A. With the oxygen sensor disconnected and the ignition ... 11 to 13 ohms Finger
Honda and Toyota. ... C. These values must continually oscillate between 50.
WIRE COLOR ASSEMBLY TABLE X
A
SIGNAL BLACK
B
GROUND GRAY
C
HEATER WHITE
D
*ATTENTION!!
UNIVERSAL*
SEE BELOW: OXYGEN SENSOR
HEATER WHITE NOTE: THE HEATER DOES NOT DEPEND ON POLARITY. STANDARD
4 WIRE OEM
UNIVERSAL
GM
GM
2 WIRES
2 WIRES
RESISTANCE (OHMS)
UNIVERSAL*
FINGER
3-5
7773 - 7774
FINGER
11 - 13
DO NOT USE
Planar
8 - 10
8884
GM
GM
3 WIRES
3 WIRES
A
GRAY
B
UNIVERSAL
PURPLE
A
PURPLE
A
WHITE
C
BLACK
A
PURPLE
A
BLACK
C
BLACK
C
WHITE
D
ORANGE
B
ORANGE
B
BROWN
D
PINK
D
OEM OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
GM
GM
GM
GM
GM
3 WIRES
3 WIRES
3 WIRES
3 WIRES
3 WIRES
UNIVERSAL
OEM
UNIVERSAL
A
BLACK
BROWN
C
BROWN
D
BLACK
OEM
UNIVERSAL
A
PURPLE
PINK
C
PINK
D
OEM
UNIVERSAL
A
PURPLE
BLACK
C
BLACK
D
OEM
PINK
C
BROWN
C
PINK
D
BROWN
D
GM
GM
GM
GM
4 WIRES
4 WIRES
4 WIRES
4 WIRES
4 WIRES
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
A
PURPLE
A
PURPLE
A
PURPLE
A
ORANGE
B
ORANGE
B
ORANGE
B
ORANGE
B
ORANGE
B
BROWN
C
PINK
C
BLACK
C
PINK
C
BROWN
C
BROWN
D
PINK
D
BLACK
D
PINK
D
BROWN
D
GM
HONDA - ACURA
HONDA - ACURA
HONDA - ACURA
HONDA - ACURA
4 WIRES
4 WIRES
4 WIRES
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
BLUE
A
BLUE
A
WHITE
A
WHITE
A
GRAY
B
GREEN
B
GREEN
B
BLUE
B
BLUE
B
WHITE
C
BLACK
C
BLACK
C
BLACK
C
BLACK
C
PURPLE
D
BLACK
D
YELLOW
D
BLACK
D
YELLOW
D
4 WIRES OEM
HONDA - ACURA
4 WIRES UNIVERSAL
OEM
4 WIRES UNIVERSAL
OEM
OEM
UNIVERSAL
OEM
A
WHITE
A
WHITE
A
BLUE
A
BLUE
A
WHITE
B
GREEN
B
GREEN
B
WHITE
B
WHITE
B
BLACK
C
BLACK
C
BLACK
C
BLACK
C
BLACK
C
BLACK
D
BLACK
D
YELLOW
D
BLACK
D
BLACK
D
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
4 WIRES
4 WIRES
4 WIRES
4 WIRES
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
A
BLUE
A
YELLOW
A
YELLOW
A
B
GREEN
B
GREEN
B
GREEN
B
WHITE
BLACK
C
BLACK
C
BLACK
C
WHITE
C
BLACK
C
BLACK
D
BLACK
D
BLACK
D
WHITE
D
BLACK
D
3 WIRES
3 WIRES
OEM
UNIVERSAL
OEM
OEM
RENAULT - PEUGEOT - CITROËN
TOYOTA - SUZUKI
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
PURPLE
A
PURPLE
A
BLUE
A
A
BEIGE
B
BROWN
B
WHITE
B
BLACK
RED
C
RED
C
BROWN
C
BEIGE
C
BLACK
C
RED
D
RED
D
BROWN
D
BEIGE
D
BLACK
D
OTHERS
OTHERS
OTHERS
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
C. If you can not find 12V voltage, make sure the fuse is blown or broken wire.
Warning: The oxygen Sensor is fragile by bumping or dropping;
EA S
WHITE
A
BLUE
A
GREEN
A
GREEN
B
WHITE
B
YELLOW
B
BLACK
C
BLACK
C
BLACK
C
BLACK
D
BLACK
D
BLACK
D
COATED THREADS
HIGH TEMPERATURE STAINLESS STEEL FOR INCREASED THERMAL RESISTANCE
FINGER PLANAR
Check/replacement: 50.000 - 100.000 km; GR
UNIVERSAL
Picture 2
Use the correct tool;
UNIVERSAL
4 WIRES
OXIDATION CONDITION OF THE WIRING HARNESS.
B. See if there is 12V voltage as shown in Picture 3.
OE QUALITY CONNECTORS AND TERMINALS
UNIVERSAL
A
WHITE
SENSORS AND ACTUATORS;
A
4 WIRES UNIVERSAL
CHECK ENGINE LAMP;
UNIVERSAL
PEUGEOT
OEM
A. With the oxygen sensor disconnected and the ignition switch on, measure the voltage (+12 V battery voltage) as shown in Picture 2.
FULL COVERAGE OF DIRECT-FIT SENSORS
SPARK PLUG, IGNITION CABLES AND COILS;
TEST 12V voltage to the Heater
Substitution and Installation.
3 WIRES UNIVERSAL
WHITE
NISSAN - SUBARU
Step2
NISSAN - SUBARU
YELLOW
NISSAN - SUBARU
WORLD’S MOST COMPACT SENSING ELEMENT, RESULTING IN FASTER HEATING
BATTERY VOLTAGE;
UNIVERSAL
YELLOW
OEM
CATALYTIC CONVERTER;
4 WIRES
4 WIRES UNIVERSAL
NOTE: The Oxygen Sensor needs to be at room temperature.
PISTON RINGS;
MITSUBISHI - CHRYSLER
ISUZU
Picture 1
0,0 ohms or endless value - change the Oxygen Sensor.
DOUBLE LAYER CERAMIC PROTECTION TO PREVENT CONTAMINATION
ENGINE’S LUBRICATION;
UNIVERSAL
A
HONDA - ACURA
100% FUNCTION TESTED
TEST Resistance of the heater
VALUES FOUND: 3 to 5 ohms Finger. 8 to 10 ohms Planar. 11 to 13 ohms Finger Honda and Toyota. 1 to 2,5 ohms WideBand 4 wires. 2,5 to 5,0 ohms WideBand 5 or 6 wires.
LASER WELDED HOUSINGS TO PROTECT AGAINST WATER AND CONTAMINATION
GASES ANALYSIS: CO, HC, CO2, O2 AND NOX;
BLACK
HONDA - ACURA
FUEL PUMP AND FUEL QUALITY;
UNIVERSAL
BLACK
UNIVERSAL
NICKEL PLATED WIRES WITH TEFLON COVER FOR HIGH TEMPERATURE RESISTANCE
ENGINE’S TEMPERATURE;
A
OEM
FUEL INJECTORS AND PRESSURE REGULATORS ;
Step1
With the ignition switch off, disconnect the Oxygen Sensor and test the resistance of the heater in the white wires. See Picture 1.
