Oxygen Sensor

100 downloads 7177 Views 2MB Size Report
A. With the oxygen sensor disconnected and the ignition ... 11 to 13 ohms Finger Honda and Toyota. ... C. These values must continually oscillate between 50.
WIRE COLOR ASSEMBLY TABLE X

A

SIGNAL BLACK

B

GROUND GRAY

C

HEATER WHITE

D

*ATTENTION!!

UNIVERSAL*

SEE BELOW: OXYGEN SENSOR

HEATER WHITE NOTE: THE HEATER DOES NOT DEPEND ON POLARITY. STANDARD

4 WIRE OEM

UNIVERSAL

GM

GM

2 WIRES

2 WIRES

RESISTANCE (OHMS)

UNIVERSAL*

FINGER

3-5

7773 - 7774

FINGER

11 - 13

DO NOT USE

Planar

8 - 10

8884

GM

GM

3 WIRES

3 WIRES

A

GRAY

B

UNIVERSAL

PURPLE

A

PURPLE

A

WHITE

C

BLACK

A

PURPLE

A

BLACK

C

BLACK

C

WHITE

D

ORANGE

B

ORANGE

B

BROWN

D

PINK

D

OEM OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

GM

GM

GM

GM

GM

3 WIRES

3 WIRES

3 WIRES

3 WIRES

3 WIRES

UNIVERSAL

OEM

UNIVERSAL

A

BLACK

BROWN

C

BROWN

D

BLACK

OEM

UNIVERSAL

A

PURPLE

PINK

C

PINK

D

OEM

UNIVERSAL

A

PURPLE

BLACK

C

BLACK

D

OEM

PINK

C

BROWN

C

PINK

D

BROWN

D

GM

GM

GM

GM

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

A

PURPLE

A

PURPLE

A

PURPLE

A

ORANGE

B

ORANGE

B

ORANGE

B

ORANGE

B

ORANGE

B

BROWN

C

PINK

C

BLACK

C

PINK

C

BROWN

C

BROWN

D

PINK

D

BLACK

D

PINK

D

BROWN

D

GM

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

BLUE

A

BLUE

A

WHITE

A

WHITE

A

GRAY

B

GREEN

B

GREEN

B

BLUE

B

BLUE

B

WHITE

C

BLACK

C

BLACK

C

BLACK

C

BLACK

C

PURPLE

D

BLACK

D

YELLOW

D

BLACK

D

YELLOW

D

4 WIRES OEM

HONDA - ACURA

4 WIRES UNIVERSAL

OEM

4 WIRES UNIVERSAL

OEM

OEM

UNIVERSAL

OEM

A

WHITE

A

WHITE

A

BLUE

A

BLUE

A

WHITE

B

GREEN

B

GREEN

B

WHITE

B

WHITE

B

BLACK

C

BLACK

C

BLACK

C

BLACK

C

BLACK

C

BLACK

D

BLACK

D

YELLOW

D

BLACK

D

BLACK

D

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

A

BLUE

A

YELLOW

A

YELLOW

A

B

GREEN

B

GREEN

B

GREEN

B

WHITE

BLACK

C

BLACK

C

BLACK

C

WHITE

C

BLACK

C

BLACK

D

BLACK

D

BLACK

D

WHITE

D

BLACK

D

3 WIRES

3 WIRES

OEM

UNIVERSAL

OEM

OEM

RENAULT - PEUGEOT - CITROËN

TOYOTA - SUZUKI

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

PURPLE

A

PURPLE

A

BLUE

A

A

BEIGE

B

BROWN

B

WHITE

B

BLACK

RED

C

RED

C

BROWN

C

BEIGE

C

BLACK

C

RED

D

RED

D

BROWN

D

BEIGE

D

BLACK

D

OTHERS

OTHERS

OTHERS

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

C. If you can not find 12V voltage, make sure the fuse is blown or broken wire.

Warning: The oxygen Sensor is fragile by bumping or dropping;

EA S

WHITE

A

BLUE

A

GREEN

A

GREEN

B

WHITE

B

YELLOW

B

BLACK

C

BLACK

C

BLACK

C

BLACK

D

BLACK

D

BLACK

D

COATED THREADS

HIGH TEMPERATURE STAINLESS STEEL FOR INCREASED THERMAL RESISTANCE

FINGER PLANAR

Check/replacement: 50.000 - 100.000 km; GR

UNIVERSAL

Picture 2

Use the correct tool;

UNIVERSAL

4 WIRES

OXIDATION CONDITION OF THE WIRING HARNESS.

B. See if there is 12V voltage as shown in Picture 3.

OE QUALITY CONNECTORS AND TERMINALS

UNIVERSAL

A

WHITE

SENSORS AND ACTUATORS;

A

4 WIRES UNIVERSAL

CHECK ENGINE LAMP;

UNIVERSAL

PEUGEOT

OEM

A. With the oxygen sensor disconnected and the ignition switch on, measure the voltage (+12 V battery voltage) as shown in Picture 2.

FULL COVERAGE OF DIRECT-FIT SENSORS

SPARK PLUG, IGNITION CABLES AND COILS;

TEST 12V voltage to the Heater

Substitution and Installation.

3 WIRES UNIVERSAL

WHITE

NISSAN - SUBARU

Step2

NISSAN - SUBARU

YELLOW

NISSAN - SUBARU

WORLD’S MOST COMPACT SENSING ELEMENT, RESULTING IN FASTER HEATING

BATTERY VOLTAGE;

UNIVERSAL

YELLOW

OEM

CATALYTIC CONVERTER;

4 WIRES

4 WIRES UNIVERSAL

NOTE: The Oxygen Sensor needs to be at room temperature.

PISTON RINGS;

MITSUBISHI - CHRYSLER

ISUZU

Picture 1

0,0 ohms or endless value - change the Oxygen Sensor.

DOUBLE LAYER CERAMIC PROTECTION TO PREVENT CONTAMINATION

ENGINE’S LUBRICATION;

UNIVERSAL

A

HONDA - ACURA

100% FUNCTION TESTED

TEST Resistance of the heater

VALUES FOUND: 3 to 5 ohms Finger. 8 to 10 ohms Planar. 11 to 13 ohms Finger Honda and Toyota. 1 to 2,5 ohms WideBand 4 wires. 2,5 to 5,0 ohms WideBand 5 or 6 wires.

LASER WELDED HOUSINGS TO PROTECT AGAINST WATER AND CONTAMINATION

GASES ANALYSIS: CO, HC, CO2, O2 AND NOX;

BLACK

HONDA - ACURA

FUEL PUMP AND FUEL QUALITY;

UNIVERSAL

BLACK

UNIVERSAL

NICKEL PLATED WIRES WITH TEFLON COVER FOR HIGH TEMPERATURE RESISTANCE

ENGINE’S TEMPERATURE;

A

OEM

FUEL INJECTORS AND PRESSURE REGULATORS ;

Step1

With the ignition switch off, disconnect the Oxygen Sensor and test the resistance of the heater in the white wires. See Picture 1.

