Suzuki Hayabusa Ram Air Seals. Part Number CT1001. These instructions are
written to be comprehensive and detailed to make the installation of this product ...
Suzuki Hayabusa Ram Air Seals Part Number CT1001 These instructions are written to be comprehensive and detailed to make the installation of this product go as smoothly as possible. No instructions can be a substitute for the mechanical experience necessary to properly complete this project. Therefore, if after reviewing this document you have any doubts about your skills or experience we strongly urge you to seek professional assistance. 1999-2007 Models: Remove seat and raise the fuel tank. Remove airbox and air filter. Cover the throttlebodies with a clean towel or rag to prevent any debris from entering. Remove foam from airbox inlets and remove the raise lip with a hot knife and/or rotary tool. Make sure the ram air sleeves slide easily onto the inlets. Clean the airbox with a low pressure air gun and remove all debris. Apply Permatex Silicon to the beginning and the outside (not inside where the air flows) and slide the sleeve onto the air inlet tubes. Immediately reinstall the airbox onto the engine and tighten all fasteners. Slide the sleeve towards the frame until they touch and align them so they are flush. Allow the Permatex to dry. Roll the rubber seals onto the frame so the gap is covered. A small screwdriver is helpful to roll the bottom. Reinstall the air filter, fuel tank, and seat. ______________________________________________________________________________________ 2008 Models: Remove seat and raise the fuel tank. Remove airbox and air filter. Cover the throttlebodies with a clean towel or rag to prevent any debris from entering. Remove foam from airbox inlets. You will see 4 small slotted holes. Figure (A) Carefully remove the raised lip and slotted holes with a hot knife and/or rotary tool. Figure (B) Make sure the ram air sleeves slide easily onto the inlets. Clean the airbox with a low pressure air gun and remove all debris. Apply Permatex Silicon to the beginning and the outside (not inside where the air flows) and slide the sleeve onto the air inlet tubes. Figure (C) Immediately reinstall the airbox onto the engine and tighten all fasteners. Slide the sleeve towards the frame until they touch and align them so they are flush. Allow the Permatex to dry. Roll the rubber seals onto the frame so the gap is covered. A small screwdriver is helpful to roll the bottom. Reinstall the air filter, fuel tank, and seat.