ENGINE´S TIMING;
A
BLACK
DIAGNOSTIC MANUAL
PREMIUM QUALITY / FULL RANGE / MADE IN BRAZIL
ENGINE´S COMPRESSION;
UNIVERSAL
PURPLE
OXYGEN SENSOR
OXYGEN SENSOR MTE-THOMSON
FAILURES of Mechanical and Electric Origin
AIR,OIL AND FUEL FILTERS;
A
GM
OEM
Step7
It is important to check the main failures that usually happen in a vehicle.
BLACK
OEM
7Steps
BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES) WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.
JANEIRO 2014
OEM
E
CERTIFICATE:
Picture 3
Planar
12V
12V
10V
10 V
8V
8V
6V
6V
4V
4V
2V
2V
0V
0V
In feeding the heater, the negative is controlled by pulse module.
Always use high-temperature grease to the threads.
FACTORY - SÃO PAULO BRAZIL
www. mte-thomson .com.br
ISO 9001:2008
ISO/TS 16949:2009
Finger
12 constant volts without change in value during operation.
WIRE COLOR ASSEMBLY TABLE X
A
SIGNAL BLACK
B
GROUND GRAY
C
HEATER WHITE
D
*ATTENTION!!
UNIVERSAL*
SEE BELOW: OXYGEN SENSOR
HEATER WHITE NOTE: THE HEATER DOES NOT DEPEND ON POLARITY. STANDARD
4 WIRE OEM
UNIVERSAL
GM
GM
2 WIRES
2 WIRES
RESISTANCE (OHMS)
UNIVERSAL*
FINGER
3-5
7773 - 7774
FINGER
11 - 13
DO NOT USE
Planar
8 - 10
8884
GM
GM
3 WIRES
3 WIRES
A
GRAY
B
UNIVERSAL
PURPLE
A
PURPLE
A
WHITE
C
BLACK
A
PURPLE
A
BLACK
C
BLACK
C
WHITE
D
ORANGE
B
ORANGE
B
BROWN
D
PINK
D
OEM OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
GM
GM
GM
GM
GM
3 WIRES
3 WIRES
3 WIRES
3 WIRES
3 WIRES
UNIVERSAL
OEM
UNIVERSAL
A
BLACK
BROWN
C
BROWN
D
BLACK
OEM
UNIVERSAL
A
PURPLE
PINK
C
PINK
D
OEM
UNIVERSAL
A
PURPLE
BLACK
C
BLACK
D
OEM
PINK
C
BROWN
C
PINK
D
BROWN
D
GM
GM
GM
GM
4 WIRES
4 WIRES
4 WIRES
4 WIRES
4 WIRES
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
A
PURPLE
A
PURPLE
A
PURPLE
A
ORANGE
B
ORANGE
B
ORANGE
B
ORANGE
B
ORANGE
B
BROWN
C
PINK
C
BLACK
C
PINK
C
BROWN
C
BROWN
D
PINK
D
BLACK
D
PINK
D
BROWN
D
GM
HONDA - ACURA
HONDA - ACURA
HONDA - ACURA
HONDA - ACURA
4 WIRES
4 WIRES
4 WIRES
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
BLUE
A
BLUE
A
WHITE
A
WHITE
A
GRAY
B
GREEN
B
GREEN
B
BLUE
B
BLUE
B
WHITE
C
BLACK
C
BLACK
C
BLACK
C
BLACK
C
PURPLE
D
BLACK
D
YELLOW
D
BLACK
D
YELLOW
D
4 WIRES OEM
HONDA - ACURA
4 WIRES UNIVERSAL
OEM
4 WIRES UNIVERSAL
OEM
OEM
UNIVERSAL
OEM
A
WHITE
A
WHITE
A
BLUE
A
BLUE
A
WHITE
B
GREEN
B
GREEN
B
WHITE
B
WHITE
B
BLACK
C
BLACK
C
BLACK
C
BLACK
C
BLACK
C
BLACK
D
BLACK
D
YELLOW
D
BLACK
D
BLACK
D
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
4 WIRES
4 WIRES
4 WIRES
4 WIRES
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
A
BLUE
A
YELLOW
A
YELLOW
A
B
GREEN
B
GREEN
B
GREEN
B
WHITE
BLACK
C
BLACK
C
BLACK
C
WHITE
C
BLACK
C
BLACK
D
BLACK
D
BLACK
D
WHITE
D
BLACK
D
3 WIRES
3 WIRES
OEM
UNIVERSAL
OEM
OEM
RENAULT - PEUGEOT - CITROËN
TOYOTA - SUZUKI
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
PURPLE
A
PURPLE
A
BLUE
A
A
BEIGE
B
BROWN
B
WHITE
B
BLACK
RED
C
RED
C
BROWN
C
BEIGE
C
BLACK
C
RED
D
RED
D
BROWN
D
BEIGE
D
BLACK
D
OTHERS
OTHERS
OTHERS
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
C. If you can not find 12V voltage, make sure the fuse is blown or broken wire.
Warning: The oxygen Sensor is fragile by bumping or dropping;
EA S
WHITE
A
BLUE
A
GREEN
A
GREEN
B
WHITE
B
YELLOW
B
BLACK
C
BLACK
C
BLACK
C
BLACK
D
BLACK
D
BLACK
D
COATED THREADS
HIGH TEMPERATURE STAINLESS STEEL FOR INCREASED THERMAL RESISTANCE
FINGER PLANAR
Check/replacement: 50.000 - 100.000 km; GR
UNIVERSAL
Picture 2
Use the correct tool;
UNIVERSAL
4 WIRES
OXIDATION CONDITION OF THE WIRING HARNESS.
B. See if there is 12V voltage as shown in Picture 3.
OE QUALITY CONNECTORS AND TERMINALS
UNIVERSAL
A
WHITE
SENSORS AND ACTUATORS;
A
4 WIRES UNIVERSAL
CHECK ENGINE LAMP;
UNIVERSAL
PEUGEOT
OEM
A. With the oxygen sensor disconnected and the ignition switch on, measure the voltage (+12 V battery voltage) as shown in Picture 2.
FULL COVERAGE OF DIRECT-FIT SENSORS
SPARK PLUG, IGNITION CABLES AND COILS;
TEST 12V voltage to the Heater
Substitution and Installation.
3 WIRES UNIVERSAL
WHITE
NISSAN - SUBARU
Step2
NISSAN - SUBARU
YELLOW
NISSAN - SUBARU
WORLD’S MOST COMPACT SENSING ELEMENT, RESULTING IN FASTER HEATING
BATTERY VOLTAGE;
UNIVERSAL
YELLOW
OEM
CATALYTIC CONVERTER;
4 WIRES
4 WIRES UNIVERSAL
NOTE: The Oxygen Sensor needs to be at room temperature.