ENGINE´S TIMING;

A

BLACK

DIAGNOSTIC MANUAL

PREMIUM QUALITY / FULL RANGE / MADE IN BRAZIL

ENGINE´S COMPRESSION;

UNIVERSAL

PURPLE

OXYGEN SENSOR

OXYGEN SENSOR MTE-THOMSON

FAILURES of Mechanical and Electric Origin

AIR,OIL AND FUEL FILTERS;

A

GM

OEM

Step7

It is important to check the main failures that usually happen in a vehicle.

BLACK

OEM

7Steps

BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES) WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.

JANEIRO 2014

OEM

E

CERTIFICATE:

Picture 3

Planar

12V

12V

10V

10 V

8V

8V

6V

6V

4V

4V

2V

2V

0V

0V

In feeding the heater, the negative is controlled by pulse module.

Always use high-temperature grease to the threads.

FACTORY - SÃO PAULO BRAZIL

www. mte-thomson .com.br

ISO 9001:2008

ISO/TS 16949:2009

Finger

12 constant volts without change in value during operation.

WIRE COLOR ASSEMBLY TABLE X

A

SIGNAL BLACK

B

GROUND GRAY

C

HEATER WHITE

D

*ATTENTION!!

UNIVERSAL*

SEE BELOW: OXYGEN SENSOR

HEATER WHITE NOTE: THE HEATER DOES NOT DEPEND ON POLARITY. STANDARD

4 WIRE OEM

UNIVERSAL

GM

GM

2 WIRES

2 WIRES

RESISTANCE (OHMS)

UNIVERSAL*

FINGER

3-5

7773 - 7774

FINGER

11 - 13

DO NOT USE

Planar

8 - 10

8884

GM

GM

3 WIRES

3 WIRES

A

GRAY

B

UNIVERSAL

PURPLE

A

PURPLE

A

WHITE

C

BLACK

A

PURPLE

A

BLACK

C

BLACK

C

WHITE

D

ORANGE

B

ORANGE

B

BROWN

D

PINK

D

OEM OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

GM

GM

GM

GM

GM

3 WIRES

3 WIRES

3 WIRES

3 WIRES

3 WIRES

UNIVERSAL

OEM

UNIVERSAL

A

BLACK

BROWN

C

BROWN

D

BLACK

OEM

UNIVERSAL

A

PURPLE

PINK

C

PINK

D

OEM

UNIVERSAL

A

PURPLE

BLACK

C

BLACK

D

OEM

PINK

C

BROWN

C

PINK

D

BROWN

D

GM

GM

GM

GM

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

A

PURPLE

A

PURPLE

A

PURPLE

A

ORANGE

B

ORANGE

B

ORANGE

B

ORANGE

B

ORANGE

B

BROWN

C

PINK

C

BLACK

C

PINK

C

BROWN

C

BROWN

D

PINK

D

BLACK

D

PINK

D

BROWN

D

GM

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

BLUE

A

BLUE

A

WHITE

A

WHITE

A

GRAY

B

GREEN

B

GREEN

B

BLUE

B

BLUE

B

WHITE

C

BLACK

C

BLACK

C

BLACK

C

BLACK

C

PURPLE

D

BLACK

D

YELLOW

D

BLACK

D

YELLOW

D

4 WIRES OEM

HONDA - ACURA

4 WIRES UNIVERSAL

OEM

4 WIRES UNIVERSAL

OEM

OEM

UNIVERSAL

OEM

A

WHITE

A

WHITE

A

BLUE

A

BLUE

A

WHITE

B

GREEN

B

GREEN

B

WHITE

B

WHITE

B

BLACK

C

BLACK

C

BLACK

C

BLACK

C

BLACK

C

BLACK

D

BLACK

D

YELLOW

D

BLACK

D

BLACK

D

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

A

BLUE

A

YELLOW

A

YELLOW

A

B

GREEN

B

GREEN

B

GREEN

B

WHITE

BLACK

C

BLACK

C

BLACK

C

WHITE

C

BLACK

C

BLACK

D

BLACK

D

BLACK

D

WHITE

D

BLACK

D

3 WIRES

3 WIRES

OEM

UNIVERSAL

OEM

OEM

RENAULT - PEUGEOT - CITROËN

TOYOTA - SUZUKI

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

PURPLE

A

PURPLE

A

BLUE

A

A

BEIGE

B

BROWN

B

WHITE

B

BLACK

RED

C

RED

C

BROWN

C

BEIGE

C

BLACK

C

RED

D

RED

D

BROWN

D

BEIGE

D

BLACK

D

OTHERS

OTHERS

OTHERS

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

C. If you can not find 12V voltage, make sure the fuse is blown or broken wire.

Warning: The oxygen Sensor is fragile by bumping or dropping;

EA S

WHITE

A

BLUE

A

GREEN

A

GREEN

B

WHITE

B

YELLOW

B

BLACK

C

BLACK

C

BLACK

C

BLACK

D

BLACK

D

BLACK

D

COATED THREADS

HIGH TEMPERATURE STAINLESS STEEL FOR INCREASED THERMAL RESISTANCE

FINGER PLANAR

Check/replacement: 50.000 - 100.000 km; GR

UNIVERSAL

Picture 2

Use the correct tool;

UNIVERSAL

4 WIRES

OXIDATION CONDITION OF THE WIRING HARNESS.

B. See if there is 12V voltage as shown in Picture 3.

OE QUALITY CONNECTORS AND TERMINALS

UNIVERSAL

A

WHITE

SENSORS AND ACTUATORS;

A

4 WIRES UNIVERSAL

CHECK ENGINE LAMP;

UNIVERSAL

PEUGEOT

OEM

A. With the oxygen sensor disconnected and the ignition switch on, measure the voltage (+12 V battery voltage) as shown in Picture 2.

FULL COVERAGE OF DIRECT-FIT SENSORS

SPARK PLUG, IGNITION CABLES AND COILS;

TEST 12V voltage to the Heater

Substitution and Installation.

3 WIRES UNIVERSAL

WHITE

NISSAN - SUBARU

Step2

NISSAN - SUBARU

YELLOW

NISSAN - SUBARU

WORLD’S MOST COMPACT SENSING ELEMENT, RESULTING IN FASTER HEATING

BATTERY VOLTAGE;

UNIVERSAL

YELLOW

OEM

CATALYTIC CONVERTER;

4 WIRES

4 WIRES UNIVERSAL

NOTE: The Oxygen Sensor needs to be at room temperature.

