Sustainable solutions for construction - Essar

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Essar Steel Holdings Limited is a global producer of steel with a footprint ... Essar Steel is the first Indian steel company to receive an ISO ... IS 2062 - 2006.
Sustainable Solutions for Construction

ESSAR GLOBAL LIMITED Essar Global Limited is a diversified business group straddling the manufacturing and services sectors of Steel, Energy, Power, Communications, Shipping & Logistics, and Projects. EGL has an enterprise value of approximately USD 50 billion (INR 200,000 crore) and employs 30,000 people worldwide. The Company has operations and investments in India, Canada, USA, Africa, the Middle East, the Caribbean and South East Asia.

ESSAR STEEL HOLDINGS LIMITED Essar Steel Holdings Limited is a global producer of steel with a footprint covering India, Canada, USA, the Middle East and Asia. It is a fully integrated flat carbon steel manufacturer from iron ore to ready-to-market products.ESHL has a current capacity of 9 million tonnes per annum (MTPA).With its aggressive expansion plans in India and other parts of Asia and North America, its capacity can rise upto 20 to 25 MTPA by 2012.

ESSAR STEEL LIMITED Essar Steel Limited’s complex at Hazira in Gujarat, India, houses the world’s largest gas-based single location sponge iron plant, with a capacity of 5.5 MTPA. The complex also houses the steel plant and the 1.4 MTPA cold rolling complex. The steel complex has a complete infrastructure setup, including a captive port, lime plant, and oxygen plant. Essar Steel produces highly customised value-added products catering to a variety of product segments, and is India’s largest exporter of flat products, selling close to half of its production to the highly demanding US and European markets, and to the growing markets of South East Asia and the Middle East. The company’s products conform to quality specifications of International Quality Certification agencies, like ABS, API, TUV Rhine Land and

Lloyd’s Register. Essar Steel is the first Indian steel company to receive an ISO 14001 Certification for environment management practices. Essar Steel is among the 25 percentile of lowest cost producers world-wide and has acquired extensive quality accreditations. The rapidly growing infrastructure and construction sector is our prime focus area. Every single product that rolls out of the plant at Essar guarantees that it has been produced in concurrence with the highest standards of manufacturing processes, state-of-the-art technology and precision. The special characteristics of our products are: • Control of steel chemistry in a narrow band and minimum level of centre line segregation in steel. • Consistency of mechanical properties and good weldability. • Clean steel with minimum inclusion level. • High toughness at sub-zero temperature. Our products have been approved by RDSO, RTUV, LLOYDS, ABS to name a few. Some of our esteemed customers include CATERPILLAR, JCB, L&T-ECC, HCC, AFCONS, KIRBY BUILDING SYSTEMS, INTERARCH, ZAMIL STEEL, TIGER STEEL, PHOENIX VARCO PRUEDEN, KEC INTERNATIONAL, BHEL, INDIAN RAILWAYS, INDIAN NAVY, TEXMACO, NAGARJUNA CONSTRUCTIONS, ERA METALS, MAN INDUSTRIES, WELSPUN etc. Dimensional Tolerance: • Thickness tolerance: As per 2/3 DIN for 90% length and balance as per DIN 1016 • Width tolerance: -0/+20 mm (Mill edge) • Length tolerance: • Sheets : -0/+20 mm • Plates: -0/+40 mm • Camber: 20 mm Max per 5000 mm length • Flatness: As per ASTM A6 / EN 10051 (Standard Tolerance) • Out of squareness: 1% of width max.

PRODUCTS Hot Rolled Products Essar Steel produces the finest quality of Hot Rolled Steel. It has proved to be a critical input for highly demanding applications. Applications

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Product Forms Dimensions

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General Engineering, Automobiles, Infrastructure, Oil & Gas Pipelines, and etc. Coils, Plates, and Sheets Thickness : 1.6 to 20 mm, Width :180 to 2000 mm, Length 2000 – 12000 m

Industry Applications Cold Rolling

Indian Standards IS 11513

Deep Drawing Corrosion Resistance Boiler Quality including Normanised Plates General Engineering Pipes & Tubes Automobiles

IS 1079 IRSM 41

International Standards JIS G 3131, ASTM A569, BS 1449 JIS G 3132, ASTM A621, EN 10111 JIS G 3125, ASTM A588, EN 101555

IS 2002

JIS G 3103, ASTM 515 / 516, ASTM A 537

IS 5986 IS 2062 - 2006 IS 10748 IS 1079

JIS 3101, EN 10025, ASTM A36, 53, 283 API Specification, SAE 1008 JIS G 3113 , SAPH 310 – 340, QSTE 340 – 380, EN 10149

Chequered Plates Essar Steel produces the finest quality high friction Chequered Plates ensuring maximum skid resistance. They are available with tear drop pattern. Applications Product Forms Dimensions

Industry Applications General Engineering

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Flooring, Grating, and other structural applications. Coils, Plates, and Sheets Thickness : 0.3 to 10 mm Width : 900 to 1500 mm Length : up to 12000 m Bead Height : 1.2 mm (Max)

Indian International Standards Standards IS 2062 - 2006 ASTM A36 (Base)

Shot Blasted & Primer Coated Plates Essar Steel’s 24 carat Shot Blasted and Primer Coated Plates are not only environmentally friendly; they can be used directly and thus save time and reduce costs. They are highly weather resistant, and are available in Red Oxide and Zinc Silicate Primer Coatings. Applications

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Product Forms Dimensions

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Industry Applications General Engineering