PISTON RINGS;
MITSUBISHI - CHRYSLER
ISUZU
Picture 1
0,0 ohms or endless value - change the Oxygen Sensor.
DOUBLE LAYER CERAMIC PROTECTION TO PREVENT CONTAMINATION
ENGINE’S LUBRICATION;
UNIVERSAL
A
HONDA - ACURA
100% FUNCTION TESTED
TEST Resistance of the heater
VALUES FOUND: 3 to 5 ohms Finger. 8 to 10 ohms Planar. 11 to 13 ohms Finger Honda and Toyota. 1 to 2,5 ohms WideBand 4 wires. 2,5 to 5,0 ohms WideBand 5 or 6 wires.
LASER WELDED HOUSINGS TO PROTECT AGAINST WATER AND CONTAMINATION
GASES ANALYSIS: CO, HC, CO2, O2 AND NOX;
BLACK
HONDA - ACURA
FUEL PUMP AND FUEL QUALITY;
UNIVERSAL
BLACK
UNIVERSAL
NICKEL PLATED WIRES WITH TEFLON COVER FOR HIGH TEMPERATURE RESISTANCE
ENGINE’S TEMPERATURE;
A
OEM
FUEL INJECTORS AND PRESSURE REGULATORS ;
Step1
With the ignition switch off, disconnect the Oxygen Sensor and test the resistance of the heater in the white wires. See Picture 1.
ENGINE´S TIMING;
A
BLACK
DIAGNOSTIC MANUAL
PREMIUM QUALITY / FULL RANGE / MADE IN BRAZIL
ENGINE´S COMPRESSION;
UNIVERSAL
PURPLE
OXYGEN SENSOR
OXYGEN SENSOR MTE-THOMSON
FAILURES of Mechanical and Electric Origin
AIR,OIL AND FUEL FILTERS;
A
GM
OEM
Step7
It is important to check the main failures that usually happen in a vehicle.
BLACK
OEM
7Steps
BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES) WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.
JANEIRO 2014
OEM
E
CERTIFICATE:
Picture 3
Planar
12V
12V
10V
10 V
8V
8V
6V
6V
4V
4V
2V
2V
0V
0V
In feeding the heater, the negative is controlled by pulse module.
Always use high-temperature grease to the threads.
FACTORY - SÃO PAULO BRAZIL
www. mte-thomson .com.br
ISO 9001:2008
ISO/TS 16949:2009
Finger
12 constant volts without change in value during operation.
Step3
Step3
TEST the Oxygen Sensor Signal
LEAN MIXTURE
A. Test with the engine warm - 2500 RPM.
Picture 4
C. These values must continually oscillate between 50 and 900 mV. D. For a more precise test, use an oscilloscope to check the operation as the graphs below.
0s
Change the Oxygen Sensor.
2.0s
4.0s
6.0s
8.0s
10.0s
See before: • Pressure fuel pump; • Fuel injection; • MAP and MAF Sensors; • Air filters.
V 1000 900 800 700 600 500 400 300 200 100 50 0
Signal 50 - 900mV Perfect operation.
0s
7771
Body damaged Impact by stone
Step5
Signal between 300 to 600 mV
V 1000 900 800 700 600 500 400 300 200 100 50 0
SIGNAL OK!
Happens when the Sensor is saturated, got old or contaminated.
2.0s
4.0s
6.0s
8.0s
Finger VERSUS Planar HEATING RATE: 40 SECONDS
W
G
B
W
2.0s
4.0s
6.0s
8.0s
Step4
10.0s
RICH MIXTURE
FUEL
V 1000 900 800 700 600 500 400 300 200 100 50 0
PLANAR
8884
PLANAR
In the box Universal Oxygen Sensor has:
7834.40.035
1 4
WIRE LENGTH – CM L (CM)
2
2 Butt-Type Connector 3 Heat Shrink Tube 4 Clamps Plastic
Components
Disconnect old Oxygen Sensor from vehicle a d cut cu thee w es close c ose to o thee Se so s body and wires Sensor’s
MTE-THOMSON
4 NUMBER OF WIRES 0 TYPE OF ACCESSORY
12 VOLTS ON THE HEATER 12V 10 V 8V 6V
RESISTANCE HEATER: 3 TO 5 OHMS (HONDA, TOYOTA: 11 TO 13 OHMS).
CHECK condition of Oxygen Sensor
7774
4 WIRES
1 New Universal Oxygen Sensor
FINGER
W – HEATER B – SIGNAL G – GROUND
10.0s
7773
3 WIRES
4 WIRES
CODE
TYPE OF CONNECTOR
WHITE WIRE POSITION
See before: • Fuel quality; • High oil consumption; • Rich fuel mixture.
Weld in the cable Never Weld!
2 WIRES
3
FINGER
Change the Oxygen Sensor.
Broken cable Cable tension excessive
7772
1 WIRE
4V
O2
0s
O2
LOW FREQUENCY AND LOW AMPLITUDE
WITH OSCILLOSCOPE:
Universal Oxygen Sensor Installation & wiring Instructions
FUEL
V 1000 900 800 700 600 500 400 300 200 100 50 0
B. Black wire (signal) and gray wire (ground) check the Sensor signal with the multimeter in DC voltaje. See Picture 4.
0s
Step6
HEATING RATE: 10 SECONDS
A. Contamination
2V 0V
Pass the heat shrink tubes through g the wires
Joining old connector to new Universal Sensor with the butt-type connector
Crimping the butt-type connector connector. NOT WELD !
Slide the heat shrink tubes until is over the butt-type connector
Heat it using a lighter until it shrinks and completely covers the connection
Slide the wire protective cover
The New Oxygen Sensor is ready. ready Use the clamps plastic to fix on vehicle
8877.40.045 WIRE LENGTH – CM L (CM) MTE-THOMSON
PLANAR
Change the Oxygen Sensor.
Stripping off approximately 1/4” of insulation from the end of each wire
CODE
TYPE OF CONNECTOR
The following pictures show how chemicals which should not be present in the fuel and can affect and require it to be replaced.
Do staggered cuts in wires from new Oxygen Sensor and in wires from old connector
4 NUMBER OF WIRES 0 TYPE OF ACCESSORY
12 VOLTS ON THE HEATER
2.0s
4.0s
6.0s
8.0s
10.0s
See before: • Engine distribution belt; • Fuel pressure regulator; • Fuel injection; • Coolant Temperature Sensor; • Spark plugs and Ignition cables.
12V
WHITE WIRE POSITION
10V 8V
Rich Fuel Mixture Check the fuel pressure
Silicon Poisoning Check the fuel
Antifreeze Contamination Check the engine block, cylinder head, intake manifold and head gasket
High Oil Consumption Check the valves guides and seals
Lead Poisoning Check the fuel
6V 4V 2V 0V
RESISTANCE HEATER: 8 TO 10 OHMS
NOTE: See Step 1 to check others kinds of Oxygen Sensors.