PISTON RINGS;

MITSUBISHI - CHRYSLER

ISUZU

Picture 1

0,0 ohms or endless value - change the Oxygen Sensor.

DOUBLE LAYER CERAMIC PROTECTION TO PREVENT CONTAMINATION

ENGINE’S LUBRICATION;

UNIVERSAL

A

HONDA - ACURA

100% FUNCTION TESTED

TEST Resistance of the heater

VALUES FOUND: 3 to 5 ohms Finger. 8 to 10 ohms Planar. 11 to 13 ohms Finger Honda and Toyota. 1 to 2,5 ohms WideBand 4 wires. 2,5 to 5,0 ohms WideBand 5 or 6 wires.

LASER WELDED HOUSINGS TO PROTECT AGAINST WATER AND CONTAMINATION

GASES ANALYSIS: CO, HC, CO2, O2 AND NOX;

BLACK

HONDA - ACURA

FUEL PUMP AND FUEL QUALITY;

UNIVERSAL

BLACK

UNIVERSAL

NICKEL PLATED WIRES WITH TEFLON COVER FOR HIGH TEMPERATURE RESISTANCE

ENGINE’S TEMPERATURE;

A

OEM

FUEL INJECTORS AND PRESSURE REGULATORS ;

Step1

With the ignition switch off, disconnect the Oxygen Sensor and test the resistance of the heater in the white wires. See Picture 1.

ENGINE´S TIMING;

A

BLACK

DIAGNOSTIC MANUAL

PREMIUM QUALITY / FULL RANGE / MADE IN BRAZIL

ENGINE´S COMPRESSION;

UNIVERSAL

PURPLE

OXYGEN SENSOR

OXYGEN SENSOR MTE-THOMSON

FAILURES of Mechanical and Electric Origin

AIR,OIL AND FUEL FILTERS;

A

GM

OEM

Step7

It is important to check the main failures that usually happen in a vehicle.

BLACK

OEM

7Steps

BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES) WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.

JANEIRO 2014

OEM

E

CERTIFICATE:

Picture 3

Planar

12V

12V

10V

10 V

8V

8V

6V

6V

4V

4V

2V

2V

0V

0V

In feeding the heater, the negative is controlled by pulse module.

Always use high-temperature grease to the threads.

FACTORY - SÃO PAULO BRAZIL

www. mte-thomson .com.br

ISO 9001:2008

ISO/TS 16949:2009

Finger

12 constant volts without change in value during operation.

Step3

Step3

TEST the Oxygen Sensor Signal

LEAN MIXTURE

A. Test with the engine warm - 2500 RPM.

Picture 4

C. These values must continually oscillate between 50 and 900 mV. D. For a more precise test, use an oscilloscope to check the operation as the graphs below.

0s

Change the Oxygen Sensor.

2.0s

4.0s

6.0s

8.0s

10.0s

See before: • Pressure fuel pump; • Fuel injection; • MAP and MAF Sensors; • Air filters.

V 1000 900 800 700 600 500 400 300 200 100 50 0

Signal 50 - 900mV Perfect operation.

0s

7771

Body damaged Impact by stone

Step5

Signal between 300 to 600 mV

V 1000 900 800 700 600 500 400 300 200 100 50 0

SIGNAL OK!

Happens when the Sensor is saturated, got old or contaminated.

2.0s

4.0s

6.0s

8.0s

Finger VERSUS Planar HEATING RATE: 40 SECONDS

W

G

B

W

2.0s

4.0s

6.0s

8.0s

Step4

10.0s

RICH MIXTURE

FUEL

V 1000 900 800 700 600 500 400 300 200 100 50 0

PLANAR

8884

PLANAR

In the box Universal Oxygen Sensor has:

7834.40.035

1 4

WIRE LENGTH – CM L (CM)

2

2 Butt-Type Connector 3 Heat Shrink Tube 4 Clamps Plastic

Components

Disconnect old Oxygen Sensor from vehicle a d cut cu thee w es close c ose to o thee Se so s body and wires Sensor’s

MTE-THOMSON

4 NUMBER OF WIRES 0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER 12V 10 V 8V 6V

RESISTANCE HEATER: 3 TO 5 OHMS (HONDA, TOYOTA: 11 TO 13 OHMS).

CHECK condition of Oxygen Sensor

7774

4 WIRES

1 New Universal Oxygen Sensor

FINGER

W – HEATER B – SIGNAL G – GROUND

10.0s

7773

3 WIRES

4 WIRES

CODE

TYPE OF CONNECTOR

WHITE WIRE POSITION

See before: • Fuel quality; • High oil consumption; • Rich fuel mixture.

Weld in the cable Never Weld!

2 WIRES

3

FINGER

Change the Oxygen Sensor.

Broken cable Cable tension excessive

7772

1 WIRE

4V

O2

0s

O2

LOW FREQUENCY AND LOW AMPLITUDE

WITH OSCILLOSCOPE:

Universal Oxygen Sensor Installation & wiring Instructions

FUEL

V 1000 900 800 700 600 500 400 300 200 100 50 0

B. Black wire (signal) and gray wire (ground) check the Sensor signal with the multimeter in DC voltaje. See Picture 4.

0s

Step6

HEATING RATE: 10 SECONDS

A. Contamination

2V 0V

Pass the heat shrink tubes through g the wires

Joining old connector to new Universal Sensor with the butt-type connector

Crimping the butt-type connector connector. NOT WELD !

Slide the heat shrink tubes until is over the butt-type connector

Heat it using a lighter until it shrinks and completely covers the connection

Slide the wire protective cover

The New Oxygen Sensor is ready. ready Use the clamps plastic to fix on vehicle

8877.40.045 WIRE LENGTH – CM L (CM) MTE-THOMSON

PLANAR

Change the Oxygen Sensor.

Stripping off approximately 1/4” of insulation from the end of each wire

CODE

TYPE OF CONNECTOR

The following pictures show how chemicals which should not be present in the fuel and can affect and require it to be replaced.

Do staggered cuts in wires from new Oxygen Sensor and in wires from old connector

4 NUMBER OF WIRES 0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER

2.0s

4.0s

6.0s

8.0s

10.0s

See before: • Engine distribution belt; • Fuel pressure regulator; • Fuel injection; • Coolant Temperature Sensor; • Spark plugs and Ignition cables.

12V

WHITE WIRE POSITION

10V 8V

Rich Fuel Mixture Check the fuel pressure

Silicon Poisoning Check the fuel

Antifreeze Contamination Check the engine block, cylinder head, intake manifold and head gasket

High Oil Consumption Check the valves guides and seals

Lead Poisoning Check the fuel

6V 4V 2V 0V

RESISTANCE HEATER: 8 TO 10 OHMS

NOTE: See Step 1 to check others kinds of Oxygen Sensors.

