NMC Aerospace Product Guide

specialized plastic and composite-adhesive-bonded fasteners

NMC Aerospace Product Guide

• Aerospace Clamps • Grommets Bushings • Wire Routing Devices • Insulation Fasteners • Standoffs • Adhesive Bonded Fasteners • UltraLight Honeycomb Panel Fasteners

1

TABLE OF CONTENTS Honeycomb Panel Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Lightweight Fastening System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Swiftbond . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Ringposts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Grommets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Standoffs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88 Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96 Insulation Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113 Wire Routing Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146 Custom Molding (Back Cover) . . . . . . . . . . . . . . . . . . . . . . . . . . .154

NMC Aerospace has full engineering specifications available for all items shown here. Contact us for further information.

2755 Thompson Creek Road • Pomona, CA 91767 • Tel: 9094512290 • Fax: 9095938309 • www.esterline.com

2

HONEYCOMB PANEL FASTENERS NMC Aerospace honeycomb panel fas teners reduce weight and cost while providing the strength and durability required for today’s demanding aero space applications. NMC honeycomb panel fasteners are corrosion resistant, resist heat to 350°F and perform as well as, or better, than metallic counterparts. Potting com pounds have excellent adhesion to these panel fasteners, yielding higher pull out strength. Each panel fastener comes with an installation tab.

Airbus Standards Boeing Standards

NMC 1834 – honeycomb panel fasteners, available with straightthru or counter sunk clearance hole. Available in lengths to fit panels from 0.245 to 1.305” thick. Inserts are available in 6 popular clear ance hole sizes from #06 thru .375” diameter.

Conforms to: BACI12AG, BACI12AH, BACI12AK, ABS1005, ABS1006, ABS1007, and ABS1008

NMC 1836 – similar to the NAS 1836 metallic insert while providing superior performance at reduced weight. Blind, fixed, selflocking thread panel fasten ers, available in thread sizes from #06 thru .250” in .062” increments.

NMC 2334 – honeycomb panel fasteners with a floating nut element that can accommodate panel thicknesses from 0.200’ to 1.185”. Available in 7 screw sizes from #04 thru .375”.



3

2X .096 ±.002. POTTING AND VENT HOLES

.405±.008 ISO VIEW

.335 MAX .335 MAX

.553±.006 C L

SECTION A-A 2X .059 TYP

.543 ±.008

THREADED METAL INSERT

B

A DETAIL A TABLE III

A

INSERT CODE

MATERIAL

FINISH

C

CRES 303 PER ASTM A582 AND 1.4305 PER EN10099-3

PASSIVATE PER AMS2700 TYPE 2

A

TABLEI

TABLE II

B

L

LENGTH CODE

REF

056

.193

.098

.218

078

.272

.138

.305

C

±.002

SIZE CODE 06 08 3

THREAD

SAMPLE PART NUMBER NMC 1015 C 3 N 056 M

T TAB INSTALLED

6-32UNJC-3B 8-32UNJC-3B 10-32UNJF-3B

DRY FILM LUBE LENGTH CODE N= NON-LOCKING, L = LOCKING THREAD SIZE (#10-32 UNJF) INSERT MATERIAL BASIC PART NUMBER

NOTES: 1. 2. 3.

MATERIAL: ULTEM 2300 OR EQUIVALENT. FINISH: NONE. LOCKING TORQUE PER NASM25027. PROCESS 5 CYCLES SOLID FILM LUBE PER AS5272 TYPE 1 STANDARD ON ALL SIZES

NMC AEROSPACE www.esterline.com

DWG. NO.

2755 THOMPSON CREEK POMONA, CA 91767-1861 909-451-2290

INSERT, MOLDED, POTTED-IN 4

NMC 1015 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

.555±.004 A

A

2x .094 POTTING AND VENTING SLOTS

.468 REF

.059

INSERT BODY ULTEM 2300

L

THREADED INSERT

.542 REF

LENGTH CODE 060 090

L (±.002)

SECTION A-A

NMC 1016 C 3 N

CAP ULTEM 2300

060 M T TAB INSTALLED

0.234 0.352

DRY FILM LUBE LENGTH CODE N=NON-LOCKING, L=LOCKING THREAD SIZE (#10-32 UNJF) INSERT MATERIAL

SIZE CODE 06 08 3

BASIC PART NUMBER

THREAD 6-32 UNJC-3B 8-32 UNJC-3B 10-32 UNJF-3B

INSERT CODE

MATERIAL

FINISH

C

CRES PER EN10088-3

PASSIVATE PER AMS2700 TYPE 2

NOTES: 1. 2. 3.

MATERIAL: ULTEM 2300 OR EQUIVALENT FINISH: NONE LOCK TORQUE PER NASM25027 PROCESS 5 CYCLES SOLID FILM LUBE PER AS5272 TYPE 1; STANDARD ON ALL SIZES


PATENT NUMBERS US 7195436 DE 102005035200A1 DWG. NO.


INSERT, FLOATING NUT ELEMENT, POTTED-IN 5


.010

5

J

2X .094 ISO VIEW

INSERT

A

.039 TYP.

A

L

B

F 2X T

E

3

DETAIL A TABLE III

TABLE I

T H R E A D L E N GT H Ø A ± .0 0 6 SI Z E CO D E 06

056

06

078

08

056

08

078

3

056

3

078

TABLE II SIZE CODE 06 08 3

.3 0 4

B .1 9 3

E

Ø F

J

.2 4 8 .2 9 5 . 3 2 7

.2 7 2 .3 3 5 .3 8 4


.1 9 3 .2 7 2 .1 9 3 .2 7 2

L ± .0 0 2

.2 9 5 .3 7 4 . 3 6 7

T

C

.2 1 8 5 . 0 9 8 .3 0 5

.2 7 2 .3 2 7 . 3 5 8

INSERT CODE

.1 3 8

.2 1 8 5 . 0 9 8 .3 0 5

NMC 1017 C 3 N 056 M T TAB INSTALLED DRY FILM LUBE LENGTH CODE

.2 1 8 5 . 0 9 8 .3 0 5

FINISH

CRES 303 PER ASTM A582 PASSIVATE PER AND 1.4305 PER EN10099-3 AMS2700 TYPE 2

.1 3 8

N=NON-LOCKING, L=LOCKING THREAD SIZE (#10-32 UNJF)

.1 3 8

INSERT MATERIAL BASIC PART NUMBER

NOTES; 1. 2. 3.

MATERIAL: ULTEM 2300 OR EQUIVALENT. FINISH: NONE. LOCK TORQUE PER NASM25027. PROCESS 5 CYCLES SOLID FILM LUBE PER AS5272 TYPE 1; STANDARD ON ALL SIZES


DWG. NO.



MATERIAL


.010

5

.366 Ref

2X .094 POTTING AND VENT SLOTS

2X .059 TYP

ISO VIEW

THREADED INSERT

A

L

.449 .437

B REF

.449 .433

.343 .327

C

DETAIL A

SAMPLE PART NUMBER

TABLE I LENGTH CODE

B REF

C

L ±.002

056

.193

.098

.2185

078

.272

.138

.305

NMC 1018

C

3

N

056 M T TAB INSTALLED DRY FILM LUBE LENGTH CODE N=NON-LOCKING, L = LOCKING THREAD SIZE (#10-32 UNJF) INSERT MATERIAL BASIC PART NUMBER

TABLE II

SIZE CODE 06 08 3


TABLE III

INSERT CODE

C

MATERIAL CRES 303 PER ASTM A582 AND 1.4305 PER EN10099-3

FINISH PASSIVATE PER AMS2700

NOTES: 1. 2. 3.

MATERIAL: ULTEM 2300 OR EQUIVALENT. FINISH: NONE LOCKING TORQUE PER NASM25027 PROCESS 5 CYCLES SOLID FILM LUBE PER AS5272 TYPE 1; STANDARD ON ALL SIZES


DWG. NO.




.010

5

A

.060 2x C H L±.005 THREAD LOCK B

A

3

D

COUNTERSUNK STYLE 90 X C . USE "K" SUFFIX

SECTION A-A 2X

TABLE 1 INSERT CODE

J

K

MATERIAL

FINISH

C

CRES 302,303, 303SE, 304 OR A286 PER ASTM PASSIVATE PER A582, ASTM A240, AMS 5513, AMS 5516, AMS AMS2700 TYPE 2 5525, AMS 5636, AMS 5637, AMS 5638, AMS 5639, SOLID FILM LUBE AMS 5640, AMS 5641, AMS 5727, AMS 5731, AMS PER AS5272 TYPE 1 5732, AMS 5734, AMS 5737

S

12L14 OR 1215 CARBON STEEL PER ASTM A108

2X .092-.097 POTTING & VENT SLOTS

A +.000 -.010

FIRST DASH #

THREAD

-06

.1380-32 UNJC

-08

.1640-32 UNJC .560

-3

.1900-32 UNJF

-4

.2500-28 UNJF

-5

.3125-24 UNJF

-6

.3750-24 UNJF

.685 .841

B

C

.30

.12

D CLEARANCE HOLE .139-.145

C'SINK DIAMETER

H MIN

.162

.276

.168-.174

.210

.328

.195-.201

.250

.380

.312

.37

.14

.256-.263

.47

.16

.315-.322

.625

.500

.50

.22

.376-.383

.750

J BASIC

K

L MIN

INSTALLATION HOLE SIZE

.367

.260

.255

.561-.566

.467

.360

.315

.686-.691

.591

.484

.375

.842-.847

1

EACH INSERT FURNISHED WITH PLASTIC INSTALLATION TAB UNESS OTHERWISE SPECIFIED

2

MINIMUM LENGTH (IN .010 INCREMENTS) OF INSERT THAT MAY BE ORDERED FOR THE CORRESPONDING DIAMETER

3

MIN THREAD LENGTH "H" WHERE LENGTH PERMITS WILL BE 2X DIAM OF THREAD. LENGTHS SHORTER THAN 2X SHALL BE THREADED THE ENTIRE LENGTH

EXAMPLE OF PART NUMBER:

4

NMC 1833 C 3 L 375 M T K

CADMIUM PLATE PER AMS-QQ-P-416 TYPE 2, CLASS 3

SOLID FILM LUBE PER AS5272 TYPE 1 STANDARD ON ALL CRES INSERTS

COUNTERSUNK STYLE TAB INSTALLED DRY FILM LUBE LENGTH (.010 INCREMENTS) N= NON LOCKED L= LOCK THREAD SIZE SEE TABLE I BASIC PART NUMBER


DWG. NO.


INSERT, THREADED & THRU 8

NMC 1833 MATERIAL: ULTEM 2300 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

2X

A

1

J

2 D 2X .092-.097 POTTING & VENT SLOTS 3

A

EACH INSERT FURNISHED WITH PLASTIC INSTALLATION TAB UNESS OTHERWISE SPECIFIED MINIMUM LENGTH (IN .010 INCREMENTS) OF INSERT THAT MAY BE ORDERED FOR THE CORRESPONDING DIAMETER * -5 LENGTHS UNDER .305 DO NOT HAVE ANTI-ROTATION RIB FEATURE EXTERNAL CONFIGURATION OPTIONAL IN THIS AREA FOR SHORT LENGTHS THROUGH 0.375

THRU CLEARANCE HOLE STYLE

L .005

A SECTION A-A

FIRST A +.000 DASH # -.010

C

D CLEARANCE J BASIC HOLE

L MIN


3 -04 -06 -08

C X 100 1 DEG COUNTERSUNK CLEARANCE HOLE STYLE (K CODE)

.280 .560

.116-.122 .139-.145

.332

.168-.174

-3

.385

.195-.201

-4

.507

.256-.263

.625

.315-.322

.750

.376-.383

-5 -6

.685 .841

2 .367

.467 .591

.235

.561-.566

.305

.686-.691

.255* .365

.842-.847

EXAMPLE OF PART NUMBER:

NMC 1834 - 3 - 375 K T TAB INSTALLED COUNTERSUNK STYLE LENGTH (.001 INCREMENTS) SEE TABLE I BASIC PART NUMBER EST. WEIGHT 1g - 2g


DWG. NO.


INSERT, CSK & THRU


9

.010

5

J

.095

A T L

LOCKING FEATURE WINDOW

EXTERNAL CONFIGURATION OPTIONAL FOR SHORT LENGTHS THROUGH .375

FIRST DASH NO

THREAD

-06 -08 -3 -4

.1380-32 UNJC .1640-32 UNJC .1900-32 UNJF .2500-28 UNJF

DIA A +.000 -.010

J REF

L MIN

T


THREAD

L CODE

0.451

0.358

0.217

0.1

.452 - .457

.1900-32 UNJF .1900-32 UNJF .1900-32 UNJF

-12 -16 -24

0.498

0.467

0.279

0.14

.499 - .504

APPROXIMATE WEIGHT 0.96 GRAMS 1.04 GRAMS 1.18 GRAMS

INSERT CODE

MATERIAL

FINISH

C

CRES 302,303, 303SE, 304 OR A286 PER ASTM A582, ASTM A240, AMS 5513, AMS 5516, AMS 5525, AMS 5636, AMS 5637, AMS 5638, AMS 5639, AMS 5640, AMS 5641, AMS 5727, AMS 5731, AMS 5732, AMS 5734, AMS 5737

PASSIVATE PER AMS2700 TYPE 2, SOLID FILM LUBE PER AS5272 TYPE 1

S

12L14 OR 1215 CARBON STEEL PER ASTM A108

CADMIUM PLATE PER AMS-QQ-P-416 TYPE 2, CLASS 3

NOTES: 1. SOLID FILM LUBE PER AS5272 TYPE 1 STANDARD ON ALL CRES INSERTS

PATENT # 7802953


DWG. NO.


NMC 1836 MATERIAL: ULTEM 2300 OR EQUIVALENT

PANEL INSERT, LIGHTWEIGHT 10

DECIMAL ANGULAR TOLERANCES

.XX .030

.XXX .010

5

J A

2X

A

.097 .092 A

H


B C

L

1

THREADED INSERT CAP ULTEM 2300

MAXIMUM BOLT ENGAGEMENT LENGTH SEE TABLE III

SECTION A-A

TABLE II NOTES:

1

PANEL THICKNESS H ±.010 L MAX CODE

THREAD LOCK -TORQUE PER NASM 25027

2) INSTALLATION TAB FURNISHED WITH EACH INSERT 3) MAXIMUM THREAD GRIP LENGTH - SEE SHEET II

1 2 3 4 5 6 7 8 9 10 11 12

TABLE I

SIZE T NOMINAL CODE THREAD SIZE 04 .1120-40 06 .1380-32 08 .1640-32 3 .1900-32 4 .2500-28 5 .3125-24 6 .3750-24

A

+.000 -.010

0.561 0.685 0.811 0.937

J BASIC 0.467 0.591 0.655 0.75

0.200 0.240 0.310 0.350 0.375 0.455 0.565 0.690 0.815 0.935 1.060 1.185

0.040

0.050

B REF

C REF THREAD LOCK

0.02 0.06 0.04 0.08 0.10

0.10 0.14 0.12 0.18 0.20

0.05

0.15

SAMPLE PART # MATERIAL CODE -

CAD PLATED CARBON STEEL, SELF-LOCKING

N

CAD PLATED CARBON STEEL, NON-LOCKING

CN

PASSIVATED CRES NUT, NON-LOCKING

CM

PASSIVATED CRES NUT, SOLID FILM LUBE, SELF-LOCKING

CMN

PASSIVATED CRES NUT, SOLID FILM LUBE, NON-LOCKING

NMC 2334 C 3 2 T

DESCRIPTION

TAB INSTALLED (OPTIONAL) PANEL THICKNESS CODE SIZE CODE INSERT MATERIAL CODE BASIC PART #

PATENT #'s US 7195436 DE 102005035200A1


DWG. NO.


PANEL INSERT, FLOATING NUT ELEMENT 11


.010

5

TABLE III LENGTH CO DE

04

1 2 3 4 5 6

MAXIMUM BOLT ENGAGEMENT LENGTH SIZE CODE 06 08 3 4 5 0.140 ----0.180 ----0.250 --0.281 0.281 0.312 0.437 0.532

7 8 9

6 -------

0.250 0.281

0.312

10

0.375

0.500

11

0.625

0.718

12


DWG. NO.


PANEL INSERT, FLOATING NUT ELEMENT 12


.010

5

J A

2X

A

2.5 2.3 A H


B

L

NOTES: 1) THREADS PER ISO 5855/1, ISO 5855/2, or ASME B1.21M

2

THREAD LOCK -TORQUE PER NASM 25027

C

CAP ULTEM 2300

3) INSTALLATION TAB FURNISHED WITH EACH INSERT

PANEL THICKNESS H ±.25 L MAX CODE

TABLE I

A

+.00 -.25

14.25

J BASIC

DESCRIPTION

-

CAD PLATED CARBON STEEL, SELF-LOCKING

N

CAD PLATED CARBON STEEL, NON-LOCKING

CMN

1 2 3 4 5 6 7 8 9 10 11 12

11.8

MATERIAL CODE

CM

MAXIMUM BOLT ENGAGEMENT LENGTH SEE TABLE III

SECTION A-A TABLE II

4) MAXIMUM THREAD GRIP LENGTH - SEE SHEET II TABLE III

SIZE T NOMINAL CODE THREAD SIZE M4 MJ4 X 0.7 4H6H M5 MJ5 X 0.8 4H6H

1

THREADED INSERT

PASSIVATED CRES NUT, SOLID FILM LUBE, SELF-LOCKING PASSIVATED CRES NUT, SOLID FILM LUBE, NON-LOCKING

1.0

1.3

5.1 6.1 7.9 8.9 9.5 11.6 14.4 17.5 20.7 23.7 26.9 30.1

B REF

C REF THREAD LOCK

0.5 1.5 1.0 2.0 2.5

2.5 3.6 3.1 4.6 5.1

1.3

3.8

SAMPLE PART #

NMC 2334M C M4 2 T TAB INSTALLED PANEL THICKNESS CODE SIZE CODE INSERT MATERIAL CODE BASIC PART #

PATENT NUMBERS US 7195436 DE 102005035200A1


DWG. NO.


PANEL INSERT, FLOATING NUT ELEMENT, METRIC 13

NMC 2334M MATERIAL: NOTED DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

TABLE III LENGTH CO DE

04

1 2 3 4 5

MAXIMUM BOLT ENGAGEMENT SIZE CODE 06 08 3 3.6 4.6 6.4 7.1 7.1

LENGTH (mm) 4 -----

5 -------

7.9

6

11.1

7 8 9

6 -------

6.4

13.5 7.1

7.9

10

9.5

12.7

11

15.9

18.2

12


DWG. NO.


PANEL INSERT, FLOATING NUT ELEMENT, METRIC 14

NMC 2334M MATERIAL: NOTED DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

B

d2

d1

A

A

SECTION B-B

h

B

SECTION A-A SCALE 4 : 1

NOTES: 1) LOCKING TORQUE PER NASM 25027 2) INSTALLATION TAB FURNISHED WITH EACH INSERT

T ABLE DASH No.

THREAD

-48

1900-32UNJF-3B

Ød1 Ød2 +0 -0 .008 .559

.094

h +0 -0.004

3) THREADED INSERT MATERIAL 303 CRES PER ATSM A 582 DRY FILM LUBE PER MIL-PRF-46010F PASSIVATE PER LN9368-1200 4) MATERIAL ULTEM 2300 BODY AND CAP

.189

SAMPLE PART #

NMC 2335 CM 3 48 T TAB INSTALLED OVERALL THICKNESS SIZE CODE INSERT MATERIAL CODE BASIC PART #


PATENT NUMBERS US 7195436 DE 102005035200A1 DWG. NO.


PANEL, INSERT FLOATING NUT ELEMENT 4.8mm 15


.010

5

A

A

1.000 .265

.205

.060

SECTION A-A .535 MATERIAL CODE N CM

CMN

DESCRIPTION CAD PLATED CARBON STEEL, SELF-LOCKING CAD PLATED CARBON STEEL, NON-LOCKING PASSIVATED CRES NUT, SOLID FILM LUBE, SELF-LOCKING PASSIVATED CRES NUT, SOLID FILM LUBE, NON-LOCKING

SIZE CODE 06 08 3

T NOMINAL THREAD SIZE .1380-32 .1640-32 .1900-32

SAMPLE PART #

NMC 3338 CN 3 SIZE CODE INSERT MATERIAL CODE BASIC PART #

NOTES: 1.

RECOMMENDED INSTALLATION HOLE DIAMETER: 0.562"-0.565"


MATERIAL: BODY - ULTEM 2300 OR EQUIVALENT ESTIMATED WEIGHT: 2.7 g


DWG. NO.


INSERT, FLOATING THIN POTTED PANELS 16


.010

5

LIGHTWEIGHT FASTENER SYSTEM PushIn, ScrewOut Fasteners The PushIn, ScrewOut Fastener NMCJG is the key to this family of fasteners. The components are made of engineered thermoplastics—approved and used for years by major aircraft manufacturers.

PushIn, ScrewOut Fasteners NMC JG Assembly

NMC 3334 and NMC 3335

Panel Fasteners – Developed for attach ing to Honeycomb Panels and use with the NMC PushIn, ScrewOut fastener.

NMC AC Special Standoff

Designed for use with the PushIn, ScrewOut fastener.



17

A

.467 REF R.126±.002

.046-.049R 2 PLCS

A

R.278±.005

R.020

.050

.340

+.000 .375 - .010

.075±.005

.540 SECTION A-A NOTES: 1.

INSTALLATION TAB WILL BE INSTALLED WITH EACH INSERT

2.

