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GROUP. SUB-GROUP ~Cleaning, surface cleaning, ultraviolet light, UV, ozone,. 09 ... Dr. John R. Vig ...... John Crane Lapping Vehicle 3M, Crane Packing Co.,.
1VCLEANING OF SURFACES ,U

VIG

ELECTRONICS TECHNOLOGY AND DEVICES LABORATORY

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DTIC

1986

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IDAOD20731

UV/OZONE CLEANING OF SURFACES (U) 'Z "SONAL AUTHOR(S)

John R. Vig

I13b

13a TYPE OF REPORT

Tchnical Progrs

114DATE OF REPORT (Year, Month, Day)

TIME COVERED

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N/A To _ 198 1ayi 4 16 SUPPLEMENTARY NOTATION This report is a reprint of a chapter prepared for Treatise on Clean Surf-ace. Technology, K.L. Mittal, editor; to be published by Plenum Publishig Corp. GROUP

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)mer

ilABSTRACT (Contrinue on reverse ifnecessary 3nd identify by block nu

I

if necessary

~Cleaning, surface cleaning, ultraviolet light, UV, ozone, contamination control, surface contamination, organic conjtamination, '.cQtaminI1nation.

"itThe UV/ozone method, which is reviewed in this repo-Tt, is anefective method of removing a vat jety of contaminants from surfaces. It is a simlple-to-use dry process which is inexpensive to set up and operate. It can rapidly produce clean surfaces, in air 3r in a

vacuum systemn, at ambient temperatures.

Placing properly precleaned surfaces wilhin a

few millimeters of an ozonIe-producing UV Source can produce clean surfaces in less than one mlinute. The technique can produce near-atomically clean surfaces, as evidenced by Auqer electron spectroscopy (AES), electron spectroscopy for chemlical analysis, (ESCA), alnd iIon scaitterinq spectroscopy/sevcondary ion mass spectroscoi'y (IM/SlMS) studies.TolpiC, (lisctssed include tile variables of the lpro(vs%, the typIe% of surfaces wh i h have

been cleaned successfully, Lhe contamlinants that Lan be remloved, the construction of a UV/ozone cleaning facility, the mlechanism of the process, UV/ozone cleaning in vaccum systems, rate-enhancement techniques, safety considerations, effects of UV/ozone other 20 D S'R,JU T'O%, AVA:LABIL.TY OF ABSTRACT

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Dr. John R. Vig DO FORM 1473. 84 MAR

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CONTENTS Page

S3.

1.

SUMMARY ......................................

2.

INTRODUCTION ............................................

....

1

THE VARIABLES OF UV/OZONE CLEANING

.....................

3

3.1 The W"-avelengths Emitted by the UV Sources......

3

3.2 Distance Between The Sample and UV Source ...........

10

3.3 The Contaminants ....................................

11

3.4 The Precleaning .....................................

14

3.5 The Substrate .......................................

15

3.6 Rate Enhancement Techniques .........................

17

4.

THE MECHANISM OF UV/OZONE CLEANING ......................

18

5.

UV/OZONE CLEANING IN VACUUM SYSTEMS .....................

21

6.

S'kFETY CONSIDERATIONS .........................

7.

UV/OZONE CLEANING FACILITY CONSTRUCTION .................

8.

APPLICATIONS ........................................

9.

EFFECTS OTHER THAN CLEANING ............................

30

9.1 Oxidation ...........................................

30

..........

22

24 ....

9.2 UV-enhanced Outgassing ...................... 9.3 Other Surface/Interface Effects .......................

.......

30 32

10. SUMMARY AND CONCLUSIONS ................................. 11. REFERENCES ................................................

32 34

-Accesioii For 'NTIS CRA& DTIC TAB Unannounced Justification•

i[D [3

Dfstrib-utloo I

Avm3iabthty Codes Dist

iii

26

31

9.4 Etching .............................................

I

0

Avaai a.,djor Special

FIGURES

Page 1 2 3 4

5 6 7 8

Apparatus for UV/ozone cleaning experiments. Absorption spectrum of oxygen. Absorption spectrum of ozone. Auger spectra of evaporated aluminum film on silicon substrate: (a) before UV/ozone cleaning; (b) after UV/ozone cleaning. Schematic 6rawing of a UV/ozone cleaner that uses a silent-discharge ozone generator. Photoresist stripping rate vs. substrate temperature for three types of photoresists. Simplified schematic representation of OV/ozone cleaning process. Effect of UV/ozone cleaning on gold-to-gold thermocompression bonding.

3 6 6

9 18 19 20 29

TABLES 1 2

Principal wavelengths of low-pressure Hg discharge lamps. Effects of the principal wavelengths generated by low-pressure Hg discharge lamps.

3

Exposure

4

UV/ozone exposure vs.

types vs.

cleaning

times.

oxide thickness

iv

4 5 10

on aluminum.

31

1. SUMMARY

The

been cleaned

the mechanism rate-

systems,

vacuum

effects of UV/ozone

and applications.

other than cleaning, 2.

in

have

can be removed,

that

facility,

cleaning

cleaning

include

which

surfaces

of

safety considerations,

enhancement techniques,

clean

electron

Auger

by

the contaminants

UV/ozone

few

a

produce

can

Topics discussed

types

the

of an UV/ozone

process,

the

process,

successfully,

the construction of

the

of

variables

ambient

within

surfaces

evidenced

ISS/SIMS studies.

and

ESCA,

spectroscopy,

process

The technique can produce near-

as

surfaces,

clean

atomically

of

at

system,

source

UV

variety

can rapidly produce

It

vacuum

ozone-producing

an

in

dry

simple-to-use

precleaned

less than one minute.

in

surfaces

a

in

properly

Placing of

millimeters

or

air

in

surfaces,

temperatures.

the

a

reviewed a

removing

of

inexpensive to set up and operate.

which is clean

is

It

surfaces.

from

contaminants

method

effective

an

is

report,*

this

is

which

method,

surface-cleaning

(UV)/ozone

INTRODUCTION (UV)

The capability of ultraviolet has been known

molecules

for a

long

1972,

The

polymer

evacuated

*This invitation cleaning Technology.