W
W
B
G
W – HEATER B – SIGNAL G – GROUND
Step3
Step3
TEST the Oxygen Sensor Signal
LEAN MIXTURE
A. Test with the engine warm - 2500 RPM.
Picture 4
C. These values must continually oscillate between 50 and 900 mV. D. For a more precise test, use an oscilloscope to check the operation as the graphs below.
0s
Change the Oxygen Sensor.
2.0s
4.0s
6.0s
8.0s
10.0s
See before: • Pressure fuel pump; • Fuel injection; • MAP and MAF Sensors; • Air filters.
V 1000 900 800 700 600 500 400 300 200 100 50 0
Signal 50 - 900mV Perfect operation.
0s
7771
Body damaged Impact by stone
Step5
Signal between 300 to 600 mV
V 1000 900 800 700 600 500 400 300 200 100 50 0
SIGNAL OK!
Happens when the Sensor is saturated, got old or contaminated.
2.0s
4.0s
6.0s
8.0s
Finger VERSUS Planar HEATING RATE: 40 SECONDS
W
G
B
W
2.0s
4.0s
6.0s
8.0s
Step4
10.0s
RICH MIXTURE
FUEL
V 1000 900 800 700 600 500 400 300 200 100 50 0
PLANAR
8884
PLANAR
In the box Universal Oxygen Sensor has:
7834.40.035
1 4
WIRE LENGTH – CM L (CM)
2
2 Butt-Type Connector 3 Heat Shrink Tube 4 Clamps Plastic
Components
Disconnect old Oxygen Sensor from vehicle a d cut cu thee w es close c ose to o thee Se so s body and wires Sensor’s
MTE-THOMSON
4 NUMBER OF WIRES 0 TYPE OF ACCESSORY
12 VOLTS ON THE HEATER 12V 10 V 8V 6V
RESISTANCE HEATER: 3 TO 5 OHMS (HONDA, TOYOTA: 11 TO 13 OHMS).
CHECK condition of Oxygen Sensor
7774
4 WIRES
1 New Universal Oxygen Sensor
FINGER
W – HEATER B – SIGNAL G – GROUND
10.0s
7773
3 WIRES
4 WIRES
CODE
TYPE OF CONNECTOR
WHITE WIRE POSITION
See before: • Fuel quality; • High oil consumption; • Rich fuel mixture.
Weld in the cable Never Weld!
2 WIRES
3
FINGER
Change the Oxygen Sensor.
Broken cable Cable tension excessive
7772
1 WIRE
4V
O2
0s
O2
LOW FREQUENCY AND LOW AMPLITUDE
WITH OSCILLOSCOPE:
Universal Oxygen Sensor Installation & wiring Instructions
FUEL
V 1000 900 800 700 600 500 400 300 200 100 50 0
B. Black wire (signal) and gray wire (ground) check the Sensor signal with the multimeter in DC voltaje. See Picture 4.
0s
Step6
HEATING RATE: 10 SECONDS
A. Contamination
2V 0V
Pass the heat shrink tubes through g the wires
Joining old connector to new Universal Sensor with the butt-type connector
Crimping the butt-type connector connector. NOT WELD !
Slide the heat shrink tubes until is over the butt-type connector
Heat it using a lighter until it shrinks and completely covers the connection
Slide the wire protective cover
The New Oxygen Sensor is ready. ready Use the clamps plastic to fix on vehicle
8877.40.045 WIRE LENGTH – CM L (CM) MTE-THOMSON
PLANAR
Change the Oxygen Sensor.
Stripping off approximately 1/4” of insulation from the end of each wire
CODE
TYPE OF CONNECTOR
The following pictures show how chemicals which should not be present in the fuel and can affect and require it to be replaced.
Do staggered cuts in wires from new Oxygen Sensor and in wires from old connector
4 NUMBER OF WIRES 0 TYPE OF ACCESSORY
12 VOLTS ON THE HEATER
2.0s
4.0s
6.0s
8.0s
10.0s
See before: • Engine distribution belt; • Fuel pressure regulator; • Fuel injection; • Coolant Temperature Sensor; • Spark plugs and Ignition cables.
12V
WHITE WIRE POSITION
10V 8V
Rich Fuel Mixture Check the fuel pressure
Silicon Poisoning Check the fuel
Antifreeze Contamination Check the engine block, cylinder head, intake manifold and head gasket
High Oil Consumption Check the valves guides and seals
Lead Poisoning Check the fuel
6V 4V 2V 0V
RESISTANCE HEATER: 8 TO 10 OHMS
NOTE: See Step 1 to check others kinds of Oxygen Sensors.
W
W
B
G
W – HEATER B – SIGNAL G – GROUND
Step3
Step3
TEST the Oxygen Sensor Signal
LEAN MIXTURE
A. Test with the engine warm - 2500 RPM.
Picture 4
C. These values must continually oscillate between 50 and 900 mV. D. For a more precise test, use an oscilloscope to check the operation as the graphs below.
0s
Change the Oxygen Sensor.
2.0s
4.0s
6.0s
8.0s
10.0s
See before: • Pressure fuel pump; • Fuel injection; • MAP and MAF Sensors; • Air filters.
V 1000 900 800 700 600 500 400 300 200 100 50 0
Signal 50 - 900mV Perfect operation.
0s
7771
Body damaged Impact by stone
Step5
Signal between 300 to 600 mV
V 1000 900 800 700 600 500 400 300 200 100 50 0
SIGNAL OK!
Happens when the Sensor is saturated, got old or contaminated.
2.0s
4.0s
6.0s
8.0s
Finger VERSUS Planar HEATING RATE: 40 SECONDS
W
G
B
W
2.0s
4.0s
6.0s
8.0s
Step4
10.0s
RICH MIXTURE
FUEL
V 1000 900 800 700 600 500 400 300 200 100 50 0
PLANAR
8884
PLANAR
In the box Universal Oxygen Sensor has:
7834.40.035
1 4
WIRE LENGTH – CM L (CM)
2
2 Butt-Type Connector 3 Heat Shrink Tube 4 Clamps Plastic
Components
Disconnect old Oxygen Sensor from vehicle a d cut cu thee w es close c ose to o thee Se so s body and wires Sensor’s
MTE-THOMSON
4 NUMBER OF WIRES 0 TYPE OF ACCESSORY
12 VOLTS ON THE HEATER 12V 10 V 8V 6V
RESISTANCE HEATER: 3 TO 5 OHMS (HONDA, TOYOTA: 11 TO 13 OHMS).
CHECK condition of Oxygen Sensor
7774
4 WIRES
1 New Universal Oxygen Sensor
FINGER
W – HEATER B – SIGNAL G – GROUND
10.0s
7773
3 WIRES
4 WIRES
CODE
TYPE OF CONNECTOR
WHITE WIRE POSITION
See before: • Fuel quality; • High oil consumption; • Rich fuel mixture.
Weld in the cable Never Weld!
2 WIRES
3
FINGER
Change the Oxygen Sensor.