RECOMMENDED INSTALLATION HOLE DIAMETER: 0.562" - 0.565"

3.

TO ORDER PART WITH NO INSTALLATION TAB, PART CODE IS: NMC 3334NT

MATERIAL: ULTEM 2300 OR EQUIVALENT


EST. WEIGHT .95g


DWG. NO.


PANEL FASTENER, POTTED PANEL 18


.010

5

A

.445 REF

A

.091-.101 2 PLCS

R.278±.005

SHOWN WITH INSTALLATION TAB

R.126±.002 .75

.340

.130

.067 .075±.005

.697

SECTION A-A

.540 NOTES: 1.

INSTALLATION TAB WILL BE INSTALLED WITH EACH INSERT

2.

RECOMMENDED INSTALLATION HOLE DIAMETER: 0.562" - 0.565"

3.

TO ORDER PART WITH NO INSTALLATION TAB, PART CODE IS: NMC 3335NT



EST. WEIGHT 2.6g


DWG. NO.


PANEL FASTENER, POTTED PANEL 19


.010

5

.475 REF

F

F

.092-.101 2 PLCS .252 .002 .750

.340

.556 .005 R.020

.375 .125 .050

.275

.075 .005

.135 REF

SECTION F-F

.540

NOTES: 1. 2. 3.

INSTALLATION TAB WILL BE INSTALLED WITH EACH INSERT RECOMMENDED INSTALLATION HOLE DIAMETER: 0.562"-0.565" TO ORDER PART WITH NO INSTALLATION TAB, PART CODE IS: NMC 3336NT




DWG. NO.


INSERT BODY, THIN POTTED PANELS 20


.010

5

PUSH IN SCREW OUT ASSEMBLY

.50 .41

.055

.100 A B

.10 (

.249)

.030 X .030 CHAMFER

PUSH IN SCREW OUT INSERT

PUSH IN SCREW OUT SCREW


DWG. NO.


SCREW ASSEMBLY, PUSH IN - SCREW OUT 21

ANTI REMOVAL FEATURE

NMCS12JG MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

CODING FIRST DASH NUMBER DESIGNATES NOMINAL GRIP LENGTH PER TABLE 1. GRIP LENGTHS TO BE CALLED OUT IN THREE DIGITS FROM .080 TO .380 IN .020 INCH INCREMENTS. LETTER "N" FOLLOWING FIRST DASH NUMBER DESIGNATES NYLON MATERIAL. LETTER "P" FOLLOWING FIRST DASH NUMBER DESIGNATES PEEK MATERIAL.

EXAMPLE OF PART NUMBER ASSEMBLY NMCS12JG

140

P

BASIC NUMBER .425 "B" TABLE 1

PEEK

TABLE 1 STANDARD NUMBER 080 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380

A

.005 .090 .110 .130 .150 .170 .190 .210 .230 .250 .270 .290 .310 .330 .350 .370 .390

GRIP B .425 .425 .425 .425 .505 .505 .505 .505 .585 .585 .585 .585 .665 .665 .665 .665

MATERIAL POLYETHERETHERKETONE (PEEK) NYLON 6/6

FINISH NONE

WORKMANSHIP REMOVE ALL SHARP EDGES AND FLASH.

FILLET AND RADIUS

ALL SHOWN FILLETS AND RADII TO BE .010 R. EST. WEIGHT .6g - 1g


DWG. NO.


SCREW ASSEMBLY, PUSH IN - SCREW OUT 22

NMCS12JG MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

2X " A" SEE TABLE 1 R.30

2.10 R.440

.46

1.500

COMMON DIMENSIONS B

A

.250 - .253 TYPE 1 & 3

TYPE I & 3 STANDOFF SECTION VIEW

A

.1900-32 UNJF-3B THREAD INSERT TYPE 2 & 4 PER NMCIS6003C3L310M

.310 REF

TYPE 2 STANDOFF SECTION VIEW


DWG. NO.


SUPPORT, STANDOFF SUB-SYSTEM ATTACHMENT, VERTICAL 23

NMCS31AC MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

.250 - .253 THRU HOLE INSERT SELF LOCKING .1900 - 32 UNJF - 3B

TYPE 1 TYPE 2 .250 - .253 THRU HOLE

INSERT SELF LOCKING .1900 - 32 UNJF - 3B

2X .200 - .205 HOLE

TYPE 3

TYPE 4

FIGURE II: STANDOFF TYPES TABLE II: NMCS31AC BOSS HEIGHT TABLE I: NMCS31AC TYPES A MODEL MOUNTING HOLE TYPES (INCH)

NMCS12JG with ASSY

1

.254-.257 THRU HOLE

YES

2

.254-.257 THRU HOLE

YES

3

.200-.205 THRU HOLE

NO

4

.200-.205 THRU HOLE

NO


B NMC AC BOSS HEIGHT

H BOSS HEIGHT,

A

.50

B

.75

C

1.00

D

1.25

DWG. NO.




.010

5

TABLE III NMCS31AC TYPE 1 AND 2 WITH CORRESPONDING FASTENER STRUCTURAL CODE

GRIP

GAGE

CORRESPONDING NMCS12JG

RANGE 080

0.080

.065 - .085

NMCS12JG180P

100

0.100

.085 - .105

NMCS12JG200P

120

0.120

.105 - .125

NMCS12JG220P

140

0.140

.120 - .145

NMCS12JG240P

160

0.160

.145 - .165

NMCS12JG260P

180

0.180

.165 - .185

NMCS12JG280P

200

0.200

.185 - .205

NMCS12JG300P

220

0.220

.205 - .225

NMCS12JG320P

240

0.240

.225 - .245

NMCS12JG340P

260

0.260

.245 - .265

NMCS12JG360P

280

0.280

.265 - .285

NMCS12JG380P

MATERIAL: STANDOFF: POLYETHERETHERKETONE (PEEK) PER BMS8-317, TYPE III, CLASS 1, FORM A INSERT:

302 CRES PER AMS 5516, AMS 5636 OR AMS 5637 303 CRES PER AMS 5640 304 CRES PER AMS 5513 OR AMS 5639

LUBE:

PER AS5272 TYPE 1

FINISH: CRES:

PASSIVATE PER AMS2700, METHOD 1, TYPE 6, 7 OR 8; OR METHOD 2

EXAMPLE PART NUMBER: NMCS31AC

1

C

200

BASIC PART NUMBER

GRIP LENGTH .200 NMCS12JG FASTENER INCLUDED - SEE TABLE III

TYPE OF STANDOFF (BOSS THROUGH HOLE AND 1/4" BASE HOLES) SEE TABLE I

BOSS HEIGHT (1.00 IN) SEE TABLE II CALLOUT WOULD BE: NMCS31AC1C200


DWG. NO.




.010

5

SWIFTBOND

™

Airbus Standards Boeing Standards

NMC Swiftbond™ Adhesive Bonded Fasteners NMC has expanded its line of wire and cable management products with the introduction of Swiftbond adhesive bonded fasteners and cable supports. The Swiftbond line consists of a wide range of standoffs, angle brackets, cable tie mounts, mounts with clamps, stud mounts, nut plates, and threaded insert attachments. Swiftbond products feature an integrated clamping fixture. For ease of installation and reduced installation labor, a structural adhesive is applied to the attachment assembly. Acrylic or epoxy adhesives can be used, depending on the application’s requirements. Protective film is removed from the pressure sensitive adhesive on the clamping fixture. The assembly is then pressed onto the structure surface. The clamping fixture is actuated applying uniform pressure to the structural adhesive while it cures. The clamping fixture is removed after cure is achieved. The result is an attachment point that has been reliably secured to the structure without drilling holes. Structural integrity is not compromised and labor is reduced. Components are available in carbon / fiber/epoxy, glass fiber/epoxy, steel, or aluminum.



26

SWIFTBOND

™

NMC SB3000 Series Bond Insulation Fastener

Base is made of Ultem 2300 and retainer is made of Ultem 1000. Available in round or trimmed base and three different lengths.

SB5000 Mount, Cable Tie

NMC SB5000 Mount Cable Tie

Base is made of Ultem 2300. Cable tie mount is available in Nylon 6/6 or Ultem 1000. Cable tie mount swivels 360° and is available in three sizes. BACM14L Baseplates are available in carbon fiber/epoxy, glass fiber/epoxy, steel, aluminum.

NMC SB6000 Series Right Angle Mount

Made of Ultem 2300 capable of 350°F operating environments. Available in five lengths, trimmed or untrimmed. Cable tie mount is available in Nylon 6/6 or Ultem 1000. NMCSB6000 Series Right Angle Mount and Cable Tie

NMC SB6010 Right Angle Mount

Selflocking floating nut plate. Available in #832 or #1032 threads. Conforms to: BACM14H, ABS1545

NMCSB6010 Right Angle Mount

NMC SB6030 Right Angle Mount

Available in #832 or #1032 threads. Selflocking clip nut.

NMCSB6030 Right Angle Mount



27

SWIFTBOND

™

NMCSB7000 Standoff Cable Tie Mount

Cable tie mount is available in nylon 6/6 or Ultem 1000. Cable tie mount swivels 360° and is available in three sizes. Conforms to: BACM14K NMCSB7000 Cable Tie Mount

NMC SB7010 Standoff SelfLocking Floating Nut Plate

Made of Ultem 2300. Available in 5 different lengths from .500”2.00” and #832 or #1032 threads. NMCSB7010 Standoff SelfLocking Floating Nut Plate

NMC SB8000 Series Standoff Spacer with Insert

Available in 18 lengths, trimmed or untrimmed. #632, #832, #1032 threads are available. Conforms to: BACS2IDZ, ABS1546 NMCSB8000 Series Standoff Spacer with Insert

NMCSB8110 Stud Bonded Threaded

NMC SB8110 Stud Bonded Threaded

Base options include locating pin, trimmed or untrimmed. Studs are available in length increments of .0625”. #632, #832, #1032 threads in Stainless Steel. Conforms to: BACS21DY, ABS1717

SB9000, 9010 and 9020 Cable TieAnchors

NMC SB9000 Anchor NMC SB9010 Transverse Anchor NMC SB9020 Small Anchor Made from Ultem.



28

SWIFTBOND BY NMC 1. PREPARE SURFACE OF STRUCTURE. MAKE SURE THE SURFACE IS CLEAN AND DOES NOT HAVE ANY DUST

3. LOCATE THE FIXTURE ON STRUCTURE USING ALIGNMENT CROSS. ONCE ALIGNED PRESS DOWN ON OUTER FIXTURE TO ADHERE TO STRUCTURE

2. PLACE THE FIXTURE ON ITS TOP AND REMOVE TAPE FROM PRESSURE SENSITIVE PADS. APPLY ADHESIVE TO BASE OF FASTENER

SWIFTBOND BY NMC 4. PRESS DOWN ON INNER FIXTURE PADS TO ENGAGE. (DO NOT PRESS THE FASTENER) ONCE ENGAGED THE EXCESS ADHESIVE WILL BE SQUEEZED OUT AND THE FIXTURE WILL HOLD THE FASTENER IN PLACE WHILE THE ADHESIVE CURES.

5. ONCE THE ADHESIVE HAS CURED, REMOVE THE FIXTURE WITH PLIERS PULLING IT OFF THE STRUCTURE. DISCARD THE FIXTURE.

PATENT # 7294385 THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

DWG. NO.

ASSEMBLY INSTRUCTIONS

X

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909-451-2290

ANGULAR

SWIFTBOND INSTALLATION INSTRUCTIONS 29

MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX

DWG. NO.

.030

.010

5

SWIFTBOND BY NMC A

A

B

.375

B

OPTIONAL TRIMMED BASE

.50

.750

RECEPTACLE ACCEPTS BLANKET RETAINER AND INSTALLATION SPEAR

L SELF ACTUATING PRESSURE SENSITIVE ADHESIVE FIXTURE HOLDS MOUNT IN POSITION WHILE ADHESIVE CURES

SWIFTBOND BY NMC

NMC SB3000 12 S T OPTIONAL TRIMMED BASE OPTIONAL NMC SB3901 SPEAR ATTACHED LENGTH "L" BASIC PART NUMBER

NOTE: RECEPTACLE MATERIAL IS ULTEM 2300 OR EQ. CODE 7 12 24

LENGTH L .44 .75 1.50 THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

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909-451-2290

RECEPTACLE, INSULATION BLANKET 30

DWG. NO.

NMC SB3000 MATERIAL: -SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

SWIFTBOND BY NMC STANDARD BASE

OPTIONAL TRIMMED BASE 1.25 BASEPLATE

A

B

.75

.90

FIXTURE 2.00

RIVET

MOUNT SWIVELS 360 ABOUT RIVET AXIS

D REF

C OPTIONAL PRIMER THIS SURFACE

SWIFTBOND BY NMC MOUNT SIZE A B C D ID REF REF REF REF 1 .560 .340 .37 .115 2 .668 .440 .43 .205 3 .925 .562 .52 .326

ID

NMC SB5000 AA UM 1 T P PRIMER TRIMMED MOUNT SIZE MOUNT MATERIAL BASE PLATE MATERIAL BASIC PART NUMBER

BASE PLATE MATERIAL MATERIAL FINISH

AA

5052 OR 6061 ALUMINUM

ANODIZE

UG

PEI

N/A

C

302,303,304 CRES

PASSIVATE

PATENT # 7294385

MOUNT MATERIAL ID NY

MATERIAL NYLON

SPEC PA111 - ASTM D4066

NH NYLON 66 HS UM

PEI

PA121 - ASTM D4066 ULTEM 1000 OR EQUIVALENT

EST. WEIGHT 2.7g THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

www.esterline.com

909-451-2290

MOUNT, CABLE TIE

DWG. NO.

NMC SB5000 MATERIAL: SEE CHART DECIMAL ANGULAR TOLERANCES .XX .XXX .030

31

.010

5


OPTIONAL TRIMMED BASE 1.25 BASEPLATE

A

B

.75

.90

ISO VIEW

FIXTURE 2.00

RIVET D

C OPTIONAL PRIMER THIS SURFACE


SWIFTBOND BY NMC

MOUNT SIZE

NMC SB5010 AA UM T P

A REF B REF C REF D REF .925

.562

.428

.326

MOUNT MATERIAL ID MATERIAL NY NYLON NH NYLON 66 HS UM

PRIMER TRIMMED MOUNT MATERIAL BASE PLATE MATERIAL BASIC PART NUMBER

SPEC PA111 - ASTM D4066 PA121 - ASTM D4066 ULTEM 1000 OR EQUIVALENT

PEI

NOTES: RIVET MATERIAL - 305 CRES PER MC 5686. RIVET FINISH - PASSIVATE PER QQ-P-35, TYPE OPTIONAL

BASEPLATE MATERIAL ID

MATERIAL

AA

5052 OR 6061 ALUMINUM

UG

PEI

SPEC

MANUFACTURER'S OPTION: 300 SERIES CRES TRIM WASHER UNDER RIVET HEAD.

FINISH

SPEC

ANODIZE

MIL-Q-8625, TYPE 1, CLASS 1

P-PRIMER PER MIL-P-85582 (EPOXY PRIMER)

ULTEM 2300 OR EQUVALENT


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909-451-2290

MOUNT, W/ CLAMP

DWG. NO.


32

.010

5

SWIFTBOND BY NMC

A

D


B C

RIVET

L FIXTURE

.90

1.25 NO CODE

FULL BASE 1.25 2.00 STANDARD BASEPLATE .87 .62 .93

.75

TRIMMED BASEPLATE

SWIFTBOND BY NMC ANGLE MOUNT MATERIAL ID MATERIAL UG

NMC SB6000 UG 2 NY 1 T P

PEI

PRIMER TRIMMED LENGTH MOUNT MATERIAL MOUNT SIZE BASE PLATE MATERIAL BASIC PART NUMBER

MOUNT MATERIAL ID MATERIAL NY NYLON NH NYLON 66 HS UM PEI

ID 1 2 3 4 5

LENGTH L .03 .375 .500 .750 1.000 1.500

PATENT # 7294385

MOUNT SIZE ID

A REF

1 2 3

.560 .668 .925

B REF C REF D REF .340 .440 .562

.27 .33 .42

.115 .205 .326

EST. WEIGHT 6.5g - 9g THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

www.esterline.com

909-451-2290

RIGHT ANGLE MOUNT

DWG. NO.


33

.010

5

SWIFTBOND BY NMC FIXTURE 1.00

.90

1.25 NO CODE

1.25 .04 - .09

2.00

STANDARD BASEPLATE .87

.75

.93

.62

TRIMMED BASEPLATE

SWIFTBOND BY NMC ANGLE MOUNT MATERIAL ID

MATERIAL

UG

ULTEM 2300 OR EQUIVALENT

UH


LENGTH ID 1 2 3 4 5

L .03 .375 .500 .750 1.000 1.500

NMC SB6010 UG 08 1 T P PRIMER TRIMMED LENGTH NUT PLATE SIZE BASE PLATE MATERIAL BASIC PART NUMBER

NOTES: NUT MATERIAL - CRES NUT THREAD SIZE ID 08 10

A .1640-32 .1900-32

THREAD TYPE UNJC-3B UNJF-3B

RETAINER MATERIAL - CRES NUT & RETAINER FINISH - PASSIVATE EST WEIGHT: 6.5g - 9g PRIMER CODES: P = MIL-PRF-85582 Type 1, Class 2. P1 = MIL-PRF-85582 Type 1, Class N


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909-451-2290

RIGHT ANGLE MOUNT, SELF LOCKING, FLOATING NUT ELEMENT 34

DWG. NO.


.010

5

SWIFTBOND BY NMC STEEL THREADED INSERT

.33 L

1.250

.06

1.25 STANDARD BASE .87

.62

.93

.75

.46

.26

TRIMMED BASE

SWIFTBOND BY NMC BASEPLATE ID MATERIAL ULTEM 2300 OR UG EQUIVALENT BASEPLATE LENGTH ID L ±.03 1 .375 2 .500 3 .750 4 1.000 5 1.500

INSERT THREAD SIZE ID THREAD SIZE 08 .1640-23 UNJF-3B 10 .1900-32 UNJF-3B

NOTES: INSERT MATERIAL - STEEL INSERT FINISH - CADMIUM PLATE PER QQ-P-416, TYPE II, CLASS 3 LOCKING - PER NASM25027

EXAMPLE PART NUMBER:

MARKING - "NMC" AND "L" ID WILL BE MARKED ON PART

NMC SB6020 UG 08 1 T T = TRIMMED BASE L = LENGTH INSERT THREAD SIZE BASEPLATE MATERIAL BASIC PART NUMBER

PATENT #7294385 THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

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909-451-2290

RIGHT ANGLE MOUNT, THREADED INSERT 35

DWG. NO.

NMC SB6020 MATERIAL: SEE TABLE DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

SWIFTBOND BY NMC FIXTURE L .90

1.25 NO CODE 1.25

2.00 STANDARD BASEPLATE

.87

.99

.62

.75

TRIMMED BASEPLATE

SWIFTBOND BY NMC NUT THREAD SIZE ID 08 10

A .1640-32 .1900-32

LENGTH ID L .03 1 .375 2 .500 3 .750 4 1.000 5 1.500

NMC SB6030 UG 08 1 T P

THREAD TYPE UNJC-3B UNJF-3B

ANGLE MOUNT MATERIAL ID

MATERIAL ULTEM 2300 OR UG EQUIVALENT

PRIMER TRIMMED LENGTH "L" NUT THREAD SIZE BASE PLATE MATERIAL BASIC PART NUMBER

NOTES: MATERIAL: CLIP - STEEL NUT ELEMENT - STEEL FINISH: NUT ELEMENT - CADMIUM PLATE CLIP - CADMIUM PLATE EST. WEIGHT 6.5g - 7g


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909-451-2290

RIGHT ANGLE MOUNT, SELF LOCKING, FLOATING NUTPLATE 36

DWG. NO.


.010

5

SWIFTBOND BY NMC FIXTURE 8.74

L 22.86

31.74 NO CODE 31.75

ISO VIEW

50.80

1.0 - 2.0

STANDARD BASEPLATE 22.10

25.18

15.75

19.05

11.70 6.70

TRIMMED BASEPLATE

SWIFTBOND BY NMC NMC SB6030 UG 4M 1 T P PRIMER TRIMMED LENGTH "L" NUT THREAD SIZE BASE PLATE MATERIAL BASIC PART NUMBER

ANGLE MOUNT MATERIAL ID MATERIAL UG

PEI

SPECIFICATION ULTEM 2300 - 0R EQUIVALENT

NOTES:

NUT THREAD SIZE ID

4M MATERIAL: CLIP - 1050 STEEL PER AMS 5085 OR ASTM A 684/A 684M. 5M NUT ELEMENT - CARBON STEEL PER ASTM A108 OR MATERIAL COMPOSITION PER FED-STD-66 WITH A UTS OF 85 KSI.

A M4 X .7 M5 X .8

LENGTH

THREAD TYPE 4H5H 4H5H

FINISH: NUT ELEMENT - CADMIUM PLATE PER QQ-P-416, TYPE II, CLASS 2, CLIP - CADMIUM PLATE PER QQ-P-416, TYPE II, CLASS 1

ID 1 2 3 4 5

L

.76 9.5 12.7 19.1 25.4 38.1

NUT LUBRICATION - MIL-L-46010, TYPE 1 (INACTIVE FOR PROCUREMENT, SEE MIL-L-46010SUP)OR AS5272, TYPE 1. AS5272 SHALL BE IN ACCORDANCE WITH AS5272SUP. LUBRICAITON OF RETAINER IS OPTIONAL P-PRIMER PER MIL-P-85582 (EPOXY PRIMER) LOCKING - PER NA 0009, MIN TORQUE OUT 45 INCH LBS

PATENT # 7294385

THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

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909-451-2290

RIGHT ANGLE MOUNT, SELF LOCKING FLOATING NUT PLATE 37

DWG. NO.