Kunz(I)

depolymerize

to

capability

and

Bolon

were

films

and

was

from for Dr.

K.

enclosed

the Mittal

Mittal

forthcoming is

in

with

originally L.

of

is

only during

a

for

UV

light

photoresist quartz

a

tube

The

oxygen.

in

prepared

the Treatise Editor.

on

polymers. that

samples

on Clear

the

had

was were

to

response

chapter

Treatise

be published by Plenum Publishing Corp.

SI1

it

that

reported

variety

backfilled

then

report

a

but

time,

of surfaces has been explored.

the past decade that UV cleaning In

light to decompose organic

an

UV/ozone Surface

The Treatise

is

to

irradiated with UV light from a medium pressure mercury lamp that ozone.

generated films

were successfully depolymerized

major

products

of

Thus,

1974,

In

15

from

hydrocarbons

adsorbed hours

of

system at

to

exposure

10-4 torr

the

)

of

02

cleaned

Sowell et

radiation."

of

UV

under

noted

air after

was obtained In

dir.

of

in

surfaces,

in

vacuum

a

the partial

and H2 0

CO 2

increased. air,

In

by adsorbed hydrocarbons of

exposure

the

to

UV

that storing clean surfaces the

maintained

radiation

cleaning

vacuum chamber walls.

hours

also

al.

hindered.

wavelengths

During cleaning,

that

"sevferal

by

placed

surfaces were produced

clean gold

gold surfaces which had been contaminated be

was

UV

gold

and

The UV also desorbed gases from the could

was

and

oxygen

radiation

while

decreased,

and were found

filter

Pyrex

described

after about two hours of UV exposure. pressure

substrates

the

(AES)

glass surface

UV

of oxygen,

a

that

glass

A clean

a vacuum system.

in

be

ini the depolymeriz~tion. 2

al.(

et

and

to

or when a nitrogen atmosphere

recognized

Sowell

water

found

depolymerization

nm played a role

than 300

shorter

and

Kunz

and

Bolon

the

oxygen,

of

instead

used

The

Only inorganic residues such

When

the UV light and the films,

between was

found.

were

chlorine

and

than one hour.

depolymerization,

to

residues.

to be free of carbondceous tin

less

by Auger electron spectroscopy

were examined as

in

were

depolymerization

Subsequent

dioxide.

carbon

polymer

several-thousand-angstroms-thick

The

surface

cleanliness

indefinitely. Duting series

of

variables

the

under of

1976,

steadily.

clean

proper of

at

aimed

by UV

producing use

Vig

1974-1976,

producing

of cleaning

capability Since

period

experiments for

conditions that,

the

al.(

by

UV

light were defined,

clean

UV/ozone

surfaces

UV/ozone

3

-

5

)

determining

surfaces

conditions,

the

et

in

less

cleaning

described the

optimum

irradiation. ind

it

was

cleaning

has

than one method

has

UV/ozone cleaners are now available commercially.

2

a The

shown the

minute. grown

3.

OF UV/OZONE CLEANING

THE VARIABLES

The Wavelengths Emitted by the UV Sources

3.1

and LeBus(

5

mercury

discharge

short-wavelength tube.

the

from

UV

1.6

contained

experiments.

The

intensities

equal

nearly

-,nout

boxes

Both

Figure

contained low-pressure 6 aluminum stand with Alzak( )

produced

lignt,

Vig

procedure,

cleaning

both

and an

and

lamps

these

throughout

room)

aluminum,

lamps two

The

reflectors.

of

made

were

1 cm

UV

the

of

) constructed the two UV cleaning boxes shown in

1. Both

of

variables

the

study

To

mW/cm 2

were

boxes

sample a clean

(in

air

room

a

for

completely

by air circulation.

enclosed to reduce recontamination

LOW PRESSURE HI /LOW PRESSURE Hg

,

OZONE GENERATOR

UARTZ TUBE 'ALZAK REFLECTOR, -..-- SAMPLE'---

•ALZAK REFLECTOR "-"AL

101-

-I

AL STAND '

S.___..__j

TRANSFORER

UV BOX 2

UV BOX I

1. Apparatus for UV/ozone cleaning experiments.

Figure

Since only

the

light which

is

the wavelengths

producing photochemical changes, sources discharge

are

tubes

and 253.7 nm. upon

the

important generate

variables. two

can

absorbed The

wavelengths

of

envelopes.

The

emissions

types of envelopes are summarized

in

3

interest:

mercury 184.9

nm

are emitted depends

through

Table 1.

in

emitted by the UV

low-pressure

Whether or not these wa,,elengths

lamp

be effective

the

three

main

of low-pressure Hg

Table 1. Principal wavelengths discharge lamps.

LAMP ENVELOPE WAVELENGTH

QUARTZ

HIGH SILICA GLASS

GLASS

184.9 nm

T

0

0

253.7 nm

T

T

0

>300.0 nm

T

T

T

T = Transparent, 0 = Opaque

absorbed ozone.(

7

)

wavelength

is

by

oxygen,

thus

leading

to

The

253.7

is

not

to

ozone

absorbed

does

it

therefore,

by most

nm

radiation

not

contribute

by

ozone

destruction

of

ozone

wavelengths

are

the

An

molecules

organic

absorption

destroyed.

important

nm

184.9

The

present,

intermediate

destruction

UV

the

in

product,

both

generation

of

and

by

but

ozone.(

7

the both

when

Therefore,

and

formed

being

the formation is

which

is The

)

for

responmible

of

oxygen,

by

generation,

oxygen,

atomic

is

processes,

box.

is

absorbed

continually

is

ozone

the

(8,9)

principally

is

it

because

and a

of

very

strong oxidizing agent. The tube of the "hairpin-bent"

fused

UV lamp(

10

quartz

tubing.

both the 253.7 nm and the

184.9

in

)

box The

1 consisted fused

nm wavelengths.