W

W

B

G

W – HEATER B – SIGNAL G – GROUND

Step3

Step3

TEST the Oxygen Sensor Signal

LEAN MIXTURE

A. Test with the engine warm - 2500 RPM.

Picture 4

C. These values must continually oscillate between 50 and 900 mV. D. For a more precise test, use an oscilloscope to check the operation as the graphs below.

0s

Change the Oxygen Sensor.

2.0s

4.0s

6.0s

8.0s

10.0s

See before: • Pressure fuel pump; • Fuel injection; • MAP and MAF Sensors; • Air filters.

V 1000 900 800 700 600 500 400 300 200 100 50 0

Signal 50 - 900mV Perfect operation.

0s

7771

Body damaged Impact by stone

Step5

Signal between 300 to 600 mV

V 1000 900 800 700 600 500 400 300 200 100 50 0

SIGNAL OK!

Happens when the Sensor is saturated, got old or contaminated.

2.0s

4.0s

6.0s

8.0s

Finger VERSUS Planar HEATING RATE: 40 SECONDS

W

G

B

W

2.0s

4.0s

6.0s

8.0s

Step4

10.0s

RICH MIXTURE

FUEL

V 1000 900 800 700 600 500 400 300 200 100 50 0

PLANAR

8884

PLANAR

In the box Universal Oxygen Sensor has:

7834.40.035

1 4

WIRE LENGTH – CM L (CM)

2

2 Butt-Type Connector 3 Heat Shrink Tube 4 Clamps Plastic

Components

Disconnect old Oxygen Sensor from vehicle a d cut cu thee w es close c ose to o thee Se so s body and wires Sensor’s

MTE-THOMSON

4 NUMBER OF WIRES 0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER 12V 10 V 8V 6V

RESISTANCE HEATER: 3 TO 5 OHMS (HONDA, TOYOTA: 11 TO 13 OHMS).

CHECK condition of Oxygen Sensor

7774

4 WIRES

1 New Universal Oxygen Sensor

FINGER

W – HEATER B – SIGNAL G – GROUND

10.0s

7773

3 WIRES

4 WIRES

CODE

TYPE OF CONNECTOR

WHITE WIRE POSITION

See before: • Fuel quality; • High oil consumption; • Rich fuel mixture.

Weld in the cable Never Weld!

2 WIRES

3

FINGER

Change the Oxygen Sensor.

Broken cable Cable tension excessive

7772

1 WIRE

4V

O2

0s

O2

LOW FREQUENCY AND LOW AMPLITUDE

WITH OSCILLOSCOPE:

Universal Oxygen Sensor Installation & wiring Instructions

FUEL

V 1000 900 800 700 600 500 400 300 200 100 50 0

B. Black wire (signal) and gray wire (ground) check the Sensor signal with the multimeter in DC voltaje. See Picture 4.

0s

Step6

HEATING RATE: 10 SECONDS

A. Contamination

2V 0V

Pass the heat shrink tubes through g the wires

Joining old connector to new Universal Sensor with the butt-type connector

Crimping the butt-type connector connector. NOT WELD !

Slide the heat shrink tubes until is over the butt-type connector

Heat it using a lighter until it shrinks and completely covers the connection

Slide the wire protective cover

The New Oxygen Sensor is ready. ready Use the clamps plastic to fix on vehicle

8877.40.045 WIRE LENGTH – CM L (CM) MTE-THOMSON

PLANAR

Change the Oxygen Sensor.

Stripping off approximately 1/4” of insulation from the end of each wire

CODE

TYPE OF CONNECTOR

The following pictures show how chemicals which should not be present in the fuel and can affect and require it to be replaced.

Do staggered cuts in wires from new Oxygen Sensor and in wires from old connector

4 NUMBER OF WIRES 0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER

2.0s

4.0s

6.0s

8.0s

10.0s

See before: • Engine distribution belt; • Fuel pressure regulator; • Fuel injection; • Coolant Temperature Sensor; • Spark plugs and Ignition cables.

12V

WHITE WIRE POSITION

10V 8V

Rich Fuel Mixture Check the fuel pressure

Silicon Poisoning Check the fuel

Antifreeze Contamination Check the engine block, cylinder head, intake manifold and head gasket

High Oil Consumption Check the valves guides and seals

Lead Poisoning Check the fuel

6V 4V 2V 0V

RESISTANCE HEATER: 8 TO 10 OHMS

NOTE: See Step 1 to check others kinds of Oxygen Sensors.

W

W

B

G

W – HEATER B – SIGNAL G – GROUND

Step3

Step3

TEST the Oxygen Sensor Signal

LEAN MIXTURE

A. Test with the engine warm - 2500 RPM.

Picture 4

C. These values must continually oscillate between 50 and 900 mV. D. For a more precise test, use an oscilloscope to check the operation as the graphs below.

0s

Change the Oxygen Sensor.

2.0s

4.0s

6.0s

8.0s

10.0s

See before: • Pressure fuel pump; • Fuel injection; • MAP and MAF Sensors; • Air filters.

V 1000 900 800 700 600 500 400 300 200 100 50 0

Signal 50 - 900mV Perfect operation.

0s

7771

Body damaged Impact by stone

Step5

Signal between 300 to 600 mV

V 1000 900 800 700 600 500 400 300 200 100 50 0

SIGNAL OK!

Happens when the Sensor is saturated, got old or contaminated.

2.0s

4.0s

6.0s

8.0s

Finger VERSUS Planar HEATING RATE: 40 SECONDS

W

G

B

W

2.0s

4.0s

6.0s

8.0s

Step4

10.0s

RICH MIXTURE

FUEL

V 1000 900 800 700 600 500 400 300 200 100 50 0

PLANAR

8884

PLANAR

In the box Universal Oxygen Sensor has:

7834.40.035

1 4

WIRE LENGTH – CM L (CM)

2

2 Butt-Type Connector 3 Heat Shrink Tube 4 Clamps Plastic

Components

Disconnect old Oxygen Sensor from vehicle a d cut cu thee w es close c ose to o thee Se so s body and wires Sensor’s

MTE-THOMSON

4 NUMBER OF WIRES 0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER 12V 10 V 8V 6V

RESISTANCE HEATER: 3 TO 5 OHMS (HONDA, TOYOTA: 11 TO 13 OHMS).

CHECK condition of Oxygen Sensor

7774

4 WIRES

1 New Universal Oxygen Sensor

FINGER

W – HEATER B – SIGNAL G – GROUND

10.0s

7773

3 WIRES

4 WIRES

CODE

TYPE OF CONNECTOR

WHITE WIRE POSITION

See before: • Fuel quality; • High oil consumption; • Rich fuel mixture.

Weld in the cable Never Weld!

2 WIRES

3

FINGER

Change the Oxygen Sensor.