NMC SB6030M MATERIAL: SEE CHART DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

SWIFTBOND BY NMC .16 TYP

.71 TYP 2.00 .21 R.28

.080

.65

.30

.28 TYP

2.05

.90

1.18

.20 TIP

.080 THK

INSTALLATION FIXTURE POSITION REFERENCE

INSTALLATION FIXTURE POSITION REFERENCE

SWIFTBOND BY NMC NMC SB6031 P NOTES:

PRIMER OPTION CODE

MATERIAL:

BASIC PART NUMBER

ULTEM 2400 OR EQUIVALENT FINISH: P-OPTIONAL PRIMER PER MIL-PRF-85582 (EPOXY PRIMER) ESTIMATED WEIGHT: 8.0 GRAMS EACH, NOT INCLUDING THE INSTALLATION FIXTURE.


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909-451-2290

ANGLE BRACKET, BOND ON 38

DWG. NO.

NMC SB6031 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

SWIFTBOND BY NMC .46

.62 1.070

.90 .87

NMC RP1703-3 RING POST HEAT STAKED TO BASEPLATE

.750

FIXTURE "L" .750

.90 TRIMMED OPTION

.04 - .09 1.24 2.00

NMC SB6000 - "ID"

SWIFTBOND BY NMC ID NH UM

RING POST MATERIAL MATERIAL SPECIFICATION NYLON 6/6 ASTM D4066 PEI ULTEM 1000-OR EQUIVALENT

BASEPLATE MATERIAL ID MATERIAL SPECIFICATION UG PEI ULTEM 2300-OR EQUIVALENT

BASEPLATE LENGTH ID L +/-.030 IN/MM 1 0.375 / 9.5 2 0.5 / 12.7 3 0.75 / 19.1 4 1.00 / 25.4 5 1.5 / 38.1

EXAMPLE PART NUMBER: NMC SB6040 UG 3 NH 1 T TRIMMED LENGTH "L" RING POST MATERIAL RING POST BASEPLATE MATERIAL BASIC PART NUMBER MARKING - "NMC" AND -"L" ID WILL BE MARKED ON PART


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909-451-2290

RIGHT ANGLE MOUNT

DWG. NO.

NMC SB6040 MATERIAL: SEE TABLES DECIMAL ANGULAR TOLERANCES

39

.XX .030

.XXX .010

5

SWIFTBOND BY NMC 3X 5.99 .236 50.80 2.00

3X 3.18 .125

22.86 .90 P

ISO VIEW 2X 3.18 .125

4X 3.81 R.150 REF.

[24.13] .95

2X 12.12 .477 19.05 .750 TYP.

[21.80] 1.250

L MOUNT WITH INSTALLATION FIXTURE

SWIFTBOND BY NMC TABLE III MATL CODE

EXAMPLE OF PART CODING: NMCSB6050 UG 5 A P

BASEPLATE MATERIAL

UG

ULTEM 2300

UH

ULTEM 2400

PRIMER CODE 2 INSTALLATION FIXTURE CODE “L” LENGTH CODE (SEE TABLE II) BASE MATERIAL (SEE TABLE I) BASIC PART NUMBER

TABLE II LENGTH CODE

-1

-2

-3

-4

-5

L ±.030

[9.52] [12.70] [19.05] [25.4] [38.10] .375 .500 .750 1.000 1.500

P ±.030

[19.04] [22.21] [28.55] [34.90] [47.59] .750 .875 1.125 1.375 1.875

UG (2300 ULTEM) 3.38 UF (2400 ULTEM) 4.04

5.58

7.78

9.98

12.18

6.24

8.44

10.64

12.84

NOTES: 1.

INSTALLATION FIXTURE SHALL BE PROVIDED WITH EACH MOUNT.

2

SUFFIX P AFTER SECON DASH NUMBER INDICATES PRIMER PER MIL-PRF-85582 TO ALL OUTER SURFACES.

3

INSTALLATION FIXTURE WITH NON RESIDUE PRESSURE SENSITIVE TAPE SHALL BE PROVIDED WITH EACH STUD. INNER FIXTURE SHALL BE COLOR PINK.


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909-451-2290

MOUNT, CABLE TIE RIGHT ANGLE TWO WAY 40

DWG. NO.

NMC SB6050 MATERIAL: SEE TABLE III DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

SWIFTBOND BY NMC L

1.25 REF.

R.63 .95

.96

.62

.75 REF OPTIONAL TRIMMED BASE

SWIFTBOND BY NMC

TABLE III MATERIAL BASEPLATE MATERIAL CODE UG ULTEM 2300 OR EQUIVALENT UH ULTEM 2400 OR EQUIVALENT TABLE II LENGTH CALC. "L" ± .02 "P" ± .02 CODE WT. (gr) -1 .375 3.4 1.000 -2 .500 4.5 1.125 -3 .750 6.8 1.375 -4 1.000 9.0 1.625 -5 1.500 13.4 2.125 TABLE I

NOTES:

SIZE INSERT "T" THREAD CODE

1. 2. 3. 4. 5. 6.

06

.1380-32 UNJC-3B

08

.1640-32 UNJC-3B

10

.1900-32 UNJF-3B

12

.2500-28 UNJF-3B

EXAMPLE OF PART CODING NMC SB6210 UG 10 1 T P OPTIONAL PRIMER CODE TRIM CODE "L" LENGTH CODE THREAD SIZE CODE BASEPLATE MATERIAL BASIC PART NUMBER

INSTALLATION FIXTURE SHALL BE PROVIDED WITH EACH BRACKET. NUT/BASEPLATE MATERAIL/FINISH: CRES A286 PER AMS5525 RETAINER MATERIAL/FINISH: CRES 304 PER AMS5639 NUT SPECIAL FINISH: SOLID-FILM LUBRICATE PER AS5272 TYPE I. LOCKING TORQUE PER NASM25027 LETTER "T" FOLLOWING SECOND DASH NUMBER DESIGNATES .75" TRIMMED BASEPLATE 7. SUFFIX AFTER LENGTH CODE INDICATES PRIMER PER MIL-PRF-85582 TO ALL OUTER SURFACE.


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909-451-2290

RIGHT-ANGLE BRACKET, FLOATING NUTPLATE, SELF-LOCKING

PATENT # 7294385 DWG. NO.


41

.010

5

SWIFTBOND BY NMC 2.00 MOUNT SWIVELS 360 ABOUT RIVET AXIS

1.38 A

.62

.90

B

BASEPLATE FIXTURE D C

L

.08 .04

STIFFENING PLUG

PRIMER SURFACE

SWIFTBOND BY NMC

STANDOFF MATERIAL ID UG UH

NMC SB7000 UG 2 NY 1 P PRIMER LENGTH "L" MOUNT MATERIAL MOUNT SIZE BASE PLATE MATERIAL BASIC PART NUMBER

MATERIAL ULTEM 2300 OR EQUIVALENT ULTEM 2400 OR EQUIVALENT

MOUNT MATERIAL ID MATERIAL NY NYLON NH NYLON 66 H/S UM PEI

ID 1 2

MOUNT SIZE A B C .500 .340 .265 REF REF REF .668 .440 .330 REF REF REF

STANDOFF LENGTH ID L .03 1 .500 2 .750 3 1.000 4 1.500 5 2.000

D .115 REF .205 REF

PATENT # 7294385

EST. WEIGHT 4g - 7g THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

www.esterline.com

909-451-2290

STANDOFF, CABLE MOUNT

DWG. NO.


42

.010

5

SWIFTBOND BY NMC 2.00 1.38

.62

.90

FIXTURE

BASEPLATE .75 .30 L

PRIMER SURFACE

NUT

STIFFENING PLUG ONLY ON LENGTHS 3,4,&5

RETAINER

SWIFTBOND BY NMC

STANDOFF LENGTH ID L .03 1 .500 2 .750 3 1.000 4 1.500 5 2.000

STANDOFF MATERIAL ID

MATERIAL

UG


NMC SB7010 UG 08 1 P PRIMER LENGTH "L" NUT THREAD SIZE BASE PLATE MATERIAL BASIC PART NUMBER

NOTES:

ID 08 10

NUT THREAD SIZE THREAD A TYPE .1640 - 32 UNJC-3B .1900 - 32 UNJF-3B

NUT MATERIAL - CRES RETAINER MATERIAL -CRES NUT & RETAINER FINISH - PASSIVATE EST. WEIGHT 4g - 7g


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909-451-2290

STANDOFF, SELF LOCKING, FLOATING NUT PLATE 43

DWG. NO.


.010

5

SWIFTBOND BY NMC 1.38

.62

THREADED STEEL INSERT .30 L

STIFFENING PLUG ONLY ON LENGTHS 3, 4, & 5

SWIFTBOND BY NMC NOTES: INSERT MATERIAL - STEEL STANDOFF MATERIAL ID MATERIAL ULTEM 2300 OR UG EQUIVALENT

STANDOFF LENGTH L ID ±.030 1 2 3 4 5

.500 .750 1.000 1.500 2.000

INSERT THREAD SIZE ID THREAD SIZE 08 .1640-32 UNJF-3B 10 .1900-32 UNJF-3B

EXAMPLE PART NUMBER:

INSERT FINISH - CAD PLATED PER QQ-P-416, TYPE II, CLASS 3 LOCKING - PER NASM25027 MARKING - "NMC" AND "L" ID WILL BE MARKED ON PART

NMC SB7020 UG 08 1 LENGTH "L" THREAD SIZE STANDOFF MATERIAL BASIC PART NUMBER


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909-451-2290

STANDOFF, THREADED INSERT 44

DWG. NO.


.010

5

SWIFTBOND BY NMC

STANDARD BASE

OPTIONAL TRIMMED BASE 2.00 REF

.90 REF

1.250

.750

5

INSTALLATION FIXTURE STANDOFF

T THREAD

PER AS8879 3

3

L

4

4

CODE

"L" ± .02 Est. WT. (gr)

2

4

5

6

SIZE

7

8

9

.375 .500 .625 .750 .875 1.000 1.125 4.2

4.6

5

5.3

TABLE II CODE

STANDOFF AND INSTALLATION FIXTURE ASSEMBLY

SWIFTBOND BY NMC

TABLE I LENGTH

6

T THREAD

5.7

6

6.4

10

11

12

13

14

15

16

20

22

25

26

1.250 1.375 1.500 1.625 1.750 1.875 2.000 2.500 2.750 3.125 3.250 6.6

7

7.4 7.8 8.2 8.4 8.8 10.1 10.6 11.1 11.5 EXAMPLE OF PART CODING: NMC SB8000 UG 10 8 A P T C 3 BASIC PART NUMBER INSERT MATERIAL CODE-SEE TABLE IV MATERIAL CODE (SEE TABLE III) OPTIONAL .750TRIMMED BASE CODE 5 SIZE CODE (SEE TABLE II) OPTIONAL PRIMER CODE 4 "L" LENGTH CODE (SEE TABLE I) INSTALLATION FIXTURE TYPE CODE

06

.1380-32 UNJC-3B

08

.1640-32 UNJC-3B

TABLE III

10

.1900-32 UNJF-3B

MAT'L CODE UG UH PK

NOTES: 1. LOCKING TORQUE AND TORQUE-OUT PER NASM25027 2. MARKING: "NMC" WILL BE MARKED ON PART.

TABLE IV MATERIAL ULTEM 2300 ULTEM 2400 30% GLASS FILLED PEKK

CODE NO CODE C

MATERIAL CARBON STEEL CRES

3 CODE "H" SHALL HAVE .062 - .070 INSPECTION HOLE LOCATED A MIN 2 THREAD PITCH BELOW INSERT. 4 CODE "P" INDICATES PRIMER 5 CODE "T" SHALL HAVE .750 TRIMMED FLATS ON BASE. 6 NO LETTER AFTER LENGTH CODE INDICATE STANDARD INSTALLATION FIXTURE. LETTER "A" INDICATES DOUBLE INSTALLATION FIXTURE. LETTER "B" INDICATES DUAL INSTALLATION FIXTURE.

PATENT # 7294385


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909-451-2290

STANDOFF, INTERNAL THREAD, STANDARD 45

DWG. NO.


.010

5

SWIFTBOND BY NMC

TYPE "A" ISO VIEW

TYPE "B" ISO VIEW

42 1.65

42 1.65

50.80 2.00 REF.

22.86 .90 TYP.

PATENT # 7294385

SWIFTBOND BY NMC

31.74 1.25 REF.

22.86 .90 TYP. REF.

92.4 3.64 REF. TYPE "A" DUAL FIXTURE

TYPE "B" DUAL FIXTURE

PATENT # 7294385


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909-451-2290

STANDOFF, INTERNAL THREAD, STANDARD 46

DWG. NO.


.010

5

SWIFTBOND BY NMC

STANDARD BASE

OPTIONAL TRIMMED BASE 50.8 REF

8

22.86 REF

31.75

19.05 6 ISO VIEW INSTALLATION FIXTURE

STANDOFF

T METRIC THREAD

4

PER FED STD H28/21

11.18-11.94

4

L

R 1.27

5

2.79 TYP 7

5


SWIFTBOND BY NMC EXAMPLE OF PART CODING: NMC SB8000 UG M5 8 H

BASIC PART NUMBER MATERIAL CODE (SEE TABLE III) SIZE CODE (SEE TABLE II) “L” LENGTH CODE (SEE TABLE I)

P

T

C

OPTIONAL INSERT MATERIAL CODE (SEE TABLE IV) OPTIONAL 19.05 [.75] TRIMMED BASE CODE 6 OPTIONAL PRIMER CODE 5 OPTIONAL INSPECTION HOLE 4

NOTES: 1.

SEE SHEET 2 OF 2 FOR PART CODE OPTIONS.

2.

LOCKING TORQUE AND TORQUE-OUT PER LN65016. MINUMUM TORQUE-OUT 45 IN/LB.

3.

MARKING: "NMC" WILL BE MARKED ON EACH PART.

4

CODE "H" SHALL HAVE n.062-.070 INSPECTION HOLE LOCATED A MINUMUM 2 THREAD PICTCH BELOW INSERTS.

5

CODE "P" INDICATES PRIMER PER MIL-PRF-85582 TO BOND SURFACE, OVERSPRAY TO OTHER SURFACES PERMISSIBLE.

6

CODE "T" SHALL HAVE 19.05 TRIMMED FLATS ON BASE.

7

PLUG SHALL BE INSTALLED WITH EACH STANDOFF.

8

PART NUMBER SHALL BE STAMPED ON EACH PART WITH PERMANEMT INK AS LISTED AND NOTED ON THE DRAWING. PATENT # 7294385 THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

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909-451-2290

STANDOFF, INTERNAL THREAD, METRIC 47

DWG. NO.

NMC SB8000M MATERIAL: SEE TABLES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

SWIFTBOND BY NMC

TABLE 1 LENGTH CO DE

2

4

5

6

"L" ±0.51

9.52

12.7 15.88 19.05 22.23 25.4 28.57 31.75 34.92 38.1 41.28 44.45 47.63 50.8

63.5 69.85 79.37 82.55

CALC. WT. (gr)

5.3

5.7

12.5

6.1

6.5

7

8

6.9

7.3

9

7.7

10

8.1

11

8.5

12

8.9

13

9.3

14

9.7

15

16

10.1

10.5

20

22

25

13.3

14.5

26

14.9

TABLE II SIZE CO DE

T THREAD

M3

M3 X 0.5 4H6H

M4

M4 X 0.7 4H6H

M5

M5 X 0.8 4H6H

M3N

M3 X 0.5 4H6H (NO LOCKING FEATURE)

M4N

M4 X 0.7 4H6H( NO LOCKING FEATURE)

M5N

M5 X 0.8 4H6H (NO LOCKING FEATURE)

T A B L E III M A T 'L M A T E R IA L C O D E UG U L T E M 2 3 0 0 O R E Q U IV A L E N T UH

U L T E M 2 4 0 0 O R E Q U IV A L E N T

PK

3 0 % G L A S S F IL L E D P E K K

TA B L E IV M A T'L C O DE

M A TER IA L

FIN IS H

NO C O DE

CR E S 3 0 3 P E R A ST M A 5 8 2 O R 1 .4 3 0 5 P E R E N 1 0 0 8 8 - 3

CA D M I U M P L A T E P E R A M SQ Q -P -4 1 6 , T Y P E II , CL 2

C

CR E S 3 0 3 P E R A ST M A 5 8 2 A N D 1 .4 3 0 5 P E R E N 1 0 0 8 8 - 3

P A SSI VA T E P E R A M S2 7 0 0 T YPE 2

D

CR E S

CA D M I U M P L A T E W I T H D RY FIL M L U BE

S

1 2 L 1 4 O R 1 2 1 5 C A RB O N ST E E L P E R A ST M A 1 0 8

CA D M I U M P L A T E P E R A M SQ Q -P -4 1 6 , T Y P E II , CL 2


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909-451-2290

STANDOFF, INTERNAL THREAD, METRIC 48

DWG. NO.

NMC SB8000M MATERIAL: SEE TABLE DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5


OPTIONAL TRIMMED BASE INSTALLATION FIXTURE

1.300 1.200

STANDOFF

.90 REF

.75 5

ISO VIEW

2.00 REF

T THREAD 6 PER AS8879

3 L

.04

BRACKET AND INSTALLATION FIXTURE ASSEMBLY

.110

SWIFTBOND BY NMC

TABLE I

EXAMPLE OF PART CODING: NMCSB8010 UG 10 C 10 L

SIZE CODE

T THREAD

06

6-32UNJC-3B

08

8-32UNJC-3B

10

10-32UNJF-3B

LEN GTH CODE

L D MIN CALC. WT. (gr)

4

.250

.375

[7.49] .295 4.1

TRIM CODE 5 SOLID-FILM LUBRICANT CODE LENGTH CODE IN SIXTEENTHS THREAD MATERIAL CODE THREAD SIZE CODE (SEE TABLE I) BASEPLATE MATERIALCODE BASIC PART NUMBER

6

[6.35] [9.52]

4.8

T

8

10

[12.7] .500

12

14

16

[15.88 [19.05 [22.23

[25.4]

] .625 ] .750 ] .875

1.000

18

22

24

26

28

30

[28.57] [31.75] [34.92] [38.1] [41.28] [44.45] [47.63] 1.125

[10.16] .400 5.4

20

1.250

1.375

4

32 [50.8]

1.500

1.625

1.750

1.875

2.000

10.8

11.4

12.1

12.8

13.4

[11.99] .472 6.1

6.8

7.4

8.1

8.8

9.4

10.1

NOTES: 1. INSTALLATION FIXTURE SHALL BE PROVIDED WITH EACH STUD. 2. THREADED STANDOFF MATERIAL: "C" = CRES 302, 303 OR 304 PER AMS5513, 5516, 5637, 5638, 5639, 5640, 5641 OR 5747 OR A-286 PER AMS5525, 5726, 5732, 5734,OR 5737. FINISH: PASSIVATE PER AMS2700, TYPE 2. 3 BASEPLATE MATERIAL: ULTEM 2300 OR EQUIVALENT. FINISH: NONE 4 LETTER "L" FOLLOWING SECOND DASH NUMBER DESIGNATES SOILD-FILM LUBRICANT PER AS5272, TYPE MANUFACTURES OPTION. 5 LETTER "T" FOLLOWING SECOND DASH NUMBER DESIGNATES .750 TRIMMED BASEPLATE. 6 THREAD LOCK PER NASM25027.


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909-451-2290

STANDOFF, THREADED

DWG. NO.