4

of 91 cm of

quartz The

transmits

lamp emitted

about

0.1

mW/cm 2

radiation

nm

184.9

of

measured

1

at

from

cm

the tube. The absorption that

of

spectrum

of

Figure

3.

in

ozone

oxygen

is

shown

wavelengths generated by low-pressure mercury discharge summarized Table 2.

2

and

principal

the

of

effects

The

Figure

in

lamps are

An Table 2. Effects of the principal wavelengths generated by

low-pressure Hg discharge lamps.

EFFECTS

WAVELENGTH

* Absorbed by 02 and organic molecules e Creates atomic oxygen and ozone

184.9 nm

* Breaks contaminant molecule bonds

* Absorbed by organic molecules and 03;

253.7 nm

not absorbed by 02 * Destroys ozone * Breaks contaminant molecule bonds

The lamp in box 2 had two straight and parallel 46 cm long high-silica glass tubes made of Corning UV Glass No. 9823, whuich nm

transmits

at

253.7

generated

no

measurable was

generator(II) not

emit

discharge

k

UV when

built

light.

but

a

ozone,

box

into Ozone

high-voltage

at

not

ac

was was

5

184.9

nm.

This

ozone

produced applied

type

Siemens

separate 2.

this

Since

generator

by across

lamp ozone did

a

"silent"

a

discharge

10

S

a-

II 0

175

180

185

190

wavelength (nm)

Figure 2. Absorption spectrum of oxygen. CL

60-

140.. -100

o

60

".

23

•o



wavelength (nm)

Figure

3. Absorption

spectrum of ozone.

gap

formed

wrapped

by

in

two

concentric

aluminum

foil

glass

tubes,

electrodes.

each

of

which

The ozone-generating

was tubes

were parallel to the UV tubes and were spaced approximately apart.

6 cm

UV box 1 was used to expose samples, simultaneously, to the 253.7 nm and 184.9 nm wavelengths and to the ozone generated by the 184.9 nm wavelength. UV box 2 permitted the options of exposing samples to 253.7 nm plus ozone, 253.7 nm only, or ozone only. Vig tests,

et

and

results

al.

used

angle

measurements,

Auger

electron spectroscopy (AES) cleaning experiments. Most of the

of

conducted

on

could

evaluated

be

contact

polished

quartz

by

the

wafers,

the

"steam

test,"

wettability

to

evaluate the experiments were cleanliness of which a

bighly

sensitive measurements and the

wettability test.( 5 , 1 2 , 1 5 ) Contact angle steam test can detect fractional monolayers of hydrophobic surface contamination. Also

tested

that emitted produced no

was

a

"black-light"

wavelengths noticeable

long-wavelength

above 300 nm only. This cleaning, even after 24

UV

source

UV source hours of

irradiation. In

be

the studies of Vig et al.,

cleaned

consistently

by

it

UV

was found that samples could

irradiation

only

if

gross

contamination was first removed from the surfaces. precleaning procedure consisted Df the following steps:

Their

scrubbing

with

a

while

the

(2)

"immersed in ethyl alcohol, degreasing ultrasonically

in

solvent

(3)

trichlorotrifluoroethane, boiling in fresh ethyl

alcohol,

(1)

swab

ultrasonically, 7

a

sample

then

such

was as

agitating

(4) (5)

rinsing in running ultrapure (18RM cm) water, spinning dry immediately after the running-water rinse.

Subsequent to this precleaning procedure, the steam test and contact angle measurements invariably indicated that the surfaces were contaminated. However, after exposure to UV/ozone in box 1, the same tests always indicated clean surfaces. The cleanliness of such UV/ozone-cleaned surfaces has been verified on ntimerous occasions, in the author's laboratory and elsewhere, by AES and electron spectroscopy for chemical analysis (ESCA).(l, 3 , 4 ,1 3 -1 6 ) Figure 4 shows cleaning.(16)

Auger

Ten minutes contamination on

of an

detectab'lity

level,

spectra

before

and

UV/ozone

UV/nrnne aluminum about

cleaning reduced ;-he surface thin film to below the AES one percent of a monolayer. The

effectiveness of UV/ozone cleanin- ha-scattering

after

spectrozcopy/secondary

.rmedco-f ion

mass

by ion spectroscopy

(ISS/SIMS) . (17)

A number of quartz wafers were precleaned and exposed to the UV light in box 1 until clean surfaces were obtained. Each of the wafers was then thoroughly contaminated with human skin oil, which has been a difficult zontaminant to remove. (The skin oil was applied by rubbing the wafer on the forehead of one of the researchers.) The wafers were ptecleaned again, groups of wafers were exposed tc each of the four earlier?

and

measured,

as

indicated

were

placed

samples

the

-Lime needed

UV/ozone combinations mentioned to

by the steam within

5

mm

attain

a

test. of

clean

surface

was

In each

UV box,

the

the

UV

scurce

(where

the tempetature was abeut 70 0 C). The wafers exposed to 25'.7 nm + 184.9 nrm + ozone in UV box 1 became clean in 20 s. The samples exposed to 253.7 nm + ozone in

*

S

0

MI I

AI

w

I'll

2

A

0t



0 A •

20

"Electron

400

600

80

1000

energy (eV,

Figure 4. Auger spectra of evaporated aluminum film on silicon suuatrate: (a) before UV/ozone cleaning; (b) after UV/ozone cleaning.

• •

UV box 2 reached the clean condition in 90 s. Samples exposed to 253.7 nm without ozone were cleaned within one hour, and samples to ozone without Sexposed UV light were cleaned Within ten hours. The results are summarized in Table 3.

Table 3. Exposure types vs.

cleaning times.

Exposure Type

Cleaning Time

"Block light" (>300 nm)

No cleaning

03, no UV

10 hours

253.7 nm, no 03

1 hour

253.7 nm + 03

90 sec

"253.7

Therefore, ozone and

nm + 18-,.9 nm + 03 one may conclude that, ozone without UV light

20 sec while both UV light without can produce a slow cleaning

effect in air, the combination of short-wavelength UV light and of ozone,

such as is obtained from a quartz UV lamp, produces a clean

surface orders of magnitude faster. Although

the

organic molecules,

184.9

nm

radiation

is

also

absurbed

by many

it

was not possible from these experiments to isolate the cleaning effect of the 184.9 nm radiation. The ozone As is discussed below, concentrations had not been measured. within each box the ozone concentrations vary with distance from tne UV source.