Broken cable Cable tension excessive
7772
1 WIRE
4V
O2
0s
O2
LOW FREQUENCY AND LOW AMPLITUDE
WITH OSCILLOSCOPE:
Universal Oxygen Sensor Installation & wiring Instructions
FUEL
V 1000 900 800 700 600 500 400 300 200 100 50 0
B. Black wire (signal) and gray wire (ground) check the Sensor signal with the multimeter in DC voltaje. See Picture 4.
0s
Step6
HEATING RATE: 10 SECONDS
A. Contamination
2V 0V
Pass the heat shrink tubes through g the wires
Joining old connector to new Universal Sensor with the butt-type connector
Crimping the butt-type connector connector. NOT WELD !
Slide the heat shrink tubes until is over the butt-type connector
Heat it using a lighter until it shrinks and completely covers the connection
Slide the wire protective cover
The New Oxygen Sensor is ready. ready Use the clamps plastic to fix on vehicle
8877.40.045 WIRE LENGTH – CM L (CM) MTE-THOMSON
PLANAR
Change the Oxygen Sensor.
Stripping off approximately 1/4” of insulation from the end of each wire
CODE
TYPE OF CONNECTOR
The following pictures show how chemicals which should not be present in the fuel and can affect and require it to be replaced.
Do staggered cuts in wires from new Oxygen Sensor and in wires from old connector
4 NUMBER OF WIRES 0 TYPE OF ACCESSORY
12 VOLTS ON THE HEATER
2.0s
4.0s
6.0s
8.0s
10.0s
See before: • Engine distribution belt; • Fuel pressure regulator; • Fuel injection; • Coolant Temperature Sensor; • Spark plugs and Ignition cables.
12V
WHITE WIRE POSITION
10V 8V
Rich Fuel Mixture Check the fuel pressure
Silicon Poisoning Check the fuel
Antifreeze Contamination Check the engine block, cylinder head, intake manifold and head gasket
High Oil Consumption Check the valves guides and seals
Lead Poisoning Check the fuel
6V 4V 2V 0V
RESISTANCE HEATER: 8 TO 10 OHMS
NOTE: See Step 1 to check others kinds of Oxygen Sensors.
W
W
B
G
W – HEATER B – SIGNAL G – GROUND
Step3
Step3
TEST the Oxygen Sensor Signal
LEAN MIXTURE
A. Test with the engine warm - 2500 RPM.
Picture 4
C. These values must continually oscillate between 50 and 900 mV. D. For a more precise test, use an oscilloscope to check the operation as the graphs below.
0s
Change the Oxygen Sensor.
2.0s
4.0s
6.0s
8.0s
10.0s
See before: • Pressure fuel pump; • Fuel injection; • MAP and MAF Sensors; • Air filters.
V 1000 900 800 700 600 500 400 300 200 100 50 0
Signal 50 - 900mV Perfect operation.
0s
7771
Body damaged Impact by stone
Step5
Signal between 300 to 600 mV
V 1000 900 800 700 600 500 400 300 200 100 50 0
SIGNAL OK!
Happens when the Sensor is saturated, got old or contaminated.
2.0s
4.0s
6.0s
8.0s
Finger VERSUS Planar HEATING RATE: 40 SECONDS
W
G
B
W
2.0s
4.0s
6.0s
8.0s
Step4
10.0s
RICH MIXTURE
FUEL
V 1000 900 800 700 600 500 400 300 200 100 50 0
PLANAR
8884
PLANAR
In the box Universal Oxygen Sensor has:
7834.40.035
1 4
WIRE LENGTH – CM L (CM)
2
2 Butt-Type Connector 3 Heat Shrink Tube 4 Clamps Plastic
Components
Disconnect old Oxygen Sensor from vehicle a d cut cu thee w es close c ose to o thee Se so s body and wires Sensor’s
MTE-THOMSON
4 NUMBER OF WIRES 0 TYPE OF ACCESSORY
12 VOLTS ON THE HEATER 12V 10 V 8V 6V
RESISTANCE HEATER: 3 TO 5 OHMS (HONDA, TOYOTA: 11 TO 13 OHMS).
CHECK condition of Oxygen Sensor
7774
4 WIRES
1 New Universal Oxygen Sensor
FINGER
W – HEATER B – SIGNAL G – GROUND
10.0s
7773
3 WIRES
4 WIRES
CODE
TYPE OF CONNECTOR
WHITE WIRE POSITION
See before: • Fuel quality; • High oil consumption; • Rich fuel mixture.
Weld in the cable Never Weld!
2 WIRES
3
FINGER
Change the Oxygen Sensor.
Broken cable Cable tension excessive
7772
1 WIRE
4V
O2
0s
O2
LOW FREQUENCY AND LOW AMPLITUDE
WITH OSCILLOSCOPE:
Universal Oxygen Sensor Installation & wiring Instructions
FUEL
V 1000 900 800 700 600 500 400 300 200 100 50 0
B. Black wire (signal) and gray wire (ground) check the Sensor signal with the multimeter in DC voltaje. See Picture 4.
0s
Step6
HEATING RATE: 10 SECONDS
A. Contamination
2V 0V
Pass the heat shrink tubes through g the wires
Joining old connector to new Universal Sensor with the butt-type connector
Crimping the butt-type connector connector. NOT WELD !
Slide the heat shrink tubes until is over the butt-type connector
Heat it using a lighter until it shrinks and completely covers the connection
Slide the wire protective cover
The New Oxygen Sensor is ready. ready Use the clamps plastic to fix on vehicle
8877.40.045 WIRE LENGTH – CM L (CM) MTE-THOMSON
PLANAR
Change the Oxygen Sensor.
Stripping off approximately 1/4” of insulation from the end of each wire
CODE
TYPE OF CONNECTOR
The following pictures show how chemicals which should not be present in the fuel and can affect and require it to be replaced.
Do staggered cuts in wires from new Oxygen Sensor and in wires from old connector
4 NUMBER OF WIRES 0 TYPE OF ACCESSORY
12 VOLTS ON THE HEATER
2.0s
4.0s
6.0s
8.0s
10.0s
See before: • Engine distribution belt; • Fuel pressure regulator; • Fuel injection; • Coolant Temperature Sensor; • Spark plugs and Ignition cables.
12V
WHITE WIRE POSITION
10V 8V
Rich Fuel Mixture Check the fuel pressure
Silicon Poisoning Check the fuel
Antifreeze Contamination Check the engine block, cylinder head, intake manifold and head gasket
High Oil Consumption Check the valves guides and seals
Lead Poisoning Check the fuel
6V 4V 2V 0V
RESISTANCE HEATER: 8 TO 10 OHMS
NOTE: See Step 1 to check others kinds of Oxygen Sensors.
W
W
B
G
W – HEATER B – SIGNAL G – GROUND
WIRE COLOR ASSEMBLY TABLE OEM
X
A
SIGNAL BLACK
B
GROUND GRAY
C
HEATER WHITE
D
*ATTENTION!!