Ship Building, PEB, Construction, Railways, Bridges, and General Engineering Plates Thickness: 6 to 20 mm, Width: 1250 to 2000 mm, Length up to 12000 m

Indian International Standards Standards IS 2062 - 2006 ASTM A36 (Base)

Options Available Pattern : Primers : Blast Standards :

One or both sided Blasting or Priming Iron Oxide or Zinc Silicate Primer 15 to 20 microns Swedish Standard SIES 055 900 Grade SA 2.5, ISO 8501 – Grade SA 2.5

Galvanized Plain Essar Steel’s 24 carat Galvanized steel with a guaranteed zinc coating of minimum 120 GSM. To suit variety of applications, they are available in three different surface finishes viz. Regular Spangle, Minimum Spangle, and Suppressed Spangle. Applications

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Product Forms Dimensions

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Zinc coating

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Options Available Spangle : Surface :

Air-conditioning / Heating Ducts, Automotive Under body Parts, Mufflers, Water Heaters, Stoves, Coolers & Refrigerators Coils and Sheets Thickness: 0.15 to 3.2 mm, Width : 200 to 1350 mm, Length up to 2500 m. 120 - 600 GSM Regular, Minimum, and Suppressed Chromated, Dried

Finishing Facilities Skin Pass, Tension Leveller, CTL, and Slitting

Sona Galvanized Corrugated Sheets Sona Galvanized Steel with a guaranteed zinc coating of min. 120 GSM provides longer life and better durability. The extra-wide 1200 mm sheet is another breakthrough solution resulting in substantial cost savings to the consumers. Applications Product Forms Dimensions

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Zinc Coating : Depth of Corrugation : Pitch between Corrugation : Hardness :

Roofing and Facade Sheets Thickness : 0.16 to 0.8 mm, Width : 760 to 1200 mm, Length 2440 to 4880 mm. 120 GSM 17.5 mm 75 mm > 85 HRB

Essar Dek - Floor Decking Sheets Essar Steel’s state-of-the-art floor decking solution - Essar Dek, is customer engineered to optimise structural efficiency; reduce extraneous usage of steel and cement; economises on concrete thickness owing to additional load bearing capacity of decking sheets when used as a composite with RCC. Applications Product Forms Specifications Dimensions

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Zinc Coating Depth Pitch

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Shuttering, Flooring, Wall Cladding, and Roofing Profiled Sheets IS 513D (YS 250 to 550 MPa) Thickness : 0.6 to 1.25 mm Width : Supplied 952 mm (Effective 910 mm) Length : Up to 7000 mm 120 to 375 GSM 44 mm 130 mm

MAJOR GRADES AND MARKET SEGMENTS Segments

Major Grades

Key Customers

Power Segment

IS 2062 - 2006

Thermal Power : NTPC, REL, Tata Power,

ASTM A 516 Grade 60 / 70

Lanco, Adani, GMR, GVK, L&T ECC, BHEL,

DIN 17100 ST 52.3

Thermax Hydel Power : NHPC, Lanco, L&T Hydro Division, Teesta Urja, Raghu BKM, Texmaco, Jaypee Hydro, Alstom, PES Engineering, VA Tech.

Airport, Stadium,

IS 2062 - 2006

DIAL ( Delhi International Airports Ltd. ) - GMR, L&T

and SEZ

IS 2062 Fe 540B

MIAL ( Mumbai International Airports Ltd. ) - GVK, L&T Reliance SEZ Jamnagar Shapoorji Pallonji

Construction

IS 2062 - 2006

Equipment

EN 10149 - 355 MC

Caterpillar, JCB, L&T Case, Hyva

EN 10025 S 235 J2G3 / S 275 J2G3 Pre-Engineered

IS 2062 - 2006

Kirby, Tiger, Interarch, Tata Blue Scope, Zamil

Buildings (PEB)

ASTM A 570 - Grade 50 / A 572

Steel, Colour Roof, Phenix Varco, PEB Steel Llyod,

- Grade 50

Metco Roofing

DIN 17100 ST 52.3 Pipeline

Grades X42,X46,X52,X56,X60,X 65,X70,X80 (Low Sulphur& Low

Welspun, Man Industries, Jindal Saw, PSL, Surya

Inclusion)

Roshani, Ratnamani, Awaz Pipe, Arabian Pipe, Kuwait Pipe

IS10748, IS 2062-2006, IS 2062-2006 with cu

Water Pipeline Welspun, MSL, Zenith, Asian Tubes

Road Bridge

IS 2062-2006

Affcons, Gamon India, HCC, IVRCL, JMC, L&T,

Construction

ASTM A 516 Grades 60/70

Nagarjuna constructions

Wagon Building

Is 2062-2006 Fe 540”B” with Cu /Fe

Concor, Indian Railways,Texmaco,Titagarh Wagons Ltd,

570 ‘B’ With Cu (Corrosion / Wear Resistance) Ship Building

(with / without shot blasted & primer

(Constructions & Repairs)

coated)

ABG Shipyard, Bharti Shipyard, Chowgule,

Is 2062-2006

Dempo, Drydocs, Modest Infrastructure, Mech

AH 32, AH36, DH 36

Marine Engineers, Pipavav, Alcock Hashdown,

DMR 249 Grade A ( ABA)

Ship Building, Timblo,Vipul Shipyard

GHOST

Corporate Office Essar Steel Limited - Essar House, 11 K K Marg, Mahalaxmi, Mumbai - 400 034

Contact us SMS – “Steel” to 53636 Toll Free - 1800 22 5105 (MTNL & BSNL) 60009595 (Prefix Local STD Code) Email: [email protected] Website: www.essarsteel.com