3.2

Distance Between the Sample and UV Source

Another variable that can greatly affect the cleaning rate is the distance between the sample and the UV source. Because of the shzipcs of the UV tubes and of the Alzak reflectors above the tubes and below the samples, the lamps in both boxes were essentially plane sources. Therefore, one way conclude that the intensity of UV light reaching a sample would be nearly independent of

distance. However, this is not so when ozone is present, because ozone has a broad absorption band( 7 ,18,1 9 ) centered at about 260 nm, as is shown in Figure 3. At 253.7 nm, the absorption coefficient is 130 cm-I atm- 1 . The intensity I of the 253.7 rm radiation reaching a sample therefote decreases as I = Ioe-130pd

where p is

the average ozone pressure between the sample and UV source in atmospheres at 0oC, and d is the distancez to sample in centimeters. When a quartz UV tube is used, both ozone concentration and the UV radiation intensity decrease distance from the UV source.

the the the with

Two sets of identically precleaned samples were placed in UV box 2. One set was placed within 5 mm of the UV tube, the other was placed at the bottom of the box about 8 cm from the tube. With the ozone generator off, there was less than a 30 percent Sdifference in the tLme it took for the two sets of samples to attain

min.

a

minimal

(--14o)

contact

angle,

about

60

min

versus

75

When

the experiment was repeated with the ozone generator on, the samples near the tube became clean nearly ten times faster (about 90 s versus 33 min). Similarly, in UV box 1, samples placed within 5 mm of the tube were cleaned in 20 s versus 20-30 min for samp.ls placed near the bottom of the box at a distance of 13 cm. Therefore, to maximize the cleaning rate, the samples should be placed as close as practicable to the UV source.

3.3

The Contaminants Vig et al.

procedure

on

tested the effectiveness of the UV/ozone cleaning a variety of contaminants. Among the contaminants

were:

11

(1) human

skin

oils

(wiped

from

the

forehead

of

one

of the researchers), (2)

contamination

adsorbed

during

prolonged

to air, cutting oil,(20) beeswax and rosin mixture, lapping vehicle,(21. mechanical vacuum pump oil,( 2 2 ) DC 704 silicone diffusion pump oil,(

(3) (4) (5) (6) (7)

DC 705 silicone diffusion pump oil,( silicone vacuum grease,(23) acid (solder) flux,( 2 4 )

(8) (9) (10) (11) (12)

23

)

23

)

exposure

rosin flux from a rosin core lead-tin solder cleaning solvent residues, including acetone, ethanol,

methanol,

isopropyl alcohol,

trichloroethane,

and trichlorotrifluoroethane. The contaminants were applied with swabs to clean, polished quartz wafers. The amount ot contamination was not measured. However, each time a swab was used in the application, it was obvious to the unaided eye that the sampLes had been thoroughly contaminated. After contamination, the wafers were precleaned, then exposed to UV/ozone by placement within a few millimeters of the tube in UV box 1. After a 60 s exposure, the steam test and AES indicated that all traces of the contaminants had been rcmoed. Using silicon

peaks

containing fluids

AES,

was,

no due

differentiation

coulc

be

made

to

and

those

due

to

removal

of

quartz

contaminants. therefore,

The

silicone

also tested on Alzak,

between the

the

silicon-

diffusion

pump

which normally has a

silicon-free oxide surface, ana on gold. Following UV/ozone cleaning, AES examination both of the Alzak and the gold surfaces showed no presence of silicon.

12 *

During the course of their studies, colleagues

working

on

ion

Vig et al.

implantation

for

learned from

integrated

circuits

that the usual wet-cleaning procedures (with hot acids) failed to remove the photoresist from silicon wafers that had been exposed to radiation in an ion-implantation accelerator, presumably because of cross-linking of the photoresist. Ion-implanted silicon wafers, each with approximately a lum coating of exposed Kodak Micro Resist 717,(25) were placed within a few millimeters of the source in UV box 1. After an overnight ('-'10 h) exposure to UV/ozone, all traces of the photoresist were removed from the wafers, as confirmed by AES. Films of carbon, quartz

surfaces

vacuum-deposited

conductive

for study

onto quartz

in

to make

an electron

the

microscope,

were also successfully removel by exposure to UV/ozone. Inorganic contaminants, such as dust and salts, cannot be removed by UV/ozone and should be removed in the precleaning procedure. UV/ozone for

has also

destruction

of

been

highly

used toxic

for

waste-wateL

compounds. (26-29)

treatment

and

Experimental

work in connection with these applications has shown that UV/ozone can convert a wide variety of organic and some inorganic species to relatively harmless, mostly volatile products such as CO2 , CO, H2 0, and N2. Compounds which have been destroyed successfully in water by UV/ozone include: ethanol, acetic acid, glycine, glycerol, palmitic acid; organic nitrogen, phosphorous and sulfur compounds; cyanides;

potassium cyanide; complexed Cd, Cu, Fe, and Ni photographic wastes, medical wastes, secondary

effluents; chlorinated organics pentachlorophenol, dichlorobenzene, malathion, Baygon, Vapam, and shown(

30

)

that

using

the

and pesticides such as dichlorbutane, chloroform, DDT. It has also been

combination

of

UV

and

ozone

is

more

effective than using eithec one alone in destroying microbial contaminants (E. coli and streptococcus faecalis) in water.

13

3.4

The Prccleaning Contaminants

carbon

films

precleaning,

removed

such

can 1'ut,

without

be in

as

thick

removed general,

precleaning.