UNIVERSAL*
BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES) WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE RESISTANCE (OHMS) FROM THE OXYGEN SENSOR. SEE BELOW: OXYGEN SENSOR
HEATER WHITE NOTE: THE HEATER DOES NOT DEPEND ON POLARITY. STANDARD
4 WIRE OEM
UNIVERSAL
GM
GM
2 WIRES
2 WIRES
BLACK
A
GRAY
B
WHITE
C
BLACK
A
WHITE
D
ORANGE
B
RESISTANCE (OHMS)
UNIVERSAL*
FINGER
3-5
7773 - 7774
FINGER
11 - 13
DO NOT USE
Planar
8 - 10
8884
GM
GM
3 WIRES
3 WIRES
OEM OEM
UNIVERSAL
UNIVERSAL
OEM
UNIVERSAL
PURPLE
A
PURPLE
PURPLE
A
BLACK
C
BLACK
C
ORANGE
B
BROWN
D
PINK
D
GM
GM
GM
GM
GM
3 WIRES
3 WIRES
3 WIRES
3 WIRES
3 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
A
UNIVERSAL
OEM
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
BLACK
A
BLACK
A
PURPLE
A
PURPLE
A
PURPLE
BROWN
C
PINK
C
BLACK
C
PINK
C
BROWN
C
BROWN
D
PINK
D
BLACK
D
PINK
D
BROWN
D
GM
GM
GM
GM
GM
4 WIRES
4 WIRES
4 WIRES
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
A
UNIVERSAL
BLACK
A
BLACK
A
PURPLE
A
PURPLE
A
PURPLE
A
ORANGE
B
ORANGE
B
ORANGE
B
ORANGE
B
ORANGE
B
BROWN
C
PINK
C
BLACK
C
PINK
C
BROWN
C
BROWN
D
PINK
D
BLACK
D
PINK
D
BROWN
D
HONDA - ACURA
GM
4 WIRES
4 WIRES OEM
HONDA - ACURA
UNIVERSAL
OEM
HONDA - ACURA
4 WIRES UNIVERSAL
OEM
HONDA - ACURA
4 WIRES UNIVERSAL
OEM
4 WIRES UNIVERSAL
OEM
UNIVERSAL
BLACK
A
BLUE
A
BLUE
A
WHITE
A
WHITE
A
GRAY
B
GREEN
B
GREEN
B
BLUE
B
BLUE
B
WHITE
C
BLACK
C
BLACK
C
BLACK
C
BLACK
C
PURPLE
D
BLACK
D
YELLOW
D
BLACK
D
YELLOW
D
HONDA - ACURA
HONDA - ACURA
HONDA - ACURA
ISUZU
4 WIRES
4 WIRES
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
MITSUBISHI - CHRYSLER
4 WIRES UNIVERSAL
OEM
UNIVERSAL
YELLOW
A
WHITE
A
WHITE
A
BLUE
A
BLUE
A
WHITE
B
GREEN
B
GREEN
B
WHITE
B
WHITE
B
BLACK
C
BLACK
C
BLACK
C
BLACK
C
BLACK
C
BLACK
D
BLACK
D
YELLOW
D
BLACK
D
BLACK
D
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
4 WIRES
4 WIRES
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
NISSAN - SUBARU
3 WIRES UNIVERSAL
YELLOW
A
BLUE
A
YELLOW
A
YELLOW
A
WHITE
B
GREEN
B
GREEN
B
GREEN
B
WHITE
BLACK
C
BLACK
C
BLACK
C
WHITE
C
BLACK
C
BLACK
D
BLACK
D
BLACK
D
WHITE
D
BLACK
D
NISSAN - SUBARU
NISSAN - SUBARU
3 WIRES
3 WIRES
PEUGEOT
RENAULT - PEUGEOT - CITROËN
4 WIRES
4 WIRES
OEM OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
OEM
UNIVERSAL
A
TOYOTA - SUZUKI
4 WIRES UNIVERSAL
OEM
UNIVERSAL
UNIVERSAL
PURPLE
A
PURPLE
A
BLUE
A
B
WHITE
A
BLACK
A
BEIGE
B
BROWN
B
WHITE
RED
C
RED
C
BROWN
C
BEIGE
C
BLACK
C
RED
D
RED
D
BROWN
D
BEIGE
D
BLACK
D
OTHERS
OTHERS
OTHERS
4 WIRES
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
WHITE
A
BLUE
A
GREEN
A
GREEN
B
WHITE
B
YELLOW
B
BLACK
C
BLACK
C
BLACK
C
BLACK
D
BLACK
D
BLACK
D
WIRE COLOR ASSEMBLY TABLE X
A
SIGNAL BLACK
B
GROUND GRAY
C
HEATER WHITE
D
*ATTENTION!!
UNIVERSAL*
SEE BELOW: OXYGEN SENSOR
HEATER WHITE NOTE: THE HEATER DOES NOT DEPEND ON POLARITY. STANDARD
4 WIRE OEM
UNIVERSAL
GM
GM
2 WIRES
2 WIRES
RESISTANCE (OHMS)
