Power Controller v3 Control Unit Technical Datas

27 downloads 152 Views 1MB Size Report
c e i a . n e t the power controller v3 is a computerized industrial control unit housed ... automatic management of heating cycles carried out using ceia power.
Power Controller v3 Integrated Controller of Heating Cycles

power CONTROLLER v3 power CONTROLLER v3-UPP

� Programming and management of up to two independent sections, each controlling:

� Auxiliary analog inputs to control the power supplied by the generators � Auxiliary analog outputs proportional to the

> a CEIA Power Cube generator > a CEIA SH/SL series non-contact temperature pyrometer or external thermocouples and sensors

temperature measured by the pyrometers � RS-232 serial interface for connecting to PLC or external logic � Large interfacing capability:

> an antioxidant gas diffuser

18 inputs and 18 outputs overall

� Multi-language “On-line Help”

� Programming and use compatible

� High-definition graphic display

with the Power Controller Version 2

� Internal memory with up to 100 work programs capability

� “STATUS” key for direct reading of

� Automatic check of the correct matching of the generator inductor

� “Quick access” key for fast programming

Generators working parameters of user parameters

w w w.ceia.net CEIA reserves the right to make changes, at any moment and without notice, to the models (including programming), their accessories and options, to the prices and conditions of sale

Power Controller v3 control unit

The Power Controller v3 is a computerized industrial control unit housed in a robust stainless steel container, designed for automatic and semiautomatic management of heating cycles carried out using CEIA Power Cube Induction Generators and Optical Pyrometers The Power Controller v3 is a computerized industrial control unit housed in a robust stainless steel container, designed for automatic and semiautomatic management of heating cycles carried out using CEIA Power Cube Induction Generators and Optical Pyrometers.

The Controller comes with a set of four predefined programs. All operating parameters for each phase of the heating cycle can be programmed within a wide range of values. This allows maximum flexibility in setting the heating and cooling times, the power supplied by the induction generators and the operating temperatures for the piece being worked on. Together with the CEIA optical temperature sensors (SH/SL series), the CEIA Power Controller v3 allows

the creation of efficient induction soldering systems and achievement of completely repeatable, economical heating processes and finished products. An RS-232 serial interface allows connection to a PLC, PC or external logic for remote loading and running of operating programs. The optocoupler-type static inputs have programmable P/N logic, and together with the static outputs use a programmable auxiliary voltage of 12/24 V.

Application of localized heat treatment

High-definition graphic display

1>T= 700.0C S L TIME=----s POW.=10% 2>T= 175.5C S L TIME= 8.4s POW.= 92% A bar-graph Indicator on the display screen of the CEIA Control Units shows the correct size of the inductor. Alterations in operating conditions, such as load variations or modifications to the shape of the heating coil, are displayed in real time.

PARAMETERS GEN 1

VSUPPLY= 395V PIN = 99% VCOIL = 53% TH2O = 26C FH2O = MIN HEADS 1) S TUNING 2) S

L L

MAX

A service menu, accessed by pressing the ENTER key, displays a summary of the internal generator operating parameters

w w w.ceia.net

Typical application of the Power Controller v3 Unit. Electrical connections diagram and part coding Power Controller v3

CEIA Power Cube Generator

CEIA Power Cube Generator

ES35

ES35 HH10

HH10

SHxx/SL

SHxx/SL SG101

SG101

SH23

SH23

3457

3457

code

description

HH10

Heating head

ES35

Precision support for head

SHxx/SL

Temperature sensor

SG101

Gas diffuser

SH23

Optical sensor base

3457

Activating pedal

AUTOMATIC SOLDERING STATION

w w w.ceia.net

Power Controller v3 technical data heating system set-up Alternating between the two heads (if connected to a single Power Cube generator) Simultaneously on two heads (if connected to two Power Cube generators) Capable of driving Power Cube generators in continuous operation Management Activation of cycle: via external contact or RS-232 and Control Control and Time Programming of 2 antioxidant gas diffusers and 2 heating heads Regulation: heating power; soldering temperature (resolution 0,1°C); antioxidant gas supply times Control of the temperature of the article being processed: via optical temperature sensors, thermocouple or external sensors Predefined Programs Manual Timer A: fully time-programmable cycle phases with controlled-temperature holding time Timer B: fully time-programmable cycle phases with programmable heating time and optional temperature control Timer C: fully time-programmable cycle phases, heating programmable with two times and two power levels Synchronized: as timer A, with holding time synchronized by an external event Control Inputs 2 inputs for the connection of CEIA optical temperature sensors 2 insulated digital inputs for connecting the cycle activation pedals 2 insulated digital inputs for halting the operating cycle 2 insulated digital inputs for external flowmeter 2 insulated digital synchronization inputs for temperature holding timer 2 0-10V inputs for power controlling (0-10V, 0-20mA, 4-20mA programmable) 2 insulated inputs (RS232) for connection to external programmable units 4 insulated auxiliary digital inputs Outputs for 2 serial outputs for connecting and managing two independent Power Cube generators Activation 2 outputs (open collector, current carrying capacity 12/24Vdc; 500mA) for activation of antioxidant gas diffusers of External Slave 2 outputs (open collector, current carrying capacity 12/24Vdc; 500mA) for “Generator operating” signals Devices 2 outputs (open collector, current carrying capacity 12/24Vdc; 500mA) for “Article at correct temperature” signals 2 outputs (open collector, current carrying capacity 12/24Vdc; 500mA) for activation of rapid cooling gas diffusers 2 outputs (open collector, current carrying capacity 12/24Vdc; 500mA) for “End of cycle” signals 1 output for system ready signal (relay output) 2 0-10V outputs for temperature reading (0-10V, 0-20mA, 4-20mA programmable) 2 0-10V outputs for power reading (0-10V, 0-20mA, 4-20mA programmable) 2 auxiliary open collector outputs 2 auxiliary relay outputs Self-Diagnosis Check of temperature and on the cooling water presence Correct inductor dimensioning check Internal malfunction Power Cube missed connection Supply voltage too high Supply voltage too low Generators parameter screenshot Phase missing (if connected to 90, 180, 360 and 720 Power Cube Generators) Working cycle malfunction Reading/writing malfunction of internal memory cells Internal Memory 100 working parameter sets can be stored Power Supply Power supply voltage: 230 Vac ±10% 1~ 50/60 Hz and Power Maximum absorbed power: 60 W Operating Conditions Operating temperature: + 5 to + 55 °C Storage temperature: - 25 to + 70 °C Relative humidity: 0-95% (without condensation) Container Stainless steel construction Dimensions (WxDxH): 275 mm x 265 mm x 140 mm Weight: 6 kg Safety Features Insulation from the mains voltage Low operating voltage; no risk for the operator Complies with international standards currently applicable for Electrical Safety (EN 60204-1) and Electromagnetic Compatibility (EN 61000-6-2, EN 61000-6-4)

costruzioni elettroniche industriali automatismi

Zona Ind.le 54/G, 52041 Viciomaggio - Arezzo (ITALY) Tel. +39 0575-418214 Fax +39 0575-418287 E-mail: [email protected]

w w w.ceia.net CEIA reserves the right to make changes, at any moment and without notice, to the models (including programming), their accessories and options, to the prices and conditions of sale

DP040K0011v1000UK-54059