For

ivhotoresist with gross

coatings

UV/ozone,

and

pure

without

any

contamination

example,

when

a

cannot

clean

be

quartz

wafer was coated thoroughly with human skin oils and placed in OV box 1 (Figure 1) witnout any precleaning, even prolonged exposure to UV/ozone failed to produce a low-contact-angle surface, because human skin oils contain materials such as inorganic salts which cannot 'e removed by photosensitized oxidation. The UV/ozone removed silicones from surfaces which had been precleaned, as described earlier, and also from surfaces which had simply been wiped with a cloth to leave a thin film. However, when the removal of a thick film was attempted, the UV/ozone removed most of the tilm upon prolonged exposure, but it also left a hard, cracked respond

residue on thc suzrface, possibly because many chemicals to radiatitn in various ways, depending upon whether or

not oxygen is piesent. For instance, in the presence of oxygen, many polymers degrade when irradiated; whereas, in the absence of oxygen (as would be the case for the bulk of a thick film) these same polymers crosslink. In the study of the radiation degradation of polymers in air, the "results obtained with thin fils are ... ly different fyow those obtained using (31) thick specimen... -For the UV/ozone cleaning procedure to perform reliably,

the

surfaces must be precleaned: first, to remove contaminants such as dust and salts, which cannot be changed into volatile products by the oxidizing action of UViozone, and, second, to remove thick films the bulk of which could be transformed into a UV-resistant film by the crosslinking action of the UV light chat penetrates the surface.

3.5

The Substrate

The UV/ozone cleaning process has been used with success on a variety of surfaces, including: glass, quartz, mica, sapphire, ceramics, metals, silicon, gallium arsenide, and a conductive pol.yimide cement. Quartz and sapphire are especially easy to clean with UV/ozone since these materials are transparent to short wavelength UV. For example, when a pile of thin quartz plates, approximately two centimeters deep, was cleaned by UV/ozone, both sides of all the plates, even those at the bottom of the pile, were cleaned by the process. Since sapphire is even more transparent, it, too, could probably be cleaned the same way. When flat quartz plates were placed on top of each ocher so that there could have been little or no ozone circulation between the plates, it was possible to clean both sides of the plates by the UV/ozone cleaning method. (Reference 32 shows that photocatalytic oxidation of hydrocarbons, without the presenc' of gaseous oxygen, can occur on some oxide surfaces.)

When white alumina ceramic substrates were cleaned by UV/ozone, the surfaces were cleaned properly. However, the sides facing the UV became yellow, probably due to the production of UV induced color centers. After a few minutes at high temperatures (>1600C),

* *.

the white color returned.

Metal surfaces could be cleaned by UV/ozone without any problems, so loig as the UV exposure was limited to the time required to ,.odu-e a clean surface. (This time should be approximatcŽ' one rinute or less for surfaces which have been properly prec?.eained.) However, prolonged exposure of oxide-forming metals

to UV

for examole, with

sheets

light

can

blackened of

Kovzr,

produce

rapid

corrosion.

within one hour

in

stainless

(type

steel

15

Silver

UV box 302) ,

samples,

1. Experiments gold,

silver,

and

copper

showed

the stainless and

copper

darker

on

that, and

the gold

oxidized

on

beth

sides,

but

facing

away

from

sides

electroless

gold-plated

for several

days,

the

Apparently,

pinholes

in

covered

the

observed

in

the

in

nickel

a powdery

parts

nickel

ne,•rly

appeared

black

gold plating

gold

and

unchanged; the

to

the

The

the

UV

when

substantially

increased

boxes

to

increase

under

When

UV/ozone

appeared

surface nickel

on

through

eventually

corrosion

was

also

The ratep,

of

a beaker

the

were

source.

gradually

oxidized

completely.

the silver layers

UV

stored

coating the

oxiýie

the

were

diffused

the Kovar,

UV box 2 when no ozone was being generated.

of corrosion placed

UV irradiation,

steel,

the

parts.

upon extended

water

humidity.

Even

was

Kovar

showed signs of corrosion under such conditions. The known in short

corrosion

may

be

explained

as

the science of air-pollution control, UV

wavelength L,

controlled

sulfuric

atmospheres

in

acids.

the

in

air,

in

combine with water vapor

arid

iziLLic

impurities

light,

nitrogen and sulZur, !IilSL

possibly

follows:

as

is

the presence of

such as

of

oxides

to form a corrosive

Therefore,

the

UV box may minimize

the

use

of

corrosion

problem. Since

UV/ozone

dissociates

useful means of cleaning

organic

molecules,

some organic materials,

it

may

just as

be

a

etching

and electropolishing are sometimes useful for cleaning metals. The process has been used successfully to clean quartz resonators which

have

Teflon

(TFE)

a

angles

weight

to

loss

measured

UV/ozone of

clean

in

2.5

UV

box

1

percent.(

34

cement.( for

)

33

)

ten days

Also,

the

a piece of Teflon was placed next

plates ir creased after to the plates in a UV box.( 3 5 )

Similarly,

from

V'ton

on

polyimide

silver-filled

with

tape exposed

experienced contact

bonded

been

shavings

taken

quartz

an

O-ring

experienced

a

weight loss of 3.7 percent after 24 hours in UV box 1. At the end of

the

24

Semicon,''ctor without

hours,

surfaces

adversely

the

Viton

have

affecting

surfaces

been

successfully

the functioning

16

had of

become

sticky.

UV/ozone

cleaned

the

dpvices.

For

example,

after a 4K static

UV/ozone for continued IC

had

120 min in

to

made

integrated

a commercial

function

been

RAM

without

using

any

circuit was exposed

UV/ozone change

in

silicon

n-channel

cleaner,

the device

performance.

gate

to

(This with

technology,

1 to 1.5 um junction depths.)(36) 3.6

Rate Enhancement Techniques UV/ozone

by

investigated p.-

cleaning

"rate

enhancement" Chiu. (37)

and

Zafonte

techniques

have

been

gas

phase

on

Experiments

enhancement

techniques included a comparison of the cleaning rates

in

dry oxygen,

dry air,

moist air,

and moist oxygen.

The moist air

and moist oxygen consisted of gases that had been bubbled through water.

Oxygen

Experiments on liquid enhancement techniques consisted

aiso tried. of

-.

that had been bubbled through hydrogen peroxide was

a drop-wise

addition either of distilled

peroxide

solutions

surfaces.