UNIVERSAL*
FINGER
3-5
7773 - 7774
FINGER
11 - 13
DO NOT USE
Planar
8 - 10
8884
GM
GM
3 WIRES
3 WIRES
A
GRAY
B
UNIVERSAL
PURPLE
A
PURPLE
A
WHITE
C
BLACK
A
PURPLE
A
BLACK
C
BLACK
C
WHITE
D
ORANGE
B
ORANGE
B
BROWN
D
PINK
D
OEM OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
GM
GM
GM
GM
GM
3 WIRES
3 WIRES
3 WIRES
3 WIRES
3 WIRES
UNIVERSAL
OEM
UNIVERSAL
A
BLACK
BROWN
C
BROWN
D
BLACK
OEM
UNIVERSAL
A
PURPLE
PINK
C
PINK
D
OEM
UNIVERSAL
A
PURPLE
BLACK
C
BLACK
D
OEM
PINK
C
BROWN
C
PINK
D
BROWN
D
GM
GM
GM
GM
4 WIRES
4 WIRES
4 WIRES
4 WIRES
4 WIRES
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
A
PURPLE
A
PURPLE
A
PURPLE
A
ORANGE
B
ORANGE
B
ORANGE
B
ORANGE
B
ORANGE
B
BROWN
C
PINK
C
BLACK
C
PINK
C
BROWN
C
BROWN
D
PINK
D
BLACK
D
PINK
D
BROWN
D
GM
HONDA - ACURA
HONDA - ACURA
HONDA - ACURA
HONDA - ACURA
4 WIRES
4 WIRES
4 WIRES
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
BLUE
A
BLUE
A
WHITE
A
WHITE
A
GRAY
B
GREEN
B
GREEN
B
BLUE
B
BLUE
B
WHITE
C
BLACK
C
BLACK
C
BLACK
C
BLACK
C
PURPLE
D
BLACK
D
YELLOW
D
BLACK
D
YELLOW
D
4 WIRES OEM
HONDA - ACURA
4 WIRES UNIVERSAL
OEM
4 WIRES UNIVERSAL
OEM
OEM
UNIVERSAL
OEM
A
WHITE
A
WHITE
A
BLUE
A
BLUE
A
WHITE
B
GREEN
B
GREEN
B
WHITE
B
WHITE
B
BLACK
C
BLACK
C
BLACK
C
BLACK
C
BLACK
C
BLACK
D
BLACK
D
YELLOW
D
BLACK
D
BLACK
D
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
4 WIRES
4 WIRES
4 WIRES
4 WIRES
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
A
BLUE
A
YELLOW
A
YELLOW
A
B
GREEN
B
GREEN
B
GREEN
B
WHITE
BLACK
C
BLACK
C
BLACK
C
WHITE
C
BLACK
C
BLACK
D
BLACK
D
BLACK
D
WHITE
D
BLACK
D
3 WIRES
3 WIRES
OEM
UNIVERSAL
OEM
OEM
RENAULT - PEUGEOT - CITROËN
TOYOTA - SUZUKI
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
PURPLE
A
PURPLE
A
BLUE
A
A
BEIGE
B
BROWN
B
WHITE
B
BLACK
RED
C
RED
C
BROWN
C
BEIGE
C
BLACK
C
RED
D
RED
D
BROWN
D
BEIGE
D
BLACK
D
OTHERS
OTHERS
OTHERS
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
C. If you can not find 12V voltage, make sure the fuse is blown or broken wire.
Warning: The oxygen Sensor is fragile by bumping or dropping;
EA S
WHITE
A
BLUE
A
GREEN
A
GREEN
B
WHITE
B
YELLOW
B
BLACK
C
BLACK
C
BLACK
C
BLACK
D
BLACK
D
BLACK
D
COATED THREADS
HIGH TEMPERATURE STAINLESS STEEL FOR INCREASED THERMAL RESISTANCE
FINGER PLANAR
Check/replacement: 50.000 - 100.000 km; GR
UNIVERSAL
Picture 2
Use the correct tool;
UNIVERSAL
4 WIRES
OXIDATION CONDITION OF THE WIRING HARNESS.
B. See if there is 12V voltage as shown in Picture 3.
OE QUALITY CONNECTORS AND TERMINALS
UNIVERSAL
A
WHITE
SENSORS AND ACTUATORS;
A
4 WIRES UNIVERSAL
CHECK ENGINE LAMP;
UNIVERSAL
PEUGEOT
OEM
A. With the oxygen sensor disconnected and the ignition switch on, measure the voltage (+12 V battery voltage) as shown in Picture 2.
FULL COVERAGE OF DIRECT-FIT SENSORS
SPARK PLUG, IGNITION CABLES AND COILS;
TEST 12V voltage to the Heater
Substitution and Installation.
3 WIRES UNIVERSAL
WHITE
NISSAN - SUBARU
Step2
NISSAN - SUBARU
YELLOW
NISSAN - SUBARU
WORLD’S MOST COMPACT SENSING ELEMENT, RESULTING IN FASTER HEATING
BATTERY VOLTAGE;
UNIVERSAL
YELLOW
OEM
CATALYTIC CONVERTER;
4 WIRES
4 WIRES UNIVERSAL
NOTE: The Oxygen Sensor needs to be at room temperature.
PISTON RINGS;
MITSUBISHI - CHRYSLER
ISUZU
Picture 1
0,0 ohms or endless value - change the Oxygen Sensor.
DOUBLE LAYER CERAMIC PROTECTION TO PREVENT CONTAMINATION
ENGINE’S LUBRICATION;
UNIVERSAL
A
HONDA - ACURA
100% FUNCTION TESTED
TEST Resistance of the heater
VALUES FOUND: 3 to 5 ohms Finger. 8 to 10 ohms Planar. 11 to 13 ohms Finger Honda and Toyota. 1 to 2,5 ohms WideBand 4 wires. 2,5 to 5,0 ohms WideBand 5 or 6 wires.
LASER WELDED HOUSINGS TO PROTECT AGAINST WATER AND CONTAMINATION
GASES ANALYSIS: CO, HC, CO2, O2 AND NOX;
BLACK
HONDA - ACURA
FUEL PUMP AND FUEL QUALITY;
UNIVERSAL
BLACK
UNIVERSAL
NICKEL PLATED WIRES WITH TEFLON COVER FOR HIGH TEMPERATURE RESISTANCE
ENGINE’S TEMPERATURE;
A
OEM
FUEL INJECTORS AND PRESSURE REGULATORS ;
Step1
With the ignition switch off, disconnect the Oxygen Sensor and test the resistance of the heater in the white wires. See Picture 1.
ENGINE´S TIMING;
A
BLACK
DIAGNOSTIC MANUAL
PREMIUM QUALITY / FULL RANGE / MADE IN BRAZIL
ENGINE´S COMPRESSION;
UNIVERSAL
PURPLE
OXYGEN SENSOR
OXYGEN SENSOR MTE-THOMSON
FAILURES of Mechanical and Electric Origin
AIR,OIL AND FUEL FILTERS;
A
GM
OEM
Step7
It is important to check the main failures that usually happen in a vehicle.
BLACK
OEM
7Steps
BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES) WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.
JANEIRO 2014
OEM
E
CERTIFICATE:
Picture 3
Planar
12V
12V
10V
10 V
8V
8V
6V
6V
4V
4V
2V
2V
0V
0V
In feeding the heater, the negative is controlled by pulse module.
Always use high-temperature grease to the threads.
FACTORY - SÃO PAULO BRAZIL
www. mte-thomson .com.br
ISO 9001:2008
ISO/TS 16949:2009
Finger
12 constant volts without change in value during operation.
WIRE COLOR ASSEMBLY TABLE X
A
SIGNAL BLACK
B
GROUND GRAY
C
HEATER WHITE
D
*ATTENTION!!
