glance (Cont.) GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

Military Aircraft Group

COMPONENTS MRO



Commercial Aircraft Group

Engineering & Development Group

Missiles & Space

ELTA Systems B


F

4


BEDEK Aviation Group - Organization Chart GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



Executive V.P. & General Manager

Subsidiaries

E. Hattem

PSF Conversions

Senior V.P. of Marketing & Business Development

Senior Assistant

M&B

J. Gaber

Aerohandling Quality Management

Finance & Economics

Human Resources & Administration

S. Ifergan

J. Vistanetzky

R. Garor

AMS

B

Security

Y. Nissan

Aircraft Division

Aircraft Programs Division

Engines Division

Components Division

J. Shiran

Z. Genisher

Y. Kazes

J. Betsalel

F

5


Engines Division - Organizational Chart GENERAL OVERVIEW

ENGINES MRO

AIRCRAFT MRO

COMPONENTS MRO



General Manager Y. Kazes

DEPUTY G.M.

FINANCE & ECONOMICS

QUALITY MANAGEMENT

Y. Gat

I. Litvak

COORDINATIO N CONTROL & LEAN

PROCUREMENT & LOGISTICS M. Bulvik

ENGINEERING & TEST

SALES

A. Ponchek

CFM56

JT9D/PW4000

JT8D/V2500

MILITARY

REPAIR PROCESSES

E. Gabay

M. Michaeli

I. Birkenfeld

G. Asher

A. Gilboa

ENGINE ACCESSORIES I. Markovich

Business Units B

F

6


MRO - Engine Types GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



 Engine Maintenance, including Repair, Overhaul, Conversion & Testing of the following Commercial & Military Engine types: CFMI

PWC

CFM56-2/ -3/ -5/ -7 series

PT6A-27 thru 42, PT6A-50, PT6T series

P&W

B

RR

PW4000’s JT9D series, JT8D-7A thru 17R, JT8D-200 series, JT3D-3B/-7, F100, J52

T53

IAE

GE

V2500

J79/J1E, F110 (CF34-8 E/C)

F

T56-15A/ 501

HONEYWELL

7


Engine MRO Services GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



 In-House Parts Repair to Minimize Engine Overhaul Cost  FAA/DER Repair to Minimize Parts Scrappage  Engine Parts Exchange  In-House Capability for Test /Repair/Overhaul of Engine Accessories

while the engine is in-work, to Shorten Turnaround Time and Provide More Cost Effective Service  Advanced Processes and Repair Techniques Developed by Specially Qualified Engineering Staff for the Repair and Refurbishment of Engine Parts

B

F

8


IN-House Accessories Capability GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

 Main Engine Control (MEC)(HMU)(FMU)

 Main Fuel Pumps (MFP)  Fuel Nozzles  Servo Fuel Heater  Ballscrew Actuators  Oil Tank  Lubrication Unit (Oil Pumps)  Oil Fuel Heat Exchanger  T2, T12 Sensors  CIT Sensor / FIT Sensor B

F

COMPONENTS MRO



 Spark Igniters  Ignition Leads, Wiring Harnesses

         

VBV Stop Mechanism VBV/VSV Actuators PMC HP TCC Timer HP TCC Valve 5th Stage Start Bleed Accessory Gearbox Transfer Gearbox Inlet Gearbox Bearings & Carbon seals 9


Related Technologies & Services GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



 High Speed Grinder  Metallurgical Failure Investigation  Metallurgical, Chemistry & NDI Laboratories  Coordinating Measuring Machine, Laser CMM.  “AXIAM” Smart-Stack Rotor Assemblies  Balance Shop  Blade Shop, Gearbox Shop, Casing Shop, Bearing and Carbon Seals Shops, Harness Shops

B

F

10


Engine Parts Refurbishment GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO

 Plasma Thermal Spray Coatings  Welding /EBW/Dabber  Brazing (Honeycomb Replacement)  Heat Treatment (Air, Vacuum, Hydrogen)  Machining/CNC  Chemical Plating/Stripping/Cleaning  Surface Treatment /Shot Peening  Lance Shot Peening  Non-Destructive Testing (NDT)  (Eddy Current, Penetrants MPI/FPI, X-Ray, Ultra-Sonic) B

F



 Elastomer (“Rubber”) Repair, Molding & Bonding

 Epoxy Bonding & Composites  Material Repair  Electro-Discharge Machine (EDM)

 Electro-Chemical Grinding (ECG)

 High Temp. Painting and Anti-galling

 (Serma Tech 5380DP) 11


Powerplant Engineering GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



 Full Control Repair Process  Workscope & Shopwork Instructions  Review of Service Bulletins and Recommendations  Parts Inspection and Repair Support  Parts Condition and Performance Analysis  Engineering Reports & Customer Support  Engine & Fleet SAGE Data Analysis  Engineering Orders & FAA DER Approval  Performance Improvement & Stability  Correlation between Workscope and Test Cell Result  Development of EGTM Prediction Model  TEMPER Analysis and Feedback B