Most of the

of

variou3

sample

or

concentrations

surfaces

to

of hydrogen the

sample

consisted of various

types

of photoresist on silicon wafers. The gas phase "enhancentent" to

slight

increases

A/min without water

and

both

for

implanted

the

in

and

of

liquid-phase rate

by

UV/ozone,

1500-1600

1016

800

A/min

for

removal

to 900

(to

The

The

techniques 100

to

200

heavily

ion

were

not

)

"enhanced"

or

not.

A/min

negative

for positive photoresists( 3 8 )

of UV/ozone by one manufacturer were reported equipment. (38) The fast removal rate was achieved at using a 253.7 nm source of UV,

(3-20

enhancement).

atoms/cm2

whether

of

negligible

enhancement

resists.

to

rates 0

with

enhancements

(1015

removal

photoresist

3-30 A/min

implanted

affected

Photoresist

vs.

significant

resists

techniques resulted in

rates

peroxide

non-ion

significantly

photoresists

in

enhancement

hydrogen

resulted

A/min)

_

water

cleaning 300 0 C by

*"

a cilent discharge ozone generator, a heater built into the cleaning chamber, and by using oxygen from

|.."

17

a gas cylinder to generate the ozone. UV/ozone cleaner

is

shown in

A schematic drawing of this

Figure 5.

The photoresist stripping rate vs.

substrate temperature for three

different photoresists is

Figure 6.

shown in

FILTER

02

FLOW

METER

=

N2

PURGE

Figure 5.

CLEANING

GENERATOR

CHAMBER

EXHAUST

Schematic drawing of a UV/ozone cleaner that uses a

silent-discharge

4.

OZONE

ozone generator.

THE MECHANISM OF UV/OZONE CLEANING The

available

evidence

indicates

that

UV/ozone

cleaning

primarily the result of photocensitized

oxidation processes,

represented

The contaminant

are

schematically

excited

wavelength

and/or

UV light.

simultaneously

in

Figure

dissociated Atcmic

when

2

by

oxygen

is

7.

the

absorption

and ozone(

dissociated

by

1

S,1

9

the

is

as is

molecules of

short

) are produced absorption

of

UV with wavelengths less than 245.4 nm. Atomic oxygen is also produced(1 8 , 1 9 ) when ozone is dissociated by the absorption of the

UV

and

contaminant

lonqer molecules

wavelengths and

the

18

of

radiation. free

The

radicals

excited produced

1600 -

- 1400 "E 1200 -

Z, 1000

/

AOMR 83

A

OOFPR 800

*AZ-1350

-

o

A

S800-

000

400

0"

-"

200 -

3000

2000

1000

00

Substrate Temperature (CC) Figure 6.

Photoresist stripping rate vs. substrate temperature

by

the

dissociation

of

oxygen to form simpler,

The ground just

ene,.gy

state below

0

contaminant

245.4

molecules

volatile molecules,

required atoms

for three types of photoresists.

to

dissociate

corresponds nm

the

to

react

with

atomic

such as C0 2 , H2 0,

and

02

into

two

at

and

an

245.4

molecule

nm.

absorption

However,

of

02

is

very

weak. (7,18,19) 3..The absorption coefficient .....r 2q, as th decreasi..- wavelengths, •ji, iU,u

increases rapidly below Yigure 2. is shown in

For producing

is

03,

a convenient wavelength

by low-?-essure Hg Similarly, since

discharge lamps in fused most organic molecules

absorption band between 200 nm and 300 nm, emitted

by

the

the 184.9 nm emitted

same

lamps

is

19

quartz have

envelopes. a strong

the 253.7 nm wavelength

useful

for

excitinq

or

IONS CONTPMINANT FREE RRDICALS MOLECULES + h -->EXCITED MOLECULES NEUTRAL MOLECULES VOLATILE MOLECULES (CO?2, H20, N2 ,etc.) 0? + hv2

> 0,03

Figure 7.

Simplified

UV/ozone cleaning

dissociating dissociate is

contaminant

relatively

actual

photochemical

more

complex

presence

As

alone.

was UV

light

2,000

et

al.( 102

to

are

materials

that

nm;

300 nm.

shown

in ,

2 9

10

ozone

is

shown

during

Figure

such

heat

UV

studies found

-fold, as

the

absorption

in

Figure

UV/ozone

7.

For is

3.

a

The

cleaning

example,

the

promoted by the

C0 the

that

and 2

combination

produced

than

had 4

the

to

such as N 2 and CO 2 .

their )

required

The absorption re'aches

as

in

energy

however,

occurring

faster

increased mild

1,140

previously, and

times 2 6

ozone

temperature

F

described

with

found

that

The

of ozonc by 184.9 nm photons

Similarly,

Prengle

processes

of other molecules,

wavelength to

to

nm wavelength,

than

rate of production

200

molecules.

weak above

maximum near the 253.7

of

process.

ozone corresponds

by ozone

are

schematic representation

,

the 1120,

reaction

increases

20

the

clean liJht

of

short

surfaces

about

alone

of

wastwM-er

UV

enhances

products and

N2.

rater. OV/ozone

of

or

ozone

tLeatment, the

the

reaction reactions

Increasing Mattox(

3

cleaning

9)

the also

rates.

Bolon and Kunz,(1)

on the other hand,

had found that the rate of

ozone depolymerization of photoresists significantly between 1000c and 3000C. The

did not change rate of destruction

of microorganisms was similarly insensitive increase from room temperature to 40oC.(30)

to a temperature One manufacturer

of U//ozone cleaning equipment claims that the rate photoresist stripping by UV/ozorne increases severalfold as temperature is raised from 200C to 300 0 C.(38)

5.

of the

UV/OZONE CLEANING IN VACUUM SYSTEMS Soweil et al.(2)

reported

oxygen was present in a desorbocd gases from the irradiation,

that,

vacuum walls

when

10-4 torr pressure

system, of the

short-wavelength system. During

the partial pressure of oyygen decreased,

of UNV UV

while that

of CO 2 and H20 increased. One must exercise caution in using a mercury UV scurce in a vacuum system because, should the lamp envelope break or leak, mercury can enter and ruin the usefulness of the system. Mercury has a high vapor pressure; its complete removal from a vacuum chamber is a difficult task. Other types of UV sources, such as xenon or deuterium lamps, may be safer to use in vacuum systems. The UV light can also be radiated into systems through sapphire or quartz

windows,

or through deep-UV fiber optic bundles. A small partial pressure of oxygen should be present during UV cleaning. Caution cryopumped potentially

must vacuum

also

be

exercised

system,

explosive,(4

0)

when

since

particularly

using

UV/ozone

cryopumped during

in

ozone

regeneration

a is of

the cryopump. A convenient method of dealing with this potential hazard is to use two kinds of UV sources, one an ozonekiller" source.(41) an "ozone the other source, generating (See next section.)