Broken cable Cable tension excessive

7772

1 WIRE

4V

O2

0s

O2

LOW FREQUENCY AND LOW AMPLITUDE

WITH OSCILLOSCOPE:

Universal Oxygen Sensor Installation & wiring Instructions

FUEL

V 1000 900 800 700 600 500 400 300 200 100 50 0

B. Black wire (signal) and gray wire (ground) check the Sensor signal with the multimeter in DC voltaje. See Picture 4.

0s

Step6

HEATING RATE: 10 SECONDS

A. Contamination

2V 0V

Pass the heat shrink tubes through g the wires

Joining old connector to new Universal Sensor with the butt-type connector

Crimping the butt-type connector connector. NOT WELD !

Slide the heat shrink tubes until is over the butt-type connector

Heat it using a lighter until it shrinks and completely covers the connection

Slide the wire protective cover

The New Oxygen Sensor is ready. ready Use the clamps plastic to fix on vehicle

8877.40.045 WIRE LENGTH – CM L (CM) MTE-THOMSON

PLANAR

Change the Oxygen Sensor.

Stripping off approximately 1/4” of insulation from the end of each wire

CODE

TYPE OF CONNECTOR

The following pictures show how chemicals which should not be present in the fuel and can affect and require it to be replaced.

Do staggered cuts in wires from new Oxygen Sensor and in wires from old connector

4 NUMBER OF WIRES 0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER

2.0s

4.0s

6.0s

8.0s

10.0s

See before: • Engine distribution belt; • Fuel pressure regulator; • Fuel injection; • Coolant Temperature Sensor; • Spark plugs and Ignition cables.

12V

WHITE WIRE POSITION

10V 8V

Rich Fuel Mixture Check the fuel pressure

Silicon Poisoning Check the fuel

Antifreeze Contamination Check the engine block, cylinder head, intake manifold and head gasket

High Oil Consumption Check the valves guides and seals

Lead Poisoning Check the fuel

6V 4V 2V 0V

RESISTANCE HEATER: 8 TO 10 OHMS

NOTE: See Step 1 to check others kinds of Oxygen Sensors.

W

W

B

G

W – HEATER B – SIGNAL G – GROUND

Step3

Step3

TEST the Oxygen Sensor Signal

LEAN MIXTURE

A. Test with the engine warm - 2500 RPM.

Picture 4

C. These values must continually oscillate between 50 and 900 mV. D. For a more precise test, use an oscilloscope to check the operation as the graphs below.

0s

Change the Oxygen Sensor.

2.0s

4.0s

6.0s

8.0s

10.0s

See before: • Pressure fuel pump; • Fuel injection; • MAP and MAF Sensors; • Air filters.

V 1000 900 800 700 600 500 400 300 200 100 50 0

Signal 50 - 900mV Perfect operation.

0s

7771

Body damaged Impact by stone

Step5

Signal between 300 to 600 mV

V 1000 900 800 700 600 500 400 300 200 100 50 0

SIGNAL OK!

Happens when the Sensor is saturated, got old or contaminated.

2.0s

4.0s

6.0s

8.0s

Finger VERSUS Planar HEATING RATE: 40 SECONDS

W

G

B

W

2.0s

4.0s

6.0s

8.0s

Step4

10.0s

RICH MIXTURE

FUEL

V 1000 900 800 700 600 500 400 300 200 100 50 0

PLANAR

8884

PLANAR

In the box Universal Oxygen Sensor has:

7834.40.035

1 4

WIRE LENGTH – CM L (CM)

2

2 Butt-Type Connector 3 Heat Shrink Tube 4 Clamps Plastic

Components

Disconnect old Oxygen Sensor from vehicle a d cut cu thee w es close c ose to o thee Se so s body and wires Sensor’s

MTE-THOMSON

4 NUMBER OF WIRES 0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER 12V 10 V 8V 6V

RESISTANCE HEATER: 3 TO 5 OHMS (HONDA, TOYOTA: 11 TO 13 OHMS).

CHECK condition of Oxygen Sensor

7774

4 WIRES

1 New Universal Oxygen Sensor

FINGER

W – HEATER B – SIGNAL G – GROUND

10.0s

7773

3 WIRES

4 WIRES

CODE

TYPE OF CONNECTOR

WHITE WIRE POSITION

See before: • Fuel quality; • High oil consumption; • Rich fuel mixture.

Weld in the cable Never Weld!

2 WIRES

3

FINGER

Change the Oxygen Sensor.

Broken cable Cable tension excessive

7772

1 WIRE

4V

O2

0s

O2

LOW FREQUENCY AND LOW AMPLITUDE

WITH OSCILLOSCOPE:

Universal Oxygen Sensor Installation & wiring Instructions

FUEL

V 1000 900 800 700 600 500 400 300 200 100 50 0

B. Black wire (signal) and gray wire (ground) check the Sensor signal with the multimeter in DC voltaje. See Picture 4.

0s

Step6

HEATING RATE: 10 SECONDS

A. Contamination

2V 0V

Pass the heat shrink tubes through g the wires

Joining old connector to new Universal Sensor with the butt-type connector

Crimping the butt-type connector connector. NOT WELD !

Slide the heat shrink tubes until is over the butt-type connector

Heat it using a lighter until it shrinks and completely covers the connection

Slide the wire protective cover

The New Oxygen Sensor is ready. ready Use the clamps plastic to fix on vehicle

8877.40.045 WIRE LENGTH – CM L (CM) MTE-THOMSON

PLANAR

Change the Oxygen Sensor.

Stripping off approximately 1/4” of insulation from the end of each wire

CODE

TYPE OF CONNECTOR

The following pictures show how chemicals which should not be present in the fuel and can affect and require it to be replaced.

Do staggered cuts in wires from new Oxygen Sensor and in wires from old connector

4 NUMBER OF WIRES 0 TYPE OF ACCESSORY

12 VOLTS ON THE HEATER

2.0s

4.0s

6.0s

8.0s

10.0s

See before: • Engine distribution belt; • Fuel pressure regulator; • Fuel injection; • Coolant Temperature Sensor; • Spark plugs and Ignition cables.

12V

WHITE WIRE POSITION

10V 8V

Rich Fuel Mixture Check the fuel pressure

Silicon Poisoning Check the fuel

Antifreeze Contamination Check the engine block, cylinder head, intake manifold and head gasket

High Oil Consumption Check the valves guides and seals

Lead Poisoning Check the fuel

6V 4V 2V 0V

RESISTANCE HEATER: 8 TO 10 OHMS

NOTE: See Step 1 to check others kinds of Oxygen Sensors.

W

W

B

G

W – HEATER B – SIGNAL G – GROUND

WIRE COLOR ASSEMBLY TABLE OEM

X

A

SIGNAL BLACK

B

GROUND GRAY

C

HEATER WHITE

D

*ATTENTION!!