F

12


Employees - by Seniority GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



Greater than 20 years Between 10 and 20 years Less than or equal to 10 years

26% 49% 25%

B

F

13


Approvals & Certifications GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



 Israel Civil Aviation Administration (CAA) # 01  International Standards Organization ISO 9001, 14000 AS 9100

 Israel Standard 18000  United States Federal Aviation Administration (FAA) # MK1Y325K  European Aviation Safety Agency - Ref. EASA .145.0029  China Civil Aviation Administration (CAAC) # F97200221  India Director General of Civil Aviation # 5-1107/2000-AI(2)  South Africa Civil Aviation Authority # 283  Argentina Direccion Nacional de Aeronavegabilidad (DNA) # 1-B-130  And many others ... B

F

14


Main Customers GENERAL OVERVIEW

AIRCRAFT MRO

AAR AEROTURBINE AIRTRAN AEROMAT ASTAR ATI AWAS BOEING CONTINENTAL DELTA/NWA DHL EVERGREEN FEDERAL EXPRESS FIRSTAIR FRONTIER GECAS ILFC POLAR AIR SPIRIT VOLVO AERO WORLD AIRWAYS

B

F

ENGINES MRO

USA

S.AMERICA

AEROLINEAS ARGENTINAS AVIANCA AVOLAR BETA CARGO COPA EMBRAER LAN CHILE LATAM TAM

COMPONENTS MRO

AEROSVIT AIR ADRIATIC AIR EUROPA AIR KAZAKHSTAN AIR ONE ALITALIA AMS ARKIA EUROPE BABCOCK BLUE AIR BRITISH MIDLAND/BA CAL CSA-CZECH AIRLINES EL AL IBERIA


JAT KLM LUFTHANSA MNG NEOS ONUR AIR PEGASUS PULLMANTUR AIR ROMAVIA SKY AIRLINES TAROM TRANSAERO TNT UTAIR WIND JET


ASIA AIR CHINA AIR INDIA CHINA EASTERN CHINA HAINAN CHINA SOUTHERN CHINA SOUTHWEST INDONEZIAN A.F JET A/W P&W/ESA SOLASSEAD TATARSTAN

AFRICA AIR NIGERIA COMAIR GABON JET MANAGEMENT KENYA SAA SAFAIR SERVICE AIR 15


Business Units GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



CFM56

JT9D/PW4000

JT8D/V2500

Military & Regional B

F

16


CFM56 Products GENERAL OVERVIEW

AIRCRAFT MRO

DC8

COMPONENTS MRO

B737 NG

B737

CFM56-2/3 B

ENGINES MRO

CFM56-7



A320

CFM56-5

F

17


CFM56 Sales (accum. M$) GENERAL OVERVIEW

ENGINES MRO

AIRCRAFT MRO

COMPONENTS MRO



700

650 589

600 522

500

461 407

400 317

300

251 198

200

154 83

100 4

19

32

115

58

0 B

F

1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 18


CFM56 Customer List GENERAL OVERVIEW

AIRLINES                

ENGINES MRO

AIRCRAFT MRO

AEROSVIT AEROMAT AIR CHINA AIR EUROPA AIR INDIA AIR NIGERIA AIR ONE ALITALIA AMS ASTAR ATI AVIANCA/TACA/AEROGAL BETA CARGO BLUE AIR BLUE PANORAMA BMI/BA

              

CHINA EASTERN CARGO AIR CHINA HAINAN CHINA SOUTHERN CHINA SOUTHWEST CHINA YUNNAN COMAIR CSA – CZECH AIRLINES DHL DONGHAI EL AL FRONTIER A/L JAT A/L JET AIRWAYS KENYA AIRWAYS

COMPONENTS MRO

              



LAN CHILE LATAM TAM MNG NEOS NORDAVIA SAGA A/L SHANDONG A/L SKY A/L SOLASSEAD TNT TURKMENISTAN A/L UIA UTAIR XIAMEN A/L XINJIANG

LEASING COMPANIES  AEROTURBINE  AWAS  BABCOCK & BROWN B

 GECAS  ILFC  INDIGO

 PEGASUS  MAGELLAN  SANTOS DUMONT

F

19


CFM56 Capability, Capacity GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



 Full overhaul capability on CFM56-2,3,5,7 models  17 years total CFM56 experience  More than 510 engines total  Capacity for 80 engines per year and expanding