NMCSB8010 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

49

.010

5


.620

OPTIONAL INSPECTION HOLE .062"-.070" DIA LOCATED 2 THD PITCHES BELOW INSERT ON -8 AND LONGER PARTS ONLY

THREADED INSERT

L ±.020 .10

SWIFTBOND BY NMC DASH -8 -9 -10 -11 -12 -13 -14 -16 -20 -22 -25 -26 NUMBER -4 -6 L .500 .750 1.000 1.125 1.250 1.375 1.500 1.625 1.750 2.000 2.500 2.750 3.125 3.250

ID

THREAD DATA THREAD SIZE

06

.1380-32 UNC-3B

08

.1640-32 UNC-3B

10

.190-32 UNC-3B

EXAMPLE PART NUMBER: NMC SB8020 UG 08 8 LENGTH "L" THREAD SIZE STANDOFF MATERIAL BASIC PART NUMBER

NOTES:

STANDOFF MATERIAL ID MATERIAL UG ULTEM 2300 OR EQUIVALENT

INSERT MATERIAL - STEEL INSERT FINISH - CADMIUM PLATED PER QQ-P-416, TYPE II, CLASS 3 LOCKING - PER NASM 25027 MARKING - "NMC" AND "L" ID WILL BE MARKED ON PART THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

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909-451-2290

STANDOFF, LOCKING THREAD, SMALL BASE 50



.010

5

SWIFTBOND BY NMC (.90)

(1.05)

SURFACE FLAT TO WITHIN .010 FIM L

.750

(2.00)

.020

1.25

A

STANDARD FIXTURE .062±.005 x 0.31 LOCATING PILOT OPTIONAL (.75)

D MIN CLEARANCE DEPTH

A

OPTIONAL TRIMMED BASEPLATE ON PARTS WITH PART NUMBER SUFFIX T .75 TRIM WASHER THREAD T MS21209 INSERT INSTALLED PER MS33537 LUBE PER MIL-L-46010 TYPE I

.312 .307

(2.00)

.125 MAX

FOR OPTIONAL ROUND FIXTURE - ADD SUFFIX R TO PART NUMBER

.015 MIN

SWIFTBOND BY NMC CO DE L D M IN

6 7 0 .3 7 5 0 .4 37 0. 18 7

8 0 .5 00

9 0 .56 2 0 .2 5

10 0. 62 5

11 0. 68 7

MATERIAL DATA CODE A

12 0 .7 5 0

LE N G TH L D A TA 13 14 15 0 .8 12 0 .8 75 0 .93 7

16 1. 00 0

17 1. 06 2 0. 31

18 1 .1 2 5

20 1 .2 50

24 1 .5 00

32 2 .0 00

THREAD SHANK AND HEAD ONE PIECE CONSTRUCTION

THREAD MATL

SPEC

FINISH

SPEC

NONE

2024 ALUMINUM

QQ-A-200, OR QQ-A-225

ANODIZED

MIL-A-8625

CRA

A-286 CRES

AMS 5726, 5731, 5732, 5734, OR 5737

PASSIVATE

QQ-P-35

T

6AL-4V TITANIUM

AMS 4928, 4965, OR 4967

NONE

AA

22 1 .3 75

TRIM WASHER MATERIAL: 304 CRES PER MIL-S-5059 OR AMS 5513 TRIM WASHER FINISH: PASSIVATE PER QQ-P-35 EXAMPLE PART NUMBER: CODE CE GE GEH

B A S E P LA TE M A TL C A R B O N / E P O XY 350 D E G F G L A S S / E P O XY 250 D E G F G L A S S / E P O XY 350 D E G F

NMC SB8040

GE

3

AA

16 L - T OPTIONAL TRIMMED BASEPLATE L-LOCATING, N-NON LOCATING LENGTH - 1.000 THREAD MATERIAL - 2024 ALUMINUM THREAD - .1900-32 UNJF-3B BASEPLATE MATERIAL - GLASS/EPOXY BASIC PART NUMBER

THREAD DATA CODE 08 3

THREAD T .164-32 UNJC-3B .1900-32 UNJF-3B PATENT # 7294385 THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

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909-451-2290

STUD, FEMALE THREAD, LOCKING, COMPOSITE BASE, PILOTED

DWG. NO.

NMC SB8040 MATERIAL: SEE CHARTS DECIMAL ANGULAR TOLERANCES .XX .XXX .030

51

.010

5


.750 "L"

A

(1.05)

.020

"D" MIN.FULL THREAD DEPTH

(2.00) STANDARD FIXTURE

A THREAD "T" (.75)

OPTIONAL TRIMMED BASEPLATE ON PARTS WITH PART NUMBER SUFFIX T

1.25 .312 .307

.015 MIN

TRIM WASHER .75

(2.00)

.125 MAX

SWIFTBOND BY NMC CO DE L D M IN

6 7 0 .3 7 5 0 .4 37 0. 18 7

8 0 .5 00

9 0 .56 2 0 .2 5

10 0. 62 5

11 0. 68 7

12 0 .7 5 0

LE NG TH L DA TA 13 14 15 0 .8 12 0 .8 75 0 .93 7

16 1. 00 0

17 1. 06 2 0. 31

OPTIONAL ROUND FIXTURE ADD SUFFIX "R" TO PART NO.

18 1 .1 2 5

20 1 .2 50

22 1 .3 75

24 1 .5 00

32 2 .0 00

STANDOFF MATERIAL DATA TABLE CODE A AA CRA T

STANDOFF MATL

SPEC

FINISH

2024 ALUMINUM

QQ-A-200, OR QQ-A-225

CRES 302, 303, 304 or A-286 6AL-4V TITANIUM

SPEC

NONE ANODIZED

MIL-A-8625

AMS 5513, 5516, 5525, 5636, 5637, 5638, 5639, 5640, 5641, 5647, 55726, 5731, 5732, 5734, OR 5737

PASSIVATE

AMS 2700

AMS 4928, 4965, OR 4967

NONE

TRIM WASHER MATERIAL: 304 CRES PER MIL-S-5059 OR AMS 5513 TRIM WASHER FINISH: PASSIVATE PER AMS 2700 EXAMPLE PART NUMBER: CODE CE GE GEH

B A S E P L A TE M A TL C A R B O N / E P O XY 350 D E G F G L A S S / E P O XY 250 DE G F G L A S S / E P O XY 350 DE G F

NMC SB8041

GE

3

AA

16

-T OPTIONAL TRIMMED BASEPLATE LENGTH - 1.000 STANDOFF MATERIAL - 2024 ALUMINUM THREAD SIZE - .1900-32 UNJF-3B BASEPLATE MATERIAL - GLASS/EPOXY BASIC PART NUMBER

NOTES: 1. STUD STRAIGHT WITHIN .004 INCH PER INCH OF LENGTH. THREAD MAJOR DIA. CONCENTRIC WITH BASE O.D. WITHIN .020 FIM. AND PERPENDICULAR TO THE BASE WITHIN +/- 1 DEG 2. DISPOSABLE PRESSURE SENSITIVE ADHESIVE FIXTURE HOLDS STUD WHILE ADHESIVE CURES 3. APPROXIMATE PART WEIGHT IS 8.0 GRAMS EACH, NOT INCLUDING INSTALLATION FIXTURE.

THREAD SIZE TABLE CODE 08 3

THREAD T .1640-32 UNJC-3B .1900-32 UNJF-3B

* HELICAL COIL INSERT MAY BE USED OPTIONALLY


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909-451-2290

STUD, FEMALE THREAD, COMPOSITE BASE 52

DWG. NO.


.010

5



INSTALLATION FIXTURE

.750 FLATS

.90 REF

ISO VIEW

5

2.00 REF

1.250 STANDOFF

T THREAD

MINOR DIA: 4

.310 3

.015 MIN

7

.100

6

D

2

2

L .02

7

6

SWIFTBOND BY NMC NOTES: 1. INSTALLATION FIXTURE SHALL BE PROVIDED WITH EACH STANDOFF. PROFILE OF SURFACE MAY VERY WITH SIZE LIMITS.

2

SUFFIX "H" TO PART NUMBER = .064 OPTIONAL INSPECTION HOLE

3 LOCATED 2 THD PITCHES BELOW INSERT ON -8 AND LONGER PARTS ONLY.

COIL PER NAS1130 THREAD LOCKED PER NASM25027 AND SOLID-FILM 4 HELICAL LUBRICATED PER MIL-PRF-46010, TYPE 1 OR AS5272, TYPE 1.

5 CODE "T" SHALL HAVE .750 TRIMMED FLATS ON BASE. "P" SHALL HAVE PRIMER AND FILM-ADHESIVE APPLIED TO THIS SURFACE. 6 CODE PEEL-PLY FRABRIC SHALL BE APPLIED TO ADHESIVE FOR PROTECTION. "W" SHALL HAVE FILM-ADHESIVE ONLY APPLIED TO THIS SURFACE. 7 CODE PEEL-PLY FABRIC SHALL BE APLLIED TO ADHESIVE FOR PROTESTION.

TABLE II SIZE T THREAD CODE 6-32UNJC-3B 6 8-32UNJC-3B 8 10 10-32UNJC-3B TA B L E IV F IN IS H C O D E


TAB LE I S IZE M A T E R IA L F IN IS H CO D E A N O N E A L A LLO Y 2024 O R 7075 A N O D IZ E P E R P ER A M S -Q Q -A 200, A M S A M S -A -8625 TY PE AA Q Q -A -225 O R A M S -Q Q 1 O R TYPE 2, A-250 C L A S S O P T IO N A L C RES 302, 303 O R 304 PER A M S5513, 5516, 5636, 5637, 5638, 5640 O R CR 5737. A-286 PER P A S S IV A T E P E R AM S5525, 5726, 5731, AM S2700 TYPE 2 5734 O R 5737 CR A

A -2 86 PER A M S5 525, 5726, 5731, 5734 O R 5737

EXAMPLE OF PART CODING: NMC SB8050 CR 10 8 T P OPTIONAL PRIMER CODE (SEE TABLE IV) OPTIONAL TRIMMED BASE LENGTH CODE (SEE TABLE III) SIZE CODE (SEE TABLE II) MATERIAL CODE (SEE TABLE I) BASIC PART NUMBER

S P EC IA L F IN IS H

P

A P P L Y A N D C U R E E C 9 3 2 4 B E P O X Y P R IM E R P E R M IL -P R F-8 5 5 8 2 A N D A F-1 6 3 -2 K

W

A P P L Y A F - 1 6 3 - 2 K T O B A SE

T A B L E III LEN G TH 5 6 7 8 9 10 12 14 16 18 20 22 24 COD E L .3 1 2 .3 7 5 .4 37 .50 0 .5 6 2 .6 2 5 .7 50 .87 5 1 .0 00 1 .1 2 5 1 .2 50 1 .3 7 5 1.5 00 .2 95 .4 0 0 D M IN .2 1 8 .4 7 2 THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

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909-451-2290

STANDOFF, HELICAL-COIL, SELF-LOCKING BONDED 53



.010

5

SWIFTBOND BY NMC STANDOFF INSTALLATION FIXTURE

STANDARD BASE


.750 FLATS

.90 REF

4 ISO VIEW

2.00 REF

1.250

.310

"T" THREAD

3

D

2

L .02

5

6

SWIFTBOND BY NMC


TA B LE III LE N G T H 5 6 7 8 9 10 12 14 16 18 20 22 24 COD E L .3 1 2 .3 7 5 .4 3 7 .5 0 0 .5 6 2 .6 2 5 .7 5 0 .8 7 5 1 .0 0 0 1 .1 2 5 1 .2 5 0 1 .3 7 5 1 .5 0 0 .2 9 5 .4 0 0 D M IN .2 1 8 .4 7 2 TAB LE I S IZE M A T E R IA L F IN IS H CO D E A N O N E A L A LLO Y 2024 O R 7075 A N O D IZ E P E R P ER A M S -Q Q -A 200, A M S A M S -A -8625 TY PE AA Q Q -A-225 O R AM S-Q Q 1 O R TYPE 2, A -250 C L A S S O P T IO N A L C R ES 302, 303 O R 304 PER AM S5513, 5516, 5636, 5637, 5638, 5640 O R CR 5737. A-286 PER P A S S IV A T E P E R A M S5525, 5726, 5731, AM S2700 TYPE 2 5734 O R 5737 CR A

TA B L E IV F IN IS H C O DE

S P EC IA L FI N IS H

P

A P P L Y A N D C U R E E C9 3 2 4 B E P O X Y P R IM E R P E R M IL -P R F-8 5 5 8 2 A N D A F-1 6 3 -2 K

5

W

A P P L Y A F - 1 6 3 - 2 K T O B A SE

6

EXAMPLE OF PART CODING: NMC SB8051 CR 10 8 T P

5 6 OPTIONAL PRIMER CODE (SEE TABLE IV) OPTIONAL TRIMMED BASE 4 LENGTH CODE (SEE TABLE III) SIZE CODE (SEE TABLE II) MATERIAL CODE (SEE TABLE I) BASIC PART NUMBER

A-286 PER A M S5525, 5726, 5731, 5734 O R 5737

NOTES: 1. INSTALLATION FIXTURE SHALL BE PROVIDED WITH EACH STANDOFF.

2 PROFILE OF SURFACE MAY VERY WITH SIZE LIMITS. SUFFIX "H" TO PART NUMBER = .064 OPTIONAL INSPECTION HOLE

3 LOCATED 2 THD PITCHES BELOW INSERT ON -8 AND LONGER PARTS ONLY.

4 CODE "T" SHALL HAVE .750 TRIMMED FLATS ON BASE. CODE "P" SHALL HAVE PRIMER AND FILM-ADHESIVE APPLIED TO THIS SURFACE.

5 PEEL-PLY FRABRIC SHALL BE APPLIED TO ADHESIVE FOR PROTECTION. "W" SHALL HAVE FILM-ADHESIVE ONLY APPLIED TO THIS SURFACE. 6 CODE PEEL-PLY FABRIC SHALL BE APLLIED TO ADHESIVE FOR PROTESTION.

TABLE II SIZE T THREAD CODE 6-32UNJC-3B 6 8-32UNJC-3B 8 10 10-32UNJC-3B


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909-451-2290

STANDOFF, THREADED, BONDED 54


NMC SB8051 MATERIAL: SEE TABLE I DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5


TRIMMED BASE 2.00

1.25 .05

.75

.90

ISO VIEW FIXTURE

.205 L .04 .01 .30 PRIMER SURFACE

OPTIONAL LOCATING PIN

.07

SWIFTBOND BY NMC DASH NO.

T THREAD MIL-S-8879

06

.1380-32 UNJC-3A

08 10 12

.1640-32 UNJC-3A .1900-32 UNJF-3A .2500-28 UNJF-3A

NMC SB8110 UG 08 C 10 L T P PRIMER TRIMMED LOCATING PIN LENGTH IN 1/16THS - (4 THRU 32) THREADED FASTENER MATERIAL THREAD SIZE BASEPLATE MATERIAL BASIC PART NUMBER

NOTES: MATERIAL THREADED FASTENER - "C" - CRES 302,303, OR 304 FINISH - PASSIVATED "T" - 6AI-4V TITANIUM ALLOY FINISH - ALUMINUM PIGMENTED COATING PHOSPHATE FLUORIDE TREAT SURFACE TEXTURE: ROOT RADIUS AND THREAD FLANKS 32, OTHER SURFACES 125 MICROINCHES Ra MAX BASEPLATE - "UG" ULTEM 2300 OR EQUIVALENT LOCATING PIN - NO CODE - WITHOUT LOCATING PIN L - WITH LOCATING PIN FINISH - NO CODE - NO PRIMER P - PRIMER


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909-451-2290

STUD, BONDED, THREADED 55

DWG. NO.


.010

5

SWIFTBOND BY NMC

STANDARD BASE

TRIMMED BASE

31.75 1.25

50.80

19.05

22.86

ISO VIEW FIXTURE STANDARD BASEPLATE

TRIMMED BASEPLATE

L 1.0 7.62

5.21 PRIMER SURFACE

OPTIONAL LOCATING PIN 1.78

SWIFTBOND BY NMC DASH NO.

T THREAD FED-STD-H28

3M

MJ3 X 0.8 4h6h

4M 5M 6M 8M

MJ4 X MJ5 X MJ6 X MJ8 X

NMC SB8110 UG 3M C 10 L T P PRIMER TRIMMED LOCATING PIN LENGTH IN MILLIMETERS (10,12,15,20,25,30,35MM) THREADED FASTENER MATERIAL THREAD SIZE BASEPLATE MATERIAL BASIC PART NUMBER

0.8 4h6h 0.8 4h6h 0.8 4h6h 0.8 4h6h

NOTES: THREADED FASTENER - "C" - CRES 302,303, OR 304 PERAMS5513, 5516, 5636, 5637, 5638, 5639, 5640, 5641, OR 5647 OR A-286 CRES PER AMS 5525, 5726, 5731, 5732, 5734M IR 5737.- PASSIVATE PER AMS2700, TYPE 2 (FINISH - PASSIVATE PER AMS2700 TYPE 2 ) "T" - 6AI-4V TITANIUM ALLOY (UNS R56400) PER AMS 4928 OR AMS 4967, (FINISH - ALUMINUM PIGMENTED COATING PER BMS10-85, TYPE I, PHOSPHATE FLUORIDE TREAT PER BAC5861.) SURFACE TEXTURE: ROOT RADIUS AND THREAD FLANKS 32, OTHER SURFACES 125 MICROINCHES Ra MAX PER ANSI B46.1-1978 BASEPLATE - "UG" ULTEM 2300 OR EQUIVALENT LOCATING PIN - NO CODE - WITHOUT LOCATING PIN L - WITH LOCATING PIN FINISH - NO CODE - NO PRIMER P -PRIMER PER MIL-P-85582 PATENT # 7294385 THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

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909-451-2290

STUD, BONDED, THREADED

DWG. NO.

NMC SB8110M MATERIAL: ULTEM 2300 OR EQUIVALENT


56

.XX .030

.XXX .010

5


.750

(1.05) L +/-.020 THREAD T PER MIL-S-8879

(2.00)

45 X .040 MAX

STANDARD FIXTURE

1.5 INCOMPLETE THDS MAX

.75

.75 TRIM WASHER

1.25

.125 MAX .015 MIN

OPTIONAL TRIMMED BASEPLATE ON PARTS WITH T SUFFIX TO PART NUMBER

2.00 FOR OPTIONAL ROUND FIXTURE - ADD SUFFIX R TO PART NUMBER

SWIFTBOND BY NMC LENGTH DATA (LENGTH "L" IN SIXTEENTHS OF AN INCH) CODE L

4

6

8

12

14

16

18

20

22

0.250 0.375 0.500 0.625 0.750 0.875 1.000 1.125 1.250 1.375

M ATE RIA L AND FINIS H DATA CODE THREA D M A TL A 2024 OR 7075 AA A LUM INUM CR 302, 303, 304 CRES CRA A-286 CRES T

10

6A L-4V TITA NIUM

24

26

28

30

32

1.500 1.625 1.750 1.875 2.000

SP E C QQ-A -200, QQ-A -225, OR QQ-A-250 A MS 5513, 5516, 5636, 5637, 5638, 5639, 5640, 5641, OR 5647 A MS 5525, 5726, 5731, 5732, 5734, OR 5737 (CHEMISTRY ONLY )

FINIS H NONE A NODIZED PA S SIVA TE PA S SIVA TE

SP E C M IL-A-8625 QQ-P-35 QQ-P-35

NONE

AM S 4911, 4928, 4965, OR 4967

TRIM WASHER MATERIAL 304 CRES PER MIL-S-5059 OR AMS 5513 TRIM WASHER FINISH: PASSIVATE PER QQ-P-35 THREAD DATA CODE THREAD T 08 .164-32 UNJC-3A 3 .1900-32 UNJF-3A 4 .2500-28 UNJF-3A

CODE CE GE GEH

EXAMPLE PART NUMBER

NMC SB8120 GE 3 AA 16 – T OPTIONAL TRIMMED BASEPLATE LENGTH – 1.000 THREAD MATERIAL – 2024 ALUMINUM THREAD - .1900-32 UNJF-3A BASEPLATE MATERIAL – GLASS/EPOXY BASIC PART NUMBER

B A S E P L A T E M A TL C A R B O N / E P O XY 350 DE G F G L A S S / E P O XY 250 DE G F G L A S S / E P O XY 350 DE G F


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909-451-2290

STUD, COMPOSITE BASE

DWG. NO.


57

.010

5

SWIFTBOND BY NMC (22.9) L +/-0.5

31.8

(26.7)

THREAD T PER ISO5855 45 REF X 1.0 MAX

(50.8) .062 .005 STANDARD FIXTURE x .31 LOCATING PILOT OPTIONAL. ADD P SUFFIX TO PART NUMBER

1.5 INCOMPLETE THDS MAX

19.1

FOR OPTIONAL TRIMMED BASE ADD T SUFFIX TO PART NUMBER

2.6 MAX 19.1

0.4 MIN 50.8

FOR OPTIONAL ROUND FIXTURE - ADD SUFFIX R TO PART NUMBER

SWIFTBOND BY NMC CODE L

6M 6

8M 8

LENGTH DATA (LENGTH "L" IN MILLIMETERS) 10M 12M 15M 20M 25M 30M 10 12 15 20 25 30

35M 35

38M 38

MATERIAL ANDFINISHDATA CODE THREADMATL SPEC FINISH SPEC A 2024 OR7075 NONE QQ-A-200, QQ-A-225, ORQQ-A-250 AA ALUMINUM ANODIZED MIL-A-8625 CR 302, 303, 304 CRES AMS5513, 5516, 5636, 5637, 5638, 5639, 5640, 5641, OR5647 PASSIVATE QQ-P-35 AMS5525, 5726, 5731, 5732, 5734, OR5737 (CHEMISTRY ONLY) PASSIVATE QQ-P-35 CRA A-286 CRES T

6AL-4V TITANIUM AMS 4911, 4928, 4965, OR4967

THREAD DATA CODE THREAD T 3M MJ3 X 0.5 4H6H 4M MJ4 X 0.7 4H6H 5M MJ5 X 0.8 4H6H 6M MJ6 X 1.0 4H6H 8M MJ8 X 1.0 4H6H

CODE BASEPLATE CE CARBON/EPOXY GE GLASS/EPOXY GEH GLASS/EPOXY

NONE

EXAMPLE PART NUM BER

NMC SB8120M GE 5M CRA 12M T OPTIONAL TRIM MED BASEPLATE LENGTH – 12 M M THREAD MATE RIAL – A-286 C RES THREAD - .MJ 5 X 0.8 4 H6H BASEPLATE MATERIAL – GLASS/EPOXY BASIC P ART NUMB ER

MATL 177 DEG C 121 DEG C 177 DEG C PATENT # 7294385


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909-451-2290

STUD, COMPOSITE BASE

DWG. NO.