UNIVERSAL*

BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES) WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE RESISTANCE (OHMS) FROM THE OXYGEN SENSOR. SEE BELOW: OXYGEN SENSOR

HEATER WHITE NOTE: THE HEATER DOES NOT DEPEND ON POLARITY. STANDARD

4 WIRE OEM

UNIVERSAL

GM

GM

2 WIRES

2 WIRES

BLACK

A

GRAY

B

WHITE

C

BLACK

A

WHITE

D

ORANGE

B

RESISTANCE (OHMS)

UNIVERSAL*

FINGER

3-5

7773 - 7774

FINGER

11 - 13

DO NOT USE

Planar

8 - 10

8884

GM

GM

3 WIRES

3 WIRES

OEM OEM

UNIVERSAL

UNIVERSAL

OEM

UNIVERSAL

PURPLE

A

PURPLE

PURPLE

A

BLACK

C

BLACK

C

ORANGE

B

BROWN

D

PINK

D

GM

GM

GM

GM

GM

3 WIRES

3 WIRES

3 WIRES

3 WIRES

3 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

A

UNIVERSAL

OEM

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

BLACK

A

BLACK

A

PURPLE

A

PURPLE

A

PURPLE

BROWN

C

PINK

C

BLACK

C

PINK

C

BROWN

C

BROWN

D

PINK

D

BLACK

D

PINK

D

BROWN

D

GM

GM

GM

GM

GM

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

A

UNIVERSAL

BLACK

A

BLACK

A

PURPLE

A

PURPLE

A

PURPLE

A

ORANGE

B

ORANGE

B

ORANGE

B

ORANGE

B

ORANGE

B

BROWN

C

PINK

C

BLACK

C

PINK

C

BROWN

C

BROWN

D

PINK

D

BLACK

D

PINK

D

BROWN

D

HONDA - ACURA

GM

4 WIRES

4 WIRES OEM

HONDA - ACURA

UNIVERSAL

OEM

HONDA - ACURA

4 WIRES UNIVERSAL

OEM

HONDA - ACURA

4 WIRES UNIVERSAL

OEM

4 WIRES UNIVERSAL

OEM

UNIVERSAL

BLACK

A

BLUE

A

BLUE

A

WHITE

A

WHITE

A

GRAY

B

GREEN

B

GREEN

B

BLUE

B

BLUE

B

WHITE

C

BLACK

C

BLACK

C

BLACK

C

BLACK

C

PURPLE

D

BLACK

D

YELLOW

D

BLACK

D

YELLOW

D

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

ISUZU

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

MITSUBISHI - CHRYSLER

4 WIRES UNIVERSAL

OEM

UNIVERSAL

YELLOW

A

WHITE

A

WHITE

A

BLUE

A

BLUE

A

WHITE

B

GREEN

B

GREEN

B

WHITE

B

WHITE

B

BLACK

C

BLACK

C

BLACK

C

BLACK

C

BLACK

C

BLACK

D

BLACK

D

YELLOW

D

BLACK

D

BLACK

D

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

NISSAN - SUBARU

3 WIRES UNIVERSAL

YELLOW

A

BLUE

A

YELLOW

A

YELLOW

A

WHITE

B

GREEN

B

GREEN

B

GREEN

B

WHITE

BLACK

C

BLACK

C

BLACK

C

WHITE

C

BLACK

C

BLACK

D

BLACK

D

BLACK

D

WHITE

D

BLACK

D

NISSAN - SUBARU

NISSAN - SUBARU

3 WIRES

3 WIRES

PEUGEOT

RENAULT - PEUGEOT - CITROËN

4 WIRES

4 WIRES

OEM OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

OEM

UNIVERSAL

A

TOYOTA - SUZUKI

4 WIRES UNIVERSAL

OEM

UNIVERSAL

UNIVERSAL

PURPLE

A

PURPLE

A

BLUE

A

B

WHITE

A

BLACK

A

BEIGE

B

BROWN

B

WHITE

RED

C

RED

C

BROWN

C

BEIGE

C

BLACK

C

RED

D

RED

D

BROWN

D

BEIGE

D

BLACK

D

OTHERS

OTHERS

OTHERS

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

WHITE

A

BLUE

A

GREEN

A

GREEN

B

WHITE

B

YELLOW

B

BLACK

C

BLACK

C

BLACK

C

BLACK

D

BLACK

D

BLACK

D

WIRE COLOR ASSEMBLY TABLE X

A

SIGNAL BLACK

B

GROUND GRAY

C

HEATER WHITE

D

*ATTENTION!!

UNIVERSAL*

SEE BELOW: OXYGEN SENSOR

HEATER WHITE NOTE: THE HEATER DOES NOT DEPEND ON POLARITY. STANDARD

4 WIRE OEM

UNIVERSAL

GM

GM

2 WIRES

2 WIRES

RESISTANCE (OHMS)