21

6.

SAFETY CONSIDERATTONS

,In aware

constructing

of

the

wavelength

safety

UV

light

within a short attached

to

are

opened,

thc

completely cleaning proper

In

the

that

clothing

and

The

and

can

now

well known

factor

result

in in

azre

solar

skin cancer.(

can

c,-4i UV

4 4

)

been

found

as

short

mutations

be

eye

injury

switches

when

the doors If

without

the

case

the being

if

a

bonder),

a

wire

UV

safety

UV

then

glasses

wavelengths

that

needed

these wavelengths

Another

is nm

most

Because are

with

mutation.

the

prime

a

significant

portion

not

is

to which people Ozone

a

potential

22

lIV

wavelength filters

not

exposed

normally a

study

out

of

to the

found that in causing

nm wavelengths.

Therefore,

be

the

exposed

to

short

low doses of

which

is

highly

toxic.

In

one must ensure that the ozone

are exposed is

solar

damage to human cells.

ozone,

setting up a UV cleaning facility,

risk

effective

in

is

causative

of

for UV/ozone cleaning because even can cause significant

It

the atmosphere

however,

above-300

by human

crosslinks,

cancer rates, it was times more effective

personnel

safety hazard

standard. (45)

and

the

nm.

cell

is

)

absorbed

DNA-protein

and

290-320 be

254

than were the

essential

4 3

,

humans

as

to

radiation

effects of UV radiation on skin the 254 nm wavelength was many

I:

short-

al.,

used

strongly

death,

The to

is lead

4 2

cancer,(

wavelengths,

wavelengths

OSHA

(e.g.,

radiation

cancer,

that

human eye

UV

absorption

in

shorter

levels

that,

be

into

causing skin cancer.

is

lamps

incorporated

region for

it

and

be

to

automatically.

as might

has

cell

off

should

exposure skin

manner

example,

radiation

the

with

used by Vig et

shut UV

one

should be worn to prevent skin and eye damage.

DNA.

factor

facility,

serious

a

eye protection

Short-wavelength cellular

such

the

(for is

facility

in

lamps

enclosed

cause

the UV boxes

doors

UV

cleaning

associated

which can

demands

side f]aps)

UV/ozone

hazards

time.

are

application

a

do

not exceed hazard

in

0.1 a

ppm,

the

cryopumped

L vacuum system because cryopumped ozone can become explosive under certain conditions.(40)

is

One method of minimizing the hazards associated with ozone to use two types of short-wavelength ultraviolet sources for

UV/czone a

cleaning(

low-pressure

4 1 ):

one,

mercury

an

light

ozone in

a

generating fused

quartz

UV lamp, envelope,

e.g., the

other,

a UV lamp that does not generate ozone but which emits one or more wavelengths that are strongly absorbed by ozone, e.g., a low-pressure mercury light in a high-silica glass tube which emits at 253.7 nm but not at 184.9 nm. Such a non-ozone generating UV source can be used as an "ozone killer." For example, in one cryopumped

vacuum system,

UV/ozone cleaning was performed in up to 20 torr of oxygen. After the cleaning was completed and the ozone-generating UV lamp was turned off, ten minutes of "ozone killer" UV light reduced the concentration of ozone to less than 0.01 ppm, a level that is safe for cryopumping.( 4 6 ) Therefore, with the "ozone killer" lamp, ozone concentrations were reduced by Without the at least a factor of 100 within ten minutes. "ozone killer" lamp, the half-life of ozone is three days at 20 0 C.(47)

The decomposition

of ozone can also

be greatly

accelerated

in through the use of catalysts. For example, prior to 1980, high-flying aircraft, ozone was found co be a causative factor for flight personnel and passengers experiencing headaches, eye, nose and throat irritations and chest pains. Passing the aircraft cabin air through a precious metal catalytic converter reduced the ozone concentration from the 1 ppm to 2 ppm level present in the troposphere to the low levels required for passenger comfort and safety. (48)

j

23

7.

UV/OZONF CLEANING FACILITY CONSTRUCTION

The cleaning UV/ozone.

materials facility

chosen

should

Polished

for

the

construction

remain uncorroded

aluminum

with

a

of

a

UV/ozone

by extended exposure to

relatively

thick

anodized

6

It is such as Alzak,( ) is one such material. oxide layer, resistant to corrosion, has a high thermal conductivity, which helps to prevent heat buildup, and is also a good reflector of short wavelength UV. Most other metals, including silver, are poor reflectors in

the UV range.

Initially,

Vig et al.

used an ordinary shop-variety aluminum

sheet for UV box construction,

which was found not to be a good

material because, in time, a thin coating of white powder (probably aluminum oxide particles) appeared at the bottom of the boxes. Even in a UV box made of standard Alzak, after a couple of years' usage, white spots appeared on the Alzak, probably due to pinholes in the anodization. To avoid the possibility of particles being generated inside the UV/ozone cleaning facility, the facility should be inspected periodically for signs of corrosion. Using "Class M" Alzak may also aid in avoiding particle generation, since this material has a much thicker oxide coating, and is made for "exterior marine service," whereas standard Alzak is for "mild interior service." Some commercially available UV/ozone cleaners are now constructed of stainless steel.( 4 9 , 5 0 ) To date, no corrosion problems have been reported with such cleaners. Organic materials should not be present in the UV cleaning box. For example, the plastic insulation usually found on the lads of UV lamps should be replaced with inorganic insulation such as glass or ceramic. The box should be enclosed so as to minimize recontamination by circulating air, and to prevent accidental UV exposure and ozone escape.