NMC SB8120M MATERIAL: SEE CHARTS DECIMAL ANGULAR TOLERANCES .XX .XXX .030

58

.010

5



.90 REF

.750 4


2.00 REF

1.25

T THREAD

.04 X 45 MAX

L

.02

1.5 INCOMPLETE THD PERMISSIBLE

3

.100

6

STUD AND INSTALLATION FIXTURE ASSEMBLY

5

SWIFTBOND BY NMC LENGTH CO DE

4

6

8

10

12

14

16

18

20

22

24

26

28

30

32

L

.250

.375

.500

.625

.750

.875

1.000

1.125

1.250

1.375

1.500

1.625

1.750

1.875

2.000

TABLE II SIZE CODE A AA

CR

MATERIAL

FINISH

AL ALLOY 2024 OR 7075 PER AMS-QQ-A-200, AMS-QQ-A-225 OR AMS-QQ-A-250 CRES 302, 303, 304 OR A-286 PER AMS5513. 5516, 5636 ,5637, 5638, 5639, 5640, OR 5647 (CHEMISTRY ONLY) A-286 CRES PER AMS5525, 5726, 5731, 5732, 5734 OR 5737 (CHEMISTRY ONLY)

NONE ANODIZE PER AMS-A-8625

TABLE III FINISH CODE 5

6

PASSIVATE PER AMS2700 TYPE 2.

SPECIAL FINISH

P

APPLY AND CURE EC9324B EPOXY PRIMER PER MIL-PRF-85562 AND AF-163-2K FILM-ADHESIVE

W

AF163-2K FILM-ADHESIVE

EXAMPLE OF PART CODING: NMCSB8130 CR 10 8 T P

5 OPTIONAL PRIMER CODE 6 (SEE TABLE III) OPTIONAL .75 TRIMMED BASE 4 LENGTH IN SIXTEENTHS SIZE CODE (SEE TABLE I) MATERIAL CODE (SEE TABLE II) BASIC PART NUMBER

NOTES: 1. INSTALLATION FIXTURE TO BE PROVIDED WITH EACH STUD. 2. SURFACE TEXTURE: ROOT RADIUS AND THREAD FLANKS 32 MICROINCHES, OTHER SUFACES 125 MICROINCHES. GRIT BLAST BOND SUFACE OF BASE 125-250 MICROINCHES.

3 PROFILE OF SURFACE MAY VERY WITHIN SIZE LIMITS. 4 CODE "T" SHALL HAVE .750 TRIMMED FLATS ON BASE. 5 CODE "P" SHALL HAVE PRIMER AND FILM-ADHESIVE APPIED TO THIS SURFACE. PEEL-PLY FABRIC SHALL BE APPLIED FOR ADHESIVE PROTECTION.

6 CODE "W" SHALL HAVE FILM-ADHESIVE ONLY, APPLIED TO THIS SURFACE. PEEL-PLY FABRIC SHALL BE APPLIED TO ADHESIVE FOR PROTECTION.

TABLE I SIZE CODE

T THREAD

06

6-32UNJC-3A

08

8-32UNJC-3A

10

10-32UNJF-3A


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909-451-2290

STUD, THREADED, BONDED 59



.010

5

SWIFTBOND BY NMC

STANDARD BASE


.90 REF

.750

4 ISO VIEW

1.25

A

T THREAD 5 T L

.02

D

.100 MAX STUD AND INSTALLATION FIXTURE ASSEMBLY

3

SWIFTBOND BY NMC TABLE III LENGTH CO DE L

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

.750

.875

1.000

1.125

1.250

1.375

1.500

1.625

1.750

1.875

2.000

2.125

2.250

2.375

2.500

NOTES: 1. INSTALLATION FIXTURE TO BE PROVIDED WITH EACH STUD.

TABLE II SIZE CO DE 3

2. SURFACE TEXTURE: ROOT RADIUS AND THREAD FLANKS 32 MICROINCHES, OTHER SUFACES 125 MICROINCHES. GRIT BLAST BOND SUFACE OF BASE 125-250 MICROINCHES.

T THREAD .1900-32UNJF-3A

C MAX .039

D ±.002 .188

.35

3

PROFILE OF SURFACE MAY VERY WITHIN SIZE LIMITS.

4

.2500-28UNJF-3A

.045

.248

.43

4

CODE "T" SHALL HAVE .750 TRIMMED FLATS ON BASE.

5

.3125-24UNJF-3A

.052

.310

.47

5

1.5 INCOMPLETE THREADS PERMISSIBLE.

6

.3750-24UNJF-3A

.052

.373

.58

TABLE I MATL CO DE

T

EXAMPLE OF PART CODING: NMC SB8140 CR 10 8 T

MATERIAL

FINISH

AA

AL ALLOY 2024 OR 7075 PER AMS-QQ-Q-200, AMS-QQ-A-225 OR AMS-QQ-A-250

NONE ANODIZE PER AMS-A-8625

CR

CRES 302, 303 OR 304 PER AMS5513, 5516, 5637, 5638, 5640 OR 5647

A

CRES A-286 PER AMS5525, 5726, 5731, 5732, 5734 OR 5737 CRA

OPTIONAL TRIMMED BASE LENGTH CODE (SEE TABLE III) SIZE CODE (SEE TABLE II) MATERIAL CODE (SEE TABLE I) BASIC PART NUMBER

PASSIVAT E PER AMS2700 T YPE 2

CRES A-286 PER AMS5525, 5726, 5731, 5732, 5734 OR 5737

PATENT # 7294385


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909-451-2290

STUD, THREADED, BONDED 60

DWG. NO.

NMC SB8140 MATERIAL: SEE TABLES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

SWIFTBOND BY NMC

STUD

STUD WITH STANDARD FIXTURE STUD .90 REF.

1.250 MAX.

ISO VIEW 2.00 REF.

10-32UNJF-3A THREAD 3 PER AS8879

INNER FIXTURE OUTER FIXTURE

L

.157 STUD WITH STANDARD INSTALLATION FIXTURE ASSEMBLY

SWIFTBOND BY NMC EXAMPLE OF PART CODING: NMCSB8310 UG 10 - 8 A P

NOTES: 1.

2

INSTALLATION FIXTURE WITH NON RESIDUE PRESSURE SENSITIVE TAPE SHALL BE PROVIDE WITH EACH STUD. INNER FIXTURE SHALL BE COLOR PINK.

PRIMER CODE 4 INSTALLATION FIXTURE TYPE CODE “L” LENGTH CODE (SEE TABLE II) 10-32UNJF-3A THREAD 3 BASE MATERIAL (SEE TABLE I) BASIC PART NUMBER

2

NO LETTER AFTER SECOND DASH NUMBER INDICATES STANDARD INSTALLATION FIXTURE. LETTER "A" AFTER SECOND DASH NUMBER INDICATES DOUBLE INSTALLATION FIXTURE. LETTER "B" AFTER SECOND DASH NUMBER INDICATES DUAL INSTALLATION FIXTURE. LETTER "C" AFTER SECOND DASH NUMBER INDICATES QUAD INSTALLATION FIXTURE

3

THREADED STUD MATERIAL: CRES 302,303 OR 304 PER AMS5513, 5516, 5637, 5638, 5639, 5640, 5641, 5647 OR A-286 PER AMS5525, 5726, 5731, 5732, 5734 OR 5737. FINISH: PASSIVATE PER AS2700 TYPE 2.

4

SUFFIX P AFTER SECOND DASH NUMBER INDICATES PRIMER. P = MIL-PRF-85582 Type 1, Class 2 P1 = MIL-PRF-85582 Type 1, Class N TO ALL EXPOSED SURFACES (BOND SURFACE MFG OPTION).

5.

OPERATING TEMPERATURE RANGE IS: -55 TO +85 C. PATENT # 7294385 THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

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909-451-2290

STUD, THREADED ADHESIVE BONDED 61

DWG. NO.

NMC SB8310 MATERIAL: SEE NOTES AND TABLE I DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

SWIFTBOND BY NMC

TYPE "A" ISO VIEW

TYPE "B" ISO VIEW

1.65 1.65

.90 TYP.

1.25 REF.

.90 REF.

3.5 REF. TYPE "B" DUAL FIXTURE

TYPE "A" DOUBLE FIXTURE

SWIFTBOND BY NMC TABLE II LEN GTH CODE

L ±.02

4

6

8

10

12

14

16

[6.35] [9.52] [12.7] [15.88 [19.05 [22.23

[25.4]

18

20

22

24

26

28

30

32

[28.57] [31.75] [34.92] [38.1] [41.28] [44.45] [47.63]

.250

.375

.500

] .625 ] .750 ] .875 1.000 1.125 1.250 CALCULATED WEIGHT (Grams)

ULTEM 2300

5.75

6.19

6.63

7.07

7.51

7.95

8.39

8.83

9.27

ULTEM 2400

6.06

6.5

6.94

7.38

7.82

8.26

8.7

9.14

9.58

1.375

1.750

[50.8]

1.500

1.625

1.875

2.000

9.71

10.15

10.59

11.03

11.47

11.91

10.02

10.46

10.9

11.34

11.78

12.22

TABLE I MATL CODE

BASEPLATE MATERIAL

UG

ULTEM 2300

UF

ULTEM 2400 PATENT #7294385


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909-451-2290


DWG. NO.

NMC SB8310 MATERIAL: SEE NOTES AND TABLE I DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

SWIFTBOND BY NMC

3.5 REF TYPE "C" ISO VIEW

1.25 REF

1.65

.90 REF

1.65 .90 REF

4.20

1.65

2.00 REF TYPE "C" QUAD FIXTURE


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909-451-2290


DWG. NO.

NMC 8310 MATERIAL: SEE NOTES AND TABLE I DECIMAL ANGULAR TOLERANCES

.XX .030

.XXX .010

5

SWIFTBOND BY NMC

1.25 .75 HEX

.24 INSTALL THICKNESS

1.25 DIA.

.09

SWIFTBOND BY NMC OTHER LENGTH CODES AVALIBLE UPON REQUEST

NOTES:

"-L" INSTALL THICKNESS

.150 .250-.500

.460 .500-750

1: MATERIAL: INSERT AND STUD TO BE MADE OF CRES 302.303,304 PER AMS 5513, 6516, 5636 THRU 5639, 5640, 5614 AND 5647 2: CAP AND BASE MATERIAL: WOVEN POLYIMIDE PREPREG. 3: CRES STUD AND INSERT TO BE MOLDED IN PLACE DURING MANUFACTURING PROCESS. 4: PRESSURE APPLICATOR INCLUDED. 5: NMC SB8500BM( ) MATES WITH NMC SB8500CF( ) NMC SB8500BF( ) MATES WITH NMC SB8500CM( )

EXAMPLE OF PART NUMBER: NMC SB8500 -B -M -L .150 "L" -LENGTH CODE OPTIONAL LOCATING HOLE THREAD CODE STYLE (M- Male Thread, F- Female Thread)

5

"B"-BASE / "C"-CAP

PATENT PENDING

BASIC PART NUMBER


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909-451-2290

HIGH TEMP FASTENER

DWG. NO.


64

.010

5

SWIFTBOND BY NMC

1.13

.75

.90

2.00

.23 .08 MAX TIE THICKNESS .36 MAX TIE WIDTH

SWIFTBOND BY NMC

NMC SB9000

MOUNT MATERIAL ID UG

MATERIAL ULTEM 2300 OR EQUIVALENT

BASIC PART NUMBER

EST. WEIGHT: 2g PATENT # 7294385 THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

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909-451-2290

MOUNT, CABLE TIE ANCHOR 65

DWG. NO.

NMC SB9000 MATERIAL: ULTEM 2300 OR EQUIV DECIMAL ANGULAR TOLERANCES

.XX .030

.XXX .010

5

SWIFTBOND BY NMC 2.00

.75

.90

1.13

.23 .08 MAX TIE THICKNESS .35 MAX TIE WIDTH

SWIFTBOND BY NMC MOUNT MATERIAL ID MATERIAL ULTEM 2300 OR NO CODE EQUIVALENT NY

EXAMPLE PART CALLOUT:

NMC SB9010 NY-NF

NYLON 6/6 NO FIXTURE OPTION MATERIAL ID BASIC PART NUMBER

EST. WEIGHT 1.5g PATENT # 7294385 THOMPSON CREEK NMC AEROSPACE 2755 POMONA, CA 91767-1861

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909-451-2290

MOUNT, CABLE ANCHOR

DWG. NO.


66

.010

5

SWIFTBOND BY NMC 2.00 TOP SURFACE SHALL BE SMOOTH

.90

.43

.44

.20

.07 MAX TIE THICKNESS .20 MAX TIE WIDTH

SWIFTBOND BY NMC EXAMPLE PART CALLOUT:

NMC SB9020 NY-NF MOUNT MATERIAL NO FIXTURE OPTION

ID

MATERIAL ULTEM 2300 OR NO CODE EQUIVALENT NY NYLON 6/6

MATERIAL ID BASIC PART NUMBER

EST. WEIGHT 1g PATENT # 7294385


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909-451-2290

MOUNT, CABLE TIE ANCHOR 67

DWG. NO.


.010

5

SWIFTBOND BY NMC INSTALLATION FIXTURE

.885

50.8 2.00 REF

1.25

ISO VIEW

MOUNT

21 .83

MOUNT WITH INSTALLATION FIXTURE MOUNT

4X .236 .189 REF. 1.065


1.02

.079 PRESSURE SENSITIVE ADHESIVE TAPE

SWIFTBOND BY NMC TABLE I MATERIAL CODE

MOUNT MATERIAL

CALCULATED WEIGHT (GRAMS)

UG UF

ULTEM 2300 ULTEM 2400

8.0 8.0

TABLE II FINISH CODE

SPECIAL FINISH

P

APPLY PRIMER PER MIL-PRF-85582, TYPE 1, CLASS 2. TO ALL OUTER SURFACES.

P1

APPLY PRIMER PER MIL-PRF-85582, TYPE 1, CLASS N. TO ALL OUTER SURFACES.

EXAMPLE OF PART CODING: NMC SB9030 UG P

OPTIONAL PRIMER CODE MATERIAL CODE BASIC PART NUMBER

NOTES: 1.

INSTALLATION FIXTURE SHALL BE PROVIDED WITH EACH MOUNT.


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MOUNT, CABLE-TIE, TWO WAY

DWG. NO.

NMC SB9030 MATERIAL: SEE TABLE I DECIMAL ANGULAR TOLERANCES .XX .XXX .030

68

.010

5

SWIFTBOND BY NMC

2x.89

1.250 ROUND INSTALLATION FIXTURE WITH TRIMMED EDGE

4X .236

2x.643

.189 REF.

2.065 2.02

.825 .079

SECTION D-D 2.00

D

D

SWIFTBOND BY NMC NOTES: MATERIAL:

NMC SB9031 P

ULTEM 2400 OR EQUIVALENT FINISH:

PRIMER OPTION CODE

SUFFIX CODE: P = MIL-PRF-85582 Type 1, Class 2

BASIC PART NUMBER

P1 = MIL-PRF-85582 Type 1, Class N APPROXIMATE PART WEIGHT = 8.2 GRAMS NOT INCLUDING INSTALLATION FIXTURE


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909-451-2290

MOUNT, CABLE TIE 2 INCH, TWO WAY 69

DWG. NO.


.010

5

SWIFTBOND BY NMC

1.13 C

.75

C

ADHESIVE PULL TAB .73

.57

.06 .23 .36 MAX TIE WIDTH

.020 SECTION

.08 MAX TIE THICKNESS

C-C

ADHESIVE STRIP W/ PULL TAB

SWIFTBOND BY NMC

ID UG

MOUNT MATERIAL MATERIAL SPECIFICATION PEI ULTEM 2300-OR EQUIVALENT

NMC SB9100 BASIC PART NUMBER

ADHESIVE STRIP - TAPE, 3M SCOTCH MOUNT NO 4930 WITH PAPER LINER OR EQUIVALENT


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909-451-2290

MOUNT, CABLE TIE ANCHOR, VHB 70

DWG. NO.


.010

5

SWIFTBOND BY NMC

1.13

B

B .75

ADHESIVE PULL TAB .08 MAX TIE THICKNESS

.57 .06

.23

SECTION

B-B

.020

.35 MAX TIE WIDTH

ADHESIVE STRIP W/ PULL TAB

SWIFTBOND BY NMC

ID UG




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909-451-2290

MOUNT, CABLE TIE ANCHOR, TRANSVERSE BASE, VHB 71

DWG. NO.


.010

5


A

A

.430

ISO VIEW

ADHESIVE STRIP PULL TAB

.200 MAX .108 MAX

.202

SECTION A-A

ADHESIVE STRIP

SWIFTBOND BY NMC

ID UG




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909-451-2290

MOUNT, CABLE TIE ANCHOR, VHB 72

DWG. NO.


.010

5

B

B

.39

2X .96

ISO VIEW

PART NUMBER

.26

2X .97

.216

.066 .19

.13

SECTION B-B SCALE 4 : 1

NOTE: (UNLESS OTHERWISE SPECIFIED) 1. ALL FILLET AND RADIUS TO BE .030 2. EACH PART SHALL BE MARKED PART NUMBER AS LISTED ON THE DRAWING. 3. PART TO MOUNTED WITH EXPOXY ADHESIVE, AND USED WITH CABLE TIE.


PATENT #7294385 DWG. NO.


MOUNT, CABLE TIE

NMC SB9310 MATERIAL: NYLON 6/6 BLACK DECIMAL ANGULAR TOLERANCES .XX .XXX .030

73

.010

5

RINGPOSTS

™

NMC RP Series Ring Posts™ for Wire Bundle Management in Aircraft, Marine, Automotive and other Electronic Products NMC Ring Post™, is a unique wire management system that can provide one to six levels of wiring by screwing one Ring Post into another, and can accommodate bundles up to 1.25” in diameter. Wire separation is automati cally achieved.

Typical clamp buildup

Typical ring post buildup

NMC RP1700

Single Ringpost, made from heat stabi lized Nylon 6/6 with a clearance hole for a #10 fastener.

What would you have to do to replace this cable or add a cable? Just clip the cable tie.

NMC RP1703

Single Ringpost, made from heat stabi lized Nylon 6/6 with #1032 titanium male stud and #1032 carbon steel female insert.

NMC RP1704

Double Ringpost, made from heat stabi lized Nylon 6/6 with #1032 titanium male stud and #1032 carbon steel female insert.



74

.30 .75

.47 .21 THRU

.90

.47 MATERIAL NYLON 6/6 COLOR: NATURAL EST. WEIGHT - 3g

PATENT #'s 6880787, 6880788 D497100, D496851


DWG. NO.


SINGLE RINGPOST WITHOUT INSERT 75

NMC RP1700 MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

10-32 THREADED SELF LOCKING INSERT

.30 .75

.375 .335

10-32 UNF THREADED STUD

.90 MATERIAL: INSERT - CARBON STEEL STUD - TITANIUM FINISH: INSERT - CAD PLATE STUD - ALUMINUM PIGMENT COAT .47

THREAD LOCK PER NASM 25027 EST. WEIGHT - 9.5g

PATENT #'s 6880787, 6880788 D497100, D496851


DWG. NO.


SINGLE RINGPOST W/ SELF-LOCKING INSERT 76


.010

5

10-32 THREADED SELF LOCKING INSERT

.30

.75

1.50

.375 .335

10-32 UNJF THREADED STUD

.48

.90 MATERIAL: INSERT - CARBON STEEL STUD - 6AL-4V TITANIUM ALLOY FINISH: INSERT - CAD PLATE STUD - AL PIGMENTED THREAD LOCK PER NASM 25027 EST. WEIGHT - 13g

PATENT #'s 6880787, 6880788 D497100, D496851


DWG. NO.


DOUBLE RINGPOST W/ SELF-LOCKING INSERT 77


.010

5

GROMMETS Caterpillar Style Grommets For Chafe Protection For use in Aircraft, Marine, Electronic, Automotive and other applications Made of flexible straight lengths that can be easily shaped to line and grip oddshaped holes of various thick nesses. The benefits include the protection of cables and tubing from damage caused by sharp edged holes. Caterpillar Grommet is available in Nylon 6/6 and Polytetrafluoroethylene (PTFE) materials in precut lengths.

Flanged Hole Grommet for Irregular, Odd Shaped and Large Opening Chafe Protection For use in Aircraft, Marine, Electronic, Automotive and other applications Flanged hole grommets are available in Nylon 6/6 material for flexibility and durability. The standard stock length is 19.00” which can fit holes up to 6” in diameter.



78

19.00±.10

.292

.105

25°

NOTES: MATERIALS: CODE -N HEAT STABILIZED NYLON 6/6 FOR APPLICATIONS TO 275 F

.075 .040

.105

CODE -P NYLON 6 FOR GREATER FLEXIBILITY

.050

.140

TEMPERATURE: UP TO 275 F EXAMPLE PART NUMBER NMC G24 N MATERIAL CODE BASIC PART NUMBER


DWG. NO.


CATERPILLAR GROMMET - FLANGED HOLE 79

NMC G24 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

L

W

.067

.067

A

C

Q


DWG. NO.


CATERPILLAR GROMMET


80

.010

5

TABLE I DIMENSIONS OF NMC G51

W +.010 -.005 .036 .056 .090 .131 .195 .260 .320 .390 .515 .640 .765 .890 1.015

PART NUMBER NMC G51/P/T1

1 1 1 1 1

AA A B C D E F G H I J K L

A .010 .155 .155 .155 .155 .230 .240 .255 .255 .255 .255 .255 .255 .255

Q +.010 -.005 .115 .150 .175 .220 .325 .385 .445 .515 .640 .765 .890 1.015 1.140

C +.010 -.005 .055 .055 .055 .055 .070 .070 .075 .075 .075 .075 .075 .075 .075

FOR MATERIAL THICKNESS .010 -.034 .015 -.052 .052 -.085 .085 -.128 .128 -.192 .192 -.255 .255 -.318 .318 -.380 .380 -.510 .510 -.635 .635 -.760 .760 -.885 1.010 -1.130

1. AVAILABLE IN TEFLON MATERIAL ONLY. TEFLON: ALL SIZES PT. NO. SAMPLE: NMC G51T-B X COIL NMC G51TE-B X COIL 2. PART CALLOUT: SAMPLE: NMC G51

H-ExL LENGTH IN INCHES, e.g. (XX.XX) = 6.00 IN. (06.00) SIZE MATERIAL BASIC PART NUMBER

3. L - STANDARD STRIP LENGTH: NYLON - 12.75" TOLERANCE 12.620" - 12.750" TEFLON: 19.00" TOLERANCE: +/- .030" ALL OTHER CUT LENGTH TOLERENCES: FOR L LESS THAN 3.00" +/- .015 FOR L 3.00" TO 19.00" +/- .030

NOTES: UNLESS OTHERWISE SPECIFIED

4. T - POLYTETRAFLUOROETHYLENE (PTFE) FOR APPLICATIONS TO 500 DEGREES F.

2

MATERIAL H - NYLON 6/6 T - POLYTETRAFLUOROETHYLENE (PTFE) TE - SAME AS "T" PLUS ETCHING.