 Spare Engine Availability

B

F

20


JT9D/PW4000 Products GENERAL OVERVIEW

AIRCRAFT MRO

B747

B767

JT9D-7J/Q/R4

B

F

ENGINES MRO

COMPONENTS MRO



B767

B747-400

A300/310

MD11

PW4000 21


JT9D/PW4000 Sales (accum. M$) GENERAL OVERVIEW

ENGINES MRO

AIRCRAFT MRO

COMPONENTS MRO



600 528 498 500

446

458 472

404

400 328 288

300 234 192

200 124 100

254

149

82 51

0 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 B

F

22


JT9D/PW4000 Sales Customer List GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO

 CONTINENTAL  AIRBORNE EXPRESS

 DHL

 AIR ATLANTA

 EL AL

 AIR CASTLE

 DELTA/NWA

 AIR KAZAKHSTAN

 EVERGREEN

 AIR PUKET

 EURO ATLANTIC

 AEROLINEAS

 ERITREAN

 AEROSVIT

 FEDEX

 AVIANCA

 GARUDA

 BRA

 GIANT

 BOEING

 HYDRO  ILFC

B

F

 JT POWER


             


KALITA MAXJET MK AIRLINES NWA OCEAN AIR PHUKET AIR POLAR PULLMANTUR AIR P&W/ESA SKYSTAR TRANSAERO TRITON VOLVO (VAS) WORLD AIRWAYS 23


JT9D/PW4000 Capability, Capacity GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



 IAI is P&W’s DSP (Designated Service Provider) for JT9D engines  Full overhaul capability on JT9D / PW4000 models  33 years total JT9D experience  More than 710 engines serviced by IAI  Capacity for 50 engines per year and expanding  Spare Engine Availability

B

F

24


JT8D/V2500 Products GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

B727

B737

DC9

MD80

COMPONENTS MRO



A320

V2500 JT8D-100 B

JT8D-200

F

25


JT8D/V2500 Sales (accum. M$) GENERAL OVERVIEW

ENGINES MRO

AIRCRAFT MRO

COMPONENTS MRO


1000 824 800


899 903 867.9 887

750 641 565

600 491 424 371

400

312 255 182

200 84 0

1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 B

F

26


JT8D/V2500 Sales Customer List GENERAL OVERVIEW

B

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO


 AAR

 CHINA NORTHERN

 JETRAN

 AIRBORNE EXPRESS

 DELTA/NWA

 KENYA

 AIR ONE

 EUROPE AIRPOST

 LAN CHILE

 ASTAR

 EVERGREEN

 MILLIONAIR

 ALITALIA

 FIRST AIR

 MURRAY

 ATI

 FRONTIER

 ONUR AIR

 AVIANCA

 GAL

 ROMAVIA

 CONTINENTAL

 IBERIA

 RYANAIR

 COPA

 JET AIRWAYS

 WIND JET

 CHINA EASTERN

 JET MANAGEMENT

 SERVICES AIR


F

27


JT8D/V2500 Capability, Capacity GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



 Full overhaul capability on JT8D-100/200 models  New extensive capability for the V2500-A5 Engines and expanding.  More than 2,435 engines total  Capacity for 120 engines per year and expanding

 Spare Engine Availability

B

F

28


Military & Regional Products GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



Military

COMBAT & TRANSPORT A/C

T53, PT6, T56, J52, F100, F110, J1E/J79, JT3D B

F

29


Military & Regional Products (Cont.) GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



Regional

REGIONAL JETS

B

F

CF34 30


Military & Regional Sales (accum. M$) GENERAL OVERVIEW

ENGINES MRO

AIRCRAFT MRO

COMPONENTS MRO



500 429 400

372

398

344 309 300 213 200

165 102

100

234

255

278

189

137

65 36

0 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 B

F

31


Military & Regional Customer List GENERAL OVERVIEW

B

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO


 IAF

 EVERGREEN HELICOPTERS

 BRAZILIAN NAVY

 SUNRISE HELICOPTERS

 COLOMBIA A.F

 YONIR

 ECUADOR A.F

 ATSI

 SRI LANKA A.F

 ATAC

 BELGIUM A.F

 NEPAL A/L

 DENMARK A.F

 IBERIA

 INDONEZIAN A.F

 EMBRAER


F

32


Military & Regional Capability, Capacity GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



 Full overhaul capability on JT53, PT6, T56, J52, J1E/J79, JT3D  F100, F110, T-64, T-700, ALLI 250 models, accessories & parts  PBH programs for IAF and others  60 years total experience  More than 4,710 engines total  Capacity for 90 engines per year and expanding

B

F

33


We Strive to be your Best Choice! GENERAL OVERVIEW

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



Quality, Reliability and On-Wing Durability Significant in-house Parts Repair Capability Competitive Pricing Responsiveness & Flexibility Customer Support and Focus Minimized Engine Downtime B

F

CAA and FAA Approval for 50 years 34


GENERAL OVERVIEW

B

AIRCRAFT MRO

ENGINES MRO

COMPONENTS MRO



Thank You! 35