UNIVERSAL*
SEE BELOW: OXYGEN SENSOR
HEATER WHITE NOTE: THE HEATER DOES NOT DEPEND ON POLARITY. STANDARD
4 WIRE OEM
UNIVERSAL
GM
GM
2 WIRES
2 WIRES
RESISTANCE (OHMS)
UNIVERSAL*
FINGER
3-5
7773 - 7774
FINGER
11 - 13
DO NOT USE
Planar
8 - 10
8884
GM
GM
3 WIRES
3 WIRES
A
GRAY
B
UNIVERSAL
PURPLE
A
PURPLE
A
WHITE
C
BLACK
A
PURPLE
A
BLACK
C
BLACK
C
WHITE
D
ORANGE
B
ORANGE
B
BROWN
D
PINK
D
OEM OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
GM
GM
GM
GM
GM
3 WIRES
3 WIRES
3 WIRES
3 WIRES
3 WIRES
UNIVERSAL
OEM
UNIVERSAL
A
BLACK
BROWN
C
BROWN
D
BLACK
OEM
UNIVERSAL
A
PURPLE
PINK
C
PINK
D
OEM
UNIVERSAL
A
PURPLE
BLACK
C
BLACK
D
OEM
PINK
C
BROWN
C
PINK
D
BROWN
D
GM
GM
GM
GM
4 WIRES
4 WIRES
4 WIRES
4 WIRES
4 WIRES
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
A
PURPLE
A
PURPLE
A
PURPLE
A
ORANGE
B
ORANGE
B
ORANGE
B
ORANGE
B
ORANGE
B
BROWN
C
PINK
C
BLACK
C
PINK
C
BROWN
C
BROWN
D
PINK
D
BLACK
D
PINK
D
BROWN
D
GM
HONDA - ACURA
HONDA - ACURA
HONDA - ACURA
HONDA - ACURA
4 WIRES
4 WIRES
4 WIRES
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
BLUE
A
BLUE
A
WHITE
A
WHITE
A
GRAY
B
GREEN
B
GREEN
B
BLUE
B
BLUE
B
WHITE
C
BLACK
C
BLACK
C
BLACK
C
BLACK
C
PURPLE
D
BLACK
D
YELLOW
D
BLACK
D
YELLOW
D
4 WIRES OEM
HONDA - ACURA
4 WIRES UNIVERSAL
OEM
4 WIRES UNIVERSAL
OEM
OEM
UNIVERSAL
OEM
A
WHITE
A
WHITE
A
BLUE
A
BLUE
A
WHITE
B
GREEN
B
GREEN
B
WHITE
B
WHITE
B
BLACK
C
BLACK
C
BLACK
C
BLACK
C
BLACK
C
BLACK
D
BLACK
D
YELLOW
D
BLACK
D
BLACK
D
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
MITSUBISHI - CHRYSLER
4 WIRES
4 WIRES
4 WIRES
4 WIRES
UNIVERSAL
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
A
BLUE
A
YELLOW
A
YELLOW
A
B
GREEN
B
GREEN
B
GREEN
B
WHITE
BLACK
C
BLACK
C
BLACK
C
WHITE
C
BLACK
C
BLACK
D
BLACK
D
BLACK
D
WHITE
D
BLACK
D
3 WIRES
3 WIRES
OEM
UNIVERSAL
OEM
OEM
RENAULT - PEUGEOT - CITROËN
TOYOTA - SUZUKI
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
PURPLE
A
PURPLE
A
BLUE
A
A
BEIGE
B
BROWN
B
WHITE
B
BLACK
RED
C
RED
C
BROWN
C
BEIGE
C
BLACK
C
RED
D
RED
D
BROWN
D
BEIGE
D
BLACK
D
OTHERS
OTHERS
OTHERS
4 WIRES
4 WIRES
OEM
UNIVERSAL
OEM
UNIVERSAL
OEM
C. If you can not find 12V voltage, make sure the fuse is blown or broken wire.
Warning: The oxygen Sensor is fragile by bumping or dropping;
EA S
WHITE
A
BLUE
A
GREEN
A
GREEN
B
WHITE
B
YELLOW
B
BLACK
C
BLACK
C
BLACK
C
BLACK
D
BLACK
D
BLACK
D
COATED THREADS
HIGH TEMPERATURE STAINLESS STEEL FOR INCREASED THERMAL RESISTANCE
FINGER PLANAR
Check/replacement: 50.000 - 100.000 km; GR
UNIVERSAL
Picture 2
Use the correct tool;
UNIVERSAL
4 WIRES
OXIDATION CONDITION OF THE WIRING HARNESS.
B. See if there is 12V voltage as shown in Picture 3.
OE QUALITY CONNECTORS AND TERMINALS
UNIVERSAL
A
WHITE
SENSORS AND ACTUATORS;
A
4 WIRES UNIVERSAL
CHECK ENGINE LAMP;
UNIVERSAL
PEUGEOT
OEM
A. With the oxygen sensor disconnected and the ignition switch on, measure the voltage (+12 V battery voltage) as shown in Picture 2.
FULL COVERAGE OF DIRECT-FIT SENSORS
SPARK PLUG, IGNITION CABLES AND COILS;
TEST 12V voltage to the Heater
Substitution and Installation.
3 WIRES UNIVERSAL
WHITE
NISSAN - SUBARU
Step2
NISSAN - SUBARU
YELLOW
NISSAN - SUBARU
WORLD’S MOST COMPACT SENSING ELEMENT, RESULTING IN FASTER HEATING
BATTERY VOLTAGE;
UNIVERSAL
YELLOW
OEM
CATALYTIC CONVERTER;
4 WIRES
4 WIRES UNIVERSAL
NOTE: The Oxygen Sensor needs to be at room temperature.
PISTON RINGS;
MITSUBISHI - CHRYSLER
ISUZU
Picture 1
0,0 ohms or endless value - change the Oxygen Sensor.
DOUBLE LAYER CERAMIC PROTECTION TO PREVENT CONTAMINATION
ENGINE’S LUBRICATION;
UNIVERSAL
A
HONDA - ACURA
100% FUNCTION TESTED
TEST Resistance of the heater
VALUES FOUND: 3 to 5 ohms Finger. 8 to 10 ohms Planar. 11 to 13 ohms Finger Honda and Toyota. 1 to 2,5 ohms WideBand 4 wires. 2,5 to 5,0 ohms WideBand 5 or 6 wires.
LASER WELDED HOUSINGS TO PROTECT AGAINST WATER AND CONTAMINATION
GASES ANALYSIS: CO, HC, CO2, O2 AND NOX;
BLACK
HONDA - ACURA
FUEL PUMP AND FUEL QUALITY;
UNIVERSAL
BLACK
UNIVERSAL
NICKEL PLATED WIRES WITH TEFLON COVER FOR HIGH TEMPERATURE RESISTANCE
ENGINE’S TEMPERATURE;
A
OEM
FUEL INJECTORS AND PRESSURE REGULATORS ;
Step1
With the ignition switch off, disconnect the Oxygen Sensor and test the resistance of the heater in the white wires. See Picture 1.
ENGINE´S TIMING;
A
BLACK
DIAGNOSTIC MANUAL
PREMIUM QUALITY / FULL RANGE / MADE IN BRAZIL
ENGINE´S COMPRESSION;
UNIVERSAL
PURPLE
OXYGEN SENSOR
OXYGEN SENSOR MTE-THOMSON
FAILURES of Mechanical and Electric Origin
AIR,OIL AND FUEL FILTERS;
A
GM
OEM
Step7
It is important to check the main failures that usually happen in a vehicle.
BLACK
OEM
7Steps
BEFORE REPLACING THE OXYGEN SENSOR (3 OR 4 WIRES) WITH THE UNIVERSAL OXYGEN SENSOR CHECK THE RESISTANCE (OHMS) FROM THE OXYGEN SENSOR.
JANEIRO 2014
OEM
E
CERTIFICATE:
Picture 3
Planar
12V
12V
10V
10 V
8V
8V
6V
6V
4V
4V
2V
2V
0V
0V
In feeding the heater, the negative is controlled by pulse module.
Always use high-temperature grease to the threads.
FACTORY - SÃO PAULO BRAZIL
www. mte-thomson .com.br
ISO 9001:2008
ISO/TS 16949:2009
Finger
12 constant volts without change in value during operation.