DWG. NO.


CATERPILLAR GROMMET


81

.010

5

C/L

E

E "L"

"D"

NOTE: 60MM SPACING SHOWN

C/L

F SECTION E-E SCALE 1 : 2

ANODIZED ALUMINUM WASHER

ALUMINUM RIVET NMC CTM

30 45 60

"D " 3 0 M M / 1 . 1 8 IN 4 5 M M / 1 . 7 7 IN 6 0 M M / 2 . 3 6 IN

Note: 30 MM size has 11 cable tie mounts 45 MM size has 7 cable tie mounts 60 MM size has 5 cable tie mounts

DETAIL F SCALE 2 : 1 MOUNT SWIVELS

C A TE R P ILLA R 5 NM C 6 NM C 7 NM C 8 NM C

NMC G51

G RO M M E T G 51H - E G 51H - F G 51H - G G 51H - H

M A TE R IA L N Y LO N 6/ 6 N Y LO N 6/ 6 N Y LO N 6/ 6 N Y LO N 6/ 6

+ . 000 -. 130 12. 75 IN 12. 75 IN 12. 75 IN 12. 75 IN


CABLE TIE MOUNT 1 NMC CTM100 2 NMC CTM101 3 NMC CTM102

DWG. NO.


CAT GROMMET WITH MOUNT 82

MATERIAL NYLON 6/6 NYLON 6/6 NYLON 6/6

NMC G51CM MATERIAL: SEE TABLE DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

L

.067

.067

TABLE I PART NUMBER

W

+.015 -.005

DIMENSIONS (INCHES) Q R

S

+.015 -.005

+.015 -.005

+.020 -.005

NMC GR2120-0

0.090

0.132

0.155

0.100

NMC GR2120-1

0.103

0.150

0.155

0.100

NMC GR2120-2

0.133

0.175

0.155

0.100

NMC GR2120-3

0.176

0.220

0.155

0.100

NMC GR2120-4

0.260

0.325

0.230

0.160

NMC GR2120-5

0.323

0.385

0.240

0.170

NMC GR2120-6

0.383

0.445

0.255

0.180

NMC GR2120-7

0.453

0.515

0.255

0.180

NMC GR2120-8

0.578

0.640

0.255

0.180

W S

R Q

EXAMPLE PART NUMBER: NMC GR2120 - 0 - L

NOTES: 1. 2.

LENGTH (SEE NOTE 2)

MATERIAL: NYLON 6/6 PER ASTM D4066 OR 6779 L = LENGTH STANDARD LENGTH IS 12.620"-12.750"


CHANNEL SIZE (SEE TABLE I) BASIC PART NUMBER

DWG. NO.


GROMMET, ONE LEG


83

.010

5

GROMMETS NMC Flip Grommet Protects wire, cable and tubing passing through holes in bulkheads, frames and other structures. Used in a variety of aerospace, industrial and automotive industry applications. Easily installed, economical chafe protection with lower labor costs. Grommet’s skirt “flips” over creating twosided flange. Flip Grommets NMC 1368(series) NAS 1368(series)

NMC Split Plastic Grommet for Round Holes

Split Plastic Grommets NMC 557(series) NAS 557(series)

Split plastic grommets are precision molded to offer easy installation in round holes, producing resultant hole sizes of .375” to 3” diameter. Benefits include excellent insulation as well as scuff protection on smooth inner surfaces for wire bundles, cable or tubing. They protect cables from damage by sharp edged holes, thus eliminating costly repairs. Split plastic grommets from NMC are available in sizes to fit firmly in normal bulkhead material thicknesses (.025 – .125).



84

X-X Y-Y Z-Z

H øD 30° - 45°

F .052 R FULL

TABLE 1 STRUCTURAL PART D NUMBER INSTALLED HOLE DIA (REF) NMC 557-( ) DIA.

3 4 6 8 10 12 14 16 18 20 22 24 28 32 36 40 44 46 48

.188 .250 .375 .500 .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.750 2.000 2.250 2.500 2.750 2.875 3.000

.234 .296 .422 .594 .719 .844 .969 1.094 1.219 1.344 1.500 1.625 1.875 2.125 2.375 2.625 2.875 3.000 3.125

H DIA

SECTION

.241 .303 .429 .601 .726 .851 .976 1.101 1.226 1.351 1.507 1.632 1.882 2.132 2.382 2.632 2.882 3.007 3.132

X-X X-X X-X Y-Y Y-Y Y-Y Y-Y Y-Y Y-Y Y-Y Z-Z Z-Z Z-Z Z-Z Z-Z Z-Z Z-Z Z-Z Z-Z

SECTION X-X -NOS. F

.125

SECTION Y-Y -NOS.

STYLE

F

A B C

.060 - .070 .090 - .100 .134 - .144

.025 -.051 .064 - .081 .091 - .125

X-X .135 .150 .177

8 THRU 20

F R FULL

TABLE 2 SHEET THICKNESS (REF)

3 TO 6

W Y-Y .215 .240 .240

.178 Z-Z .230 .260 .300

SECTION Z-Z -NOS. 22 THRU 48

EXAMPLE PART NUMBER NMC 557 - 20 SIZE CODE ( SEE TABLE 1) BASIC PART NUMBER


DWG. NO.


GROMMET, PLASTIC, SPLIT 85

NMC 557 MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

"T" .13

"G" DIA "J" DIA REF REF

"H" DIA

B DETAIL B SCALE 4 : 1

TABLE 1 LENGTH CODE LETTER

T

NOMINAL STRUCTURE THICKNESS

-A

TA

.025 TO .080

-B

TB

.081 TO .140

-C

TC

.141 TO .200

-D

TD

.201 TO .250

-F

TF

.025 TO .040

-H

TH

.041 TO .091

-K

TK

.092 TO .160

-L

TL

.161 TO .220

R.08

K INSTALLATION VIEW ID UP TO 1 1/4 INCHES

Dash No

G DIA REF

STRUCTURAL HOLE DIA. +.010 -.005 REF

-3 -4 -6 -8 -10 -12 -14 -16 -18

0.188 0.250 0.375 0.500 0.625 0.750 0.875 1.000 1.125

0.313 0.375 0.500 0.625 0.781 0.906 1.031 1.188 1.313

Dash No

G DIA REF

STRUCTURAL HOLE DIA. +.010 -.005 REF

-20 -22 -24 -28 -32

1.250 1.375 1.500 1.750 2.000

1.438 1.563 1.688 1.938 2.188

J DIA ±.005

H DIA

0.305 0.505 ±.003 0.367 0.567 0.492 0.692 0.615 0.815 0.771 0.971 0.896 1.096 ±.005 1.021 1.221 1.178 1.378 1.303 1.503 ID 1 1/4 INCHES AND LARGER

H DIA

1.428 1.548 1.673 1.923 2.173

±.005 ±.010

LENGTH

K APPROX

TA

TB

TC

TD

BASIC PART NUMBER NMC 1368 N -3 A

0.100

0.235

0.295

0.360

0.420

0.120

0.275

0.335

0.400

0.460

J DIA ±.005

K APPROX

1.628 1.748 1.873 2.123 2.373

0.120

LENGTH CODE (TABLE 1) SIZE CODE (DASH NUMBER) MATERIAL (N - NYLON) BASIC PART NUMBER

LENGTH TF

TH

TK

TL

0.275

0.335

0.400

0.460

NOTES: MATERIAL- NYLON 6/6 PER FED SPEC L-P-410 SELF EXTINGUISHING WITHOUT FILLERS


DWG. NO.


NMC 1368 MATERIAL: NYLON 6/6 HEAT STABALIZED

FLIP TYPE GROMMET


86

.XX .030

.XXX .010

5

.250

.375 .050

.050 .020

B

F

O

DIA

O

BREAK EDGE 45° REF. DIM.

20.00°

SLOT TO EASE DISASSEMBLY

NOTES: MATERIAL: NYLON 6/6 PER ASTM D4066 OR 6779 PART 1 - NATURAL PART 2 - RED TEFLON PER AMS 3651 CALLOUT FOR NYLON NMC G57NB-( ) CALLOUT FOR TEFLON NMC G57T-( )


H

BREAK EDGE 45° REF. DIM.

PART NO. DIA. O B H F G57 -2 1/8 .187 5/16 .250 11/32 -3 3/16 .265 3/8 .344 7/16 -4 1/4 .345 15/32 .438 9/16 -5 5/16 .390 1/2 .470 19/32 -6 3/8 .437 9/16 .500 5/8 -7 7/16 .500 39/64 .562 11/16 -8 1/2 .563 11/16 .625 3/4 -9 9/16 .625 3/4 .688 13/16 -10 5/8 .688 13/16 .750 7/8 -11 11/16 .750 57/64 .815 15/16 -12 3/4 .813 15/16 .875 1

DWG. NO.


BLIND GROMMET


87

.015

1/2

STANDOFFS Standoffs NMC has a range of standoffs for vari ous applications. Materials range from Nylon 6/6 to Polyetheretherketon with glass rein forcement. Sizes are available in 1/16” increments up to 2.500”.

NMC 650

NMC SNX6703

NMC 660

NMC SNX6732

NMC 670

NMC STS6503



88

.130 .120

L

A 1.50

.800

.060±.010 REQUIRED ON -12 THRU -40 ONLY

BRASS INSERT WITH NYLON LOCKING FEATURE INTERNAL THREAD, SELF-LOCKING

.99

.75

.36 NOTES: 1) LENGTH (L DIM) IN 1/16ths INCH 0 THRU 40)

A

THREAD

.40

8-32 UNC

.50

10-32 UNC

MATERIAL: NYLON 6/6 INSERT: BRASS

EST. WEIGHT 5.6g - 12.6g NMC 650 -10 -12 LENGTH THREAD SIZE BASIC PART NUMBER


DWG. NO.


STAND-OFF INSULATOR


89

.010

5

.130 .120

L

A .800 1.500


BRASS INSERT WITH NYLON LOCKING FEATURE INTERNAL THREAD, SELF-LOCKING

.99

.75 20° .36

NOTES:

A

THREAD

.40

8-32 UNC

.50

10-32 UNC

1) LENGTH (L DIM) IN 1/16ths INCH 0 THRU 40) MATERIAL: NYLON 6/6 INSERT: BRASS



DWG. NO.


STAND-OFF INSULATOR


90

.010

5

.095

L

A

2.12


.50

BRASS INSERT WITH NYLON LOCKING FEATURE INTERNAL THREAD, SELF-LOCKING .09 1.00 MAX .130 .125

A

THREAD

.40

8-32 UNC

.50

10-32 UNC

1.50

NOTES: 1) LENGTH (L DIM) IN 1/16ths INCH 8 THRU 40 MATERIAL: NYLON 6/6 PER ASTM D4066 INSERT: BRASS PER ASTM B-16



DWG. NO.


STAND-OFF INSULATOR


91

.010

5

1.500±.005 R.30

.460

.1900-32 UNJF-3B SELF LOCKING INSERT

.06 R 1.50

R 1.50

.35

R.050 .100 R.010 R.010

.195 .190

.10


.230 .005

DWG. NO.


SELF LOCKING, NUT SUPPORT BRACKET 92

NMC 07155 MATERIAL: NYLON 66 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

3.20 2.70 2X

.37

.132 .129

.01 .47 .44

.1900-32 UNJF-2B .28 MIN THREAD

1

L

.063 - .070

.192 MIN CLEARANCE HOLE

1.00

TABLE I LENGTH CODE 4

L

EXAMPLE OF PART CODING: NMC SNX6703 - 8

±.03 .500

6

.750

8

1.000

LENGTH CODE (SEE TABLE I) BASIC PART NUMBER

9

1.125

NOTES:

10

1.250

1

INSPECTION HOLE IS NOT REQUIRED ON .500 (-4) LENGTH ONLY

11

1.375

12

1.500

2.

THREADED INSERT MATERIAL SHALL BE CARBON STEEL FINISH: CADMIUM PLATE

13

1.625

3.

STANDOFF MATERIAL: NYLON 6/6

14

1.750

16

2.000

20

2.500

22

2.750

25

3.125

26

3.250

EST. WEIGHT - 6.8g - 13.7g


DWG. NO.


NUT, STANDOFF - SPACER

NMC SNX6703 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

93

.010

5

1.50

A

A

1.00±.01

.132 .129

2 .1900-32 UNF-32 STEEL THREADED INSERT

3 .47 .44

.31 .38 .36

.070 1 .063 THRU 2 WALLS

L

.09±.01

.020

SECTION A-A SCALE 1 : 1

.62

EXAM PLE OF PA RT C ODING: NMC S NX6732 - 8 LENG TH CO DE (SEE TABLE I ) BASI C PART NUMBER

TABLE I LENGTH CODE 4

L ±.03 .500

6

.750

8

1.000

9

1.125

NOTES:

10

1.250 1.375

1

INSPECTION HOLE IS NOT REQUIRED ON .500 (-4) LENGTH ONLY

11 12

1.500

2

13

1.625

THREADED INSERT SHALL BE MOLDED IN PLACE THREADED INSERT SHALL NOT ROTATE WHEN 60 IN-LB MIN OF TORQUE IS APPLIED

14

1.750

3

INTERNAL THREADS PER FED-STD-H28/2 OR AS8879.

16

2.000

4.

20

2.500

THREADED INSERT MATERIAL SHALL BE CARBON STEEL FINISH: CADMIUM PLATE

22

2.750

5.

STANDOFF MATERIAL: POLYAMIDE (NYLON 6/6)

25

3.125

26

3.250

EST. WEIGHT 3.5g - 10.5g


DWG. NO.


NUT, STANDOFF INSULATOR 94

NMC SNX6732 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

+.03 1.00 - .00

.138±.005 .25

L

.070 .063 THRU

.47 .44

.31

A

.37±.01 .1900-32 UNF-2B PART LENGTH "L" NUMBER ±.03 NMC STS 6503-()

EST. WEIGHT g.

2

.20

2.6

4

.40

3

6

.60

3.4

8

.80

3.8

10

1.00

4

12

1.20

4.5

14

1.40

5

16

1.60

5.4

18

1.80

5.7

20

2.00

6

22

2.20

6.4

24

2.40

6.8

.28 MIN MATERIAL:


DETAIL A SCALE 2 : 1

STANDOFF- NYLON 6/6 GLASS FILLED INSERT - STEEL

DWG. NO.


NUT, STANDOFF

NMC STS 6503 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

95

.010

5

CLAMPS Adjustable Clamps 90° NMC1001(series) M23190/1(series)

Premountable Clamps for Varied Wire Bundle Installations Designed for cable harness and wire support applications for cable bundles of .125” to 2.1875” diameters. Firmly clamps varying sizes of wire bundles secured with plastic cable ties (MS3367). Also available with a metal eyelet to help distribute loads.

Adjustable Clamps 30° NMC CA2030-(series)

Premountable, Adjustable Clamps for Varied Wire Bundle or Hydraulic Line Installations Opens at a 30º angle for use in stacked installations. Firmly clamps varying sizes of wire bundles, secured with plastic cable ties (MS3367). Adjustable, eliminating need for clamp removal. To service wire bundle or hydraulic line, cut off the cable then resecure load with a new cable. Available in five sizes, from .250” to l.250”.

Support Clamp w/Eyelet NMC CL141NR (series) MS 25281R (series)

Wire Management Clamps with Eyelet

For HeavyDuty Wire Management Applications • Metal eyelet on the mounting hole helps distribute loads. • Eyelet relieves stress concentration; gives continuous circular support.



96

CLAMPS NMC 3650 (Series) Qualified to: MS 25281F (Series)

Nylon Support Clamp (F) with Eyelet For HeavyDuty, Multiple Type Applications Lightweight yet designed for heavy duty support clamp application. Nylon 6/6. Available in .125” to 1.25” diameters.

NMC 3625 Series Clamps for Multiple Type Applications and Easy Color Coded Identification

Support Clamp, Flat Color Coded NMC 3625 (Series)

Save time and reduce errors in installation and inspection by only having to glance at the final assembly for correct sizing. Available in nineteen different sizes of clamps and come in a series of seven colors. Sizes from .125” to 1.5”.

Tube Support/Mounting

Clamps For Fuel Lines, Hydraulic Lines, Environmental Control Lines, Other Air and Fluid Lines.

Tube Support Clamps NMC S7701100(series) NAS 1787(series)



97

CLAMPS Raceway Channel Clamps Raceway wire channel clamps offer wire management flexibility for ease of clamp installation and removal. They feature a lightweight, rugged design that has good chemical and heat resistance as well as strength and durability. Raceway clamps are available in two lengths – 2.62” and 4.00” – and can be configured to various heights. These wire bundle channels are used extensively in commercial aircraft design for multiple applications of wire design and tube support. Additional clips can be added to ensure wire separation when necessary.

Raceway Wire Channel Clamps NMC RC3310 and NMC CA 0385 (2.62") NMC 10DR and NMC CA 0693 (4")

NMC RC3310 and NMC CA0385 (2.62” wide)

Both designs of the Raceway Channel are made from Nylon 6/6 materials which offer maximum flexibility and durability. The material conforms to industry specification ASTM D4066. The bracket material is a combination of aluminum and foam, offering firm support for wiring and tubing. The foam has low to no smoke and toxicity features.

NMC 10DR and NMC CA0693 (4.00” wide)



98

.203

.50

.25 C .200

10°

.13

.067

B

DIA. NOMINAL SIZE A

PART NOMINAL NUMBER SIZE NMC 1001-( )

SIZE RANGE

A DIM

B DIM

C DIM

EST. PART WEIGHT

0

3/16

1/8 TO 1/4

7/16

5/32

1/8

1.0 g

1

5/16

1/4 TO 3/8

1/2

7/32

3/16

1.4 g

2

5/8

3/8 TO 1/2

9/16

9/32

1/4

1.7 g

3

7/16

1/2 TO 11/16

5/8

3/8

3/8

1.9 g

4

7/8

11/16 TO 15/16

13/16

1/2

1/2

2.9 g

5

1-1/8

7/8 TO 1-1/4

15/16

5/8

3/4

3.9 g

6

1-1/2

1-3/8 TO 1-5/8

1-1/8

27/32

1

6.0 g

7

2

1-9/16 TO 2-3/16

1-3/8

1-3/32

1-1/4

7.0 g


DWG. NO.


ADJUSTABLE CLAMP

NMC 1001 MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

99

.010

5

A RAD G B .015 - .050

Ø.194-.209

C

E S (TYP) øD +.006 Ø.120 -.010

7 R

GAP WHEN CLAMP IS MOUNTED CLOSED AROUND A MANDREL OF "D" NOMINAL DIA ON A PLATE PER INSPECTION REQUIREMENTS

F

SURFACE TEXTURE SHALL BE 125 MICROINCHES Ra MARKING SIZES 2, 3, AND 4 - SIZE DASH NUMBER AND "DK" SIZES 5 AND LARGER - SIZE DASH NUMBER AND "C10DK" COLOR: SEE TABLE I FOR COLORS OF INDIVIDUAL CLAMP SIZES TABLE I S PART NUMBER COLORS NMC 3625-( )

A +0.010 -0.005

B +0.010 -0.005

C

D

E

F

G

T +0.010 -0.005

R +0.010 -0.005

2

BROWN

3

ORANGE

4

PINK

5

NATURAL

6

GREY

7

BLUE

8

YELLOW

9

BROWN

8A

YELLOW

0.5

0.654

0.385

9A

BROWN

0.562

0.752

0.415

10

ORANGE

0.625

0.783

0.447

11

PINK

0.687

0.814

0.478

12

NATURAL

0.75

0.845

0.509

13

GREY

0.812

0.877

0.54

14

BLUE

0.875

0.908

15

YELLOW

0.937

0.939

16

BROWN

1

0.97

0.634

17

ORANGE

1.062

1.002

0.665

1.125

1.062

0.697

1.187

1.093

0.322 0.353

0.065

0.060 0.065 0.095

0.075

0.090

0.090 0.125

0.125

0.457

0.102

0.187

0.498

0.139

0.25

0.529

0.165

0.312

0.56

0.375

0.592

0.437

0.623

0.25

0.206 0.25 0.281

0.5

0.654

0.312

0.752

0.343

PINK

19

NATURAL

20

GREY

1.25

1.124

24

BLUE

1.5

1.248

0.60

0.30


100

0.24

0.562

18

0.125

0.50

0.02

0.22

0.03

0.572 0.603

DWG. NO.