UNIVERSAL*

FINGER

3-5

7773 - 7774

FINGER

11 - 13

DO NOT USE

Planar

8 - 10

8884

GM

GM

3 WIRES

3 WIRES

A

GRAY

B

UNIVERSAL

PURPLE

A

PURPLE

A

WHITE

C

BLACK

A

PURPLE

A

BLACK

C

BLACK

C

WHITE

D

ORANGE

B

ORANGE

B

BROWN

D

PINK

D

OEM OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

GM

GM

GM

GM

GM

3 WIRES

3 WIRES

3 WIRES

3 WIRES

3 WIRES

UNIVERSAL

OEM

UNIVERSAL

A

BLACK

BROWN

C

BROWN

D

BLACK

OEM

UNIVERSAL

A

PURPLE

PINK

C

PINK

D

OEM

UNIVERSAL

A

PURPLE

BLACK

C

BLACK

D

OEM

PINK

C

BROWN

C

PINK

D

BROWN

D

GM

GM

GM

GM

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

A

PURPLE

A

PURPLE

A

PURPLE

A

ORANGE

B

ORANGE

B

ORANGE

B

ORANGE

B

ORANGE

B

BROWN

C

PINK

C

BLACK

C

PINK

C

BROWN

C

BROWN

D

PINK

D

BLACK

D

PINK

D

BROWN

D

GM

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

BLUE

A

BLUE

A

WHITE

A

WHITE

A

GRAY

B

GREEN

B

GREEN

B

BLUE

B

BLUE

B

WHITE

C

BLACK

C

BLACK

C

BLACK

C

BLACK

C

PURPLE

D

BLACK

D

YELLOW

D

BLACK

D

YELLOW

D

4 WIRES OEM

HONDA - ACURA

4 WIRES UNIVERSAL

OEM

4 WIRES UNIVERSAL

OEM

OEM

UNIVERSAL

OEM

A

WHITE

A

WHITE

A

BLUE

A

BLUE

A

WHITE

B

GREEN

B

GREEN

B

WHITE

B

WHITE

B

BLACK

C

BLACK

C

BLACK

C

BLACK

C

BLACK

C

BLACK

D

BLACK

D

YELLOW

D

BLACK

D

BLACK

D

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

A

BLUE

A

YELLOW

A

YELLOW

A

B

GREEN

B

GREEN

B

GREEN

B

WHITE

BLACK

C

BLACK

C

BLACK

C

WHITE

C

BLACK

C

BLACK

D

BLACK

D

BLACK

D

WHITE

D

BLACK

D

3 WIRES

3 WIRES

OEM

UNIVERSAL

OEM

OEM

RENAULT - PEUGEOT - CITROËN

TOYOTA - SUZUKI

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

PURPLE

A

PURPLE

A

BLUE

A

A

BEIGE

B

BROWN

B

WHITE

B

BLACK

RED

C

RED

C

BROWN

C

BEIGE

C

BLACK

C

RED

D

RED

D

BROWN

D

BEIGE

D

BLACK

D

OTHERS

OTHERS

OTHERS

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

C. If you can not find 12V voltage, make sure the fuse is blown or broken wire.

Warning: The oxygen Sensor is fragile by bumping or dropping;

EA S

WHITE

A

BLUE

A

GREEN

A

GREEN

B

WHITE

B

YELLOW

B

BLACK

C

BLACK

C

BLACK

C

BLACK

D

BLACK

D

BLACK

D

COATED THREADS

HIGH TEMPERATURE STAINLESS STEEL FOR INCREASED THERMAL RESISTANCE

FINGER PLANAR

Check/replacement: 50.000 - 100.000 km; GR

UNIVERSAL

Picture 2

Use the correct tool;

UNIVERSAL

4 WIRES

OXIDATION CONDITION OF THE WIRING HARNESS.

B. See if there is 12V voltage as shown in Picture 3.

OE QUALITY CONNECTORS AND TERMINALS

UNIVERSAL

A

WHITE

SENSORS AND ACTUATORS;

A

4 WIRES UNIVERSAL

CHECK ENGINE LAMP;

UNIVERSAL

PEUGEOT

OEM

A. With the oxygen sensor disconnected and the ignition switch on, measure the voltage (+12 V battery voltage) as shown in Picture 2.

FULL COVERAGE OF DIRECT-FIT SENSORS

SPARK PLUG, IGNITION CABLES AND COILS;

TEST 12V voltage to the Heater

Substitution and Installation.

3 WIRES UNIVERSAL

WHITE

NISSAN - SUBARU

Step2

NISSAN - SUBARU

YELLOW

NISSAN - SUBARU

WORLD’S MOST COMPACT SENSING ELEMENT, RESULTING IN FASTER HEATING

BATTERY VOLTAGE;

UNIVERSAL

YELLOW

OEM

CATALYTIC CONVERTER;

4 WIRES

4 WIRES UNIVERSAL

NOTE: The Oxygen Sensor needs to be at room temperature.

PISTON RINGS;

MITSUBISHI - CHRYSLER

ISUZU

Picture 1

0,0 ohms or endless value - change the Oxygen Sensor.

DOUBLE LAYER CERAMIC PROTECTION TO PREVENT CONTAMINATION

ENGINE’S LUBRICATION;

UNIVERSAL

A

HONDA - ACURA

100% FUNCTION TESTED

TEST Resistance of the heater

VALUES FOUND: 3 to 5 ohms Finger. 8 to 10 ohms Planar. 11 to 13 ohms Finger Honda and Toyota. 1 to 2,5 ohms WideBand 4 wires. 2,5 to 5,0 ohms WideBand 5 or 6 wires.

LASER WELDED HOUSINGS TO PROTECT AGAINST WATER AND CONTAMINATION

GASES ANALYSIS: CO, HC, CO2, O2 AND NOX;

BLACK

HONDA - ACURA

FUEL PUMP AND FUEL QUALITY;

UNIVERSAL

BLACK

UNIVERSAL

NICKEL PLATED WIRES WITH TEFLON COVER FOR HIGH TEMPERATURE RESISTANCE

ENGINE’S TEMPERATURE;

A

OEM

FUEL INJECTORS AND PRESSURE REGULATORS ;

Step1

With the ignition switch off, disconnect the Oxygen Sensor and test the resistance of the heater in the white wires. See Picture 1.

ENGINE´S TIMING;

A

BLACK

DIAGNOSTIC MANUAL

PREMIUM QUALITY / FULL RANGE / MADE IN BRAZIL

ENGINE´S COMPRESSION;

UNIVERSAL

PURPLE

OXYGEN SENSOR

OXYGEN SENSOR MTE-THOMSON

FAILURES of Mechanical and Electric Origin

AIR,OIL AND FUEL FILTERS;

A

GM

OEM

Step7

It is important to check the main failures that usually happen in a vehicle.

BLACK

OEM

7Steps

BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES) WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.

JANEIRO 2014

OEM

E

CERTIFICATE:

Picture 3

Planar

12V

12V

10V

10 V

8V

8V

6V

6V

4V

4V

2V

2V

0V

0V

In feeding the heater, the negative is controlled by pulse module.

Always use high-temperature grease to the threads.

FACTORY - SÃO PAULO BRAZIL

www. mte-thomson .com.br

ISO 9001:2008

ISO/TS 16949:2009

Finger

12 constant volts without change in value during operation.

WIRE COLOR ASSEMBLY TABLE X

A

SIGNAL BLACK

B

GROUND GRAY

C

HEATER WHITE

D

*ATTENTION!!

UNIVERSAL*

SEE BELOW: OXYGEN SENSOR

HEATER WHITE NOTE: THE HEATER DOES NOT DEPEND ON POLARITY. STANDARD

4 WIRE OEM

UNIVERSAL

GM

GM

2 WIRES

2 WIRES

RESISTANCE (OHMS)