24

The

most

light are pure

widely

the mercury

fused quartz

available

sources

arc lamps.

envelopes

of

short-wavelength

Low-pressure

operate near

mercury

UV

lamps

room temperature,

in

emit

approximately 90 percent at the 253.7 nm wavelength, and generate sufficient ozone for effective surface cleaning. Approximately five percent of the output of these lamps is at 184.9 nm. Mediuumand high-pressure UV lamps( 7 ) generally have a much higher output in the short wavelength UV range. These lamps also emit a variety of additional wavelengths below 253.7 nm, which may enhance their cleaning action. However, they operate at high temperatures lifetime,

(the

higher

envelopes cost,

are

near

and present

red-hot),

have

a

shorter

a greater safety hazard.

The

mercury tubes can be fabricated in a variety of shapes to fit different applications. In addition to mercury arc lamps, microwave-powered mercury vapor lamps are also available.(51)

Other available sources of short-wavelength UV include xenon lamps and deuterium lamps. These lamps must also be in an envelope transparent to short-wavelength UV, such as quartz or sapphire, if no separate ozone generator is cleaning facility, one should

to be used. In setting up a UV choose a UV source which will

generate enough UV/ozone to allow oxidation of contaminants. However,

for rapid photosensitized too high an output at

the ozone-generating wavelengths can be counterproductive because a high concentration of ozone can absorb most of the UV light before it

reaches the samples.

The samples should be placed

as close to reaching the parts to be which can be parts to be

the UV source as possible to maximize the intensity samples. In the UV cleaning box 1 of Vig et al., the cleaned are placed on an Alzak stand the height of adjusted to bring the parts close to the UV lamp. The cleaned can also be placed directly onto the tube

if

is

the

box

built

so that

the tube

is

on the bottom of the

box.(52) An alternative to using low-pressure mercury lamps in fused quartz envelopes is to use an arrangement similar to that of 25

box

2,

shown

in

Figure

1. Such

available

commercially, (38)

and

UV

source

that

in

Figure

5.

a

shown

cleaning with

rate

that

UV/ozone

is

UV/ozone

thh

253.7

nm

of

this

manufacturer faster

mL:ch

cleaners

cleaner,

now

uses silent-discharge-generated

generates The

a

that

than

do

that which

not

ozone

wavelength, cleaner

contain

is

also as

claims

is a

achievable

separate

ozone

generators.

This cleaner also uses oxygen from a gas cylinder and

a built-in

sample heater

that

may

further

increase

the cleaning

rate.

8.

APPLICATIONS The

UV/ozone

applications.

cleaning

A major

film deposition,

procedure

use

as is

is

is

substrate

widely used in

now

used

cleaning

in

numerous

prior

the quartz crystal

to

thin

industry

during the manufacture of quartz crystal resonators for clocks and frequency control. There is probably no other device of which the performance For that

is

so critically the

example, the

week,

contamination that

no

adsorption

or

in

the

hermetically

from 106.

such

The

rate

more

cleanliness

sealed

fabrication

laboratory,

week!

In

the

riethod

which

of the

a

1010

per

monolayer

of

on

frequency

must

masks,

author's

by about

therefore

be

relies

also on

quartz

being

the

the 10-4

resonator

at several

points

and storage containers.

applied

adhesion

an ultrahigh vacuum.(1 4 ,53-55) surfaces will weld together

such

such as for cleaning and storing

resonator parts, is

is

resonator

parts

UV/ozone has been used

during the fabrication sequence,

process

two

MHz

contamination transfer within tha-n less is enclosure resonator

per

The

5

cleanliness.

of

monolayers

metal tools,

than

changes

surface

one

desorption

a device

surface

upon

for

requirement

change

frequency

whereas

one part

aging

dependent

in

between

a

hermetic clean

sealing

surfaces

in

it has been shown that metal under near-zPro forces if the

26

are

surfaces

of

a

been

ceramic

flatpack

shown(53-55)

that

enclosed it

gasket

gold

is

quartz

feasible

gold

between

in

seals

hermetic

excellent

providing

currently

A

surfaces

aluminum oxide sealing

cleaned)

(QV/-)one

metallized

clean.

atomically

production

the

resonator.

It

has

to achieve hermetic

gasket between by pressing a clean aluminum unmetallized aluminum oxide ceramic surfaces. The same adhesion phenomenon between clean

is

also seals

two

clean,

(UV/ozone cleaned)

gold surfaces has been applied to the construction of a novel surface contaminant detector.( 5 6e57) The rate of decrease in the coefficient

of

adhesion between

used as a measure of

freshly cleaned

gold contacts

is

level in

the gaseous condensable contaminant

the atmosphere. The process has also been applied of

wire

bonds,

example,

it

bonding

especially

has

been

process

contaminants dependence

is

shown(

highly

58

to improve the reliability

at

reduced

,59)

that

temperature

are present on the bonding can

be

greatly

reduced

temperatures.

the

thermocompression

dependent surfaces.

by

UV/ozone

is shown in methods on

shear

was

method

effective

surfaces.(60) substrate

UV/ozone of

UV/ozone

surfaces

cleaning also

during

the

being

used

processing

for of

organic

The temperature of

Figure 8. gold ball to

be

the

cleaning thin

film

the In a bond most gold

from

contaminants

cleaning is

found

when

cleaning

surfaces just prior to bonding, as study of the effects of cleaning strength,

For

alumina hybrid

circuits.(61) A number of cleaning methods were tested when appearance traced

of

to

thermal/flash

organic

protective

contaminants

on

the nonuniform

electrooptic the

goggles

electrooptic

was

wafers.

UV/ozone proved to be the most effective method for removing these contaminants, the goggles.(

and thus it 62

was chosen for use in

)

27

the production

of

100 900

-90

W

uV CLEANED,