SUPPORT CLAMP ELECTRICAL

NMC 3625 MATERIAL: NYLON 6/6 HEAT RESISTANT DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

A B

R .060

SEE NOTE 5

120°

E øD

R PERMISSIBLE AREA FOR PART DASH NO. AT CLAMP C/L (CLOSED)

PART NUMBER

F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20

A +.010 -.005

B +.010 -.005 .065

.065 .095

.075

.090

.125

.125

D ±.005

E ±.015

.125 .187 .250 .312 .375 .437 .500 .562 .625 .687 .750 .812 .875 .937 1.000 1.062 1.125 1.187 1.250

.457 .498 .529 .560 .592 .623 .654 .752 .783 .814 .845 .877 .908 .939 .970 1.002 1.062 1.093 1.124

F ±.010

.500

.600

F

R REF. .102 .139 .165 .206 .250 .281 .312 .343 .385 .415 .447 .478 .509 .540 .572 .603 .634 .665 .697

SEE DETAIL 1 & 2 .090

A-A

R.060 S (TYP)

7 NMC

MFG IDENTIFICATION SYMBOL (RAISED) (LOCATION OPTIONAL)

EXAMPLE PART NUMBER NMC 3650 - F20 SIZE CODE BASIC PART NUMBER

MATERIAL: CLAMP: NYLON 6/6 HEAT STABILIZED


DWG. NO.


SUPPORT CLAMP, ELECTRICAL 101


.010

5

Adjustable Clamp Insert Assembly B

A

ADJUSTABLE CLAMP ASSEMBLY PART NUMBER NMC - AC 9681-1 NMC - AC 9681-2 NMC - AC 9681-3 NMC - AC 9681-4 NMC - AC 9681-5 NMC - AC 9681-6 NMC - AC 9681-7 NMC - AC 9681-8 NMC - AC 9681-9 NMC - AC 9681-10 NMC - AC 9681-11 NMC - AC 9681-12 NMC - AC 9681-13 NMC - AC 9681-14 NMC - AC 9681-15 NMC - AC 9681-16 NMC - AC 9681-17 NMC - AC 9681-18 NMC - AC 9681-19

CLAMP PART NUMBER

DIAMETER A (CLAMP I.D.)

INSERT PART NUMBER

NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA NMC CA

1/4 to 3/8 1/4 to 3/8 1/4 to 3/8 3/8 to 1/2 3/8 to 1/2 3/8 to 1/2 3/8 to 1/2 1/2 to 11/16 1/2 to 11/16 1/2 to 11/16 1/2 to 11/16 11/16 to 15/16 11/16 to 15/16 11/16 to 15/16 11/16 to 15/16 7/8 to 1-1/4 7/8 to 1-1/4 7/8 to 1-1/4 7/8 to 1-1/4

NMC CM 0250-00720 NMC CM 0250-01205 NMC CM 0250-01438 NMC CM 0500-01830 NMC CM 0500-01920 NMC CM 0500-02625 NMC CM 0500-02830 NMC CM 0500-01830 NMC CM 0500-01920 NMC CM 0500-02625 NMC CM 0500-02830 NMC CM 0750-03065 NMC CM 0750-03310 NMC CM 0750-03625 NMC CM 0750-05000 NMC CM 1000-05250 NMC CM 1000-05710 NMC CM 1000-06139 NMC CM 1000-06580

2030-1 2030-1 2030-1 2030-2 2030-2 2030-2 2030-2 2030-3 2030-3 2030-3 2030-3 2030-4 2030-4 2030-4 2030-4 2030-5 2030-5 2030-5 2030-5

DIAMETER B (INSERT I.D.) 0.0720 0.1205 0.1438 0.1830 0.1920 0.2625 0.2830 0.1830 0.1920 0.2625 0.2830 0.3065 0.3310 0.3625 0.5000 0.5250 0.5710 0.6139 0.6580

MATERIAL: CLAMP - NYLON 6/6 INSERT - SILICONE RUBBER


102

DWG. NO.


ADJUSTABLE CLAMP INSERT ASSEMBLY

NMC AC9681 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

.25

.198/.213

.57

.285

.15

.39/.50

.070

.210 .190 D

30° FULL R. TYP

DIA. NOMINAL SIZE

B C A

PART NUMBER NOMINAL SIZE RANGE A DIM NMC CA2030-( ) SIZE +/- .030 1 5/16 1/4 TO 3/8 .50 2 7/16 3/8 TO 1/2 .56 3 5/8 1/2 TO 11/16 .63 4 7/8 11/16 TO 15/16 .81 5 1-1/8 7/8 TO 1-1/4 .94


B DIM +/- .030 .22 .28 .38 .50 .65

C DIM +.010 .005 .109 .109 .109 .109 .156

D DIM EST. PART +/- .030 WEIGHT .19 1.7 g .25 2.1 g .38 2.4 g .50 3.5 g .50 4.6 g

DWG. NO.


ADJUSTABLE CLAMP

NMC CA2030 MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

103

.010

5

T

S

E øD

F

R

CLOSED

DASH NO. APPROX. CABLE E NMC BUNDLE DIA D ±1/64 CL141N ±.020 ±.025 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 22 24 26 28 30 32 36

1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16 1 1-1/16 1-1/8 1-1/4 1-3/8 1-1/2 1-5/8 1-3/4 1-7/8 2 2-1/4

.125 .440 .188 .485 .250 .510 .312 .546 .375 .578 .348 .608 .500 .639 .562 .615 .625 .706 .688 .785 .750 .816 .812 .827 .875 .878 .938 .910 1.000 .941 1.063 .972 1.125 .983 1.250 1.066 1.375 1.110 1.500 1.170 1.625 1.250 1.750 1.300 1.875 1.355 2.000 1.420 2.250 1.580

OPEN

DIMENSIONS F

P MIN RAD

R

W MIN

W

MAX ALIGNING FEATURE (TYP)

.260 .240

.250

.062

.510

.499

P Ø.203

.330

SIDE VIEW

.610 .300

.240

+.005 -.005

.109

EXAMPLE OF PART NUMBER NMC CL141N -10 SIZE NUMBER CODE (SEE TABLE) BASIC PART NUMBER


DWG. NO.


SUPPORT CLAMP

NMC CL141N MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

104

.010

5

R.015

NOTES:

+.015 - .010

PARTS TO BE INSPECTED IN A CONSTRAINED CONDITION

.156±.030

.75 .62

.75 .50

SECTION B-B

.06

.094±.030

.156

A±.03 B

J

K

B

B

M

.63 R.093

.25 2X

C±.03 STRAP

R.06

E REF

A .25

R.062

L

.062±.005

N

G REF

F

C

.50

.25 2X ALL STRAPS ABOVE NO. 64 MOLDED FLAT AS SHOWN BEND AT ASSEMBLY (SCALE 1:4)

.233 .219 THRU, 2X

D .03 BASE

.18±.06

H S7701100 -B 100

STRIP FOR PARTS CODE "G" (GROUNDED) ONLY ATTACH -3 TO BASE PER DPS 1.07-66 BONDING. SPEC. AVAILABLE UPON REQUEST -3-.007*1/2*10 AL. FOIL 1100-0

+.00 - .07

SIZE NUMBER CODE (SEE TABLE 1) PART CODE (B - BASE, S - STRAP) BASIC PART NUMBER EXAMPLE OF PART NUMBER


DWG. NO.


CLAMP - TUBE SUPPORT, STRAP -S, BASE -B, BASE GROUNDED 105

S7701100 MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

TABLE 1 NO

DIA

A RAD

B

C

D

E

16 18 20 24 26 32 40 48 52 56 60 64 68 72 80 88 92 100 104 108 120 132 136 144

1 1 1/8 1 1/4 1 1/2 1 5/8 2 2 1/2 3 3 1/4 3 1/2 3 3/4 4 4 1/4 4 1/2 5 5 1/2 5 3/4 6 1/4 6 1/2 6 3/4 7 1/2 8 1/4 8 1/2 9

0.500 0.562 0.625 0.750 0.812 1.000 1.250 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.500 2.750 2.875 3.125 3.250 3.375 3.750 4.125 4.250 4.500

0.906 1.046 1.172 1.407 1.547 1.908 2.407 2.907 3.172 3.405 3.672 3.905 4.172 4.422 4.922 5.422 5.672 6.172 6.422 6.672 7.422 8.172 8.422 8.922

1.934 2.058 2.184 2.434 2.559 2.934 3.434 3.934 4.184 4.434 4.684 4.934 5.184 5.434 5.934 6.434 6.684 7.184 7.434 7.684 8.434 9.184 9.434 9.934

2 1/2 2 5/8 2 3/4 3 1/64 3 1/8 3 1/2 4 4 1/2 4 3/4 5 5 1/4 5 1/2 5 3/4 6 6 1/2 7 7 1/4 7 3/4 8 8 1/4 9 9 3/4 10 10 1/2

0.500 0.562 0.625 0.750 0.812 1.000 1.250 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.500 2.750 2.875 3.125 3.250 3.375 3.750 4.125 4.250 4.500

F 13/32 17/32 1/2 9/16 11/16 25/32 7/8 1 3/16 1 9/32 1 11/32 1 13/32 1 17/32 1 5/16 1 3/8 1 1/2 1 5/8 1 21/32 1 55/64 1 61/64 2 1/64 2 21/64 2 37/64 2 47/64 2 57/64


G 0.625 0.750 0.812 0.937 1.000 1.187 1.437 1.687 1.812 1.937 2.062 2.187 2.312 2.437 2.687 2.938 3.062 3.312 3.437 3.562 3.937 4.312 4.437 4.687

H

11.087 11.730 13.015 13.983 14.943 16.228 16.571 17.514 19.442 21.370 22.013 23.298

23.5 24.5

33.5 38.3

28.0

50.0

J

K

L

1/2

3/4

0.190 0.125 0.125

M

1 1/2

1 1/4

1/4

1/4

N

3/16

DWG. NO.


CLAMP - TUBE SUPPORT, STRAP -S, BASE -B, BASE GROUNDED 106

EST. WEIGHT -g. STRAP BASE 6.5 4.3 9.7 6.5 10.0 7.3 10.5 3.0 11.3 9.0 12.5 10.6 14.0 12.5 15.5 16.5 17.0 16.3 17.0 19.3 19.0 21.5 18.3 22.5 19.5 23.3 20.0 24.0 21.5 28.0

S7701100 MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

CLAMP STRAP N D

NOTE 5 E B

.44 MIN FLAT

L CL SYM

C

CL SYM

G

C

A

R

SECTION C-C

NOTES:

T TYP

1.

2. FINISH:

B

P

J

MATERIAL: 6/6 HEAT STABILIZED NYLON

C

H

NOTE 4

3. COLOR:

NATURAL 4. MARKING AREA: THE PREFIX "C10EW" FOLLOWED BY THE VENDOR DASH NUMBER MAY BE EMBOSSED IN THIS AREA. EXAMPLE: C10EW-124 5. INSPECTION REQUIREMENTS: DIMENSIONS ARE TO BE MEASURED WHEN CLAMP AND SADDLE ARE HELD AGAINST A FLAT SURFACE.

M

CL SYM

CLAMP SADDLE

ENGINEERING INFORMATION: THIS PART IS INTENDED FOR USE AS A TUBE SUPPORT AND IS SUITABLE FOR IMMERSION IN AIRCRAFT FUEL..

CL SYM

R

K

.229 TYP .218

A


DWG. NO.


CLAMP U-TYPE WITH SADDLE 107

ALL SURFACES SHALL BE 125 RA PER MIL-STD-101. EXCEPT AS NOTED. WHERE GATES OR FLASH ARE REMOVED. THE SURFACE MAY BE GROUND OR FILED (MEDIUM OR FINE CUT) WITHOUT SUBSEQUENT BUFFING OR POLISHING. MOLDED PARTS HAVING NOTICEABLE FLOW LINES OR WELD LINES IN THE AREA WHERE MOLTEN MATERIAL HAS JOINED ARE ACCEPTABLE.


.010

5

TABLE 1 - CLAMP STRAP PART NUMBER

TUBE SIZE

A ±.020

B DIA ± .025

NMC 7500-16A NMC 7500-20A NMC 7500-24A NMC 7500-26A NMC 7500-28A NMC 7500-30A NMC 7500-32A NMC 7500-34A NMC 7500-36A NMC 7500-40A NMC 7500-42A NMC 7500-44A NMC 7500-48A NMC 7500-52A NMC 7500-56A NMC 7500-58A NMC 7500-60A NMC 7500-64A NMC 7500-72A NMC 7500-80A NMC 7500-82A NMC 7500-88A NMC 7500-96A

1.00 1.25 1.50 1.63 1.75 1.88 2.00 2.13 2.25 2.50 2.63 2.75 3.00 3.25 3.50 3.63 3.75 4.00 4.50 5.00 5.13 5.50 6.00

1.940 2.190 2.440 2.690 2.690 2.690 2.940 3.125 3.310 3.560 3.685 3.810 4.060 4.310 4.560 4.690 4.810 5.060 5.560 6.250 6.410 6.875 7.500

1.000 1.250 1.500 1.625 1.750 1.875 2.000 2.125 2.250 2.500 2.625 2.750 3.000 3.250 3.500 3.625 3.750 4.000 4.500 5.000 5.125 5.500 6.000

D

0.16

0.18

0.20

0.25 0.27 0.32 0.38

E +.020 -.000 1.030 1.280 1.530 1.655 1.780 1.905 2.030 2.155 2.280 2.530 2.655 2.780 3.060 3.310 3.560 3.685 3.810 4.060 4.560 5.060 5.185 5.560 6.120

G RAD

K

L

N

R

S RAD

0.32

0.09 0.19

0.06

0.09

0.75

0.35

0.15

0.25 0.09

0.27 0.31 0.38

0.12

0.80

TABLE 2 - CLAMP STRADDLE PART NUMBER

TUBE SIZE

A ±.020

B DIA ± .025

C RAD

NMC 7500-16B

1.00

1.940

1.000

0.660

NMC 7500-20B

1.25

2.190

1.250

0.783

NMC 7500-24B

1.50

2.440

1.500

0.910

NMC 7500-26B

1.63

2.690

1.625

0.960

NMC 7500-28B

1.75

2.690

1.750

0.995

NMC 7500-30B

1.88

2.690

1.875

1.080

NMC 7500-32B

2.00

2.940

2.000

1.160

NMC 7500-34B

2.13

3.125

2.125

1.210

NMC 7500-36B

2.25

3.310

2.250

1.290

NMC 7500-40B

2.50

3.560

2.500

1.430

NMC 7500-42B

2.63

3.685

2.625

1.470

NMC 7500-44B

2.75

3.810

2.750

1.530

NMC 7500-48B

3.00

4.060

3.000

1.680

NMC 7500-52B

3.25

4.310

3.250

1.880

NMC 7500-56B

3.50

4.560

3.500

1.900

NMC 7500-58B

3.63

4.690

3.625

1.975

NMC 7500-60B

3.75

4.810

3.750

2.090

NMC 7500-64B

4.00

5.060

4.000

2.200

NMC 7500-72B

4.50

5.560

4.500

2.450

0.160

NMC 7500-80B

5.00

6.250

5.000

2.750

0.250

NMC 7500-82B

5.13

6.410

5.125

2.825

0.260

0.20

NMC 7500-88B

5.50

6.875

5.500

3.050

0.300

0.22

NMC 7500-96B

6.00

7.500

6.000

3.380

0.350

0.38

H

J RAD

K

M

P

T RAD

0.32

0.120

0.06 0.12

0.03

0.04

±.002

0.140

0.75

0.35

0.150

0.12

0.19

0.06 0.06


0.08 0.12

±.003

0.80

0.125

DWG. NO.


CLAMP U-TYPE WITH SADDLE 108

R


.010

5

4.38 4.00

R.01 (TYP) R.094 (TYP)

1.80 1.65

1.35 CSK

.50 x 100

1.20

2.10 1.95

A

1.50

1.05

.25 .90

3.00 1.00 (TYP)

+.020 .100 - .000

SECTION A-A

.620 .005 (TYP) .20 (2 PL) .40 (2 PL)

A

CL

EXAMPLE OF PART NUMBER: NMC 10DR - 6

A PART 6 7 8 9 10 11 12 13

NUMBER 1 2 3 4 1 2 3 4

A 1.2 1.5 1.8 2.1 1.2 1.5 1.8 2.1

COLOR

1.

MATERIAL: NYLON 6/6 COLOR: NATURAL

NATURAL

2.

EXTENDED MOUNTIMG BOSS BELOW THE CHANNEL IS FOR DASH 10 - 13 ONLY

BLACK

SEE TABLE BASIC PART NUMBER


DWG. NO.


CHANNEL, WIRE BUNDLE

NMC 10DR MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

109

.010

5

TOOLING HOLES OPTIONAL (.31

2X)

OPTIONAL PART MARKING LOCATION .15

NMC CA 0693

.60

4.00 4.42

.90

.21 .032 .08 R.12 .35±.06 1

R.03

.80±.06

2

.81±.06

4.00±.06 4. MARKING: EACH CLAMP SHALL BE CLEARLY AND PERMANENTLY MARKED WITH THE MANUFACTURER'S IDENTIFICATION NUMBER AS SHOWN. 3. MATERIAL: CHANNEL - ALUMINUM ALLOY FOAM PAD - GENERAL PURPOSE POLYETHER URETHANE FOAM

2

THIS AREA SHALL BE COATED WITH A SELF-EXTINGUISHING COATING (SEE FINISH) OVER FOAM PAD.

1

BONDED IN PLACE

2

1

1

1

DET. QTY.

NMC 0366 (FOAM PAD) NMC 0376-2 (RACEWAY) DESCRIPTION


DWG. NO.


CLAMP, RACEWAY

NMC CA0693 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

110

.010

5

OPTIONAL PART MARKING LOCATION

.15

NMC CA 0385

.60 .90

2.62 3.04

.21

.08 R.12

.032

.35±.06

R.030 1

.80±.06

2

.81±.06

2.62±.06 4. MARKING: EACH CLAMP SHALL BE CLEARLY AND PERMANENTLY MARKED WITH THE MANUFACTURER'S IDENTIFICATION NUMBER AS SHOWN. 3. MATERIAL: CHANNEL - ALUMINUM ALLOY FOAM PAD - GENERAL PURPOSE POLYETHER URETHANE FOAM

2

THIS AREA SHALL BE COATED WITH A SELF-EXTINGUISHING COATING (SEE FINISH) OVER FOAM PAD.

1

BONDED IN PLACE

2

1

1

1

DET. QTY.

NMC 0368 (FOAM PAD) NMC 0369-2 (RACEWAY) DESCRIPTION


DWG. NO.


CLAMP, RACEWAY

NMC CA0385 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

111

.010

5

3.00 2.62

TOP OF DASH 8 TOP OF DASH 6 TOP OF DASH 4 TOP OF DASH 2

1.80 1.65

1.35 1.20

2.10 1.95

1.50

1.05 .90 CL 1.00

1.62

SECTION A-A SLOTS (TYP 1 TO 4 PL EACH SIDE) .200 (2 PL)

.48 .38

A

A EST. WEIGHT SIZE 2 SIZE 4 SIZE 6 SIZE 8 -

7.6g 8.8g 10.0g 11.3g


112

DWG. NO.


RACEWAY, WIRE CHANNEL

NMC RC3310 MATERIAL: NYLON 6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

INSULATION BLANKET FASTENERS

NMC Insulation Blanket Fasteners

NMC supplies a number of insulation blanket fasteners. These are used to attach insulation blankets to fuselage, stringers, and frames. Some of these fasteners serve a dual purpose, supporting the insulation blanket while providing an attachment point for wire and cable or other devices. Our insulation fasteners are attached to the aircraft by structural adhesive, VHB adhesive tapes, screwed to threaded attachments, or snapped into place. They are all molded from Nylon 6/6 providing strength and resistance to aggressive environments. Most of the attachments provide a barb that pierces the blanket. A disc is snapped onto the barb to secure the insulation blanket. Some attachments clip onto frames or stringers to allow freedom of placement. Some fasteners provide a fixed air gap between the fuselage and the insulation blanket.

Insulation Blanket Fasteners



113

INSULATION BLANKET FASTENERS NMC CP2151

OP 344

NMC IF2004

OP 345

NMC IFD2004

OP 346

NMC PW3A

OP 434

NMC PW4

OP 435

OP 342

OP 1913



114

.50

.255 .235

.25

.18

.24

.60 1.94

.15 TYP.

.97 A

A

1.50

.06 SECTION A-A

EST. WEIGHT: 2.4 GRAMS


DWG. NO.


CLIP, STRINGER INSULATION 115

NMC CP 2151 MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

.375±.010

RELIEF 4 PL

R.030

.200 DETAIL E SCALE 3 : 1

SHARP CORNERS ALONG THIS PROFILE R.01 MIN

.021

.06 2X R .010

SECTION F-F SCALE 2 : 1

.030 DETAIL D SCALE 6 : 1 .05

E F

F D

1.50


DWG. NO.


DISK, INSULATION ATTACHMENT 116

FLAT FOR SUBGATE

.18±.030 .015 DEEP

NMC IF1112-1 MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

R.020

R.020

R.09 DETAIL C SCALE 4 : 1 DETAIL D SCALE 4 : 1 4.375 .975 .060 .232 MAX

C

.900

R.090 1.500

.180 MAX

.700 .313

RETAINING KNURLS 6 MINIMUM

.917 MIN

STANDOFF PAD


R .06 TYP .2500-28 UNF-2A .530 LONG

DWG. NO.


SCREW-ON INDEX PIN, INSULATION ATTACHMENT 117

D


.010

5

R.020

R.020

R.09 DETAIL C SCALE 4 : 1

DETAIL D SCALE 4 : 1 2.875

.917 MIN

STANDOFF PAD .900

C

1.500

D

.700 .313

.232 MAX

RETAINING KNURLS 6 MINIMUM


.180 MAX

R .060 TYP

.2500-28 UNF-2A .530 LONG

DWG. NO.