UNIVERSAL*

FINGER

3-5

7773 - 7774

FINGER

11 - 13

DO NOT USE

Planar

8 - 10

8884

GM

GM

3 WIRES

3 WIRES

A

GRAY

B

UNIVERSAL

PURPLE

A

PURPLE

A

WHITE

C

BLACK

A

PURPLE

A

BLACK

C

BLACK

C

WHITE

D

ORANGE

B

ORANGE

B

BROWN

D

PINK

D

OEM OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

GM

GM

GM

GM

GM

3 WIRES

3 WIRES

3 WIRES

3 WIRES

3 WIRES

UNIVERSAL

OEM

UNIVERSAL

A

BLACK

BROWN

C

BROWN

D

BLACK

OEM

UNIVERSAL

A

PURPLE

PINK

C

PINK

D

OEM

UNIVERSAL

A

PURPLE

BLACK

C

BLACK

D

OEM

PINK

C

BROWN

C

PINK

D

BROWN

D

GM

GM

GM

GM

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

A

PURPLE

A

PURPLE

A

PURPLE

A

ORANGE

B

ORANGE

B

ORANGE

B

ORANGE

B

ORANGE

B

BROWN

C

PINK

C

BLACK

C

PINK

C

BROWN

C

BROWN

D

PINK

D

BLACK

D

PINK

D

BROWN

D

GM

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

HONDA - ACURA

4 WIRES

4 WIRES

4 WIRES

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

BLUE

A

BLUE

A

WHITE

A

WHITE

A

GRAY

B

GREEN

B

GREEN

B

BLUE

B

BLUE

B

WHITE

C

BLACK

C

BLACK

C

BLACK

C

BLACK

C

PURPLE

D

BLACK

D

YELLOW

D

BLACK

D

YELLOW

D

4 WIRES OEM

HONDA - ACURA

4 WIRES UNIVERSAL

OEM

4 WIRES UNIVERSAL

OEM

OEM

UNIVERSAL

OEM

A

WHITE

A

WHITE

A

BLUE

A

BLUE

A

WHITE

B

GREEN

B

GREEN

B

WHITE

B

WHITE

B

BLACK

C

BLACK

C

BLACK

C

BLACK

C

BLACK

C

BLACK

D

BLACK

D

YELLOW

D

BLACK

D

BLACK

D

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

MITSUBISHI - CHRYSLER

4 WIRES

4 WIRES

4 WIRES

4 WIRES

UNIVERSAL

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

A

BLUE

A

YELLOW

A

YELLOW

A

B

GREEN

B

GREEN

B

GREEN

B

WHITE

BLACK

C

BLACK

C

BLACK

C

WHITE

C

BLACK

C

BLACK

D

BLACK

D

BLACK

D

WHITE

D

BLACK

D

3 WIRES

3 WIRES

OEM

UNIVERSAL

OEM

OEM

RENAULT - PEUGEOT - CITROËN

TOYOTA - SUZUKI

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

PURPLE

A

PURPLE

A

BLUE

A

A

BEIGE

B

BROWN

B

WHITE

B

BLACK

RED

C

RED

C

BROWN

C

BEIGE

C

BLACK

C

RED

D

RED

D

BROWN

D

BEIGE

D

BLACK

D

OTHERS

OTHERS

OTHERS

4 WIRES

4 WIRES

OEM

UNIVERSAL

OEM

UNIVERSAL

OEM

C. If you can not find 12V voltage, make sure the fuse is blown or broken wire.

Warning: The oxygen Sensor is fragile by bumping or dropping;

EA S

WHITE

A

BLUE

A

GREEN

A

GREEN

B

WHITE

B

YELLOW

B

BLACK

C

BLACK

C

BLACK

C

BLACK

D

BLACK

D

BLACK

D

COATED THREADS

HIGH TEMPERATURE STAINLESS STEEL FOR INCREASED THERMAL RESISTANCE

FINGER PLANAR

Check/replacement: 50.000 - 100.000 km; GR

UNIVERSAL

Picture 2

Use the correct tool;

UNIVERSAL

4 WIRES

OXIDATION CONDITION OF THE WIRING HARNESS.

B. See if there is 12V voltage as shown in Picture 3.

OE QUALITY CONNECTORS AND TERMINALS

UNIVERSAL

A

WHITE

SENSORS AND ACTUATORS;

A

4 WIRES UNIVERSAL

CHECK ENGINE LAMP;

UNIVERSAL

PEUGEOT

OEM

A. With the oxygen sensor disconnected and the ignition switch on, measure the voltage (+12 V battery voltage) as shown in Picture 2.

FULL COVERAGE OF DIRECT-FIT SENSORS

SPARK PLUG, IGNITION CABLES AND COILS;

TEST 12V voltage to the Heater

Substitution and Installation.

3 WIRES UNIVERSAL

WHITE

NISSAN - SUBARU

Step2

NISSAN - SUBARU

YELLOW

NISSAN - SUBARU

WORLD’S MOST COMPACT SENSING ELEMENT, RESULTING IN FASTER HEATING

BATTERY VOLTAGE;

UNIVERSAL

YELLOW

OEM

CATALYTIC CONVERTER;

4 WIRES

4 WIRES UNIVERSAL

NOTE: The Oxygen Sensor needs to be at room temperature.

PISTON RINGS;

MITSUBISHI - CHRYSLER

ISUZU

Picture 1

0,0 ohms or endless value - change the Oxygen Sensor.

DOUBLE LAYER CERAMIC PROTECTION TO PREVENT CONTAMINATION

ENGINE’S LUBRICATION;

UNIVERSAL

A

HONDA - ACURA

100% FUNCTION TESTED

TEST Resistance of the heater

VALUES FOUND: 3 to 5 ohms Finger. 8 to 10 ohms Planar. 11 to 13 ohms Finger Honda and Toyota. 1 to 2,5 ohms WideBand 4 wires. 2,5 to 5,0 ohms WideBand 5 or 6 wires.

LASER WELDED HOUSINGS TO PROTECT AGAINST WATER AND CONTAMINATION

GASES ANALYSIS: CO, HC, CO2, O2 AND NOX;

BLACK

HONDA - ACURA

FUEL PUMP AND FUEL QUALITY;

UNIVERSAL

BLACK

UNIVERSAL

NICKEL PLATED WIRES WITH TEFLON COVER FOR HIGH TEMPERATURE RESISTANCE

ENGINE’S TEMPERATURE;

A

OEM

FUEL INJECTORS AND PRESSURE REGULATORS ;

Step1

With the ignition switch off, disconnect the Oxygen Sensor and test the resistance of the heater in the white wires. See Picture 1.

ENGINE´S TIMING;

A

BLACK

DIAGNOSTIC MANUAL

PREMIUM QUALITY / FULL RANGE / MADE IN BRAZIL

ENGINE´S COMPRESSION;

UNIVERSAL

PURPLE

OXYGEN SENSOR

OXYGEN SENSOR MTE-THOMSON

FAILURES of Mechanical and Electric Origin

AIR,OIL AND FUEL FILTERS;

A

GM

OEM

Step7

It is important to check the main failures that usually happen in a vehicle.

BLACK

OEM

7Steps

BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES) WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.

JANEIRO 2014

OEM

E

CERTIFICATE:

Picture 3

Planar

12V

12V

10V

10 V

8V

8V

6V

6V

4V

4V

2V

2V

0V

0V

In feeding the heater, the negative is controlled by pulse module.

Always use high-temperature grease to the threads.

FACTORY - SÃO PAULO BRAZIL

www. mte-thomson .com.br

ISO 9001:2008

ISO/TS 16949:2009

Finger

12 constant volts without change in value during operation.