SCREW-ON INDEX PIN (SHORT) INSULATION ATTACHMENTS 118

.060 .975


.010

5

4X

.135/.125

1.25

1.50

.875

.070 TYP

DETAIL H SCALE 2 : 1

.18 .40

H

.040 TYP

3.80

.180 MAX

R.09

DETAIL G SCALE 4 : 1

NOTES: .90

G

MATERIAL: NYLON PER ASTM D4066 PA01,2,1 COLOR NATURAL

.232 MAX


DWG. NO.


BOND-ON INDEX PIN (LONG), INSULATION ATTACHMENTS


119

.010

5

4X

.135/.125

1.25

1.50

2.

.875 TYP

NMC IF1112-26 P CODE

.07 .04

.18 R.015

B .40 .180 MAX

DETAIL B SCALE 2 : 1 2.30

.90

R.005 TYP

A 1.

R.09

.232 MAX

NOTES:

DETAIL A SCALE 4 : 1 MATERIAL: NYLON PER ASTM D4066 PA 01,2,1OR ASTM D6779 PA 01,2,1 COLOR NATURAL

AKA P/N BACS31N3H BACS31N3P (WITH PSA)

2. PSA TAPE:

NMC PS1000

EXAMPLE PART NUMBER: NMC IF1112-26 P "P" WITH PSA TAPE "NO CODE" WITHOUT BASIC PART NUMBER


DWG. NO.


BOND-ON INDEX PIN (SHORT) INSULATION ATTACHMENTS


120

.010

5

NO. 2 RECESS PER MS9006 5 5 1.281 1.219 .750 ADHESIVE TAPE PULL TAB 2.00

.1900-32 UNF-2B PER MIL-S-7742 .220 X (90 )

.063

A

.375 .1900-32 UNF-2A PER MIL-S-7742 .375

ADHESIVE STRIP 4 W/PULL TAB NMC IF2004-4-( ) 2 STANDOFF

NMC IFD2004 DISC

DESIGN INFORMATION 1. STANDOFF MAY BE ATTACHED WITH DOUBLE BACK TAPE OR ADHESIVE. TA B LE 1 P A RT NO.

A

NM C IF2004-4-8 NM C IF2004-4-12 NM C IF2004-4-24 NM C IFD2004

0.460 0.750 1.500 DIS C

2 NMC IF2004- 4-( ) DOES NOT PROVIDE A DISC AS PART OF THE ASSEMBLY, SPECIFY NMC IFD2004 FOR DISC EXAMPLE OF APPROVED NUMBER CALLOUT

MATERIAL: DISC AND STANDOFF - NYLON 6/6 PER ASTM-D-4066

NMC IF2004- 4 - 12 = FASTNER, INSULATION - STANDOFF .750 LENGTH DASH NUMBER

ADHESIVE STRIP - TAPE, 3M SCOTCH MOUNT NO. 4962 WITH LINER OR NO. 4930 WITH PAPER LINER OR EQUIVALENT, DIE CUT TO SIZE

CONFIGURATION NUMBER BASIC PART NUMBER

EST. WEIGHT DISK 1.6g STANDOFF 1.5g


DWG. NO.


FASTENER, INSULATION BLANKET-DISC AND STANDOFF 121

NMC IF2004 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

1.299 .079 .039 .047 TYP A .984

.118

.157 30.00° .126 TYP

.157

.756 .157 .031

25°

45°

R.039

.051 .059 DETAIL A SCALE 4 : 1

30°

NOTES: 1. 2.

3.

MATERIAL: NYLON 6/6 COLOR NATURAL ALL UNDIMENSIONED EDGES AND FILLETS SHALL BE AS FOLLOWS EDGES - .000/.005 R. FILLETS - .020 R. MOISTURE CONTITION PARTS PRIOR TO PACKAGING BY BOILING IN WATER FOR 30 MINUTES


DWG. NO.


ISO - PIN

NMC IP2001 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

122

.010

5

2.835 .756

1.260

.394

.126 TYP

.157 .118

.756

.039 A

B

.157 .157

.047 TYP .315

.157

.157 .098

.012

.059 25.00°

.051

45°

15° 30° .039

DETAIL A SCALE 3 : 1

R.039 30°

.031 DETAIL B SCALE 3 : 1

NOTES: 1. 2.

3.

MATERIAL: NYLON 6/6 COLOR NATURAL ALL UNDIMENSIONED EDGES AND FILLETS SHALL BE AS FOLLOWS EDGES - .000/.005 R. FILLETS - .020 R. MOISTURE CONTITION PARTS PRIOR TO PACKAGING BY BOILING IN WATER FOR 30 MINUTES


DWG. NO.


ISO - STUD

NMC IS2001 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

123

.010

5

A .190

.87

A .250 SECTION A-A

Note: ESTIMATED PART WEIGHT=0.4 G


CLIP, PUSH ON

DWG. NO.


NMC PW3A MATERIAL: POLYETHYLENE-BLACK DECIMAL ANGULAR TOLERANCES .XX .XXX .030

124

.010

5

A

.09

.62

A

SECTION A-A

NOTES: MATERIAL: NYLON 6/6 OR LDPE


CLIP, PUSH ON

DWG. NO.


NMC PW4 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

125

.010

5

.50

.69 .08 .32

.36 OPTIONAL

.227 .008 R.03

DASH # -10 -15 -20 -25

L 1.00 1.50 2.00 2.50

WEIGHT 2.3g 2.6g 2.8g 3.1g


DWG. NO.


STUD, CLIP ON

NMC SC3280 MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

126

.010

5

R.07 OPTIONAL

.465

.510 .565

.115

.230

A

.264 1

.500 .020 .304 1

DASH #

A INCHES

-1 -2 -3 -4 -5 -6 -7 -8 -9 -10

0.00 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50

WEIGHT

2.1g

3.2g

4.1g

THREAD 10-32UNF-2B .375 USABLE THREAD DEPTH

2) MATERIAL: NYLON 6/6 COLOR: NATURAL


DWG. NO.


STANDOFF, CLIP ON

NMC SC3360 MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

127

.010

5

E B REF

C

A

D

N

NMC BACS21AG PART NO.

A

B REF

C

D +/- .010 E RADIUS

F

OP342-1

4B7

0.73

0.15

0.09

0.23

0.88

0.62

OP342-2

4B9

1.03

0.15

0.09

0.23

0.88

0.62

OP342-3

4B11

1.13

0.15

0.09

0.23

0.88

0.62

NOTES: 1) MATERIAL- POLYETHYLENE PER L-P-390, TYPE 1, CLASS L, GRADE 1, CAT 3 2)COLOR- BLACK


DWG. NO.


STUD-LINING FASTENER

OP342 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

128

.010

5

ONE INCOMPLETE THREAD MAX

.31 HEX

.50

CHAMFER TO DEPTH OF THREAD

.22 .21

THREAD .138-32 UNC 3A

.06

.94 1.50



DWG. NO.


STUD LINING FASTENER TYPE C 129

OP344 MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

.31 HEX

1.00 .06 .22 .21

6-32 UNC3B THREAD CSK 120 X .203

.50 MIN. THREAD



DWG. NO.


NUT, LINING FASTENER


130

.010

5

.87 A

3 16 "

A 3 8" 3 R 16 "

5 8"

.25

.09

+.010 .035 - .000

.19 B

SECTION A-A

19° 1 8"

DETAIL B SCALE 2 : 1

NOTES: 1: MATERIAL POLYETHYLENE 2: FOR P/N 345-2 FR (SAME AS 346-2 EXCEPT) MATERIAL: NYLON 6 FIRE RETARDANT EST. WEIGHT: .66g


DWG. NO.


CLIP, PUSH ON / WITH TAB 131

OP346-2 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

E

D DETAIL A SCALE 8 : 1

B A

A

A INTERNAL THREAD C A SECTION A-A

NMC PART NO. OP434

THREAD BACS21AG UNC-3B 4E13

.1380-32

A

B +/- .01

C MIN

D

E

1.09

.23

.50

.31

.010

NOTES: 1) MATERIAL: NYLON 6 PER ASTM D 4066, GROUP 1 OR 2, CLASS 1, GRADE 1 OR 3 2) COLOR: BLACK


DWG. NO.


NUT, LINING RETAINER TYPE "E" 132


.010

5

1.59 1.03 REF

.56 .50

.31

.230

1 INCOMPLETE THREAD MAX

45 +- 5 DEGREE X DEPTH OF THREAD

.1380-32 UNC-3A

NOTE: MATERIAL: NYLON 6 ESTIMATED PART WEIGHT 0.7 G


DWG. NO.


STUD, LINING RETAINER TYPE F 133


.010

5

PL

R .03 Ø1.00

CONFIG. 1

Ø.22 - .24 R.01 (TYP) R .06 (TYP)

ø .63 2

ø .13

A

.50

.50 (2) 1.50 .25 (2)

CONFIG. 2

ø .13 (4)

2

THE ADDITION OF A "B" SUFFIX WILL USE 3M4930VHB TAPE OR EQUIVALENT ON SURFACE. EX: OP1913-1B

PART NO.

A

NO. OF FINS

B

COLOR

CONFIG.

OP1913-1

1.03

5

.15

RED OR NATURAL

1

OP1913-2

1.56

8

.23

RED OR NATURAL

1

OP1913-3

.73

3

.15

RED OR NATURAL

1

OP1913-4

1.03

5

.15

RED OR NATURAL

2



DWG. NO.


STUD, INSULATION ATTACHMENT 134


.010

5

STRINGER CLIPS NMC Stringer Clips

NMC designs and manufactures several stringer clips and stringer clamps. These devices provide a wide range of attachment points and types, varying from cable tie mounts to threaded standoffs and insulation blank retainers. The threaded standoffs provide a mechanical fastening point for cable clamps, ring posts and component attachment.

NMC CS series

Stringer clips are used in lowload situations and are designed to handle loads in the 50pound range. Bring us your attachment requirements and we can suggest an existing product or design and manufacture a new one for you.

NMC SC3280

NMC SC38Y



135

.591

1.063

.236

.079 .315 .866 .040 .984

PART # NMC CS3022

COLOR YELLOW

PACKAGE QTY 250

EST. WEIGHT - 5.4g


DWG. NO.


CABLE SUPPORT

NMC CS3022 MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

136

.010

5

.591

1.063 .236

.866 .157

.315

.039 .984

PART # NMC CS3024

COLOR ORANGE

PACKAGE QTY 250

EST. WEIGHT - 5.4g


DWG. NO.


CABLE SUPPORT


137

.010

5

.591

.236

1.063

.779 .051 .039 .236

PART # NMC CS3025

COLOR RED

MATERIAL ZYTEL 103HSL

.984

PACKAGE QTY 250 PER BAG

EST. WEIGHT 5g


DWG. NO.


CABLE SUPPORT


138

.010

5

.591

.177

1.063 .236

.059 .921 .059

PART # NMC CS3026

COLOR BLUE

.984

.827

MATERIAL ZYTEL 103HSL

PACKAGE QTY 250 PER BAG

EST. WEIGHT 6.8g


DWG. NO.


CABLE SUPPORT


139

.010

5

116°

.726

.590

.480 R.100 .315

.050

1.000

.234

MATERIAL: NYLON 6/6 EST. WEIGHT- 2.7g


DWG. NO.


CABLE SUPPORT, STRINGER 140

NMC CS3041 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

.726 .590

116°

.480 .250 .490 .315

.063 1.000 .247 MATERIAL: NYLON 6/6 EST. WEIGHT 3g


DWG. NO.


CABLE SUPPORT, STRINGER 141


.010

5

.726 .590 .233

116°

.700

.069 .040

.740

.530

1.000

MATERIAL: NYLON 6/6 EST. WEIGHT 4g


DWG. NO.


CABLE SUPPORT, FRAME


142

.010

5

.726 .590

116°

.230

.115 .790

.750

.040

1.000

.450 .580

MATERIAL: NYLON 6/6 PER L-P-410 EST. WEIGHT - 4.2g


DWG. NO.


CABLE SUPPORT, FRAME


143

.010

5

.90

1 #10-32 INSERT THRU

3.98

1 #10-32 INSERT BLIND

UNINSTALLED

1.35

.500 1.05

EXAMPLE PART NO.

1.63

NMC SC38Y 1 CONFIGURATION CODE BASIC PART NUMBER

1

THREADED INSERT- BRASS .190-32 UNF, CLASS 2B THREADS SELF LOCKING PER NASM25027

EST. WEIGHT- 16g


DWG. NO.


STRINGER CLIP

NMC SC38Y MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

144

.010

5

1

#10-32 INSERT THRU

1.85±.03 R.05 TYP

.80±.02 +.020 .200 - .005

.45

.85

.75

R.10±.02

.25

DETAIL D SCALE 4 : 1

#10-32 INSERT THRU

+.02 .95 - .00

1

.49

.04

C

30.0° TYP

.40 .63 1.23 .70 .54 .04 .93

D

C

SECTION C-C .68

3.73

EXAMPLE PART NO.

NMC SC38Y 2 CONFIGURATION CODE BASIC PART NUMBER

UNINSTALLED

INSTALLED

1

THREADED INSERT- BRASS .190-32 UNF, CLASS 2B THREADS SELF LOCKING PER NASM25027


DWG. NO.


STRINGER CLIP

NMC SC38Y MATERIAL: NYLON 6/6 DECIMAL ANGULAR TOLERANCES .XX .XXX .030

145

.010

5

HARNESS MISCELLANEOUS TIEDOWN STRIPS

NMC Miscellaneous Items NMC offers a number of other products that do not fall into the previous catagories. These products range from the NMC CN08001, a PEEK Clip Nut that eliminates issues of corrosion and scratching that can occur with the use of the traditional metal clip nut, to several options of lightweight plastic spacers in either Nylon or PEEK, and a series of lightweight Nylon Mounting strips.



146

SEE NOTES 1 AND 3

A REF .280 .275

.62

NOTES:

.193 MIN

.745 PART NUMBER

A REF

NMC CN08001-1

.175

NMC CN08001-2

.315

1) NUT ELEMENT IS AVAILABLE IN THE FOLLOWING THREAD SIZES:

.785 REF

.1380-32 UNJC-3B = CODE 06 .1640-32 UNJC-3B = CODE 08 .1900-32 UNJF-3B = CODE 10 2) BODY IS GLASS FILLED PEEK 3) NUT ELEMENT IS AVAILABLE IN THE FOLLOWING MATERIALS

.49

EXAMPLE PART NUMBER: NMC CN08001-1 10 C

SIZE CODE

MATERIAL

FINISH

S

CARBON STEEL PER ASTM A108 OR MATERIAL COMPOSITION PER FEDSTD-66 WITH A UTS OF 85 KSI MIN

CADMIUM PLATE PER AMS-QQ-P-416

C

302 PER AMS 5516, AMS 5636 OR AMS 5637, 303 PER AMS 5640, 303Se PER AMS 5639 OR AMS 5641, 304 PER AMS 5638 OR AMS 5513

PASSIVATE PER AMS2700 TYPE 2, SOLID FILM LUBE PER AS5272

NUT MATERIAL THREAD SIZE A REF BASIC PART NUMBER

COVERED UNDER US PATENT#7,648,319


DWG. NO.


CLIP NUT, LIGHTWEIGHT

NMC CN08001 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

147

.010

5

.080 .398

.350

60°

R.230

1.32 .66

R.05 1.36

.300

R.03 TYP

.68

R2.47

SMALL SPACER


DWG. NO.


SPACER, SMALL 148

NMC 07157 MATERIAL: ULTEM 1000 OR EQUIVALENT DECIMAL ANGULAR TOLERANCES

.XX .030

.XXX .010

5

.080 .398

.350

60°

R.230

1.49 .74

R.05 1.36

.300

R.03 TYP

.68

LARGE SPACER


R2.47

DWG. NO.


NMC 07158 MATERIAL: ULTEM 1000 OR EQUIVALENT

SPACER, LARGE


149

.XX .030

.XXX .010

5

PLASTIC RIVET (X2)

MOUNT LENGTH

MAX CT WIDTH

CABLE TIE MOUNT

STANDOFF TUBE

TUBE HEIGHT

.46 ISOMETRIC VIEW

CABLE TIE MOUNT

SAMPLE PART NUMBER:

NMC CE1000 - 101 – 102 – 05 TUBE HEIGHT IN INCHES CABLE TIE MOUNT NUMBER - SECOND MOUNT CABLE TIE MOUNT NUMBER - FIRST MOUNT BASE PART NUMBER

MAX. MOUNT CABLE TIE LENGTH WIDTH 0.100 0.200 0.300 0.400 0.500

0.555 0.665 0.910 TBD TBD

CABLE TIE MOUNT PART NUMBER NMC NMC NMC NMC NMC

CTM100 CTM101 CTM102 CTM103 CTM104


DWG. NO.


CABLE TIE MOUNT EXTENSION ASSEMBLY 150

AVAILABLE TUBE HEIGHTS (INCHES) 0.5 1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0

NMC CE1000 MATERIAL:NYLON DECIMAL ANGULAR TOLERANCES .XX .XXX .030

.010

5

A

"A"

A

.575

.150

FIXING POINT

1.000

.312 .139 .125

.500 SECTION A-A

PART NUMBER LENGTH "A" NMC HT303-1 1.3 NMC HT303-2 2.3 NMC HT303-3 3.3 NMC HT303-4 4.3 NMC HT303-5 5.3 NMC HT303-6 6.3 NMC HT303-7 7.3 NMC HT303-8 8.3 NMC HT303-9 9.3 NMC HT303-10 10.3 NMC HT303-11 11.3 NMC HT303-12 12.3

WEIGHT (g) 1.08 1.86 2.63 3.90 4.17 4.99 5.80 6.58 7.39 8.16 8.98 9.80

FIXING POINTS 1 2 3 4 5 6 7 8 9 10 11 12


DWG. NO.


HARNESS TIEDOWN STRIP

NMC HT303 MATERIAL: ZYTEL 103HSL DECIMAL ANGULAR TOLERANCES .XX .XXX .030

151

.010

5

CORNER BREAK TYP.

L

.005

A

.005 A

EXAMPLE PART NUMBER NMC SP47-017 1 P

P= PEEK, N= NYLON ID SIZE CODE(TABLE 1) LENGTH: (.265) BASIC PART NUMBER

"A" .450±.010

NOTES: 1) MATERIAL- "P"=POLYETHERETHERKETONE PER MIL-P-46183, TYPE II, CLASS 3; OR EQUIVALENT. "N"= NYLON 6/6 HEAT STABILIZED PER ASTM D4066, ASTM D6779 OR EQUIVALENT.

TABLE 1 ID SIZE "A" CODE 1 .158 2 .195 3 .197 4 .260 5 .268 6 .276

2)MOLD TOOL SURFACE FINISH SHALL BE SPI D2 OR BETTER PER SPI MOLD FINISH GUIDE. 3) "L" SHALL INDICATE THE AVAILABLE LENGTHS IN 1/64THS (.0156). MIN "L" IS .250 & MAX "L" IS 2.00 LENGTHS. TOLERANCE IS +-.005 FOR LENGTHS BETWEEN .250 AND 1.00, AND +-.008 FOR LENGTHS BETWEEN 1.010 AND 2.00 INCHES.


DWG. NO.


SPACER, 0.450" OD

NMC SP47 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

152

.010

5

.005 L

A

.005 A

"A"

.375±.010

EXAMPLE PART NUMBER NMC SP48-017 1 P

P= PEEK, N= NYLON ID SIZE CODE(TABLE 1) LENGTH: (.265) BASIC PART NUMBER TABLE 1

NOTES: 1) MATERIAL- "P"=POLYETHERETHERKETONE PER MIL-P-46183,

TYPE II, CLASS 3; OR EQUIVALENT. "N"= NYLON 6/6 HEAT STABILIZED PER ASTM D4066, ASTM D6779 OR EQUIVALENT.

ID SIZE CODE 1 2 3 4 5 6

"A" .158 .190 .197 .260 .268 .276

2)MOLD TOOL SURFACE FINISH SHALL BE SPI D2 OR BETTER PER SPI MOLD FINISH GUIDE. 3) "L" SHALL INDICATE THE AVAILABLE LENGTHS IN 1/64THS (.0156). MIN "L" IS .250 & MAX "L" IS 2.00 LENGTHS. TOLERANCE IS +-.005 FOR LENGTHS BETWEEN .250 AND 1.00, AND +-.008 FOR LENGTHS BETWEEN 1.010 AND 2.00 INCHES.


DWG. NO.


SPACER, 0.375" OD

NMC SP48 MATERIAL: SEE NOTES DECIMAL ANGULAR TOLERANCES .XX .XXX .030

153

.010

5

INJECTION MOLDING

Machines range in size from 24 to 200ton presses. Small to midsize parts are our specialty. We’ll work with your part design in order to build the best tooling which meets your unique requirements.

CAD/CAM

We utilize a CAD system to design products and molds.

MOLD DESIGN AND CONSTRUCTION

Inhouse mold design and construction – mold maintenance and repair services available.

QUALITY ASSURANCE SYSTEM

Approved by major aircraft, medical and automotive industries. These include: • MILI45208A • MILQ9858A • MILSTD45662 • D19000 AQS for Boeing • Lockheed QCS 320 A & B Certified • Process Monitoring Statistical Process Control

NMC Aerospace 2755 Thompson Creek Road Pomona, CA 91767 Tel: 9094512290 Fax: 9095938309 www.esterline.com 154